PACS IIDR ESTEC 01/02 March 2001 Integration and Testing1 PACS Instrument Intermediate Design Review...

Integration and Testing 1

PACS IIDR ESTEC 01/02 March 2001

PACS Instrument Intermediate Design Review (IIDR)

Reinhard Katterloher

Integration and Testing



AIV and Testing• The Test Plan describes the baseline for the

activities required for all tests under MPE responsibility including the test facilities

• Dedicated DV Plans covering all AIV activities incl. test reports are issued and enforced by the manufacturers of items deliverable to MPE

• In the following, Test Sequences combined with AIV/Test Schedules are shown to illustrate those activities, where the main effort is spent and which require most of the available test time



Test Level: Component Tests at MPE

Ge:Ga Detector Module


PACS IIDR ESTEC 01/02 March 2001QM Detector Module #8 Design Verification

(Environmental Testing)

QM4 moduleassem bly with

EM FEEat ANTEC

therm al cycle test(25 cryo cycles)

integration with FUB

shakerproofcryostat

cryo vibration(qualif. levels)

remove fromFUB cryostat

functional/continuity check

removeEM FEE

shipmentto ANTEC

delivery to MPEfor tests

at LENS/PSI

\m soffice \grafiken \testp lan\designverif.cdr

assem blywith QM FEE

functional/continuity

check

shipmentto MPE


PACS IIDR ESTEC 01/02 March 2001QM Detector Module #8 Design Verification

(Environmental Testing)


PACS IIDR ESTEC 01/02 March 2001QM Detector Module #8 Spectral Calibration

and Glitch Investigation

QM4 module with QM-FEE,

integration with OGSE2

performance checkwith MPE set-up #2

integrationwith OGSE4

spectral calibrationwith TUFIR

integration with

PSI test facility

100 MeVproton irradiation(glitch investig.)

shipmentto MPE

QM arrayassemblyat ANTEC

\m soffice \gra fiken\testp lan\LE NS P SI.cdr

removeQM4 modulefrom cryostat

shipmentto LENS

shipmentto PSI

shipmentto ANTEC


PACS IIDR ESTEC 01/02 March 2001Readout and Control Scheme

for Detector Module Testing

PC

ADC64 BOARD

4 ADC16 Bit / 200 kHz

8 : 1 MUX8 : 1 MUX8 : 1 MUX8 : 1 MUX

DIO

PATTERNGENERATOR

DIGITALCONTROL

DAC BOARD

16 DAC / 16 Bit

GPIB BOARD

CRYOGENICTEST SETUP

BLACK BODYCONTROL

HOUSEKEEPINGDATA

DATA ARCHIVE

RS 232

SIGNALCONDITIONING

SHUTTERCONTROL

CRE

DETECTOR

SUPPLYVOLTAGES

DETECTOR SIGNALS

PC


PACS IIDR ESTEC 01/02 March 2001QM Detector Module #8 Spectral Calibration

and Glitch Investigation



Test Level: Subsystem Tests at MPE/MPIA

Ge:Ga Detector Modules and Array AIV



AIV of QM Ge:Ga Detector Arrays

manufacture and assembly of 24 QM 1x16

detector modules at ANTEC

QMDET-Array-T01

warm functional check

QMDET-Array-T02

relative spectralresponse measurements

QMDET-Array-T03

QM FEE delivery from IMECfor performance verification

and check-out of test electronics at MPE / MPIA

QMDET-Array-T04

delivery QM FEEs to ANTEC

assembly ofQM detector modules + FEEs

QMDET-Array-T05

delivery of 24 QM modulesfor verification tests:

12 to MPE, 12 to MPIA

QMDET-Array-T06

integration with cryostats/OGSE1(MPE: 2+1 cool-downs, each with 4 h.s.modules)

measurements at MPE/MPIA,delivery back to ANTEC

QMDET-Array-T07

assembly of arrays(2 QMs à 12 modules)

at ANTEC

delivery to MPEQMDET-Array-T08

assembly of QM arrays with baffles+filters at MPE

delivery to KTQMDET-Array-T09



AIV of QM Ge:Ga Detector Arrays



Configuration of CQM Array

11121 2 3 4 5 6 7 8 910

FPU SKY

1 2 3 4 5

6 7 8 9 10

11 12



AIV of FM Ge:Ga Detector Arrays manufacture and assembly

of 50 FM 1x16 detector modules at ANTEC

FMDET-Array-T01


FMDET-Array-T02


FMDET-Array-T03

FM FEE delivery from IMECfor performance verification

to MPE/MPIAFMDET-Array-T04

delivery FM FEEs to ANTEC

assembly ofFM detector modules + FEEsFMDET-Array-T05

delivery of 50 FM modulesfor verification tests:

25 to MPE, 25 to MPIA

FMDET-Array-T06

integration with cryostats/OGSE1,measurements at MPE/MPIA,

delivery back to ANTECFMDET-Array-T07

assembly of arrays(2 FMs à 25 modules)

at ANTEC

delivery to MPEFMDET-Array-T08

assembly of FM arrays with baffles+filters at MPE

delivery to KTFMDET-Array-T09



AIV of FM Ge:Ga Detector Arrays



AIV of FS Ge:Ga Detector Arrays manufacture and assembly

of 26 FS 1x16 detector modules at ANTEC

FSDET-Array-T01


FSDET-Array-T02


FSDET-Array-T03

FM FEE delivery from IMECfor performance verification

to MPE/MPIA

FSDET-Array-T04

delivery FM FEEs to ANTEC,removal of QM FEEs in

24 QM modules,assembly of

50 FS detector modules + FEEsFSDET-Array-T05

delivery of 50 FS modulesfor verification tests:25 to MPE, 25 to MPIA

FSDET-Array-T06

integration with cryostats/OGSE1measurements at MPE/MPIA,

delivery back to ANTECFSDET-Array-T07

assembly of FS arrays(2 FS arrays à 25 modules)

at ANTECdelivery to MPE

FSDET-Array-T08

assembly of FS arrays with baffles+filters at MPE

delivery to KTFSDET-Array-T09



AIV of FS Ge:Ga Detector Arrays



Test Level: ILT at MPE

Instrument



General Instrument AIV Sequence

Instrument Units manufactured byPACS Consortium

PartnersAIV on Unit level

GEN-AIV-T01

Delivery Readiness Review

(acceptance tests passedat manufacturers site)

GEN-AIV-T02

Delivery of Unitsto

MPE GEN-AIV-T03

Integration and Instrument Level Test (ILT-AVM/CQM/PFM/FS)Responsibility of MPE

(cryovibration/functional and performance test/spectral calibration

at TBD / MPE / LENS using special test equipment at different test sites)

GEN-AIV-T04

Deliveryto ESA

GEN-AIV-T05



Overall Configuration of ILT Set-up

during AVM phase 2

IFSICSL

CEA CEA

MPE

SpacecraftSimulator

DPU SPU DEC/MEC

BOLC(BOLSIM)

BOLABOLG

OBConn. Brack.

CVV16 connectorseach 100 pins

FPUSimulator

MPE

CEA

CSL

CSLCSL

Power Supply 4xSync. 8x

EGSE

MPE

MPETEI TE

AVM phase 1

during CQM

MPE

MPE

MPE

cryoOGSE

FPU



AVM Instrument Test Sequence

Instrument Units and Simulators

manufactured byPACS Consortium

Partners(AIV on Unit level)

AVM-T01

Delivery Readiness Review

(tests passed acc. to spec. unit test plans at manufacturers site including test reports) AVM-T02

Delivery of Unitsto

MPE

AVM-T03

Integration with EGSE

ILT AVM

AVM-T04

AVM Electronics Units

ready for CQM Test

AVM-T05



AVM Instrument Test Sequence


PACS IIDR ESTEC 01/02 March 2001EMC: Conducted Susceptibility Test (common

mode) for Signal Lines

AVM Electronics UnitsIntegration with EGSE

EMC-CM-T01

separation of shields onDPU S/C

EMC-CM-T02

2 V groundingdifference between

DPU and S/Ccommon mode test

EMC-CM-T03

check of proper functioning

EMC-CM-T04

0 V grounding diff.between DPU and

S/C,connect shields

for nominal operationEMC-CM-T05

DPU SPUDPU MECSPU MECMEC DECMEC BOLCDEC FPUBOLC FPU

common mode testfor each interface

EMC-CM-T06

check of proper functioningof each interface

EMC-CM-T07



CQM/AVM Instrument Test Sequence

FPU CQMverified

ILT1, ILT2functional test

perform ance test short spectral cal.

FPUcryovibration

ILT3wavelengthcalibration

IST

FP U shipment

to external facility

Delivery ESAto

PACS+EGSE+OGSEshipment LENS Italyto

FPUdelivery to MPE

EGSE readyOGSE ready

FPU shipmentto MPE

AVM of

BOLC/A

DEC/MEC/DPU/SPU/WIHQM of

cool-down

warm-up

cool-down

warm-up

cool-down

warm -up

cool-down

warm -up

cool-down

warm-up

\M soffice\g ra fiken\tes tp lan\CQ M test.cdr


perform ance test short spectral cal.



CQM/AVM Instrument Test Sequence



PFM Instrument Test Sequence

FPU PFMverified

FPUcryovibration

ILT3wavelength calibration

IST

FPU shipm ent

to external facility

delivery ESAto

PACS+EGSE+OGSEshipmentLENS Italy to

FPUshipment to MPE

EGSE readyOGSE ready

cool-down

warm -up

cool-down

warm-up

cool-down

warm-up

\m soffice \gra fiken\tes tplan\P FM test.cdr

FM ofBOLC/A

DEC/MEC/DPU/SPU/W IH

cool-down

warm-up



PFM Instrument Test Sequence



FS Instrument Test Sequence

warm vibrationresonance

search


performance test short spectral cal.

ILT3wavelengthcalibration

PACS+EGSE+OGSEshipment LENS Italyto

FPUdelivery to MPE

DeliveryESA to

QM ofDEC/MEC/DPU/BOLC/A /WIH/AVM2 of SPU

cool-down cool-down

warm -up

\M soffice\grafiken\testp lan\FS test.cdr

FPUassembly

remove+refurb.QM det. arrays

chopper, grating,filter wheels

of

redelivery ofFPU CQM from ESA

verification ofinternal and

external alignment

warm-up



FS Instrument Test Sequence

PACS IIDR ESTEC 01/02 March 2001 Integration and Testing1 PACS Instrument Intermediate Design Review...

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