Parallel Twin-Spindle CNC Lathe - WBM...
Transcript of Parallel Twin-Spindle CNC Lathe - WBM...
Parallel Twin-Spindle CNC Lathe
6in/8in
TAKISAWA TWIN CHUCKER
TT-Series
The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. 21
*The photo includes options (Foot Switch for Hydraulic Chuck, Turning Tools).
Mass production of various workpieces with high accuracy!Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe
which is equipped with high speed gantry loader and supports
mass production with high accuracy in 6"/8" chuck work.
Flexibly Supporting Any Type of ProductionTakisawa twin chucker TT-series supports any type of production such as simultaneous
front & back machining, symmetrical machining, and full automatic machining by connecting
machines/creating production line, and provides excellent efficiency and high productivity.
・ Reduction of power consumption.
Regenerative energy system - the energy generated when the motor
decelerates returns to the power supply - is applied.
Internal lighting shutoff function reduces standby power.
Control panel cooling design takes natural radiation amount into account to
reduce electric power.
Coolant pump runs only when coolant is being used, reducing electric power.
・ Use of oil-water separator extends the coolant life.
・ 40% reduction of lubricant consumption amount compared with those of
conventional machines.
・ The powder coating machine for environmental concern.
ENERGY SAVING SYSTEMENERGY SAVING SYSTEMEnvironment
Friendly
The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. 43
Headstock
Bed Sliding Surface
Both of stable cutting and high speed loader transfer are achieved by adopting a structure of low center of gravity in which the center height of the headstock from the floor surface kept low. There are two types of specifications for high accuracy spindle on the headstock: "6" chuck specification" and "8" chuck specification", which are combined with FANUC's high performance spindle motors to provide excellent performance.
Movable part it ion covers are provided at the center between the two spindles to secure safety and workability.
The bed has a tank bed structure which can keep thermal displacement to the minimum all day. Tank capacity = 350L
Wide rectangular slideways are used in the X-/Z-axes sliding surfaces to realize s table machin ing with high accuracy over a long period of time.
0
6
4
2
8
10
15min S3 25% Operating Area
5.55.0
7.0
Continuous Operating Area
7.5
60min S3 40%Operating Area
1125 1500 3375
1125 1500 3375
45004000300020001000
450040003000200010000
6
4
2
8
12
10
60min S3 40%Operating Area
7.5Continuous Operating Area
8.6
11.015min S3 25% Operating Area
5.9
7.5/5.5kW
Output Output
Output Output
(kW)
Spindle Speed (min-1)Spindle Speed (min-1)
Standard
Standard
FANUC : βiI6
4500min-1
63.7
Nm
46.7
Nm35
.0Nm
0
6
4
2
8
10
15min S3 25% Operating Area
5.55.0
7.0
Continuous Operating Area
7.5
60min S3 40%Operating Area
1500 4500
1500 450060004000 5000300020001000
(kW)
6000min-1
47.8N
m
35.0N
m
26.3Nm
11/7.5kW
(kW)
Spindle Speed (min-1)Spindle Speed (min-1)
FANUC : βiI8
4500min-1
0 60004000 5000300020001000
(kW)
Output Output(kW) (kW)
6000min-1
93.4
Nm
63.7
Nm47
.8Nm
6
4
2
8
12
10
60min S3 40%Operating Area
7.5Continuous Operating Area
8.6
11.015min S3 25% Operating Area
5.9
70.0N
m
47.8N
m
35.8N
m
800 1067 240032003000200010000
6
4
2
8
12
10
60min S3 40%Operating Area
7.5Continuous Operating Area
8.6
11.015min S3 25% Operating Area
5.9
1125 1500 3375
11/7.5kW
Spindle Speed (min-1)Spindle Speed (min-1)
FANUC : βiI8
3200min-1
0 45004000300020001000
4500min-1
131.
3Nm
89.5
Nm67
.1Nm
6
4
2
8
12
10
60min S3 40%Operating Area
7.5Continuous Operating Area
8.6
11.015min S3 25% Operating Area
5.9
93.4N
m
63.7N
m
47.8N
m
8”Chuck Type 8”Chuck Type
6”Chuck Type 6”Chuck Type
TurretThe turret is the all-holder powerful type with bolt clamping system.10-station turret (T10) is equipped as standard, and 12-station turret (T12) for multiple processes and 10-station milling turret (T10M) for milling processes are optionally available.In a 10-station milling turret (T10M), milling holders can be equipped to five stations (every second station).
Items Items Items 6" Chuck Type 8" Chuck Type
10-Station Turret T10( Standard)
Height of Square Tool Shank □20 □25
Diameter of Boring Bar Shank φ25 φ32
12-Station Turret T12(Optional)
Height of Square Tool Shank □20 □25
Diameter of Boring Bar Shank φ25 φ32
10-Station Turret T10M(Optional)
Height of Square Tool Shank □20 □25
Diameter of Boring Bar Shank φ25 φ32
Max. Rotary Tool Shank Diameter φ16 φ16
5.5/3.7kWMilling Type
FANUC : βiI3
250010000
2
4
6
02000
Spindle Speed (min-1)
2500min-1
15分, S3 25%動作領域
60分, S3 40% 動作領域
37.5
N・m
Continuous Operating Area
15min, S3 25%Operating Area
3.5
5.2
750
3.7
5.5
60min, S3 40% Operating Area
70N・
m
47N・
m47
N・m
35N・
m
Output(kW)
The machine's center of gravity is thoroughly lowered and the loader axis is improved to move faster and quieter to realize optimum cycle time.
Reversing DeviceThe dev ice a l lows simultaneous front and back machining.
* Unlike connecting two one-spindle lathes with a reversing device provided b e t w e e n t h e m , e v e n the space efficiency is obvious.
Quality Chute(NG Chute)The portion to pick workpieces out to check the quality during automatic operation.
Loader Cycle Time 19.6 sec (6"Chuck Type、 A Type Gantry)
Gantry Loader Variations
Work Feeder SpecificationsItems 6" Chuck Type 8" Chuck Type
Number of Pallets 16 16
Loading Capacity (1 Pallet) 40kg 40kg
Maximum Height 450mm 450mm
Loader Specification (A or B Type)Items 6" Chuck Type 8" Chuck Type
Target
Workpiece
Outside Diameter φ80mm φ160mm
Length 80mm 80mm
Weight 0.7kg (×2) 3kg (×2)
Running
Speed
X-Axis(Longitudinal) 200m/min 180m/min
Y-Axis (Vertical) 150m/min 150m/min
Gantry Loader
Machine Body Work Feeder Gantry Loader
A TYPE B TYPE
C TYPE D TYPE
10-Station Milling Turret (T10M)10-Station Turret (T10)
Spindle Stock and Spindle MotorBearing Inside Diameter φ80
Spindle Nose φ140F
Spindle Motor 7.5/5.5kW
Spindle Speed4500min-1
6000min-1
Spindle Motor 11/7.5kW
Spindle Speed4500min-1
6000min-1
Standard Chuck and CylinderChuck Type H01MA6
Travel of Jaw (Diameter) 7mm
Max. Speed 4500min-1
Cylinder Type HH9C100
Max. Speed 6500min-1
Spindle Stock and Spindle MotorBearing Inside Diameter φ90
Spindle Nose φ140F
Spindle Motor 11/7.5kW
Spindle Speed3200min-1
4500min-1
Standard Chuck and CylinderChuck Type H01MA8
Travel of Jaw (Diameter) 7mm
Max. Speed 4000min-1
Cylinder Type HH9C125
Max. Speed 6000min-1
Work Feeder
Red is Optional.
The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. 65 Tooling System
Turning Tool (□20)
Boring Bar
Drill
U-Drill
Oil Hole Drill
Drill
Tap
Boring Bar / Drill Holder
Facing Holder
OD Tool Holder
Offset Boring Bar Holder
10-Station Turret (T10)
12-Station Turret (T12)
10-Station Turret (T10)
12-Station Turret (T12)
Rotary Tool Type 10-Station Turret(T10M)
U-Drill Holder
Offset U-Drill Holder
Rotary Tool Holder(X-Axis)
Rotary Tool Holder(Z-Axis)
Boring Bar BushForφ6/8/10/12/16/20
Drill SocketFor MT.1/2
U-Drill SocketForφ20
Drill SocketForφ16
Drill ColletForφ1/2/3/4/5/6/7/8/9/ 10/11/12/13/14/15/16
Tapping ColletFor M4/5/6/8/10/12/14/16
Turning Tool (□25)
Boring Bar
Drill
U-Drill
Oil Hole Drill
Drill
Drill
Tap
Boring Bar / Drill Holder
OD Tool Holder Shank Cut Necessity
OD Tool Holder Shank Cut Needlessness
Facing Holder
Offset Boring Bar Holder
Rotary Tool Type 10-Station Turret(T10M)
U-Drill Holder
Offset U-Drill Holder
Rotary Tool Holder(X-Axis)
Rotary Tool Holder(Z-Axis)
Rotary Tool Holder(Z-Axis) Coolant Through
Boring Bar BushForφ6/8/10/12/16/20/25
Drill SocketFor MT.1/2/3
U-Drill Socket Forφ20/25
Drill Socket Forφ16/20/25
Drill ColletForφ1/2/3/4/5/6/7/8/9/10/ 11/12/13/14/15/16
Drill ColletForφ10/11/12/13/14/15/16
Tapping ColletFor M4/5/6/8/10/12/14/16
■ Tooling System
6”
8”
Chuck Type
Chuck Type
In addition, software pursuing operability is provided as standard to reduce non-productive time during setup work.Refer to page 13.
Function to minimize inputting error on right and left.
・ Dedicated SwitchA dedicated switch to call a desired function to the operation panel with one push is provided for smooth work.
Right/Left Selection ButtonOperate the machine after selecting right or left with the button. Operation is possible only on the side with the indication lamp turned on. When both of the lamps are turned off, the machine cannot be operated.
Chuck Open/Close Switch
Link of Panel Light
▲
The light on the operation side is turned on.
Operation on Right Side
▲
The information on the right side is displayed on the screen and you can operate the right side.
・ Information on Right and Left is Displayed Simultaneously (Specific Screen)On the tool offset screen and the workpiece shift screens, inputting errors are avoided by color coding of right/left, the zoom function and simultaneous display.
▲ Tool Offset Display
▲ Program Display
Information Display Window"Right/left selection, indexed turret number of right/left machine, and number of workpieces on right/left" can be checked in the upper right of the screen.
Program Reset FunctionLeft/right/loader programs can be reset and rewound.
Zero Point Return FunctionIt allows left/right X- and Z-axes zero point return and loader X-, Y-, and Z-axes zero point return.**)Subject to some conditions. For details, contact us.
Machine Operation Panel ScreenThe machine operation panel is displayed on the screen.Buttons can be added and displayed/undisplayed easily.
In addition, software pursuing operability is provided as standard to reduce non-productive time during setup work.
Pursuing Operability
1
6
4
5
7
7
6
2
3
1
4
5
4
5
2 3
The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. 87 Travel Range and InterferenceTravel Range and Interference
H01MA6 Y-4103
TURRET(R)TURRET(L)
TURRET(R)TURRET(L)
H01MA6 Y-4103
H01MA6 Y-4103 H01MA6 Y-4103
TURNING□20
FACING□20
BORING BAR φ25
BORING BAR φ2545mm OFFSET
※If the tool cannot approach the chuck sufficiently, adjust the tool overhang with the end face holder.
Max
. Tur
ning
Len
gth
340 370
105 140X-Axis Ref. Point
1254.922” 4.134”
4.134”
4.922”
13.386”
13.386”4.922”
4.922”
85
40
40
Z-A
xis
Ref. P
oin
t 275
10.8
27”
10.8
27”
10.8
27”
10.8
27”
40
85
40
Z-A
xis
Ref. P
oin
t 275
125X-Axis Stroke
142 5.591”5.591”
5.591” 5.591”
3.346”22 8525
1”
80
Z-A
xis
Str
oke
165
SPLASH GUARD
140F G.L. 140F G.L.
40
85
105
40
140
370
125
30
Z-A
xis
Ref. P
oin
t 275
140F G.L.
110
Z-A
xis
Str
oke
165 6.4
97”
6.4
97”
6.4
97”
6.4
97”
105140X-Axis Ref. Point
125
370
X-Axis Stroke142
17
120
85
155
Z-A
xis
Str
oke
165
X-Axis Stroke142120
75
φ165φ165
6” 6”
6” 6”
φ165
120
17
MA
X.9
0
70
70
370340
Z-A
xis
Ref. P
oin
t 275
40
85
X-Axis Ref. Point125 140
40
105
140F G.L.
SPLASH GUARD
φ165
5
5
X-Axis Stroke142
17
Z-A
xis
Str
oke
165
80
80125
120
65.5
44
65.5
44
65.5
44
65.5
44
44.5
※14
.5
89.5
14.5
135.5
5.3
35”
X-Axis Ref. Point
Spindle Center
105
4.13
4”
4.134”
9.45”
9.45”
0.75”
85 25 120
□20
105
125
142st
125
100
3.937
”
3.937
”
5 □20
Max. Swivel
Dia. φ550
280
37014.567”
14.567”230
5.591”
11.024” 9.055”
11.024” 9.055”
Max. Turn
ing Dia.
φ240
MAX. φ250
φ240
φ240φ
25
φ17
0
φ240
φ250
φ145
1251255”5”
1”1”4.921”4.921”
3.346”3.346” 4.646”4.646”
170
φ200
φ200
φ195
φ195
φ100
Spindle Center
230
Max. Swivel Dia. φ550
280
370
Max. Turn
ing Dia. φ
240
120110
φ14
5
φ16
5
105
105
105
φ165
Std. Turning Dia. φ175
100
3.9
37”
■ Travel Range and Interference
Turning Type Turning Type6”Chuck Type
Unit : mm inch
H01MA8 Y-4104 H01MA8 Y-4104
H01MA8 Y-4104
TURNING□25
BORING BAR φ32
FACING□20
BORING BAR φ3245mm OFFSET
H01MA8 Y-4104
Max
. Tur
ning
Len
gth
370340
40
85
Z-A
xis
Ref. P
oin
t 275
40
40
85
X-Axis Ref. Point125 140
40
105
Z-A
xis
Ref. P
oin
t 275
105
X-Axis Ref. Point125
110
Z-A
xis
Str
oke
165
140F G.L.
125X-Axis Stroke
14222
Z-A
xis
Ref. P
oin
t 275
40
85
17
40
370
X-Axis Stroke142
140 105
30
140F G.L.140F G.L.
X-Axis Ref. Point125
370
140
SPLASH GUARD
12085
155
Z-A
xis
Str
oke
165
X-Axis Stroke142120
75
370
340
Z-A
xis
Ref. P
oin
t 275
40
85
X-Axis Ref. Point125 140
40
105
140F G.L.
SPLASH GUARD
73
Z-A
xis
Str
oke
165
120 35 75
73
Z-A
xis
Str
oke
165
MA
X.13
5M
AX.9
0
φ210
φ210φ210
φ210
17
7
Shank CutNo Shank Cut
(100)(35)(95)(47)
(150)(142)
803211824127
X-Axis Stroke142
32
100
44
100
44
100
44
100
44
10
138
55
138
94
3.7
01”
SPINDLE(L) SPINDLE(R)
SPINDLE(L) SPINDLE(R)
TURRET(R)TURRET(L)
TURRET(R)TURRET(L)
8” 8”
8” 8”
4.922”
4.922”
4.922”
4.922”
10.8
27”
10.8
27”
10.8
27”
10.8
27”
5.591”
5.591”
5.591”
5.591”
6.4
97”
6.4
97”
6.4
97”
6.4
97”
4.134”
4.134”
4.134”
4.134”
13.386”
13.386”
OFFSET
105
4.1
34”
4.134”
4.134
”
75
□25
105
105
φ140
φ16
0
□25
7
φ240
125
Max. Swive
l Dia.
φ550
230
142st
Spindle Center
28011.024”
4.921”
2.953”1.457”
5”
1”
1”
9.055”11.024” 9.055”
5.591”
14.567” 14.567”370
118
MAX. φ236
125
Holder Cut
MAX. φ190
150
No Holder Cut 35
125
Max
. Tur
ning
Dia. φ
240
35
φ254
φ190
φ240
φ19
5
φ19
0
φ185
φ220
φ160
Spindle Center
230
Max. Swivel Dia. φ550
280
370
Max. Turn
ing Dia.
φ240
120110
φ14
5
φ16
5
105
105
105
φ165
MA
X. φ
190
95
Holder Cut
No Holder Cut
105
Std. Turning Dia. φ175
135
9.45”
9.45”
8”Chuck Type
TURRET (R) is mirror-image component.Figure shows TURRET (L).
TURRET (R) is mirror-image component.Figure shows TURRET (L).
TURRET (R) is mirror-image component.Figure shows TURRET (L).
TURRET (R) is mirror-image component.Figure shows TURRET (L).T10 T10T12 T12
T10/T12 T10/T12
The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. 109 Travel Range and Interference Travel Range and Interference
H01MA6 Y-4103
SPINDLE(L) SPINDLE(R)
TURRET(R)TURRET(L)
H01MA6 Y-4103
SPLASH GUARD140F G.L.
340370 370
140 105X-Axis Ref. Point
125 105 140X-Axis Ref. Point
125
85
40
40
Z-A
xis
Ref. P
oin
t 275
10.8
27”
6.4
97”
6.4
97”
5.591”
4.016”
4.922”
13.386”
4.922”
5.591”
3.741”
10.8
27”
40
85
40
140F G.L.
Z-A
xis
Ref. P
oin
t 275
102MAX. 33
95135
129.5
Z-A
xis
Str
oke
165
X-Axis Stroke142
7
70110
18.5
φ165
153
Z-A
xis
Str
oke
165
102 128 14
X-Axis Stroke142
65.5
44
65.5
44
252.5
229
6” 6”
TURRET (R) is mirror-image component.Figure shows TURRET (L).
OFFSET
Spindle Center
120
□20
105
125
4.134”
4.922”
142st5.591”
125
100
□20
Max. Swivel Dia. φ550
280
370
2307.024”
14.567”
9.056”
Max. T
urning
Dia.φ
240
9.45”
125 125
MAX.φ25
0
12.7
φ240
φ140
95
135
3.741”
5.315”
102
MAX33
MAX.95
4.016
”
1.299
”
3.714
”
φ190
25
85
φ20
0
φ145
105
4.13
4”
φ24
0
φ25
φ170
φ200
φ250
φ195
φ19
5
φ240
5
SPINDLE(L) SPINDLE(R)
TURRET(R)TURRET(L)
H01MA8 Y-4104H01MA8 Y-4104
SPLASH GUARD140F G.L.
340370 370
140 105X-Axis Ref. Point
125 105 140X-Axis Ref. Point
125
85
40
40
Z-A
xis
Ref. P
oin
t 275
40
85
40
140F G.L.
Z-A
xis
Ref. P
oin
t 275
102MAX. 33
95135
129.5
Z-A
xis
Str
oke
165
X-Axis Stroke142
7
70110
18.5
153
Z-A
xis
Str
oke
165
102 128 14
X-Axis Stroke142
φ210φ210100
44
100
44
218
194.5
10.8
27”
6.4
97”
6.4
97”
5.591”
4.922”
13.386”
4.922”
5.591”
10.8
27”
4.016”3.741”
OFFSET
370
35
125125
280
Holder Cut
φ190
Max. Swive
l Dia.
φ55012.7
125
230
142st
Spindle Center
105
No Holder Cut
150
MAX.φ190
MAX.φ236
75
□25
φ240
105
7
105
Max
. Tur
ning
Dia
. φ24
0
φ140
φ16
0
φ190
φ240
□25
118
35
φ254φ19
5
φ185
φ220
φ140
95
135
φ190 MAX33
MAX.95
102
TURRET (R) is mirror-image component.Figure shows TURRET (L).
3.741”
5.315”
5.591”
7.024”
14.567”
9.056”
4.13
4”
9.45
”
4.016
”
1.299
”
3.714
”
4.134”
4.922”
32
Milling Type Milling Type8”Chuck TypeT10M T10M■ Travel Range and Interference Unit : mm inch
6”Chuck Type
The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. 1211 Machine DimensionsMachine Specifications/Machine Accessories
Door Opening Width Door Opening Width
Shutter Opening Width
749975
38.3
9”
2125
2700
83.6
6”
106.3
”
340780 780
2(Gap)0.08”
40415.91”40415.91”1765 849.7 1740 68.5”
Chip Conveyor Pull Out
2615
69.49” 33.45”
102.95”
1385.43”
291 29111.46”
11.46”
(529.9
)2174
(20.8
6”)
85.5
9”
803.15”
282513.39”30.71” 30.71”
11.22”
1073
29.4
9” 4
2.2
4”
70527.76”
845 33.27”
749975
2125
2700
2(Gap)
705
1765 849.7 1740
26152825
138291 291
(529.9
)2174
80
1073
Shutter Opening Width
Door Opening Width Door Opening Width(20.8
6”)
85.5
9”
5.43”11.46”
11.46”
38.3
9”
340780 78013.39”30.71” 30.71”
11.22”
40415.91”40415.91”
0.08”
3.15”
83.6
6”
106.3
”
68.5”69.49” 33.45”
102.95”
27.76”
29.4
9”
42.2
4”
Chip Conveyor Pull Out
845 33.27”
1900
749975
2125
1765 849.7
1073
1740
2615
138291 291
(529.9
)2174
3590
74.8”
141.34”
2700
705
Shutter Opening Width5.43”11.46”
11.46”
(20.8
6”)
85.5
9”
Door Opening Width Door Opening Width
2(Gap)
340780 78013.39”30.71” 30.71”
40415.91”40415.91”
0.08”
38.3
9”
83.6
6”
106.3
”
68.5”69.49” 33.45”
102.95”
29.4
9”
42.2
4”
27.76”
Chip Conveyor Pull Out
845 33.27” 845 33.27”
1900
749975
2125
2(Gap)
138291 291
(529.9
)2174
3590
2700
705
1765 849.7 1740
2615
1073
Shutter Opening Width5.43”11.46”
11.46”
(20.8
6”)
85.5
9”
40415.91”40415.91”Door Opening Width Door Opening Width
0.08”
340780 78013.39”30.71” 30.71”
74.8”33.27”
141.34”
38.3
9”
83.6
6”
106.3
”
68.5”69.49” 33.45”
102.95”
29.4
9”
42.2
4”
27.76”
Chip Conveyor Pull Out
845 33.27”845
Spindle Orientation *5
Coolant Unit (400W)
Spindle Above Coolant
Hybrid Hydraulic Unit
Chip Bucket
Tool Setter
Spindle Motor
■ Machine Specifications (with A or B Type Loader)
Items 6" Chuck Type 8" Chuck Type
TT-2100G TT-2100CMG TT-2100G TT-2100CMGT10 T12 T10 T10 T12 T10
Capability ・Capacity
Distance Between Spindles mm inch 340 13.38" 340 13.38"Max. Turning Diameter mm inch 240 9.45" 240 9.45"Max. Turning Length mm inch 135.5 5.33" 94 3.7"
TravelX-Axis Travel mm inch 142 5.59" 142 5.59"Z-Axis Travel mm inch 165 6.5" 165 6.5"
Spindle
Number of Spindles 2 2Spindle Speed min-1 4500 6000 3200 4500Min. Index Angle (Cs-Axis) deg - 0.001 - 0.001Spindle Nose (Nominal Code) φ140F φ140FThrough-Hole Diameter mm inch 53 2.09" 53 2.09"Bearing Inside Diameter mm inch 80 3.15" 90 3.54"
Turret
Number of Turrets 2 2Type of Turret (All-Holder Type) 10-Station 12-Station 10-Station 10-Station 12-Station 10-StationNumber of Attachable Tools 10+10 12+12 10+10 10+10 12+12 10+10Height of Square Tool Shank mm inch 20 0.75" 25 1"Diameter of Boring Bar Shank mm inch 25 1" 32 1.25"
Rotary Tool
Number of Rotary Tools - Alternate 5 pcs - Alternate 5 pcsSpindle Speed min-1 - 2500 - 2500Maximum Tool Shank Diameter mm inch - 16 0.63" - 16 0.63"Tool Spindle Taper Hole (Type, Nom, Code) - AR25 - AR25Tool Spindle Bearing Inside Diameter mm inch - 35 1.38" - 35 1.38"
FeedrateRapid Traverse Rate m/min ipm X:24 / Z:24 X:944.88" / Z:944.88" X:24 / Z:24 X:944.88" / Z:944.88"Jog Feedrate mm/min ipm X, Z:0 ~ 1260 49.61" X, Z:0 ~ 1260 49.61"
Motor
Main Spindle Motor (15 min/coninuous) *6 kW HP 7.5/5.5 11/7.5 10/7.3 14.7/10 11/7.5 14.7/10Rotary Tool Spindle Motor (15 min/continuous)
kW HP -5.5/3.7 7.3/4.9
-5.5/3.7 7.3/4.9
Feed Axis Motor kW HP X:1.4 / Z:1.4 X:1.9 / Z:1.9 X:1.4 / Z:1.4 X:1.9 / Z:1.9Hydraulic Pump Motor kW HP 1.5×2 Motors 2×2 Motors 1.5×2 Motors 2×2 MotorsCoolant Pump Motor kW HP 0.25×2 Motors 0.3×2 Motors 0.25×2 Motors 0.3×2 Motors
Required Power
Electric Power kVA 33 38 38Air Pressure Source MPa 0.4 0.4
Tank Capacity
Hydraulic Unit Tank L gal 20 (×2) 5.28 (×2) 20 (×2) 5.28 (×2)Lubricant Tank L gal 6.5 1.72 6.5 1.72Coolant Tank L gal 350 92.40 350 92.40
Machine Size
Machine Height mm inch 2700 106.30" 2700 106.30"Floor to Spindle Center Height mm inch 975 38.39" 975 38.39"Required Floor Space mm×mm inch×inch 2825×2615 111.22"×102.95" 2825×2615 111.22"×102.95"Machine Weight kg lbs. 5200 11440 5400 11880 5200 11440 5400 11880
【Loader Specifications (A or B Type)】6" Chuck Type 8" Chuck Type
TT-2100G TT-2100CMG TT-2100G TT-2100CMG
Target Workpiece
Outside Diameter mm inch 80 3.15" [160 6.3" *1] 160 6.3" [80 3.15" *2]Length mm inch 80 3.15" 80 3.15"Weight kg lbs. 0.7×2 1.5×2 [3×2 6.6×2 *1] 3×2 6.6×2 [0.7×2 1.5×2 *2]
Travel (Running Speed)
X-Axis (longitudinal) mm inch (m/min ipm) 1540 60.63" (200 7874.02" [180 7086.61" *1]) 1540 60.63" (180 7086.61" [200 7874.02" *2])Y-Axis (vertical) mm inch (m/min ipm) 662 26.06" (150 5905.51") 662 26.06" (150 5905.51")Z-Axis (cross) mm inch (m/min ipm) 216 8.5" (50 1968.5") 216 8.5" (50 1968.5")
HandType 3-Jaws 3-JawsStroke mm inch φ28 1.1" [φ32 1.25" *1] φ32 1.25" [φ28 1.1" *2]
【Work Feeder Specifications】Number of Pallets 16 16Loading Capacity (1 Pallet) kg lbs. 40 88 40 88Max. Height mm inch 450 17.72" 450 17.72"Red is Optional. [*1] or [*2] are options by a set.
■ Machine Standard Accessories (with A or B Type Loader)
Items Contents 6" Type 8" Type
Solid Chuck and CylinderH01MA8 & HH9C125 L&R × ●
H01MA6 & HH9C100 L&R ● ×
Chuck Open/Close M-Function (Proximity) L&R ● ●
Chuck Airblow (Outside Spindle) L&R ● ●
Signal Tower Light (3-Color) 1 Pic ● ●
Chip Conveyor (Caterpillar Type, Rear) 1 Set ● ●
Tool Holders(Selectable for OD Turning & Facing, or Boring Bar/Drill)
L&R (Each 5) ● ●
Auto Power-Off System 1 Set ● ●
Total Counter (Display) ● ●
Gantry Loader *3 (A or B Type) 1 Set ● ●
Turnover Unit 1 Set ● ●
NG Chute (Quality) 1 Set ● ●
Work Feeder (16 Pallets/3 Guide Bar) 1 Set ● ●
Splashguard 1 Set ● ●
Hydraulic Unit (1.5kW) L&R ● ●
Coolant Unit (250W) L&R ● ●
Lighting Apparatus 1 Set ● ●
Adjustment Tool 1 Set ● ●
Instruction Manual 1 Set ● ●
[8" Chuck Type]
11/7.5kW : 4500min-1
[6" Chuck Type]
7.5/5.5kW : 6000min-1
11/7.5kW : 4500min-1
11/7.5kW : 6000min-1
■ Machine Optional AccessoriesRotary Tool Holder (for X-Axis) *4
Rotary Tool Holder (for Z-Axis) *4
Collet (for Rotay Tool) *4
Tool Holder
Boring Bar / Drill Holder
Offset Boring Bar Holder
U-Drill Holder
Offset U-Drill Holder
Boring Bar Bush
Drill and U-Drill Socket
Special Chuck
Foot Switch for Hydraulic Chuck
■ Machine Dimensions Unit : mm inch
AType
Gantry Loader
B Type
Gantry Loader
CType
Gantry Loader
D Type
Gantry Loader
*3) Includes Safety Cover/Upper Auto Door/Door Interlock.*4) Applied to TT-2100CMG*5) Disk Brake Type (Max. 360 Point) with M-Function*6) Please refer to "Electric-power-equipment Capacity" of 13 page.
※ For other optional accessories, please contact us.
The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. 1413 NC Unit SpecificationsNC Unit Specifications
Specifications ・ Contents TT-2100G TT-2100CMG【NC Unit】Loader A, B, C Type 0i-TD(2) 31i-B(2)
Loader D Type 31i-B(4)
Screen (10.4" Color LCD/MDI (Horizontal, Small Type) ● ●
【Software】RAKU-RAKU Loader 4 ● ●
RAKU-RAKU Monitor 3 ● ●
Measurement Monitor 3 *1 ◎ ◎
【Safety Devices】Front Door Interlock ● ●
Front Door Locking Mechanism ○ ○
Safety Relay ● ●
Control Panel Breaker with Tripper ● ●
The loader operation settings can be changed simply by the operation from the dedicated screen without modifying the program.
▲ RAKU-RAKU Loader 4
▲ RAKU-RAKU Monitor 3
Software
*1) I/O addition and the PC change are necessary. *2) 0.001mm, 0.0001inch, 0.001deg*3) IS-C 0.0001mm, 0.0001deg, 0.00001inch.*4) Addition of switch is required.*5) Not coexistent with chuck tailstock barrier.*6) Not coexistent with Stored Stroke Check 2, 3.*7) Required when RAKU-RAKU Monitor 3 is used.*8) DNC run mode transfer switch is required.*9) CF card and adaptor is required.*10) Not coexistent with chamfering/corner R.*11) Not coexistent with direct drawing dmension programming.*12) Tool setter is required.*13) Cannot be used when RAKU-RAKU Monitor 3 is installed.*14) In the case of loader specification, about [ 262K-byte 655m ] is used for program
store capacity by RAKU-RAKU loader 4 software. *15) In the case of loader specification, the 150 program number is used by RAKU-
RAKU loader 4 software. *16) Japanese (Kanji), German, French, Spanish, Italian, Chinese (traditional), Chinese
(simplified), Korean, Portuguese, Dutch, Danish, Swedish, Hungarian, Czech, Polish, Russian, Turkish
■ Composition
■ Main Function List
Specifications ・ Contents0i-TD 31i-B
Standerd CMStanderd/
CM
Loader Type A, B, C A, B, C D【Controlled Axes】Least Input Increment *2 ● ● ●
Max. Programmable Dimension (±999999.999) ● ● ●
Cs Contouring Control - ● CMIncrement System C *3 ▲ ○ ○
Inch/Metric Conversion ● ● ●
Interlock ● ● ●
Machine Lock *4 ○ ○ ○
Emergency Stop ● ● ●
Stored Stroke Check 1 ● ● ●
Stored Stroke Check 2, 3 *5 ▲ ○ ○
Stored Limit Check Before Move ▲ ○ ○
Chuck and Tail Stock Barrier *6 ▲ ○ ○
Mirror Image (Each Axis) ▲ ▲ ▲
Chamfering ON/OFF ● ● ●
Unexpected Disturbance Torque Detection Function *7 ▲ ▲ ▲
Position Switch ● ● ●
【Operation】Automatic Operation (Memory) ● ● ●
MDI Operation ● ● ●
DNC Operation *8 ○ ○ ○
DNC Operation with Memory Card *8 *9 ○ ○ ○
Program Number Search ● ● ●
Sequence Number Search ● ● ●
Sequence Number Comparison and Stop ● ○ ○
Program Restart ◎ ◎ ◎
Tool Retract and Recover ▲ ▲ ▲
Wrong Operation Prevention ▲ ▲ ▲
Buffer Register ● ● ●
Dry Run ● ● ●
Single Block ● ● ●
Manual Continuous Feed (JOG) ● ● ●
Manual Reference Position Return ● ● ●
Reference Position Setting without DOG ● ● ●
Manual Handle Feed, 1 Unit ● ● ●
【Interpolation Functions】Positioning (G00) ● ● ●
Exact Stop Mode (G61) ● ● ●
Tapping Mode (G63) ● ● ●
Cutting Mode (G64) ● ● ●
Exact Stop (G09) ● ● ●
Linear Interpolation (G01) ● ● ●
Circular I nterpolation (G02/03) ● ● ●
Dwell (G04) ● ● ●
Polar Coordinate Interpolation - ● CMCylindrical Interpolation - ● CMHelical Interpolation ○ ● CMThread Cutting, Synchronous Cutting ● ● ●
Multi Threading ● ● ●
Thread Cutting Retract ● ● ●
Continuous Threading ● ● ●
Variable Lead Thread Cutting ● ○ ○
Skip (G31) ◎ ◎ ◎
Reference Position Return (G28) ● ● ●
Reference Position return Check (G27) ● ● ●
2nd Reference Position Return (G30) ● ● ●
3rd, 4th Reference Position Return ◎ ◎ ◎
Specifications ・ Contents0i-TD 31i-B
Standerd CMStanderd/
CM
Loader Type A, B, C A, B, C D【Feed Functions】Rapid Traverse Override (F0,25%,50%,100%) ● ● ●
Feed Per Minute ● ● ●
Feed Per Revolution ● ● ●
Constant Tangential Speed Control ● ● ●
Cutting Feedrate Clamp ● ● ●
Automatic Acceleration/Deceleration ● ● ●
Rapid Traverse Bell-Shaped Acceleration/Deceleration ● ● ●
Feedrate Override (15 Steps) ● ● ●
Jog Override (15 Steps) ● ● ●
Override Cancel ● ● ●
Manual per Revolution Feed ▲ ▲ ▲
Linear Acceleration/Deceleration After Cutting Feed Interpolation
● ● ●
【Program Input】Program Code (EIA/ISO Auto Recognition) ● ● ●
Label Skip ● ● ●
Parity Check ● ● ●
Control In/Out ● ● ●
Optional Block Skip, 1 Piece ● ● ●
Optional Block Skip (2 to 9 Pieces) ◎ ◎ ◎
Program Number O4 Digits ● ● ●
Program File Name 32 Characters - ● ●
Sequence Number N5 Digits ● - -Sequence Number N8 Digits - ● ●
Absolute/Incremental Programming ● ● ●
Decimal Point Programming/Pocket Calculator Type Decimal Point Programming
● ● ●
Diameter/Radius Programming (X-Axis) ● ● ●
Plane Selection G17,G18,G19 - ● CMRotary Axis Designation ● ● ●
Rotary Axis Rollover ● ● ●
Coordinate System Setting (G50) ● ● ●
Automatic Coordinate System Setting ● ● ●
Direct Drawing Dmension Programming *10 ▲ ○ ○
G-Code System A ● ● ●
G-Code System B/C ▲ ○ ○
Chamfering/Corner R *11 ● ● ●
Programmable Data Input (G10) ● ● ●
Sub Program Call (10 Levels) ● ● ●
Custom Macro ● ● ●
Additional Custom Macro Common Variables ● ● ●
Canned Cycle ● ● ●
Multiple Repetitive Cycles ● ● ●
Multiple Repetitive Cycles Ⅱ ● ● ●
Canned Cycle for Drilling ● ● ●
Circular Dnterpolation by R Programming ● ● ●
Coordinate System Shift ● ● ●
Direct Input of Coordinate System Shift ● ● ●
【Auxiliary / Spindle Speed Function】M Function (M3 Digits) ● ● ●
2nd Auxiliary Functionn (B Function) ● ○ ○
Multiple Command of Auxiliary Function (3 Pieces) ● ● ●
Spindle Speed Function (S-Function) ● ● ●
Constant Surface Speed Control ● ● ●
Spindle Override ● ● ●
Spindle Orientation ● ● ●
Rigid Tap (Spindle Center) ● ● ●
Rigid Tap (Rotary Tool) - ● CM【Tool Functions / Tool Compensation】Tool Function (T2+2 Digits) ● ● ●
Tool Offset Pairs 128-pairs ● - -Tool Offset Pairs 200-pairs - ● ●
Tool Offset ● ● ●
Tool Radius ・ Tool Nose Radius Compensation ● ● ●
Tool Geometry/Wear Compensation ● ● ●
Tool Offset Value Counter Input ● ● ●
Direct Input of Tool Offset Value Measured ● ● ●
Direct Input of Tool Offset Value Measured B *12 ○ ○ ○
Tool Life Management *13 ● ○ ○
【Accuracy Offset Functions】Backlash Compensation ▲ ▲ ▲
Backlash Compensation for Each Rapid Traverse and Cutting Feed
▲ ▲ ▲
【Editing】Part Program Storage Size 1Mbyte *14 ● ● ●
Specifications ・ Contents0i-TD 31i-B
Standerd CMStanderd/
CM
Loader Type A, B, C A, B, C DPart Program Storage Size 2Mbyte *14 - ○ ○
Part Program Storage Size 4Mbyte *14 - ○ ○
Part Program Storage Size 8Mbyte *14 - ○ ○
Number of Registerable Programs, 800 Programs *15 ● - -
Number of Registerable Programs, 1000 Programs *15 - ● ●
Part Program Editing ● ● ●
Program Protect ● ● ●
Extended Part Program Editing ● ● ●
Playback ◎ ◎ ◎
Machining Time Stamp - ○ ○
Background Editing ● ● ●
Multi Part Program Editting - ● ●
【Setting / Display】Status Display ● ● ●
Clock Function ● ● ●
Current Position Display ● ● ●
Program Comment Display (31 Characters) ● ● ●
Parameter Setting and Display ● ● ●
Alarm Display ● ● ●
Alarm Log Display ● ● ●
Operation History Display ▲ ▲ ▲
Run Hours and Parts Count Display ● ● ●
Actual Cutting Feedrate Display ● ● ●
Display of Spindle Speed and T Code at All Screens ● ● ●
Servo Setting Screen ● ● ●
Spindle Adjustment Screen ● ● ●
Maintenance Information Screen ● ● ●
Software Operator's Panel ◎ ◎ ◎
Data Protection Key, 1 Kind ● ● ●
Erase CRT Screen Display ● ● ●
Parameter Set Supporting Screen ● ● ●
Help Function ● ● ●
Self-diagnosis Function ● ● ●
Periodic Maintenance Screen ● ● ●
Automatic Data Backup ○ ● ●
【Multi-language Display】English ● ● ●
Other Language *16 ▲ ○ ○
Dynamic Display Language Switching ▲ ▲ ▲
【Data I/O】
RS-232C Interface for 1ch ● ● ●
Fast Data Server ◎ ◎ ◎
External Workpiece Number Search ◎ ◎ ◎
Memory Card I/O ● ● ●
USB Memory I/O ● ● ●
One Touch Macro Call ◎ ◎ ◎
【Communication Function】Embedded Ethernet ● ● ●
Fast Ethernet ◎ ◎ ◎
【Other】Touch Panel ◎ ◎ ◎
● : Standard ○ : Optional ◎ : Special - : None▲ : Parameter setting is required.(Note: Normally, the parameters need not to be changed. If the parameters are to be set or changed, understand completely the functions of such parameters. Wrong setting could cause the machine to be moved unexpectedly, resulting in machine or workpiece damage or personal injury.)
CM : C-Axis/Milling Standard Specification.
NC Unit SpecificationsFANUC : 0 i-TD, 31i-B
※ Please contact our sales persons for further information.
* The software specifications are subject to change for improvement without notice.
Easy and convenient multi-functional softwares which can perform tool life management, cutting load monitoring, group control, and also run informa-tion collection, Cp (process capability) calculation, and periodic offset addition.
This function loads the measured data from a measuring unit and sets automatically the offset value. Also, various convenient functions such as graphical display, Cp (process capability) calculation, and data input/output are included.
【Optional Accessory】
【Standard Accessory】
RAKU-RAKU Monitor 3
Measurement Monitor 3
【Standard Accessory】
RAKU-RAKU Loader 4
Spindle MotorGantry 6" Chuck Type 8" Chuck Type
(Type) TT-2100G, TT-2100CMG
5.5/7.5kWA, B, C 33.0kVA 33.0kVA
D 36.0kVA 36.0kVA
7.5/11kWA, B, C 38.0kVA 38.0kVA
D 42.0kVA 42.0kVA
■ Electric-power-equipment Capacity
*The appearance, specifications, and relevant software of the product are subject to change for improvement without notice.
*Please make an inquiry to our sales representatives for details of the product.
TAKISAWA MACHINE TOOL CO., LTD.983 Natsukawa, Kita-ku, Okayama 701-0164, JAPANTelephone : (81)86-293-1500Fax : (81)86-293-5799Website : http://www.takisawa.co.jpE-mail : [email protected] (America)
[email protected] (Europe)[email protected] (Asia)
■ Overseas Network
Japanese laws prohibit this machine from being used to develop or manufacture “weapons of mass destruction” or “conventional arms”, as well as from being used to process parts for them.Export of the product may require the permission of governmental authorities of the country from where the product is exported.Should you wish to resell, transfer or export the product, please notify Takisawa Machine Tool Co., Ltd. or our distributor in advance.
NC515E1607EN1000D
(Head Office)
CM007ISO 14001 12ER-865
(Head Office)
ISO 9001 CertifiedJQA-2010
THAILAND Takisawa (Thailand) Co.,Ltd.Telephone : (66)2-012-1530-2 Fax : (66)2-012-1533
INDONESIA PT. Takisawa IndonesiaTelephone : (62)21-45852466 Fax : (62)21-45852467
INDIA SAP Takisawa Machine Tools Private Ltd.Takisawa Mchine Tool India Liaison OfficeTelephone : (91)80-26662386 Fax : (91)80-26662392
CHINA Takisawa (Shanghai) Co., Ltd.Telephone : (86)21-6235-0938 Fax : (86)21-6235-0905
USA Takisawa, Inc. Telephone : (1)847-419-0046 Fax : (1)847-419-0043
GERMANY Takisawa Machine Tool Germany Representative OfficeTelephone : (49)2056-2598-15 Fax : (49)2056-5994-79