panar catlalouge 25-9-13panargroup.net/downloads/pl catalogue 25-9-13.pdf · 40 1.8 0.334 1.9 0.35...

45
PANAR LIMITED Company Profile & www.panargroup.com Product Details Page 1 of 45

Transcript of panar catlalouge 25-9-13panargroup.net/downloads/pl catalogue 25-9-13.pdf · 40 1.8 0.334 1.9 0.35...

Page 1: panar catlalouge 25-9-13panargroup.net/downloads/pl catalogue 25-9-13.pdf · 40 1.8 0.334 1.9 0.35 3.0 0.525 SC 50 1.8 0.422 2.4 0.552 3.7 0.809 SC 63 1.9 0.562 3.0 0.854 4.7 1.29

PANAR LIMITED

Company Profile &

www.panargroup.com Product Details

Page 1 of 45

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REMARKS WITH REFERENCE TO CONTENTS

The information provided in this technical manual is mostly based on existing standards for the plastics industry and/or pipeline construction. The guidelines are intended as a source of information only and exclude all judicial responsibility. The person who uses this manual is responsible for the correct construction and implementation of a project. Our general conditions of sale and delivery apply to the guarantee and quality of our products. products.

This catalogue is a useful literature for engineers involved in the design, construction, and installation of water systems; mains, distribution, sewerage, and bore-holes. It is also a welcome aid to engineers responsible for the selection of uPVC pipes for electrical insulation and telecommunication ducting.

No part of this manual may be reproduced or copied in any form or by any means without the prior permission of PANAR LIMITED

www.panargroup.com

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I. Introduction

II. Locations

III. Product details

IV. Benefits of U-PVC pipe

V . General Properties

VI. Ranges of Pipe

CONTENTS

VI. Ranges of Pipe

VII. Behavior of U-PVC Pipe

VIII. Flow chart

IX. Conduit pipe

X. Pipe Fittings

XI. Hand pumps

XII. Quality Assurance

XIII. Production Facilities

XIV. pipe jointing process xv. handling process xvi. imported rr details

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P anar Limited have since the last 36 years been an ancillary industry to the Water, Electrical , Telecommunication , FMCG and Pharmaceuticals industries in the Country as manufacturers of uPVC Pipes, Pipe Fittings, Hand Pumps , Containers with Closures, PET bottles and performs.

With the recent expansion in production capacity that is in production since August, 2002, we have the largest production capacity and the widest range of uPVC pipes.

PANAR pipes are produced to meet international/national standards such as DIN (Germany) BS (British) SO N (Nigeria) ISO (International) UNICEF (WES) specifications SANS (South African National Standards)

These are produced in four production units, three of which, mainly in production of Water Industry are located in Kano and fourth unit is located in Lagos which is

INTRODUCTION

of Water Industry are located in Kano and fourth unit is located in Lagos which is facilitated for FMCG and Pharmaceuticals industry.

The Engineering Tool Room is fully equipped with the state of the art Tool Room machinery. It is fully dedicated for in-house production of Moulds, Jigs, Fixtures, Specialty Gauges, as well as Special Design Machines.

We have a fully equipped laboratory for conducting all tests that are prescribed under the various International and National Test Standards to which the respective products are manufactured.

We give very high emphasis to product quality, through rigid production procedures, quality assurance programme and documentation of all stages of production and quality inspection.

Products produced by us are indelible ink jet printed with product specifications and production reference. We have a team of highly qualified, trained, skilled and dedicated manpower.

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FACTORIES

LOCATION

21/22 Sharada industrial estate, phase ii, Kano Tel: 07028026197

E-mail: [email protected]

58 Sharada industrial estate, phase iii, Kano

21/22 Sharada industrial estate, phase ii, Kano

ACTIVITY

Pipe extrusion Rubber moulding Injection moulded pipe fittings, hand pump Parts and other industrial injection moulding PET blow moulding

Hand pumps

Engineering tool room and metal fabrication and special purpose machinery

LOCATIONS

447 Apapa-Oshodi expressway, Ijeshatedo, Lagos Tel: 01 7740150, 7736447

OFFICES

LOCATION

plot-447 Apapa-Oshodi-expressway, Ijeshatedo, lagos

Tel: 01 7753460 2703247, 2703248, 2617774 E-mail:[email protected]

[email protected]

21/22 Sharada Industrial Estate, phase ii, KanoTel: 07028026191 E-mail: [email protected]

Blow moulded containers PET perform and bottles

ACTIVITY

Corporate head office National and regional marketing office

Regional marketing office

www.panargroup.com

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uPVC PIPES

uPVC PRESSURE PIPES uPVC DRAIN PIPES uPVC CASING AND SCREEN PIPES uPVC HAND PUMP RISER MAIN PIPES uPVC ELECTRICAL CONDUIT PIPES uPVC TELEPHONE DUCTING PIPES uPVC SEISMIC PIPES

RUBBER SEALING GASKETS

PRESSURE PIPE SEALING GASKETS DRAIN PIPE SEALING GASKETS RUBBER COMPONENTS FOR HAND PUMPS

PIPE FITTINGS

PRESSURE PIPE FITTINGS DRAIN PIPE FITTINGS

PRODUCT RANGE

DRAIN PIPE FITTINGS TELEPHONE DUCTING FIXTURES ELECTRIC CONDUIT FITTINGS

HAND PUMPS

RUWATSAN I HAND PUMPS RUWATSAN II HAND PUMPS DIRECT ACTION - TARA HAND PUMPS

PACKAGING

EXTRUSION BLOW MOULDED CONTAINERS PET PREFORM AND BOTTLES THERMO FORMED PRODUCTS

OTHERS

INDUSTRIAL INJECTION MOULDED COMPONENTS CONTAINER CLOSURES INCLUDING PILFER EVIDENT

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1. LIGHT WEIGHTu-PVC pipes are relatively low in weight ;it weighs only 1/6 of steel pipes and 2/3 of cement pipes, so it is easier to handle, install and transport at a minimal cost.

2. RESISTANCE TO CORROSION u-PVC pipes and fittings have excellent resistance to harsh environments both natural and industrial activity. As it is non-metallic, it is resistant to all forms of metallic corrosion. Aggressive water from high sulphate soils will not corrode the pipes.

3. SMOOTH SURFACE u-PVC has a long term internal smoothness which is a significant hydraulic advantage with little or no build up of scale or abrasion.

4. CHEMICAL RESISTANCE u-PVC pipes have good resistance against normal acid and alkali soil conditions. It can also be used for a wide range of industrial effluent. They are inert to saline water, acid, detergent, fuel oil, alcohol, and various aliphatic hydrocarbons.

5. EASY INSTALLATION u-PVC pipes are easy to install and less time consuming than cast iron or asbestos cement systems. Rubber ring sealing ensures leak proof joint and maintenance work

BENEFITS OF u PVC PIPES

cement systems. Rubber ring sealing ensures leak proof joint and maintenance work can be carried out with minimum cost and difficulty.

6. DURABILITYHave high impact strength compared with traditional materials. Sufficiently rigid to withstand soil and vehicle loads. Longer lasting due to its inertness to most chemical and superior mechanical properties, it remains unharmed by insects or rodents.

7. SOLAR RADIATION u-PVC Pipes are designed for underground and indoor applications and can also be stored in the open for a few weeks without any harm.

8. NON TOXICuPVC pipes do not react to fluids they transport. Due to the tasteless and odorless nature their constituent material, uPVC pipes remain neutral to all fluids, and can most suitably be used for potable water

9. FIRE RESISTANCE The PVC compound used to manufacture our u- PVC pipes and fittings is a self-extinguishing material that does not support combustion. It does not burn without a flame being directly applied to it. Once the flame is removed the material stops burning.

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PROPERTIES Density

Melting Temperature Glass Transition

Temperature Continuous Use

Temperature Impact Strength Tensile strength

Elongation at break Flexural Strength

Compressive Strength Rockwell Hardness &

Shore Hardness Coefficient of Thermal

Expansion Heat deflection

Temperature (At 4.6kg/cm )

UNIT gm / cc

oC oC

0C

(Kg.cm/cm)notched (Kg/cm2)x102

(%) (Kg/cm2)x102

(Kg/cm2)x102

Mm//mm0Cx10-5

0C

VALUE 1.42 147

65-80

71-74(Rigid) 66-77(flexible)

2.18-119.68 4.18-5.30

5-40 5.63-10.57 7.04-7.75

R100-120

9-18

63-82

PROPERTIES OF u PVC

(At 4.6kg/cm2)

Rate of Burning

Specific Heat Thermal Conductivity

Volume Resistivity Dielectric Strength Dielectric Constant

Arc Resistance Refractive Index

Effect of sunlight

Haze Light Transmittance Water absorption at

230C for 24 hrs

Resistance to

Cm/min(0.32cm)

Cal/0C/g Cal/(s)cm2/0C/mx10-4

Ohm-cm Kv/mm 60Hz Sec

% %

%

Weak acids Strong acids

Weak alkalies Strong Alkalies Organic Solvent

63-82

Non burning to self extinguishing

0.25-0.35 3-5

1012-1016

17 3.4

60-80 1.52-1.55

Varies with formulation

8-18 76-82

0.07-0.40

Excellent Fair good Excellent Fair good Fair good

Detergent/oil grease Excellent

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NOMINAL

OUTSIDE

DIAMETER

(mm)

CLASS 2 CLASS 3

(PN4) (PN6)

NOMINAL WALL NOMINAL NOMINAL WALL NOMINAL

THICKNESS WEIGHT THICKNESS WEIGHT

(mm) (kg/m) (mm) (kg/m)

CLASS 4 CLASS 5

(PN10) (PN16)

JOINT TYPE

NOMINAL WALL NOMINAL NOMINAL WALL NOMINAL

THICKNESS WEIGHT THICKNESS WEIGHT

(mm) (kg/m) (mm) (kg/m)

20 1.5 0.137 SC

25 1.5 0.174 1.9 0.212 SC

32 1.8 0.264 2.4 0.342 SC

40 1.8 0.334 1.9 0.35 3.0 0.525 SC

50 1.8 0.422 2.4 0.552 3.7 0.809 SC

63 1.9 0.562 3.0 0.854 4.7 1.29 SC/RR

75 1.8 0.642 2.2 0.782 3.6 1.22 5.6 1.82 SC/RR

PRESSURE PIPES DIN 8062

90 1.8 0.774 2.7 1.13 4.3 1.76 6.7 2.61 SC/RR

110 2.2 1.16 3.2 1.64 5.3 2.61 8.2 3.9 SC/RR

125 2.5 1.48 3.7 2.13 6.0 3.34 9.3 5.01 SC/RR

140 2.8 1.84 4.1 2.65 6.7 4.18 10.4 6.27 SC/RR

160 3.2 2.41 4.7 3.44 7.7 5.47 11.9 8.17 SC/RR

200 4.0 3.7 5.9 5.37 9.6 8.51 14.9 12.8 SC/RR

225 4.5 4.7 6.6 6.76 10.8 10.8 16.7 16.1 SC/RR

250 4.9 5.65 7.3 8.31 11.9 13.2 18.6 19.9 SC/RR

280 5.5 7.11 8.2 10.4 13.4 16.6 20.8 24.9 RR

315 6.2 9.02 9.2 13.2 15.0 20.9 23.4 31.5 RR

400 7.9 14.5 11.7 21.1 19.1 33.7 29.7 50.8 RR

500 9.8 22.4 14.6 26.8 23.9 52.6 - - RR

SC : Solvent cement socket joint

RR : Rubber Ring socket joint

Colour : Grey or black

Length : 6 m. as per standard www.panargroup.com

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S20 S16.7

SDR41 SDR34.4 NOMINAL

OUTSIDE PN5 PN6

DIAMETER

NOMINALWALL NOMINAL NOMINALWALL NOMINAL

S16 S12.5

SDR33 SDR26

PN6.3 PN8

NOMINALWALL NOMINAL NOMINALWALL NOMINAL

S10 S8

SDR21 SDR17

PN10 PN12.5

NOMINAL NOMINAL NOMINAL NOMINAL

S6.3 S4

SDR13.6 SDR9

PN16 PN 25 JOINTTYPE

NOMINAL NOMINAL NOMINAL NOMINAL

(mm) THICKNESS WEIGHT THICKNESS

(mm) (kg/m) (mm)

WEIGHT THICKNESS WEIGHT THICKNESS

(kg/m) (mm) (kg/m) (mm)

WALL WALL WEIGHT WEIGHT

THICKNESS (kg/m) THICKNESS (kg/m)

(mm) (mm)

WALL WALL WEIGHT WEIGHT WEIGHT

THICKNESS THICKNESS (kg/m) (kg/m) (kg/m)

(mm) (mm)

20 1.50 0.15 2.30 0.205 SC

25 1.50 0.18 1.90 0.22 2.80 0.31 SC

32 1.60 0.25 1.90 0.29 2.40 0.37 3.60 0.506 SC

40 1.50 0.30 1.60 0.316 1.90 0.37 2.40 0.46 3.00 0.55 4.50 0.788 SC

50 1.60 0.40 2.00 0.50 2.40 0.40 3.00 0.71 3.70 0.85 5.60 1.228 SC

63 1.60 0.508 1.90 0.583 2.00 0.62 2.50 0.77 3.00 0.90 3.80 1.12 4.70 1.37 7.10 1.956 SC/RR

75 1.90 0.707 2.20 0.816 2.30 0.85 2.90 1.05 3.60 1.28 4.50 1.57 5.60 1.93 8.40 2.756 SC/RR

90 2.20 0.991 2.70 1.183 2.80 1.23 3.50 1.51 4.30 3.66 5.40 2.28 6.70 2.76 10.10 3.983 SC/RR

S12.5 S 10 S8 S6.3

PRESSURE PIPES ISO-4422-2

S20 S16

SDR41 SDR33 NOMINAL

OUTSIDE PN6.3 PN8

DIAMETER

S12.5 S 10

SDR26 SDR21

PN10 PN12.5

S8 S6.3 S5

SDR17 SDR13.6 SDR11

PN16 PN20 PN25 JOINTTYPE

NOMINAL NOMINAL NOMINAL NOMINAL (mm) NOMINALWALL NOMINAL NOMINALWALL NOMINAL NOMINALWALL NOMINAL NOMINALWALL NOMINAL NOMINAL NOMINAL

WALL WALL WALLTHICKNESS WEIGHT THICKNESS WEIGHT THICKNESS WEIGHT THICKNESS WEIGHT WEIGHT WEIGHT WEIGHT

THICKNESS THICKNESS THICKNESS(mm) (kg/m) (mm) (kg/m) (mm) (kg/m) (mm) (kg/m) (kg/m) (kg/m) (kg/m)

(mm) (mm) (mm)

110 2.7 1.458 3.4 1.81 4.2 2.216 5.3 2.75 6.6 3.383 8.1 4.093 10.0 4.93 SC/RR

125 3.1 1.916 3.9 2.35 4.8 2.883 6.0 3.533 7.4 4.316 9.2 5.265 11.4 6.405 SC/RR

140 3.5 2.4 4.3 2.9 5.4 3.633 6.7 4.45 8.3 5.416 10.3 6.61 12.7 7.993 SC/RR

160 4.0 3.1 4.9 3.75 6.2 4.75 7.7 5.816 9.5 7.083 11.8 8.643 14.6 10.466 SC/RR

200 4.9 4.766 6.2 5.983 7.7 7.35 9.6 9.066 11.9 11.066 14.7 13.485 18.2 16.335 SC/RR

225 5.5 6.01 6.9 7.483 8.6 9.216 10.8 11.483 13.4 14.05 16.6 17.083 SC/RR

250 6.2 7.533 7.7 9.266 9.6 11.466 11.9 14.033 14.8 17.333 18.4 21.066 SC/RR

280 6.9 9.383 8.6 11.566 10.7 14.316 13.4 17.666 16.6 21.666 20.6 26.383 RR

315 7.7 11.766 9.7 14.7 12.1 18.166 15.0 22.333 18.7 27.5 23.2 32.816 RR

400 9.8 19.0 12.3 23.66 15.3 29.166 19.1 36.0 23.7 44.166 29.4 53.866 RR

500 12.3 29.83 15.3 36.83 19.1 45.5 23.9 56.333 29.7 69.16 36.8 81.3 RR

SC : Solvent cement socket joint

RR : Rubber Ring socket joint

Colour : Grey or black

Length : 6 m. as per standard

www.panargroup.com

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P ANAR Bore Hole Casing and Screenings are produced to meet International Standards.

The Joints are Trapezoidal Threaded both male and female sides. We carry out the Threading

on a Computer Controlled Special purpose Threading Machines; thereby providing Joints/threads

strictly to dimension and with full interchangeabality.

CASING

DNNOMINAL

DIAMETER (mm)

100

100

110

125

125

150

150

DN OUTSIDE NOMINAL

DIAMETER DIAMETER (mm) (Inch)

4" 113.3

4" 113.0

4" 113.3

5" 125.0

5" 125.0

6" 160.0

6" 160.0

INSIDE THICKNESS

DIAMETER (mm) (mm)

5.6 107.7

3.5 109.5

7.5 105.8

6.0 119.0

7.5 117.5

6.5 153.5

8.5 151.5

WEIGHT LENGTH JOINT

(kg/m) (m)

2.74 3 THREADING

1.87 3 THREADING

3.7 3 THREADING

3.4 3 THREADING

4.2 3 THREADING

4.7 3 THREADING

6.2 3 THREADING

BORE HOLE CASING & SCREENS DIN 4925-ii/4925-iii

150

200

200

250

DNNOMINAL

6" 160.0

8" 225.0

8" 225.0

10" 250.0

DN OUTSIDE

8.5 151.5

8.8 216.2

11.2 213.8

11.8 238.2

SCREENING INSIDE

6.2 3 THREADING

8.8 3 THREADING

11.0 3 THREADING

13.84 3 THREADING

DIAMETER NOMINAL DIAMETER (mm) DIAMETER (mm)

100 4" 113.3

100 4" 113.0

110 4" 113.3

125 5" 125.0

125 5" 125.0

150 6" 160.0

150 6" 160.0

200 8" 225.0

200 8" 225.0

250 10" 250.0

THICKNESS (mm)

5.6

3.5

7.5

6.0

7.5

6.5

8.5

8.8

11.2

11.8

WEIGHT DIAMETER (kg/m)

(mm)

107.7 2.74

109.5 1.87

105.8 3.7

119.0 3.4

117.5 4.2

153.5 4.7

151.5 6.2

216.2 8.8

213.8 11.0

238.2 13.84

LENGTH JOINT (m)

3 THREADING

3 THREADING

3 THREADING

3 THREADING

3 THREADING

3 THREADING

3 THREADING

3 THREADING

3 THREADING

3 THREADING

COLOUR: Blue www.panargroup.com

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The long term behaviour of the pipes can be seen from the following diagrams

which are based on the results of the long term internal pressure creep tests and

which take into account the temperature-dependent ageing behaviour of the pipe

material. 50

40

30

20

10

9

8

BEHAVIOUR OF u PVC PIPE

8

7

6

5

4

3

2

1

0.9

0.8

0.7 1 10 25 50Service life, in years

0.6

0.5 0.1 1 10 102 103

Service life,in hour

106 104 105

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Pipe class refers to the maximum working pressure that the various class of pipes can withstand, while subjected to continuous long-term service at water temperatures up to 20 degrees centigrade. At higher temperatures, the working pressure drops. The chart should be used for selecting the pipe class suitable for higher temperature requirement.

16

14

12

10

8

6

PN16

PN16

227.6

199.1

170.7

142.2

113.8

85.2

BEHAVIOUR OF u PVC PIPE

6

4

2

-40 -20 0 20 40

working temperature 0C

www.panargroup.com

60

85.2

56.9

28.4

80

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Thecharts havebeendesignedand prepared by PeterLamont, M.A., F.I.C.E., F .I .W .E ., u si ng C o le br o o k’s w ell kn o w n T r a ns iti o n R eg i o n F o rm ul a .R o ug h n es s

valuesof 0.06mm and0.003mmhavebeenassumedfor pipescarrying foul water

andstorm water respectively.Diagrams havealsobeenpreparedfor the

p ro p o rtio n a te d is ch a rg e a nd v el o city i n c ircu l a r p ip es flo w in g pa r tly fu ll.T h es e

havebeenbasedonvelocity proportional to (hydraulic radius) 0.667and many

beusedinconjunction with the valuesof dischargeandvelocity obtained from

th e F o u l w a ter a n d S to rm w a ter d ia g r a ms . DISCHARGE (RUNNING FULL): LITERS SECOND

1 2 5 10 20 50 100 200 500 1000 2000 5000 10,000

1:1 1.00

FOUL WATER DRAINS

1:2

1:5

1:10

0.50 ROUGHNESS: K=0.5MM

0.20

0.10

FLOW CHART

1:20

1:50

1:100

1:200

1:500

1:1,000

1:2,000

1:5,000

1:10,000

0.001

0.05

0.02

0.01

0.005

0.002

0.001

0.0005

0.0002

0.0001

0.002 0.005 0.01 0.02 0.05 0.1 0.2 0.5 1 2 5 10

DISCHARGE (RUNNING FULL):CUBIC METERS PER SECOND

www.panargroup.com

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STORMWATERDRAINSCHART

DISCHARGE (RUNNING FULL): LITERS SECOND 1 2 5 10 20 50 100 200 500 1000 2000 5000 10,000

1:1 1.00

STORM WATER DRAINS

1:2

1:5

1:10

0.50

ROUGHNESS: K=0.5MM

0.20

0.10

FLOW CHART

1:20

1:50

1:100

1:200

1:500

1:1,000

1:2,000

1:5,000

1:10,000

0.001

0.05

0.02

0.01

0.005

0.002

0.001

0.0005

0.0002

0.0001

0.002 0.005 0.01 0.02 0.05 0.1 0.2 0.5 1 2 5 10

DISCHARGE (RUNNING FULL):CUBIC METERS PER SECOND

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10

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

DISCHARGE

0.11.0

1.076 MAX

1.05

1.0

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

10

0.9

0.8

0.7

0.6

0.5

0.4

0.3

0.2

0.1

VELOCITY

1.0

1.1

1.13

1.076 MAX

1.13

1.1

X

1.0

0.9

0.8

0.7

0.6

0.5

0.4

SEWER DRAIN FLOWING PARTLY FULL CHART

0.1

0 0

0.1

0

0.4

0.3

0.2

0

USE OF DIAGRAMS The line diagrams above (based on velocity) proportional to (discharge 0.667) may be used to determine the discharge, velocity and/or depth of flow of SEWERDRAIN flowing partly full.

EXAMPLE 1: A 160mm storm water sewer (actual I.D. = 151.8mm) at a gradient of 1:300, has an estimated discharge when full of 15 l/s at velocity of 0.8m/sec according to the storm water chart.

Calculate discharge and velocity when running water 2/3 full (i.e. x/d = 0.667) From discharge diagram: proportional discharge = 0.79 Hencedischarge = 0.79 x 15 = 12l/s. From velocity diagram: Proportional velocity = 1.108 Hence velocity = 1.108 x 0.8 = 0.95m/sec

EXAMPLE 2: A 500mm foul water sewer (actual I.D. 475.6mm) at a gradient pf 1:400 has an estimated discharge when full of 180l/s at a velocity of 1.05m/sec according to the foul water chart.

Calculate depth of flow and velocity for a discharge of 60l/s Proportional discharge 60/180 = 0.333 From discharge diagram: Proportional depth x/d = 0.4 Hence depth of flow = 0.4 x 475.7 = 190mm From velocity diagram: Proportional velocity at x/d 0.4 = 0.9 Hence velocity = 1.05 x 0.9 = 0.95m/s

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PANAR LIMITED, the leading PVC pipe manufacturing company was established in the year 1976 in Kano and presently is the largest manufacture of PVC pipes in Nigeria having capacity to produce pipe up to 500mm (20”) diameter.

PRODUCT DESCRIPTION AND APPLICATIONS

PANAR UPVC CABLE DUCT is made out of Unplasticised Polyvinyl Chloride, the worlds leading Thermoplastics material used for Plastics Pipe.

PANAR rigid PVC conduit systems are used in exposed, encased in concrete, Concealed in walls and direct burial applications. Our conduit is used in many applications, including:

- Utilities

- Cable, data and communication lines

- Institutional, commercial, industrial buildings

- Residential applications, including service entrances

- Street and highway underground feeds

- Water and wastewater treatment plants

CONDUIT PIPE

BENEFITS

There are many benefits for using PANAR rigid PVC conduit pipes. It reduces maintenance and labour costs, and offers superior performance.

Labour Savings

PANAR rigid PVC conduit is easy to install, easy to cut and join and no special tools are required.

Smooth Interior

The inside of our conduit is smooth; therefore wire is not damaged when pulled through.

Easy Wire Pulls

The smooth interior surface of our conduit reduces friction when pulling conductors and wires through long runs. It is easy to pull wire and conductors, even through 90°bends.

Light Weight Material

PANAR rigid PVC conduit is approximately 1/5th the weight of steel and half the weight of aluminum, therefore making it easy to move and handle.

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Direct Burial

PANAR rigid PVC conduit can be used for direct burial, requiring no additional protection when installed. Normal construction practices should be followed with the trenching and backfilling operations.

Resistant to Chemical Attack

PANAR rigid PVC conduit resists attack by acids, alkalis, salt solutions and most other chemicals.

Corrosion Resistant

Our conduit and fittings are non-metallic therefore there is no risk of corrosion when exposed to naturally corrosive soil conditions. They will not rust or corrode from electrochemical and galvanic environments.

Non-Conductive

PANAR rigid PVC conduit is non-sparking and non-conducting. It eliminates the second point of contact and phase to ground faults. For a complete positive ground for the whole system, use a separate grounding conductor.

Fire Resistant

CONDUIT PIPE

The PVC compound used to manufacture our rigid PVC conduit and fittings is a self-extinguishing material that does not support combustion. It does not burn without a flame being directly applied to it. Once the flame is removed the material stops burning.

Quality Control & Assurance

Our conduit pipes undergo extensive testing and inspection in our manufacturing facilities.

High Tensile and Impact Strengths

PANAR rigid PVC conduit has high tensile and impact strengths at all temperatures. It meets the test requirements of the various standards.

Long Life

PANAR rigid PVC conduit is resistant to direct sunlight, heat and all weather conditions, even after years of exposure. It is also resistant to macro and micro-organisms, fungi, rodents and corrosive agents.

Concrete Tight

Our conduit pipes are concrete tight, when properly installed.

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INSTULATION GUIDENLINES

Installation of rigid PVC conduit is quick and easy, so you can get the job done, on time and

To cut PANAR rigid PVC conduit, no special tools are required. Conduit can be easily cut using a hacksaw, a fine-toothed hand saw or PVC conduit cutters. For conduit that has a diameter larger than 2" (50mm), it is recommended to use a mitre box or saw guide to ensure a square cut. Deburr the cut end using a knife or file.

Sometimes it is required to bend the conduit on-site during installation. To make a bend, heat a section of conduit that is ten times the diameter in length. For example, if bending a 50mm (2") diameter conduit, heat a section of conduit 500mm (20") long. Use only a flameless heat source, like a heat gun. Do not use an open flame to heat the conduit. Heat the conduit evenly to approximately 260°F (127°C). If the conduit is not heated to the appropriate temperature the conduit may collapse or kink when bent. Once the conduit is

CONDUIT PIPE

appropriate temperature the conduit may collapse or kink when bent. Once the conduit is heated, bend to desired degree, and then bend a few extra degrees to allow for "spring back." After bending, immediately cool conduit with water or cold air. All bends shall not distort the raceway or damage the inner or outer surfaces of the conduit.

Joining - Solvent Cementing

Lengths of rigid PVC conduits are connected by solvent cement joints. These joints are strong, permanent and leak proof.

1. Deburr the spigot end of the conduit.

2. Clean the outside of the spigot and the inside of the socket of all dirt and

3. Before applying the cement, push the spigot into the socket to ensure they fit

4. Apply solvent cement to the outside of the spigot and the inside of the socket.

5. Push the spigot into the socket until it bottoms, turn a one-quarter turn to

ensure that the solvent is spread around the entire joint.

6. Hold together for a few seconds until joint is created. Solvent cemented joints

appear to be made immediately, however it can take up to 24 hours for the www.panargroup.com

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joint to completely cure. When installing conduit in cold weather, a primer

should be applied before the solvent cement. Also, keep the primer and

solvent cement warm to prevent it from thickening and becoming hard to use.

Solvent cement and primer have shelf life of 24 months if stored unopened at

72°F (22°C). Check the bottom of the can for the d ate of manufacture before

using.

Support Straps

Rigid PVC conduit needs to be supported with straps, when installed in above ground applications. The supporting straps should be installed snugly but allow linear movement of the conduit. The table below shows the recommended maximum spacing of the support straps.

CONDUIT PIPE

Storage of Materials

Conduits should be stored at the same temperature; otherwise they may become incompatible due to different expansion and contraction rates.

Connecting to non-PVC Materials

When rigid PVC conduit is joined directly to metal conduit, a PVC female threaded adapter must be used.

Maximum Operating Temperature

Rigid PVC conduit is intended for use at a continuous operating temperature of 167°F (75°C). However, when installing conduit, it can be used with up to 90°C wiring, if the conduit is listed for that use. PANAR rigid PVC conduit is rated for use with 90°C wiring.

Maximum Ambient Temperature

PANAR rigid PVC conduit and fittings can be installed in locations with an ambient temperature not exceeding 122°F (50°C).

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TECHNICAL SPECIFICATION

OUTER NOMINAL DIAMETER DIAMETER (mm.)

(mm.) Min. Max.

110 110.0 110.5

75 75.0 75.3

50 50 50.3

25 25 25.2

20 20 20.2

MINIMUM MINIMUM THICKNESS SOCKET LENGTH

(mm.) (mm.)

3.5 61.0

2.2 43.5

2.2 31

1.5 18.5

1.5 16

LENGTH

(mm.)

6000

6000

6000

6000

6000

CONDUIT PIPE

PHYSICAL PROPERTIES

PROPERTY

Tensile Strength

Elongation

Vicat Softening Temp.

Heat Reversion

Opacity

UNIT VALUE

kgf/cm² at 20 ºC - 40 ºC > 400

% > 30

ºC 80

% ± 5

% 0.2 max

LABORATORY TEST

Following in house tests are conducted to ensure the quality of the pipes

Test for Impact test at 0 oC.

Flattening Test Test for Resistance to Acetone

Test for Opacity.

Test for Heat Reversion

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WE HAVE THE WIDEST RANGE OF PIPE FITTINGS IN THE COUNTRY, AND IT COVERS A MAJOR SECTION OF THE

DEMAND IN THIS SEGMENT;

- UPVC PRESSURE FITTINGS

- UPVC DRAIN FITTINGS- PP DRAIN FITTINGS

- PP THREADED FITTINGS

- ELECTRICAL CONDUIT FITTINGS

LIST OF FITTINGS

PRESSURE FITTINGS ELBOWS 90o

20mm,25mm,32mm,40mm,63mm,75mm,90mm,110mm, 160mm, 200mm, 225mm,250mm, 315mm and 400mm Pressure Elbow

FITTINGS

Pressure Elbow

PRESSURE FITTINGS ELBOWS 45o

Elbow20mm,25mm,32mm,40mm,63mm,75mm,90mm,110mm, 160mm, 200mm, 225mm,250mm, 315mm and 400mm Pressure Elbow

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LONG RADIUS PRESSURE BEND 22½o and 11¼o

90mm,110mm, 160mm, 200mm, 225mm,250mm, 315mm and 400mm

TEES (EQUAL)

20mm,25mm,32mm,40mm,63mm,75mm,90mm,110mm, 160mm, 200mm, 225mm,250mm, 315mm and 400mm Pressure Tee

FITTINGS

FLANGES (FOR VALVES)

20mm,25mm,32mm,40mm,63mm,75mm,90mm,110mm, 160mm, 200mm, 225mm,250mm, 315mm and 400mm Pressure Flange

SADDLE CLIPS

63mm,75mm,90mm,110mm, 160mm, 200mm, 225mm,250mm and 315mm Pressure Saddle

75mm Pressure Saddle

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PRESURE REDUCER BUSHING

25mm X 20mm Bushing

32mm X 25mm Bushing

40mm X 32mm Bushing

50mm X 40mm "

63mm X 50mm "

75mm X 63mm "

90mm X 75mm "

110mm X 90mm "

160mm X 110mm "

160mm X 90mm Bushing

FITTINGS

160mm X 90mm Bushing

200mm X 160mm Bushing

225mm X 160mm Bushing

225mm X 200mm "

250mm X 225mm "

250mm X 200mm "

315mm X 200mm Bushing

315mm X 225mm Bushing

400mm X 300mm Bushing

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400mm X 315mm Bushing

500mm X 110mm Bushing

PRESSURE UNION CONNECTORS

20mm,25mm,32mm,40mm,63mm,75mm,90mm,110mm,

Pressure Union Connector

PRESSURE VALVES

20mm,25mm,32mm,40mm,63mm,75mm,90mm,110mm,

FITTINGS

Pressure Union Connector Pressure Valve

PRESSURE ADAPTORS

20mm,25mm,32mm,40mm,63mm,75mm,90mm,110mm,

Pressure Valve Pressure Adaptors

PRESSURE NIPPLES

20mm,25mm,32mm,40mm,63mm,75mm,90mm,110mm Pressure Nipple

PRESSURE END CAP

20mm,25mm,32mm,40mm,63mm,75mm,90mm,110mm, 160mm, 200mm, 225mm,250mm, 315mm and 400mm Pressure End Cap

REDUCER SOCKET

50mm X 40mm Pressure Reducer

50mm X 32mm " "

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63mm X 50mm " "

90mm X 63mm " "

110mm X 90mm " "

160mm X 110mm " "

200mm X 160mm Pressure Reducer

225mm X 160mm Pressure Reducer

315mm x 250mm pressure Reducer

400mm x 315mm Pressure Reducer

CAST IRON FITTINGS

FLANGED SLUICE VALVES

FITTINGS

FLANGED SLUICE VALVES

1.5",2",2.5", 3", 4", 6", 8", 10" 12" 14", 16" Flanged Sluice Valve

PLAIN SLUICE VALVE

3", 4", 6", 8", 10" 12" 14", 16" Plain Sluice Valve

NON RETURN VALVES (FLANGED)

2" Non return Valve

3" Non return Valve

4" Non Return Valve

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6" Non Return Valve

8" Non Return Valve

10" Non-Return Valve

12" Non return Valve

16" Non-return Valve

3" Plain Non-return Valve

4" Plain Non-return valve

WATER METRES

FITTINGS

½", ¾",1", 1½", 2", 3", 4", 6", 8", 10", 12" Water Metre

AIR RELEASE VALVES with TEES

3",5", 6", 8", 10", 12" Air-release Valve

FIRE HYDRANTS VALVE

3",4" Fire Hydrant

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BUTTERFLY VALVES

3",5", 6", 8", 10", 12Butterfly valves

FLOATING VALVE

3" 4", 6", 8", 10", 12" Floating Valve

VICKING JOHNSON COUPLING

FITTINGS

3" 4", 6", 8", 10", 12", 16" Viking Johnson Coupling

DIBBLE JOINT FOR uPVC

4", 6", 8", 10", 12", 16" Dibble joint

WASHOUT VALVES

4", 6", 8", 10", 12", 14", 16" washout valve

HYDRANT TEES

3" X 3" Hydrant Tee

4" X 3" " "

4" X 4" " "

6" X 4" Hydrant Tee

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8" X 4" Hydrant Tee

8" X 3" Hydrant Tee

8" X 6" Hydrant Tee

10" x 3" Hydrant Tee

12" x 3" Hydrant Tee

14" x 4" Hydrant Tee

16" x 4" Hydrant Tee

TEES EQUAL (CAST IRON)

3" 4", 6", 8", 10", 12", 16" Equal Tee

FITTINGS

CAST IRON FLANGED TEE

3" 4", 6", 8", 10", 12",14", 16"

BENDS PLAIN

3" 4", 6", 8", 10", 12" Plain Bend

CAST IRON FLANGED BEND

3" 4", 6", 8", 10", 12", 14", 16"

DUCK FOOT BEND

3" 4", 6", 8", 10", 12", 14", 16"

REDUCERS 4" X 3" Reducer

6" X 4" Reducer

6" X 3" Reducer

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8" X 6" Reducer

10" X 8" Reducer

12"x 10" Reducer

FLANGED REDUCER

4" X 5" Flanged Reducer

6" x 4" Flanged Reducer

8" x 6" Flanged Reducer

10" x 8" Flanged Reducer

12" x 10" Flanged Reducer

FITTINGS

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Hand pumps use human power and mechanical advantage to move fluids or air from one place to another. They are widely used in every country in the world for a variety of industrial, marine, irrigation and leisure activities. There are many different types of hand pump available, mainly operating on a piston, diaphragm or rotary vane principle with a check valve on the entry and exit ports to the chamber operating in opposing directions. Most hand pumps have plungers or reciprocating pistons, and are positive displacement.

We are currently producing the following Hand Pumps

- RUWATSAN I HAND PUMP

- RUWATSAN II HAND PUMP

- DIRECT ACTION - TARA HAND PUMP

TARA was the first of the these Hand Pumps was developed by us, for the handpump we have developed

- MOULDS FOR ALL THE COMPONENTS

- JIGS AND FIXTURES

- GAUGES

HAND PUMPS

- GAUGES

We have now developed similar Jigs/ Fixtures and Gauges for RUWATSAN-I and RUWATSAN -ii hand pumps.

RUWATSAN-I / India Mark III

Pump Type : India Mark III Deep well Hand pump as per Bureau of Indian Standard Specifications with 63.5mm dia cast iron brass sleeved open top cylinder assembly.

Recommended for water level setting depth (metres) :20*45

Minimum ID of bore (milimetre) : 125

Approximate Discharge (Litres/Hour) : 900

Cyclinder Stroke Length - 125 ± 4 mm GI Riser Pipe = 65 mm NB * 3 meter length MS/SS Connecting Rod Diameter =

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RUWATSAN-II / AFRIDEV

Pump Type : Afridev deep well hand pump as per SKAT-HTN Switzerland specifications, with 50mm dia open top, UPVC brass lined cylinder assembly with extractable plunger and foot valves assemblies.

Recommended for water level setting depth (metres) : upto 45 Meter.

Minimum ID of bore (milimetre) : 100

Approximate Discharge (Litres/Hour) : 990

HAND PUMPS

UPVC Riser Pipe = 63mm OD * 4.7mm Wall Theckness * 3 Meter length MS/SS Connecting Rod Diameter = 10mm (12mm Dia can loaded also be supplied) Stroke Length= 225± 6mm

WE CAN SUPPLY ON REQUEST THE COMPLETE MANUAL/HAND BOOK OF INSTALLATION AND

MAINTENANCE

RUWATSAN-I RUWATSAN-II

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We are the first manufacturer in Nigeria who has manufacturing facilities for Riser

Pipes with SS connecting end.

CROSS SECTIONS OF RISER PIPES DURING PRODUCTIONS AT OUR FACTORY

HAND PUMPS

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CROSS SECTIONS OF HAND PUMP DIVISION

HAND PUMPS

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STANDARDS AND DETAILED BELOW. THESE TEST ARE CONDUCTED AS A MATTER OF REGULAR/ ROUTINE

PROCEDURE, AND ARE CONDUCTED BY AN INDEPENDENT QUALITY ASSURANCE DEPARTMENT, WHICH

REPORTS DIRECTLY TO THE MANAGEMENT. OUR PRODUCTS ADHERE STRICTLY TO STANDARDS AND

SPECIFICATIONS. THE PIPES PRODUCED BY US UNDERGO ALL THE NECESSARY TESTS AND CONFIRMATION

TO RELEVANT STANDARDS, WHICH INCLUDE THE FOLLOWING:

Measurement of dimension (some of these functions are read in line and are computer

- outer diameter - wall thickness/uniformity - chamfered edges - uniformity of internal bore - socket internal diameter and length - alignment of socket with pipe axis

Heat reversion test Test for resistance of Acetone Test for resistance to Sulphuric Acid

QUALITY ASSURANCE

Test for resistance to Sulphuric Acid Test for Impact strength at 27 deg Test for impact strength at 0 deg Short term hydrostatic test Long term hydrostatic test

UNDER THE RESPECTIVE STANDARDS THESE TESTS ARE DESIGNED TO ENSURE THAT THE PIPES ARE NOT

ONLY DIMENSIONALLY FULLY IN ACCORDANCE WITH THE RELEVANT STANDARDS, BUT ARE ALSO GELLED

AND EXTRUDED TO THE REQUIREMENTS SO AS TO WITHSTAND THE CONDITIONS IN FIELD OPERATIONS

FOR WHICH THEY ARE DESIGNED. IN PARTICULAR PVC UNDERGOES CHANGES AT LOWER TEMPERATURES, AND THE ABILITY OF THE PIPES TO WITHSTAND THE IMPACT TEST AT ‘0’ DEGREE IS A SIGNIFICANT TEST

WHICH ENSURES THAT THE PIPE HAS BEEN FULLY GELLED AND POSSESS THE REQUISITE STRENGTH FOR

FUNCTIONING AT AMBIENT TEMPERATURES.

AT OUR WORKS IN KANO, WE HAVE A FULLY EQUIPPED LABORATORY WITH THE NECESSARY SPECIAL

PURPOSE TESTING JIGS/EQUIPMENT, WORK STATIONS TO CARRY OUT ALL THE TESTS SPECIFIED ABOVE, FOR ACHIEVING THE NECESSARY STANDARDS. THE ABILITY OF OUR PRODUCTS TO MEET WITH THE TEST

REQUIREMENTS ENSURE THAT THE PIPES MEET WITH THE SPECIFICATIONS IN ALL THEIR REQUIRED

PIPES PRODUCED BY US UNDERGO THESE TESTS AS A MATTER OF ROUTINE. THE QUALITY

ASSURANCE DEPARTMENT CONDUCT TESTS AT TWO STAGES - ONLINE DURING PRODUCTION, AND BY DRAWING SAMPLES FOR LABORATORY TESTS. EVERY TEST CONDUCTED IS RECORDED

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IN SPECIFICALLY DESIGNED FORMATS AND THESE ARE RETAINED AND FILED FOR SUBSEQUENT RETRIEVAL, IF

REQUIRED. ONE SET OF RECORDS MAINTAINED BY US ARE ENCLOSED

THE PIPES ARE NOW BEING INK JET PRINTED IN INDELIBLE INK GIVING OUR NAME/ LOGO AS WELL AS THE SIZE AND

THE PRODUCTION BATCH DETAILS. THIS BESIDES PROTECTING US FROM COMPETITORS FAKING OUR PRODUCTS, ALSO BENEFITS THE END USER AND IS THE BASIS FOR TRACING THE PIPE PRODUCTION PARAMETERS AND QUALITY

ASSURANCE TESTS WITH OUR RECORDS.

WE ALSO, AT THE REQUIREMENT OF THE CUSTOMER, ISSUE QUALITY TEST CERTIFICATES, GIVING THE RESULTS OF

THE AFORESAID TESTS, AS RELATE TO THEIR PARTICULAR DELIVERY.

IT MAY NOT BE OUT OF PLACE TO MENTION THAT PIPES PRODUCED BY US HAVE BEEN

SUBJECTED TO INSPECTION BY THIRD PARTY INSPECTORS INCLUDING THE CROWN

AGENTS; AND THAT WE HAVE SUPPLIED PIPES TO MULTILATERAL AGENCIES AND FOR

PROJECTS SUPPORTED BY THEM.

TEST CERTIFICATE FORMAT

PANAR LIMITED,KANO,NIGERIA.

QUALITY ASSURANCE

PANAR LIMITED,KANO,NIGERIA. LABORATORY TEST CERTIFICATE

Date:

PRODUCTION REQUISITATION NO: Date:

PRODUCT DETAILS: WORKING PRESSURE: STANDARD:DIN/ISO/BIS/NIS

ELASTOMERIC SEALING RING TYPE JOINT SOCKET AT ONE END AND CHAMFERED AT THE OTHER END,UPVC GREY PIPES WITH RUBBER RINGS

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SL.NO

1

2 2.01 2.02

2.03 2.04

TEST PERTICULARS

APPEARANCE

DIMENSIONS Nominal diameter Mean Outside Diameter.

Min Max

Tolerance on out of roundness

Wall Thickness Min Max

HEAT REVERSION

UNIT

-

mm

mm mm

mm

mm mm

REQUIREMENTS

The internal and external surface of the pipes shall be smooth,clean and free from grooving and other surface defects.The ends shall be smoothly cut and square to the axis of the pipe.

OBSERVATIONS

QUALITY ASSURANCE

3

4

5

6

7

8

9

HEAT REVERSION TEST RESISTANCE TO ACETONE

RESISTANCE TO EXTERNAL BLOW

AT 0 DEG. CENTIGRADE

FLATTENING TEST

SHORT TERM HYDROSTATIC PRESSURE TEST. SOCKETING

a)Concetricity b)Match Test

RUBBER RINGS a)Hardness

b)Match Test

c) Leakproof Test

%

-

%

-

-

--

-

-

Shall not alter the length (±)5.0

Shall not show delamination and disintegration.

TIR<10 Shall show no evidence of splitting or cracking. Shall withstand minimum induced stress of 57.6 Bar for 1 hour.

Socket shall be of good To be suit with plain end

-shall match with grooves of the socketed end shall show no evidence of leakage from joint with the minimum induced stress of 57.6 Bar for 1 hour

QUALITY CONTROL IN-CHARGE.

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PRODUCTION FACILITIES

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STORAGE AND HANDLING PROCEDURES

1. Store and use at temperatures between 3°C (40°F) and 36°C (100°F). 2. Please note that SOLVENT CEMENT is highly flammable and should be stored in a cool, dry and

well-ventilated place. Extinguish all flames, pilot lights, stoves, heaters, electric motors and other sources of ignition during use (in the vicinity of use) and until all vapours are gone. Make sure that area of use is well-ventilated - open all doors and windows during use and until vapours are gone.

3. Do not smoke, eat or drink while handling solvent cement. 4. Wash thoroughly after handling and before eating. 5. Wear impervious clothing while handling. 6. Use eye-protection while handling 7. If swallowed, drink water. DO NOT INDUCE VOMITING. Call a doctor or poison control center

immediately. 8. If inhaled, get fresh air immediately. Seek medical attention if ill feelings persist. 9. In case of eye or skin contact, immediately flush with plenty of water for 15 minutes. Seek

medical attention if skin irritation persists.

PIPE JOINTING PROCEDURES

PIPE JOINTING PROCEDURES

PIPE JOINTING PROCEDURES

10. Stir or shake before using. 11. If consistency of the cement is "jelly-like" don’t use. 12. Square pipe ends and remove all burrs and dirt. 13. Check dry fit of pipe and fitting or socket. Pipe should easily go 1/3 of the way in. If pipe

bottoms, it should be snug. 14. Make a mark on the spigot (male) side to determine the depth to which it has to enter the

socket (female) side. 15. Clean pipe and fitting with IAPMO listed primer or a moist cloth. Make sure that the jointing

parts are dry before applying solvent cement. The male end can also be "roughened" slightly using "zero" type sand paper.

16. When solvent welding at temperatures below 3°C or above 30°C, consult the solvent cement manufacturer.

17. When solvent welding pipe over 75mm (3"), recommended applicator is a natural bristle brush one-half the pipe diameter, i.e. 75mm (3") brush for a 160mm (6") pipe.

18. Apply thin coat of cement to fitting; avoid puddling inside. Make certain the entire socket surface is covered. Be especially careful not to "overcoat" thin wall or bell end pipe.

19. Apply liberal coat of cement to pipe to the depth of the socket; leave no void. 20. Assemble parts QUICKLY! CEMENT MUST BE FLUID. If not fluid, recoat both parts. 21. Push pipe FULLY into fitting using a ¼ turning motion until pipe bottoms. 22. Hold pipe and fitting together for 30 seconds. Wipe off excess with cloth. Completed joints

should not be disturbed until they have cured sufficiently to withstand handling. 23. Keep container closed when not in use. 24. Do not pressure test until cement is fully cured - usually 24 hours.

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PIPE ASSEMBLY, JOINTING, SOCKET Accurate axial alignment of spigot and socket must be ensured prior to jointing.

Gasket should be located in its special groove at the bell joint.

Before jointing the pipes, a suitable lubricant should be applied to the straight end of the pipe. Damage to the gasket or the pipe may result from the use of unapproved lubricants.

PIPE JOINTING PROCEDURES

DEPTH OF SPIGOT PENETRATION INTO THE SOCKET

Due to the relatively high thermal expansion coefficient of PVC, special attention should be paid to the depth at which the pipe spigot is to be pushed into the socket.

(a) If pipe laying is carried out at ambient temperature exceeding 30 degrees centigrade (850 F), the spigot should be pushed to its full depth (normally shown by a ‘ reference mark’ on the pipe).

(b) If pipe laying is carried out at lower ambient temperature, a space of 10 mm should be left for pipe thermal expansion within the socket.

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1. Handling: Unplasticised PVC is a strong, though lightweight material, being about one-fifth the weigh of steel or cast iron. As a result, pipes made of this material are very easily handled and there is a tendency for them to be thrown about much more than their metal counterparts. This should be discouraged and reasonable care be taken in handling and storage to prevent damage to the pipes.

2. Storage: Pipes should be given adequate support at all times. They should not be stacked in large piles, especially under warm temperature conditions, as the bottom pipes may distort thus giving rise to difficulty in pipe alignment and joining. Socketed and spigoted pipes (‘Paraseal’ joints, ‘Anger’ joints) should be stacked in layers with sockets placed at alternate ends of the stack and with the sockets protruding so as to avoid lop-sides stacks and the imparting of a permanent set to the pipes.

2.1. For long-term storage, pipe racks should preferably provide continuous support but, if this is not possible, timber supports of at least 75mm bearing width, at spacings not greater than 1m centres should be placed beneath the pipes and, if the stacks are rectangular at twice this spacing at the side. In such pipe racks, pipes may be stored not more than six layers high, but if different classes of pipe are kept in the same racks then the thickest classes must always be at the bottom. The pipes should be stored in shade.

HANDLING OF u PVC PIPE

2.2. For temporary storage in the field, where racks are not provided, care should be taken that the ground is level and free from loose stones. Pipes stored thus should not exceed three layers high and should be staked to prevent movement.

2.3. Stack heights should be reduced if pipes are nested (i.e. pipes stored inside pipes of layer diameter). Reduction in height should be proportional to the total weight of the nested pipes compared with the weight of pipes normally contained in such storages.

3. Transportation:

3.1. When loading pipes on to vehicles, care should be taken not to allow them to come into contact with any sharp corners such as cope irons, loose nails heads or the like, as pipes may be damaged by being rubbed against these during transit. The ends of the pipe should be suitably protected from damage.

3.2. While in transit, pipes should be well secured and supported over their entire length. For instance, pipes should not be allowed to wave about by being left projecting unsecured over the tailboard of a lorry.

3.3. Pipes may be off-loaded from vehicles by rolling them gently down timbers, care being taken to ensure that pipes do not fall one upon another nor on to any hard or uneven surface.

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Forsheda 575 RUBBER SEALS

General Application Forsheda 575 is a rubber seal for plastic pressure pipes and waste water conduit in ground.

Seal Design and Function

The F-575 seal is a combined lip and compression seal. The seal is positioned in the socket by the pipe manufacturer. The ”main lip” comprises a combined lip and com-pression section. The ”front and rear lip” locates the seal in the socket groove and absorbs any permissible variations in the groove.

Seal Performance The 575 seal meets or exceeds current European standards for both pressure and vacuum, deflec-tion and shear load. Furthermore the seal design gives low assembly forces making pipe jointing easier.

Test reports are available from Trelleborg Forsheda Pipe Seals on request.

Material •• • •

Detailed material specification is available from Trelleborg Forsheda Pipe Seals on request.

Quality Assurance SS-EN ISO 9001:2000 British Standard ”Kitemark”

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Anger-Lock™

Forsheda 576

General Application Seal Performance

RUBBER SEALS

General Application Seal for plastic pressure pipes, waste water conduit and cast iron fittings.

Seal Design and Function

Forsheda 576 Anger-Lock™ locked-in seal is a combined lip and compression seal which is positioned and locked inside the socket by the pipe manufacturer. Making the seal an integral part of the pipe eliminates many of the disadvantages of separate sealing rings. The unique design comprises of a rubber sealing element bonded to the plastic retaining element which holds the seal securely in position during transport and pipe assembly. The seal is designed to absorb any permissable ariations in the groove.

Seal Performance The F-576 Anger-Lock™ seal meets or exceeds current European standards for pressure, vacuum, deflection and shear load. Furthermore the seal design gives low assembly forces making pipe jointing easier.

Test reports are available from Trelleborg Forsheda Pipe Seals on request.

Material •• • • •

Detailed material specification is available from Trelleborg Forsheda Pipe Seals on request.

Quality Assurance ••

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Seals for Pressure applicationsIntegrated seals

Forsheda 603Forsheda 601 Power-Lock TMPower-Lock TM dim 1,5-12 inchesdim 50-710 mm

Non-integrated seals

Forsheda 573dim 50-710 mm Forsheda 578

dim 2-24 inches

Forsheda 576Forsheda 584Anger-Lock TM

dim 4-12 inchesdim 63-500 mm

Forsheda 575 dim 63-500 mm

Seals for Non-pressure applications

RUBBER SEALS

Seals for Non-pressure applications Integrated seals

Non-integrated seals

Forsheda 605 Sewer-Lock TM dim 110-800 mm

Forsheda 582Dinlock TM dim 50-400 mm

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