Parallel Twin-Spindle CNC Lathe · Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe...

9
Parallel Twin-Spindle CNC Lathe 6in/8in TAKISAWA TWIN CHUCKER TT-Series

Transcript of Parallel Twin-Spindle CNC Lathe · Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe...

Page 1: Parallel Twin-Spindle CNC Lathe · Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe ... Regenerative energy system - the energy generated when the motor decelerates

Parallel Twin-Spindle CNC Lathe

6in/8in

TAKISAWA TWIN CHUCKER

TT-Series

Page 2: Parallel Twin-Spindle CNC Lathe · Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe ... Regenerative energy system - the energy generated when the motor decelerates

The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. 21

*The photo includes options (Foot Switch for Hydraulic Chuck, Turning Tools).

Mass production of various workpieces with high accuracy!Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe

which is equipped with high speed gantry loader and supports

mass production with high accuracy in 6"/8" chuck work.

Flexibly Supporting Any Type of ProductionTakisawa twin chucker TT-series supports any type of production such as simultaneous

front & back machining, symmetrical machining, and full automatic machining by connecting

machines/creating production line, and provides excellent efficiency and high productivity.

・ Reduction of power consumption.

Regenerative energy system - the energy generated when the motor

decelerates returns to the power supply - is applied.

Internal lighting shutoff function reduces standby power.

Control panel cooling design takes natural radiation amount into account to

reduce electric power.

Coolant pump runs only when coolant is being used, reducing electric power.

・ Use of oil-water separator extends the coolant life.

・ 40% reduction of lubricant consumption amount compared with those of

conventional machines.

・ The powder coating machine for environmental concern.

ENERGY SAVING SYSTEMENERGY SAVING SYSTEMEnvironment

Friendly

Page 3: Parallel Twin-Spindle CNC Lathe · Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe ... Regenerative energy system - the energy generated when the motor decelerates

The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. 43

Headstock

Bed Sliding Surface

Both of stable cutting and high speed loader transfer are achieved by adopting a structure of low center of gravity in which the center height of the headstock from the floor surface kept low. There are two types of specifications for high accuracy spindle on the headstock: "6" chuck specification" and "8" chuck specification", which are combined with FANUC's high performance spindle motors to provide excellent performance.

Movable part it ion covers are provided at the center between the two spindles to secure safety and workability.

The bed has a tank bed structure which can keep thermal displacement to the minimum all day. Tank capacity = 350L

Wide rectangular slideways are used in the X-/Z-axes sliding surfaces to realize s table machin ing with high accuracy over a long period of time.

0

6

4

2

8

10

15min S3 25% Operating Area

5.55.0

7.0

Continuous Operating Area

7.5

60min S3 40%Operating Area

1125 1500 3375

1125 1500 3375

45004000300020001000

450040003000200010000

6

4

2

8

12

10

60min S3 40%Operating Area

7.5Continuous Operating Area

8.6

11.015min S3 25% Operating Area

5.9

7.5/5.5kW

Output Output

Output Output

(kW)

Spindle Speed (min-1)Spindle Speed (min-1)

Standard

Standard

FANUC : βiI6

4500min-1

63.7

Nm

46.7

Nm35

.0Nm

0

6

4

2

8

10

15min S3 25% Operating Area

5.55.0

7.0

Continuous Operating Area

7.5

60min S3 40%Operating Area

1500 4500

1500 450060004000 5000300020001000

(kW)

6000min-1

47.8N

m

35.0N

m

26.3Nm

11/7.5kW

(kW)

Spindle Speed (min-1)Spindle Speed (min-1)

FANUC : βiI8

4500min-1

0 60004000 5000300020001000

(kW)

Output Output(kW) (kW)

6000min-1

93.4

Nm

63.7

Nm47

.8Nm

6

4

2

8

12

10

60min S3 40%Operating Area

7.5Continuous Operating Area

8.6

11.015min S3 25% Operating Area

5.9

70.0N

m

47.8N

m

35.8N

m

800 1067 240032003000200010000

6

4

2

8

12

10

60min S3 40%Operating Area

7.5Continuous Operating Area

8.6

11.015min S3 25% Operating Area

5.9

1125 1500 3375

11/7.5kW

Spindle Speed (min-1)Spindle Speed (min-1)

FANUC : βiI8

3200min-1

0 45004000300020001000

4500min-1

131.

3Nm

89.5

Nm67

.1Nm

6

4

2

8

12

10

60min S3 40%Operating Area

7.5Continuous Operating Area

8.6

11.015min S3 25% Operating Area

5.9

93.4N

m

63.7N

m

47.8N

m

8”Chuck Type 8”Chuck Type

6”Chuck Type 6”Chuck Type

TurretThe turret is the all-holder powerful type with bolt clamping system.10-station turret (T10) is equipped as standard, and 12-station turret (T12) for multiple processes and 10-station milling turret (T10M) for milling processes are optionally available.In a 10-station milling turret (T10M), milling holders can be equipped to five stations (every second station).

Items Items Items 6" Chuck Type 8" Chuck Type

10-Station Turret T10( Standard)

Height of Square Tool Shank □20 □25

Diameter of Boring Bar Shank φ25 φ32

12-Station Turret T12(Optional)

Height of Square Tool Shank □20 □25

Diameter of Boring Bar Shank φ25 φ32

10-Station Turret T10M(Optional)

Height of Square Tool Shank □20 □25

Diameter of Boring Bar Shank φ25 φ32

Max. Rotary Tool Shank Diameter φ16 φ16

5.5/3.7kWMilling Type

FANUC : βiI3

250010000

2

4

6

02000

Spindle Speed (min-1)

2500min-1

15分, S3 25%動作領域

60分, S3 40% 動作領域

37.5

N・m

Continuous Operating Area

15min, S3 25%Operating Area

3.5

5.2

750

3.7

5.5

60min, S3 40% Operating Area

70N・

m

47N・

m47

N・m

35N・

m

Output(kW)

The machine's center of gravity is thoroughly lowered and the loader axis is improved to move faster and quieter to realize optimum cycle time.

Reversing DeviceThe dev ice a l lows simultaneous front and back machining.

* Unlike connecting two one-spindle lathes with a reversing device provided b e t w e e n t h e m , e v e n the space efficiency is obvious.

Quality Chute(NG Chute)The portion to pick workpieces out to check the quality during automatic operation.

Loader Cycle Time 19.6 sec                  (6"Chuck Type、 A Type Gantry)

Gantry Loader Variations

Work Feeder SpecificationsItems 6" Chuck Type 8" Chuck Type

Number of Pallets 16 16

Loading Capacity (1 Pallet) 40kg 40kg

Maximum Height 450mm 450mm

Loader Specification (A or B Type)Items 6" Chuck Type 8" Chuck Type

Target

Workpiece

Outside Diameter φ80mm φ160mm

Length 80mm 80mm

Weight 0.7kg (×2) 3kg (×2)

Running

Speed

X-Axis(Longitudinal) 200m/min 180m/min

Y-Axis (Vertical) 150m/min 150m/min

Gantry Loader

Machine Body Work Feeder Gantry Loader

A TYPE B TYPE

C TYPE D TYPE

10-Station Milling Turret (T10M)10-Station Turret (T10)

Spindle Stock and Spindle MotorBearing Inside Diameter φ80

Spindle Nose φ140F

Spindle Motor 7.5/5.5kW

Spindle Speed4500min-1

6000min-1

Spindle Motor 11/7.5kW

Spindle Speed4500min-1

6000min-1

Standard Chuck and CylinderChuck Type H01MA6

Travel of Jaw (Diameter) 7mm

Max. Speed 4500min-1

Cylinder Type HH9C100

Max. Speed 6500min-1

Spindle Stock and Spindle MotorBearing Inside Diameter φ90

Spindle Nose φ140F

Spindle Motor 11/7.5kW

Spindle Speed3200min-1

4500min-1

Standard Chuck and CylinderChuck Type H01MA8

Travel of Jaw (Diameter) 7mm

Max. Speed 4000min-1

Cylinder Type HH9C125

Max. Speed 6000min-1

Work Feeder

Red is Optional.

Page 4: Parallel Twin-Spindle CNC Lathe · Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe ... Regenerative energy system - the energy generated when the motor decelerates

The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. 65 Tooling System

Turning Tool (□20)

Boring Bar

Drill

U-Drill

Oil Hole Drill

Drill

Tap

Boring Bar / Drill Holder

Facing Holder

OD Tool Holder

Offset Boring Bar Holder

10-Station Turret (T10)

12-Station Turret (T12)

10-Station Turret (T10)

12-Station Turret (T12)

Rotary Tool Type 10-Station Turret(T10M)

U-Drill Holder

Offset U-Drill Holder

Rotary Tool Holder(X-Axis)

Rotary Tool Holder(Z-Axis)

Boring Bar BushForφ6/8/10/12/16/20

Drill SocketFor MT.1/2

U-Drill SocketForφ20

Drill SocketForφ16

Drill ColletForφ1/2/3/4/5/6/7/8/9/ 10/11/12/13/14/15/16

Tapping ColletFor M4/5/6/8/10/12/14/16

Turning Tool (□25)

Boring Bar

Drill

U-Drill

Oil Hole Drill

Drill

Drill

Tap

Boring Bar / Drill Holder

OD Tool Holder Shank Cut Necessity

OD Tool Holder Shank Cut Needlessness

Facing Holder

Offset Boring Bar Holder

Rotary Tool Type 10-Station Turret(T10M)

U-Drill Holder

Offset U-Drill Holder

Rotary Tool Holder(X-Axis)

Rotary Tool Holder(Z-Axis)

Rotary Tool Holder(Z-Axis) Coolant Through

Boring Bar BushForφ6/8/10/12/16/20/25

Drill SocketFor MT.1/2/3

U-Drill Socket Forφ20/25

Drill Socket Forφ16/20/25

Drill ColletForφ1/2/3/4/5/6/7/8/9/10/ 11/12/13/14/15/16

Drill ColletForφ10/11/12/13/14/15/16

Tapping ColletFor M4/5/6/8/10/12/14/16

■ Tooling System

6”

8”

Chuck Type

Chuck Type

In addition, software pursuing operability is provided as standard to reduce non-productive time during setup work.Refer to page 13.

Function to minimize inputting error on right and left.

・ Dedicated SwitchA dedicated switch to call a desired function to the operation panel with one push is provided for smooth work.

  Right/Left Selection ButtonOperate the machine after selecting right or left with the button. Operation is possible only on the side with the indication lamp turned on. When both of the lamps are turned off, the machine cannot be operated.

  Chuck Open/Close Switch

Link of Panel Light

The light on the operation side is turned on.

Operation on Right Side

The information on the right side is displayed on the screen and you can operate the right side.

・ Information on Right and Left is Displayed Simultaneously (Specific Screen)On the tool offset screen and the workpiece shift screens, inputting errors are avoided by color coding of right/left, the zoom function and simultaneous display.

▲ Tool Offset Display

▲ Program Display

   Information Display Window"Right/left selection, indexed turret number of right/left machine, and number of workpieces on right/left" can be checked in the upper right of the screen.

  Program Reset FunctionLeft/right/loader programs can be reset and rewound.

  Zero Point Return FunctionIt allows left/right X- and Z-axes zero point return and loader X-, Y-, and Z-axes zero point return.**)Subject to some conditions. For details, contact us.

  Machine Operation Panel ScreenThe machine operation panel is displayed on the screen.Buttons can be added and displayed/undisplayed easily.

In addition, software pursuing operability is provided as standard to reduce non-productive time during setup work.

Pursuing Operability

1

6

4

5

7

7

6

2

3

1

4

5

4

5

2 3

Page 5: Parallel Twin-Spindle CNC Lathe · Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe ... Regenerative energy system - the energy generated when the motor decelerates

The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. 87 Travel Range and InterferenceTravel Range and Interference

H01MA6 Y-4103

TURRET(R)TURRET(L)

TURRET(R)TURRET(L)

H01MA6 Y-4103

H01MA6 Y-4103 H01MA6 Y-4103

TURNING□20

FACING□20

BORING BAR φ25

BORING BAR φ2545mm OFFSET

※If the tool cannot approach the chuck sufficiently, adjust the tool overhang with the end face holder.

Max

. Tur

ning

Len

gth

340 370

105 140X-Axis Ref. Point

1254.922” 4.134”

4.134”

4.922”

13.386”

13.386”4.922”

4.922”

85

40

40

Z-A

xis

Ref. P

oin

t 275

10.8

27”

10.8

27”

10.8

27”

10.8

27”

40

85

40

Z-A

xis

Ref. P

oin

t 275

125X-Axis Stroke

142 5.591”5.591”

5.591” 5.591”

3.346”22 8525

1”

80

Z-A

xis

Str

oke

165

SPLASH GUARD

140F G.L. 140F G.L.

40

85

105

40

140

370

125

30

Z-A

xis

Ref. P

oin

t 275

140F G.L.

110

Z-A

xis

Str

oke

165 6.4

97”

6.4

97”

6.4

97”

6.4

97”

105140X-Axis Ref. Point

125

370

X-Axis Stroke142

17

120

85

155

Z-A

xis

Str

oke

165

X-Axis Stroke142120

75

φ165φ165

6” 6”

6” 6”

φ165

120

17

MA

X.9

0

70

70

370340

Z-A

xis

Ref. P

oin

t 275

40

85

X-Axis Ref. Point125 140

40

105

140F G.L.

SPLASH GUARD

φ165

5

5

X-Axis Stroke142

17

Z-A

xis

Str

oke

165

80

80125

120

65.5

44

65.5

44

65.5

44

65.5

44

44.5

※14

.5

89.5

14.5

135.5

5.3

35”

X-Axis Ref. Point

Spindle Center

105

4.13

4”

4.134”

9.45”

9.45”

0.75”

85 25 120

□20

105

125

142st

125

100

3.937

3.937

5 □20

Max. Swivel

Dia. φ550

280

37014.567”

14.567”230

5.591”

11.024” 9.055”

11.024” 9.055”

Max. Turn

ing Dia.

φ240

MAX. φ250

φ240

φ240φ

25

φ17

0

φ240

φ250

φ145

1251255”5”

1”1”4.921”4.921”

3.346”3.346” 4.646”4.646”

170

φ200

φ200

φ195

φ195

φ100

Spindle Center

230

Max. Swivel Dia. φ550

280

370

Max. Turn

ing Dia. φ

240

120110

φ14

5

φ16

5

105

105

105

φ165

Std. Turning Dia. φ175

100

3.9

37”

■ Travel Range and Interference

Turning Type Turning Type6”Chuck Type

Unit : mm inch

H01MA8 Y-4104 H01MA8 Y-4104

H01MA8 Y-4104

TURNING□25

BORING BAR φ32

FACING□20

BORING BAR φ3245mm OFFSET

H01MA8 Y-4104

Max

. Tur

ning

Len

gth

370340

40

85

Z-A

xis

Ref. P

oin

t 275

40

40

85

X-Axis Ref. Point125 140

40

105

Z-A

xis

Ref. P

oin

t 275

105

X-Axis Ref. Point125

110

Z-A

xis

Str

oke

165

140F G.L.

125X-Axis Stroke

14222

Z-A

xis

Ref. P

oin

t 275

40

85

17

40

370

X-Axis Stroke142

140 105

30

140F G.L.140F G.L.

X-Axis Ref. Point125

370

140

SPLASH GUARD

12085

155

Z-A

xis

Str

oke

165

X-Axis Stroke142120

75

370

340

Z-A

xis

Ref. P

oin

t 275

40

85

X-Axis Ref. Point125 140

40

105

140F G.L.

SPLASH GUARD

73

Z-A

xis

Str

oke

165

120 35 75

73

Z-A

xis

Str

oke

165

MA

X.13

5M

AX.9

0

φ210

φ210φ210

φ210

17

7

Shank CutNo Shank Cut

(100)(35)(95)(47)

(150)(142)

803211824127

X-Axis Stroke142

32

100

44

100

44

100

44

100

44

10

138

55

138

94

3.7

01”

SPINDLE(L) SPINDLE(R)

SPINDLE(L) SPINDLE(R)

TURRET(R)TURRET(L)

TURRET(R)TURRET(L)

8” 8”

8” 8”

4.922”

4.922”

4.922”

4.922”

10.8

27”

10.8

27”

10.8

27”

10.8

27”

5.591”

5.591”

5.591”

5.591”

6.4

97”

6.4

97”

6.4

97”

6.4

97”

4.134”

4.134”

4.134”

4.134”

13.386”

13.386”

OFFSET

105

4.1

34”

4.134”

4.134

75

□25

105

105

φ140

φ16

0

□25

7

φ240

125

Max. Swive

l Dia.

φ550

230

142st

Spindle Center

28011.024”

4.921”

2.953”1.457”

5”

1”

1”

9.055”11.024” 9.055”

5.591”

14.567” 14.567”370

118

MAX. φ236

125

Holder Cut

MAX. φ190

150

No Holder Cut 35

125

Max

. Tur

ning

Dia. φ

240

35

φ254

φ190

φ240

φ19

5

φ19

0

φ185

φ220

φ160

Spindle Center

230

Max. Swivel Dia. φ550

280

370

Max. Turn

ing Dia.

φ240

120110

φ14

5

φ16

5

105

105

105

φ165

MA

X. φ

190

95

Holder Cut

No Holder Cut

105

Std. Turning Dia. φ175

135

9.45”

9.45”

8”Chuck Type

TURRET (R) is mirror-image component.Figure shows TURRET (L).

TURRET (R) is mirror-image component.Figure shows TURRET (L).

TURRET (R) is mirror-image component.Figure shows TURRET (L).

TURRET (R) is mirror-image component.Figure shows TURRET (L).T10 T10T12 T12

T10/T12 T10/T12

Page 6: Parallel Twin-Spindle CNC Lathe · Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe ... Regenerative energy system - the energy generated when the motor decelerates

The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. 109 Travel Range and Interference Travel Range and Interference

H01MA6 Y-4103

SPINDLE(L) SPINDLE(R)

TURRET(R)TURRET(L)

H01MA6 Y-4103

SPLASH GUARD140F G.L.

340370 370

140 105X-Axis Ref. Point

125 105 140X-Axis Ref. Point

125

85

40

40

Z-A

xis

Ref. P

oin

t 275

10.8

27”

6.4

97”

6.4

97”

5.591”

4.016”

4.922”

13.386”

4.922”

5.591”

3.741”

10.8

27”

40

85

40

140F G.L.

Z-A

xis

Ref. P

oin

t 275

102MAX. 33

95135

129.5

Z-A

xis

Str

oke

165

X-Axis Stroke142

7

70110

18.5

φ165

153

Z-A

xis

Str

oke

165

102 128 14

X-Axis Stroke142

65.5

44

65.5

44

252.5

229

6” 6”

TURRET (R) is mirror-image component.Figure shows TURRET (L).

OFFSET

Spindle Center

120

□20

105

125

4.134”

4.922”

142st5.591”

125

100

□20

Max. Swivel Dia. φ550

280

370

2307.024”

14.567”

9.056”

Max. T

urning

Dia.φ

240

9.45”

125 125

MAX.φ25

0

12.7

φ240

φ140

95

135

3.741”

5.315”

102

MAX33

MAX.95

4.016

1.299

3.714

φ190

25

85

φ20

0

φ145

105

4.13

4”

φ24

0

φ25

φ170

φ200

φ250

φ195

φ19

5

φ240

5

SPINDLE(L) SPINDLE(R)

TURRET(R)TURRET(L)

H01MA8 Y-4104H01MA8 Y-4104

SPLASH GUARD140F G.L.

340370 370

140 105X-Axis Ref. Point

125 105 140X-Axis Ref. Point

125

85

40

40

Z-A

xis

Ref. P

oin

t 275

40

85

40

140F G.L.

Z-A

xis

Ref. P

oin

t 275

102MAX. 33

95135

129.5

Z-A

xis

Str

oke

165

X-Axis Stroke142

7

70110

18.5

153

Z-A

xis

Str

oke

165

102 128 14

X-Axis Stroke142

φ210φ210100

44

100

44

218

194.5

10.8

27”

6.4

97”

6.4

97”

5.591”

4.922”

13.386”

4.922”

5.591”

10.8

27”

4.016”3.741”

OFFSET

370

35

125125

280

Holder Cut

φ190

Max. Swive

l Dia.

φ55012.7

125

230

142st

Spindle Center

105

No Holder Cut

150

MAX.φ190

MAX.φ236

75

□25

φ240

105

7

105

Max

. Tur

ning

Dia

. φ24

0

φ140

φ16

0

φ190

φ240

□25

118

35

φ254φ19

5

φ185

φ220

φ140

95

135

φ190 MAX33

MAX.95

102

TURRET (R) is mirror-image component.Figure shows TURRET (L).

3.741”

5.315”

5.591”

7.024”

14.567”

9.056”

4.13

4”

9.45

4.016

1.299

3.714

4.134”

4.922”

32

Milling Type Milling Type8”Chuck TypeT10M T10M■ Travel Range and Interference Unit : mm inch

6”Chuck Type

Page 7: Parallel Twin-Spindle CNC Lathe · Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe ... Regenerative energy system - the energy generated when the motor decelerates

The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. 1211 Machine DimensionsMachine Specifications/Machine Accessories

Door Opening Width Door Opening Width

Shutter Opening Width

749975

38.3

9”

2125

2700

83.6

6”

106.3

340780 780

2(Gap)0.08”

40415.91”40415.91”1765 849.7 1740 68.5”

Chip Conveyor Pull Out

2615

69.49” 33.45”

102.95”

1385.43”

291 29111.46”

11.46”

(529.9

)2174

(20.8

6”)

85.5

9”

803.15”

282513.39”30.71” 30.71”

11.22”

1073

29.4

9” 4

2.2

4”

70527.76”

845 33.27”

749975

2125

2700

2(Gap)

705

1765 849.7 1740

26152825

138291 291

(529.9

)2174

80

1073

Shutter Opening Width

Door Opening Width Door Opening Width(20.8

6”)

85.5

9”

5.43”11.46”

11.46”

38.3

9”

340780 78013.39”30.71” 30.71”

11.22”

40415.91”40415.91”

0.08”

3.15”

83.6

6”

106.3

68.5”69.49” 33.45”

102.95”

27.76”

29.4

9”

42.2

4”

Chip Conveyor Pull Out

845 33.27”

1900

749975

2125

1765 849.7

1073

1740

2615

138291 291

(529.9

)2174

3590

74.8”

141.34”

2700

705

Shutter Opening Width5.43”11.46”

11.46”

(20.8

6”)

85.5

9”

Door Opening Width Door Opening Width

2(Gap)

340780 78013.39”30.71” 30.71”

40415.91”40415.91”

0.08”

38.3

9”

83.6

6”

106.3

68.5”69.49” 33.45”

102.95”

29.4

9”

42.2

4”

27.76”

Chip Conveyor Pull Out

845 33.27” 845 33.27”

1900

749975

2125

2(Gap)

138291 291

(529.9

)2174

3590

2700

705

1765 849.7 1740

2615

1073

Shutter Opening Width5.43”11.46”

11.46”

(20.8

6”)

85.5

9”

40415.91”40415.91”Door Opening Width Door Opening Width

0.08”

340780 78013.39”30.71” 30.71”

74.8”33.27”

141.34”

38.3

9”

83.6

6”

106.3

68.5”69.49” 33.45”

102.95”

29.4

9”

42.2

4”

27.76”

Chip Conveyor Pull Out

845 33.27”845

Spindle Orientation *5

Coolant Unit (400W)

Spindle Above Coolant

Hybrid Hydraulic Unit

Chip Bucket

Tool Setter

Spindle Motor

■ Machine Specifications (with A or B Type Loader)

Items 6" Chuck Type 8" Chuck Type

TT-2100G TT-2100CMG TT-2100G TT-2100CMGT10 T12 T10 T10 T12 T10

Capability ・Capacity

Distance Between Spindles mm inch 340 13.38" 340 13.38"Max. Turning Diameter mm inch 240 9.45" 240 9.45"Max. Turning Length mm inch 135.5 5.33" 94 3.7"

TravelX-Axis Travel mm inch 142 5.59" 142 5.59"Z-Axis Travel mm inch 165 6.5" 165 6.5"

Spindle

Number of Spindles 2 2Spindle Speed min-1 4500 6000 3200 4500Min. Index Angle (Cs-Axis) deg - 0.001 - 0.001Spindle Nose (Nominal Code) φ140F φ140FThrough-Hole Diameter mm inch 53 2.09" 53 2.09"Bearing Inside Diameter mm inch 80 3.15" 90 3.54"

Turret

Number of Turrets 2 2Type of Turret (All-Holder Type) 10-Station 12-Station 10-Station 10-Station 12-Station 10-StationNumber of Attachable Tools 10+10 12+12 10+10 10+10 12+12 10+10Height of Square Tool Shank mm inch 20 0.75" 25 1"Diameter of Boring Bar Shank mm inch 25 1" 32 1.25"

Rotary Tool

Number of Rotary Tools - Alternate 5 pcs - Alternate 5 pcsSpindle Speed min-1 - 2500 - 2500Maximum Tool Shank Diameter mm inch - 16 0.63" - 16 0.63"Tool Spindle Taper Hole (Type, Nom, Code) - AR25 - AR25Tool Spindle Bearing Inside Diameter mm inch - 35 1.38" - 35 1.38"

FeedrateRapid Traverse Rate m/min ipm X:24 / Z:24 X:944.88" / Z:944.88" X:24 / Z:24 X:944.88" / Z:944.88"Jog Feedrate mm/min ipm X, Z:0 ~ 1260 49.61" X, Z:0 ~ 1260 49.61"

Motor

Main Spindle Motor (15 min/coninuous) *6 kW HP 7.5/5.5 11/7.5 10/7.3 14.7/10 11/7.5 14.7/10Rotary Tool Spindle Motor (15 min/continuous)

kW HP -5.5/3.7 7.3/4.9

-5.5/3.7 7.3/4.9

Feed Axis Motor kW HP X:1.4 / Z:1.4 X:1.9 / Z:1.9 X:1.4 / Z:1.4 X:1.9 / Z:1.9Hydraulic Pump Motor kW HP 1.5×2 Motors 2×2 Motors 1.5×2 Motors 2×2 MotorsCoolant Pump Motor kW HP 0.25×2 Motors 0.3×2 Motors 0.25×2 Motors 0.3×2 Motors

Required Power

Electric Power kVA 33 38 38Air Pressure Source MPa 0.4 0.4

Tank Capacity

Hydraulic Unit Tank L gal 20 (×2) 5.28 (×2) 20 (×2) 5.28 (×2)Lubricant Tank L gal 6.5 1.72 6.5 1.72Coolant Tank L gal 350 92.40 350 92.40

Machine Size

Machine Height mm inch 2700 106.30" 2700 106.30"Floor to Spindle Center Height mm inch 975 38.39" 975 38.39"Required Floor Space mm×mm inch×inch 2825×2615 111.22"×102.95" 2825×2615 111.22"×102.95"Machine Weight kg lbs. 5200 11440 5400 11880 5200 11440 5400 11880

【Loader Specifications (A or B Type)】6" Chuck Type 8" Chuck Type

TT-2100G TT-2100CMG TT-2100G TT-2100CMG

Target Workpiece

Outside Diameter mm inch 80 3.15" [160 6.3" *1] 160 6.3" [80 3.15" *2]Length mm inch 80 3.15" 80 3.15"Weight kg lbs. 0.7×2 1.5×2 [3×2 6.6×2 *1] 3×2 6.6×2 [0.7×2 1.5×2 *2]

Travel (Running Speed)

X-Axis (longitudinal) mm inch (m/min ipm) 1540 60.63" (200 7874.02" [180 7086.61" *1]) 1540 60.63" (180 7086.61" [200 7874.02" *2])Y-Axis (vertical) mm inch (m/min ipm) 662 26.06" (150 5905.51") 662 26.06" (150 5905.51")Z-Axis (cross) mm inch (m/min ipm) 216 8.5" (50 1968.5") 216 8.5" (50 1968.5")

HandType 3-Jaws 3-JawsStroke mm inch φ28 1.1" [φ32 1.25" *1] φ32 1.25" [φ28 1.1" *2]

【Work Feeder Specifications】Number of Pallets 16 16Loading Capacity (1 Pallet) kg lbs. 40 88 40 88Max. Height mm inch 450 17.72" 450 17.72"Red is Optional. [*1] or [*2] are options by a set.

■ Machine Standard Accessories (with A or B Type Loader)

Items Contents 6" Type 8" Type

Solid Chuck and CylinderH01MA8 & HH9C125 L&R × ○

H01MA6 & HH9C100 L&R ○ ×

Chuck Open/Close M-Function (Proximity) L&R ○ ○

Chuck Airblow (Outside Spindle) L&R ○ ○

Signal Tower Light (3-Color) 1 Pic ○ ○

Chip Conveyor (Caterpillar Type, Rear) 1 Set ○ ○

Tool Holders(Selectable for OD Turning & Facing, or Boring Bar/Drill)

L&R (Each 5) ○ ○

Auto Power-Off System 1 Set ○ ○

Total Counter (Display) ○ ○

Gantry Loader *3 (A or B Type) 1 Set ○ ○

Turnover Unit 1 Set ○ ○

NG Chute (Quality) 1 Set ○ ○

Work Feeder (16 Pallets/3 Guide Bar) 1 Set ○ ○

Splashguard 1 Set ○ ○

Hydraulic Unit (1.5kW) L&R ○ ○

Coolant Unit (250W) L&R ○ ○

Lighting Apparatus 1 Set ○ ○

Adjustment Tool 1 Set ○ ○

Instruction Manual 1 Set ○ ○

[8" Chuck Type]

11/7.5kW : 4500min-1

[6" Chuck Type]

7.5/5.5kW : 6000min-1

11/7.5kW : 4500min-1

11/7.5kW : 6000min-1

■ Machine Optional AccessoriesRotary Tool Holder (for X-Axis) *4

Rotary Tool Holder (for Z-Axis) *4

Collet (for Rotay Tool) *4

Tool Holder

Boring Bar / Drill Holder

Offset Boring Bar Holder

U-Drill Holder

Offset U-Drill Holder

Boring Bar Bush

Drill and U-Drill Socket

Special Chuck

Foot Switch for Hydraulic Chuck

■ Machine Dimensions Unit : mm inch

AType

Gantry Loader

B Type

Gantry Loader

CType

Gantry Loader

D Type

Gantry Loader

*3) Includes Safety Cover/Upper Auto Door/Door Interlock.*4) Applied to TT-2100CMG*5) Disk Brake Type (Max. 360 Point) with M-Function*6) Please refer to "Electric-power-equipment Capacity" of 13 page.

※ For other optional accessories, please contact us.

Page 8: Parallel Twin-Spindle CNC Lathe · Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe ... Regenerative energy system - the energy generated when the motor decelerates

The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract.The contents of the catalog are subject to change for improvement without notice. Please make confirmation from our sales representatives when entering into the contract. 1413 NC Unit SpecificationsNC Unit Specifications

Specifications ・ Contents TT-2100G TT-2100CMG【NC Unit】Loader A, B, C Type 0i-TD(2) 31i-B(2)

Loader D Type 31i-B(4)

Screen (10.4" Color LCD/MDI (Horizontal, Small Type) ● ●

【Software】RAKU-RAKU Loader 4 ● ●

RAKU-RAKU Monitor 3 ● ●

Measurement Monitor 3 *1 ◎ ◎

【Safety Devices】Front Door Interlock ● ●

Front Door Locking Mechanism ○ ○

Safety Relay ● ●

Control Panel Breaker with Tripper ● ●

The loader operation settings can be changed simply by the operation from the dedicated screen without modifying the program.

▲ RAKU-RAKU Loader 4

▲ RAKU-RAKU Monitor 3

Software

*1) I/O addition and the PC change are necessary. *2) 0.001mm, 0.0001inch, 0.001deg*3) IS-C 0.0001mm, 0.0001deg, 0.00001inch.*4) Addition of switch is required.*5) Not coexistent with chuck tailstock barrier.*6) Not coexistent with Stored Stroke Check 2, 3.*7) Required when RAKU-RAKU Monitor 3 is used.*8) DNC run mode transfer switch is required.*9) CF card and adaptor is required.*10) Not coexistent with chamfering/corner R.*11) Not coexistent with drawing dimension direct input.*12) Tool setter is required.*13) Cannot be used when RAKU-RAKU Monitor 3 is installed.*14) In the case of loader specification, about [ 262K-byte 655m ] is used for program

store capacity by RAKU-RAKU loader 4 software. *15) In the case of loader specification, the 150 program number is used by RAKU-

RAKU loader 4 software. *16) Japanese (Kanji), German, French, Spanish, Italian, Chinese (traditional), Chinese

(simplified), Korean, Portuguese, Dutch, Danish, Swedish, Hungarian, Czech, Polish, Russian, Turkish

■ Composition

■ Main Function List

Specifications ・ Contents0i-TD 31i-B

Standerd CMStanderd/

CM

Loader Type A, B, C A, B, C D【Controlled Axes】Least Input Increment *2 ● ● ●

Maximum Programmable Dimension (±999999.999) ● ● ●

Cs Contour Control - ● CMLeast Input Increment C *3 ▲ ○ ○

Inch/Metric Selection ● ● ●

Interlock ● ● ●

Machine Lock *4 ○ ○ ○

Emergency Stop ● ● ●

Stored Stroke Check 1 ● ● ●

Stored Stroke Check 2, 3 *5 ▲ ○ ○

Stroke Limit Check Before Movement ▲ ○ ○

Chuck Tailstock Barrie *6 ▲ ○ ○

Mirror Image (Each Axis) ▲ ▲ ▲

Chamfering ON/OFF ● ● ●

Overload Detection *7 ▲ ▲ ▲

Position Switch ● ● ●

【Operation】Auto Run (Memory) ● ● ●

MDI Run ● ● ●

DNC Run *8 ○ ○ ○

DNC Run with Memory Card *8 *9 ○ ○ ○

Program Number Search ● ● ●

Sequence Number Search ● ● ●

Sequence Number Collation and Stop ● ○ ○

Program Restart ◎ ◎ ◎

Manual Interrupt ・ Restore ▲ ▲ ▲

Wrong Operation Preventive ▲ ▲ ▲

Buffer Register ● ● ●

Dry Run ● ● ●

Single Block ● ● ●

Jog Feed ● ● ●

Manual Reference Point Return ● ● ●

Dogless Reference Point Setting ● ● ●

Manual Handle Feed, 1 Unit ● ● ●

【Interpolating Functions】Positioning (G00) ● ● ●

Exact Stop Mode (G61) ● ● ●

Tapping Mode (G63) ● ● ●

Cutting Mode (G64) ● ● ●

Exact Stop (G09) ● ● ●

Linear Interpolation (G01) ● ● ●

Circular Interpolation (G02/03) ● ● ●

Dwell (G04) ● ● ●

Polar Coordinate Interpolation - ● CMCylindrical Interpolation - ● CMHelical Interpolation ○ ● CMThread Cutting ・ Synchronous Feed ● ● ●

Multiple Thread Cutting ● ● ●

Thread Cutting Cycle and Retraction ● ● ●

Continuous Thread Cutting ● ● ●

Variable Lead Thread Cutting ● ○ ○

Skip (G31) ◎ ◎ ◎

Reference Point Return (G28) ● ● ●

Reference Point return Check (G27) ● ● ●

2nd Reference Point Return (G30) ● ● ●

3rd, 4th Reference Point Return ◎ ◎ ◎

Specifications ・ Contents0i-TD 31i-B

Standerd CMStanderd/

CM

Loader Type A, B, C A, B, C D【Feed Functions】Rapid Traverse Override(F0,25%,50%,100%) ● ● ●

Feed Per Minute ● ● ●

Feed Per Revolution ● ● ●

Constant Tangential Speed Control ● ● ●

Cutting Feedrate Clamp ● ● ●

Automatic Acceleration/Deceleration ● ● ●

Rapid Traverse Bell-Shaped Accel/Decel ● ● ●

Feedrate Override (15 steps) ● ● ●

Jog Override (15 steps) ● ● ●

Override Cancel ● ● ●

Manual Feed Per Revolution ▲ ▲ ▲

Linear Accel/Decel After Feedrate Interpolation ● ● ●

【Program Input】Program Code (EIA/ISO Auto Recognition) ● ● ●

Label Skip ● ● ●

Parity Check ● ● ●

Control In/Out ● ● ●

Optional Block Skip, 1 Piece ● ● ●

Optional Block Skip (2 to 9 Pieces) ◎ ◎ ◎

Program Number O4 Digits ● ● ●

Program File Name 32 Characters - ● ●

Sequence Number N5 Digits ● - -Sequence Number N8 Digits - ● ●

Absolute/Incremental Command ● ● ●

Decimal Point Input/Pocket Calculator Type Decimal Point Input

● ● ●

Diameter/Radius Programming (X-Axis) ● ● ●

Plane Selection G17,G18,G19 - ● CMRotary Axis Designation ● ● ●

Rotary Axis Rollover ● ● ●

Coordinate System Setting (G50) ● ● ●

Auto Coordinate System Setting ● ● ●

Drawing Dimension Direct Input *10 ▲ ○ ○

G-Code System A ● ● ●

G-Code System B/C ▲ ○ ○

Chamfering/Corner R Programming *11 ● ● ●

Programmable Data Input(G10) ● ● ●

Sub Program Call (10 Levels) ● ● ●

Custom Macro ● ● ●

Additional Custom Macro Common Variables ● ● ●

Single Canned Cycle ● ● ●

Combined Canned Cycle ● ● ●

Combined Canned Cycle Ⅱ ● ● ●

Drilling Canned Cycle ● ● ●

Arc Radius Programming ● ● ●

Workpiece Coordinate System Shift ● ● ●

Workpiece Coordinate System Shift Direct Input ● ● ●

【Miscellaneous Functions/Spindle Functions】M Function (M3 Digits) ● ● ●

Second Miscellaneous Function (B Function) ● ○ ○

Miscellaneous Functions Instructions (3 Pieces) ● ● ●

Spindle Functions (S Function) ● ● ●

Constant Surface Speed Control ● ● ●

Spindle Override ● ● ●

Spindle Orientation ● ● ●

Rigid Tap (Spindle Center) ● ● ●

Rigid Tap (Rotary Tool) - ● CM【Tool Functions/Tool Offset Functions】T Function (T2+2 Digits) ● ● ●

Tool Offsets, 128 Pieces (L/R Each 64 Pieces) ● - -Tool Offsets, 200 Pieces (L/R Each 99 Pieces) - ● ●

Tool Position Offset ● ● ●

Tool Diameter/Nose R Compensation ● ● ●

Tool Geometry/Wear Compensation ● ● ●

Tool Offset Counter Input ● ● ●

Tool Offset Measured Value Direct Input ● ● ●

Tool Offset Measured Value Direct Input B *12 ○ ○ ○

Tool Life Management *13 ● ○ ○

【Accuracy Offset Functions】Backlash Compensation ▲ ▲ ▲

Backlash Compensation by Rapid Traverse / Feedrate ▲ ▲ ▲

【Editing】Part Program Memory Capacity 1Mbyte *14 ● ● ●

Part Program Memory Capacity 2Mbyte *14 - ○ ○

Specifications ・ Contents0i-TD 31i-B

Standerd CMStanderd/

CM

Loader Type A, B, C A, B, C D

Part Program Memory Capacity 4Mbyte *14 - ○ ○

Part Program Memory Capacity 8Mbyte *14 - ○ ○

Registrable Programs, 800 Programs *15 ● - -

Registrable Programs, 1000 Programs *15 - ● ●

Program Editing ● ● ●

Program Protection ● ● ●

Extended Program Editing ● ● ●

Playback ◎ ◎ ◎

Machining Time Stamp - ○ ○

Background Editing ● ● ●

Multiple-Programs Simultaneous Editing - ● ●

【Setting/Display】Status Display ● ● ●

Clock Function ● ● ●

Current Position Display ● ● ●

Program Comment Display (31 Characters) ● ● ●

Parameter Setting and Display ● ● ●

Alarm Display ● ● ●

Alarm Log Display ● ● ●

Operation Log Display ▲ ▲ ▲

Run Hours and Parts Count Display ● ● ●

Actual Speed Display ● ● ●

Actual Spindle Speed and T Code Display ● ● ●

Servo Adjustment Screen ● ● ●

Spindle Adjustment Screen ● ● ●

Maintenance Information Screen ● ● ●

Software Operator's Panel ◎ ◎ ◎

Data Protection Key, 1 Kind ● ● ●

Screen Clear ● ● ●

Parameter Setup Support Screen ● ● ●

Help Function ● ● ●

Self Diagnostic Function ● ● ●

Scheduled Maintenance Screen ● ● ●

Auto Data Backup ○ ● ●

【Display Languages】English ● ● ●

Other Language *16 ▲ ○ ○

Display Language Dynamic Switching ▲ ▲ ▲

【Data I/O】

RS-232C Interface for 1ch ● ● ●

Fast Data Server ◎ ◎ ◎

External Workpiece Number Search ◎ ◎ ◎

Memory Card I/O ● ● ●

USB Memory I/O ● ● ●

One-Touch Macro Call ◎ ◎ ◎

【Communication Function】Inclusion Ethernet ● ● ●

Fast Ethernet ◎ ◎ ◎

【Other】Touch Panel ◎ ◎ ◎

● : Standard ○ : Optional ◎ : Special - : None▲ : Parameter setting is required.(Note: Normally, the parameters need not to be changed. If the parameters are to be set or changed, understand completely the functions of such parameters. Wrong setting could cause the machine to be moved unexpectedly, resulting in machine or workpiece damage or personal injury.)

CM : C-Axis/Milling Standard Specification.

NC Unit SpecificationsFANUC : 0 i-TD, 31i-B

※ Please contact our sales persons for further information.

* The software specifications are subject to change for improvement without notice.

Easy and convenient multi-functional softwares which can perform tool life management, cutting load monitoring, group control, and also run informa-tion collection, Cp (process capability) calculation, and periodic offset addition.

This function loads the measured data from a measuring unit and sets automatically the offset value. Also, various convenient functions such as graphical display, Cp (process capability) calculation, and data input/output are included.

【Optional Accessory】

【Standard Accessory】

RAKU-RAKU Monitor 3

Measurement Monitor 3

【Standard Accessory】

RAKU-RAKU Loader 4

Spindle MotorGantry 6" Chuck Type 6" Chuck Type

(Type) TT-2100G, TT-2100CMG

5.5/7.5kWA, B, C 33.0kVA 33.0kVA

D 36.0kVA 36.0kVA

7.5/11kWA, B, C 38.0kVA 38.0kVA

D 42.0kVA 42.0kVA

■ Electric-power-equipment Capacity

Page 9: Parallel Twin-Spindle CNC Lathe · Takisawa twin chucker TT-2100G is a parallel twin-spindle lathe ... Regenerative energy system - the energy generated when the motor decelerates

*The appearance, specifications, and relevant software of the product are subject to change for improvement without notice.

*Please make an inquiry to our sales representatives for details of the product.

TAKISAWA MACHINE TOOL CO., LTD.983 Natsukawa, Kita-ku, Okayama 701-0164, JAPANTelephone : (81)86-293-1500Fax : (81)86-293-5799Website : http://www.takisawa.co.jpE-mail : [email protected] (America)

[email protected] (Europe)[email protected] (Asia)

■ Overseas NetworkTHAILAND Takisawa (Thailand) Co.,Ltd.

Telephone : (66)2726-1530-2 Fax : (66)2726-1533

INDONESIA PT. Takisawa IndonesiaTelephone : (62)21-45852466 Fax : (62)21-45852467

INDIA SAP Takisawa Machine Tools Private Ltd.Takisawa Mchine Tool India Liaison OfficeTelephone : (91)80-26662386 Fax : (91)80-26662392

CHINA Takisawa (Shanghai) Co., Ltd.Telephone : (86)21-6235-0938 Fax : (86)21-6235-0905

USA Takisawa, Inc. Telephone : (1)847-419-0046 Fax : (1)847-419-0043

GERMANY Takisawa Machine Tool Germany Representative OfficeTelephone : (49)2056-2598-15 Fax : (49)2056-5994-79

Japanese laws prohibit this machine from being used to develop or manufacture “weapons of mass destruction” or “conventional arms”, as well as from being used to process parts for them.Export of the product may require the permission of governmental authorities of the country from where the product is exported.Should you wish to resell, transfer or export the product, please notify Takisawa Machine Tool Co., Ltd. or our distributor in advance.

NC515E1501EN1000C

(Head Office)

CM007ISO 14001 12ER-865

(Head Office)

ISO 9001 CertifiedJQA-2010