Packaging solutions for the pharmaceutical industry · secondary and end-of-line packaging. Our...
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Packing made simple Packaging solutions for the pharmaceutical industry
Transcript of Packaging solutions for the pharmaceutical industry · secondary and end-of-line packaging. Our...
Packing made simple1
Packaging solutions for the pharmaceutical industry
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ContactRegardless of what your concern may be – our skilled employees look forward to supporting you at all times!
Challenge us – We are looking forward to meeting your demands!
0049 (0) 8332 – 910 – 0
[email protected] [email protected]
Christ Packing Systems GmbH & Co. KG Johannes-Gutenberg-Straße 12 DE-87724 Ottobeuren
www.christ-ps.com
Technical know-how combined with outstanding ease-of-use and process relia-bility all “Made in Germany”
Christ Packing Systems looks back across 65 years of experience in the field of producing packa-ging machines. More than 3000 machines have been brought into operation and contended custo-mers around the globe speak for themselves – Christ Packing Systems is your able partner in secondary and end-of-line packaging.
Our 8,000 m² production facility employs a team of highly qualified and competent personnel de-dicated to meeting your packaging needs with reliable top-of-the-line products.
Christ Packing Systems
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Services we offer
Comprehensive advice
- Analysis of your machine needs and development of soluti-on concepts
- Intensive advice on-site as well as via telephone and mail- Reference visits to regular customers to demonstrate our
systems in operation
Tailor-made solutions
- Development of machine solutions together with you- Adaptation of standard machines to your specific demands- Design reviews during project process in order to assess
design progress together with you
Project management
- One contact person throughout the whole project process- Exact delivery planning and supervision of project process - Support of machine Factory Acceptance Test (FAT) and Site
Acceptance Test (SAT)
Best service
- Highly skilled service technicians - Support during installation and commissioning as well as
training of your personnel- Rapid delivery of spare parts - Overhauling and upgrading your existing equipment
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Our portfolio includes the following machines:
BoxTeq Cartoning – Compact, flexible and remarkable
The conception of our model range BoxTeq is based on high format flexibility, thus directed to a number of various packaging needs. The machines´ basic concept fulfills highest demands by very short format change times and by compact construction. High-quality material, low-maintenance components and high standards of operation and safety are additional advantages for all users.
FilmTeqFilm packaging – Transparent technology for brilliant results
When planning our film packaging systems, we paid particular attention to taking the market’s numerous demands into account by dividing the product group into two machine series – a FilmTeq series in balcony design and a FilmTeq series on modular basis.
CaseTeqCase packaging – Highest process stability by reliable technology
For years, our portfolio has consisted of a semi-automatic machine concept as well as various fully automatic concepts for cardboard box packaging. We also set great value on accessibility, ergonomics and simple format change. In addition, heavy cardboard qualities and products can be processed safely on our systems.
PalTeqPalletizing – Compact, clean and fast
Compact palletizers in portal style, palletizing systems based on robots or even customized solutions – you can find a solution for each packaging application within the construction series PalTeq.
AccessoriesPerfect companions for our packaging machines
Packaging linesEverything from one single source
Machine portfolio
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Products and packaging possibilitiesCartoning
Film Packaging
Case Packaging
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BoxTeq 600ET/900ETCartoner
The BoxTeq 600ET/900ET is a fully automatic intermittently operating side-loading cartoner for packing different types of products into cardboard boxes (cartons).
Output speed:- Up to 120 boxes / minute
Products:- Blisters- Vials- Bottles- Tubes
Product infeed:- Bucket chain - Worm feeder - Customized systems
Box Closure:- Tuck-in flap- Hotmelt glue
Closing flap can be converted!
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BoxTeq 600ET/900ETCartoner
Format range 6“ - cartoner: 9“ - cartoner:
Width (a) 25 – 120 mm 25 – 175 mmHeight (b) 15 – 100 mm 20 – 100 mmLength (h) 65 – 200 mm 65 – 300 mm
Additional features:- Pre-infeed pusher for leaflets- Leaflet feeding by leaflet folder or friction feeder- Carton magazine vertically displaceable (service position)
Track & Trace:In order to put product serialization and track & trace processes into practice, additional purchase components of leading system suppliers may be integrated into the machine.
- Labellers- Printers- Code readers- Check weighers- Others
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FilmTeq 3030Stretchbanding machine
The FilmTeq 3030 is a fully automatic stretchbanding machine for packing cartons or similar products with PE (Polyethylene) film.
Output speed:- Approx. 30 – 60 bundles / minute
Packaging applications:- Stretchbanding - Shrink wrapping
Packaging material:- LDPE film
Film width:- 30 – 300 mm
Format range collation:Length (L) 60 – 400 mmWidth (B) 60 – 240 mmHeight (H) 30 – 230 mm
Format range single products: Stacker Turning stackerWidth (a) 15 – 400 mm 15 – 400 mmHeight (b) 15 – 90 mm 15 – 120 mmLength (h) 60 – 240 mm 60 – 240 mm
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FilmTeq 4510UStretchbanding machine for full overwrap
The FilmTeq 4510U is a fully automatic stretch-banding machine for packing cartons or similar pro-ducts with PP (Polypropylene) film.
It is an “allround” machine and can be operated as stretch-banding machine with PE (polyethylene) film. Optionally, a heat tunnel (shrink) may be integrated in the discharge area.
Output speed:- Approx. 40 bundles / minute
Packaging applications:- Stretchbanding- Shrink wrapping- Full overwrap
Packaging material:- LDPE film- BOPP film
Film width:- 30 – 450 mm (for wrapping/shrinking)- 90 – 370 mm (for full overwrap)
Format range collation:Length (L) 80 – 300 mmWidth (B) 65 – 190 mmHeight (H) 20 – 155 mm
Format range single products: Stacker Turning stackerWidth (a) 15 – 300 mm 15 – 300 mmHeight (b) 15 – 90 mm 15 – 100 mmLength (h) 65 – 190 mm 65 – 190 mm
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FilmTeq 3010/4510/6010/8010Modular stretchbanding machine
The FilmTeq 3010/4510/6010/8010 is a fully automatic stretch-banding machine for packing cartons or similar products with PE (Polyethylene) film.
By means of an optional heat tunnel, collations may also be shrink-wrapped.
This machine is also available in tandem version.
Output speed:- Approx. 40 bundles / minute (single version)- Approx. 80 bundles / minute (tandem version)
Packaging applications:- Stretchbanding- Shrink wrapping
Packaging material:- LDPE film
Film width:- 30 – 300 mm / 450 mm / 600 mm / 800 mm (single version)- 30 – 140 mm / 215 mm / 290 mm / 390 mm (tandem version)
Format range collation:Length (L) 60 – 500 mmWidth (B) 60 – 300 mm / 450 mm / 600mm / 800 mmHeight (H) 20 – 350 mm
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Semi-automatic casepacker
The CaseTeq 100CP is a semi-automatic case-packing side-loading machine for packing products into shipper cases.
Output speed: Packaging material:- Max. 6 cases / minute - Cardboard boxes (American Case)
Products: Case closure:- Cartons - Tape- Display cartons- Stretchbanded or shrink bundles
Format range collation: Format range single products:Length (L) 170 – 600 mm Width (a) 15 – 600 mmWidth (B) 100 – 400 mm Height (b) 15 – 170 mmHeight (H) 70 – 350 mm Length (h) 70 – 200 mm
Application example: Serialization concept with a semi-automatic casepacker
CaseTeq 100CP
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CaseTeq 145CP Fully automatic casepacker
The CaseTeq 145CP is a fully automatic case-packing, side-loading machine for products to be packed into shipping cases.
Output speed:- Max. 10 cases / minute
Packaging material: - Cardboard boxes (American Case)
Products: - Cartons- Display cartons- Stretchbanded or shrink bundles
Case closure: - Tape- Hotmelt glue
Format range collation:Length (L) 150 – 600 mmWidth (B) 100 – 400 mmHeight (H) 120 – 400 mm
Format range single products:Width (a) 15 – 580 mmHeight (b) 15 – 180 mmLength (h) 75 – 200 mm
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Fully automatic casepacker
CaseTeq 510U
The CaseTeq 510U is a fully automatic case-pa-cking, side-loading machine for packing products into a shipper case. It is suitable for full overwrapping and filling trays with cartons and simil-ar products.
Output speed: - Max. 30 cases / minute
Packaging material:- Cardboard boxes (American Case)- Wrap-around cases - Trays
Products:- Cartons- Display cartons- Stretchbanded or shrink bundles
Case closure:- Tape- Hotmelt glue
Format range collation:Lengt (L) 150 – 350 mmWidth (B). 100 – 250 mmHeight (H) 100 – 250 mm
Format range single products:Width (a) 20 – 350 mmHeight (b) 15 – 110 mmLengt (h) 60 – 250 mm
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PalTeqPalletizer
The PalTeq Compact is a fully automatic four-axle machine with low construction height for palletizing shipping cases or trays.
Offers for palletizing systems on the basis of robots as well as customized solutions can also be submitted.
Performance: - Max. 11 movements / minute
Products:- Shipper cases- Display cases- Products bundled in film
Format range: Euro pallet Industry palletLength (L) 1200 mm 1200 mmWidth (B) 800 mm 1000 mmHeight (H) 150 mm 150 mm
Additional features:- Magazine for empty pallet- Magazine for intermediate layer sheets- Roller conveyor- etc.
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Collation table CT2000
AccessoriesFilm splicer
The collation table CT2000 is a fully automatic collation table for the intermediate storage of products.
By using a film splicer, the exchange of the empty film roll for a new one takes place automatically.
The heat tunnel (shrink) is used to shrink product collations. The collations are transported through a heat tunnel over a cross member conveyor, with a film overhang on both sides.
The turn table DT 1500 is a compact unit to transport products of various sizes from a transport conveyor in one single row.
Shrink
Turn table
The CT2000 is also available in a mirrored machine version as well as a special version with extendible placement area for ca-ses, which facilitates manual packaging by your employees to a considerable extent.
Turnkey Projects
Christ offers turnkey project planning for packaging processes from A - Z. This includes the integration of our own equipment with appropriate equipment of sub-suppliers to achieve a complete packaging line from a single hand.
Special features
- Project management and selection of appropriate equipment- Selection of competent partners/ sub-suppliers- Project start meetings together with our customers- Design review meetings- Machine Factory Acceptance Tests- Complete range of service required- Installation and start-up support- Training
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Packaging linesEverything from one single source
CaseTeq 145CP
BoxTeq ET
Labe
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Palettenstretcherpallet stretcher
CaseTeq BoxTeqPalTeq Etikettiererlabeller
Packaging linesApplication examples
1) Packaging line for pouches:
Process steps:- Storing of trays filled with pouches in the buffer system- Transfer of the pouches into the bucket chain- Dispensing of up to 3 different leaflets- Cartoning of pouches and supplements- Weight control of cartons- Tamper evident label for cartons- U-labelling of the carton with label control- Discharge of products for quality control or
for manual casepacking of smaller batches- Automatic casepacking- Case labelling and print control
2) Packaging lines for vials:
Process steps:- Labelling of vials and print control- Collation of vials in 10 or 50 pieces- Colour control of vial lid- Dispensing of leaflet- Cartoning of vials- Printing of cartons and print control- Bypass function for cartons- Automatic casepacking- Case labelling and print control- Palletizing of cartons or cases- Stretchwrapping of pallets
For product serialization, track & trace components are integrated into the packaging line.
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Complete traceability and protection against forgery
Track & Trace / Serialization
By integrating track & trace components in the end-of-line packaging process, the circle of traceability in manufacturing pharmaceuti-cal products is completed without gap.
By means of 1D/2D codes, products may be marked, aggregated and tracked. In addition, packaging means, patient information and quality characteristics in the packaging process can be verified.
We cooperate with leading system suppliers and offer solutions for the entire range of end-of-line packaging: from cartons to pallets, from semi-automatic machines for smaller batches up to fully automatic packaging lines.
Apart from the integration of track & trace components into new machines, we also offer retrofit solutions for the upgrade of existing systems.
Application example CaseTeq 145CP
Track & Trace / Serialization
Process steps:- In-feed of the products into the stacking unit- Collation of every single layer in the stacking unit
and onward transport to the product infeed- Taking a picture of the carton codes of every single layer through
the pusher plate (single shot) after pushing it into the case- Carton closure with tape or hotmelt glue- Case labelling- Control of label presence and correctness, when
necessary reject of the incorrect case- Onward transport of the „good case“
Application example CaseTeq 100CPProcess steps:- In-feed of the products- Code control with camera for carton codes or bundle labels- Reject of products in case of bad reading (with countercheck)- Collation of products in the stacking unit in case of good reading- Signal exchange with serialization system when case is filled- Label print is activated à Feedback: label is printed à Application of label - Discharge of case onto a non-driven roller conveyor- Operator closes rear dust flap and pushes the case into the taper- Label control inside taper / case closure- Reject of case if „good signal“ is missing (with countercheck)- Machine only continues filling if the camera recognizes the right label (correct order must be adhered to)
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Our basis for a successful project process
Project Management
From the first step, you are accompanied by our experienced team of project engineers throughout the entire project process. With the assistance of modern planning tools, all activities are coordinated between all departments in order to achieve results on schedule and according to high quality production standards.
Your advantage: a single contact person for all matters from project start to successful completion!
Our services include the following:
- Setting up of project plans- Monitoring project progress/ milestone control- Planning of exact delivery dates- Change management- Status updates- Design review meetings- Monitoring of approval process
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Transparency in project monitoring
Project Management
We particularly focus on transparency in project oversight. Here, the most important instrument is the interdepartmental monito-ring of each project´s current status.
Every day, we analyze current requirements in order to anticipate all necessary resources. In this way, we are able to guarantee quick reaction times and to take steps regarding potential short-falls if necessary.
Processes leading to success
Quality Management
Our customers are our focus.We orientate ourselves according to their wishes and requirements.
In order to meet this goal, we work toward securing best quality possible in all areas every day, continuously seeking to improve our processes.
Our packaging machines are designed and built according to the international norm system for quality control DIN EN ISO 9001:2008.
Manufacturing is conducted according to the accident prevention regulations of the association for occupational safety and the required regulations EN 60204-1 (VDE 0113) as well as the EU machine guidelines 2006/42/EU.
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Documentation / Machine qualification
Proven functionality
In accordance with your user requirement specification, we submit a broad offer of qualification documents:
• Functional Specification• Hardware-/ and Software-Specifications• Installation Qualification• Operation Qualification• Qualification Project Plan• Traceability Matrix• Backup and Restore documentation• GMP Risk analysis / FMEA Workshop
All our qualification documents comply with current GMP guidelines!
V-Model (EU GMP Annex 15)
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JETZTBESTELLEN
JETZTBESTELLEN
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Documentation / Machine qualification
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Packing Xpress – All about packaging
Xpress-Catalogue / Online-Shop
Everybody knows this kind of situation: You urgently need a special tool, particular garment or just a special lubri-cant?
Most of our customers are facing these challenges every day. This is the reason why we decided to set up a catalogue designed to cover these shortages in addition to our standard spare parts business.
We have done our best to compile a range of articles for each production area, starting with film for your stretchbanding ma-chines, tools for maintenance up to work garments and even plant equipment. We offer you all these items from one source, with renowned Christ group quality.
If you are missing an article in our catalogue, please do not he-sitate to contact us. We are pleased to submit a specific quotation in line with your requirements.
Visit our new online shop!
www.christ-packing-shop.de
In our new online shop, you will find many useful items related to the maintenance of your machines and our production site, such as:• Spare parts• Accessories• Machine care products• Working garment• Plant equipment• Tools
All products will be updated frequently.
Your advantage: You receive everything from one source in order to save time and money.
ORDERNOW
ORDERNOW
The Christ GroupTechnical know-how combined with outstanding ease-of-use and process reliability all “Made in Germany”
Christ Packing Systems is a renowned manufacturer of packa-ging systems for secondary and end-of-line packaging. We offer a broad range, from standard machines to tailor-made specific solutions and line integrations. Christ Packing Systems is part of the Christ group.
The Christ group is a corporate association under the roof of Otto Christ AG, with the aim to combine existing abilities and to make full use of synergies in order to comply even more success-fully and more specifically with your needs and desires.
Otto Christ AG with its headquarters in Memmingen and 1100 employees is a leading manufacturer of car wash systems in Eu-rope. The product range is broad and contains portal car wash systems, car wash plants, truck/bus portal wash systems and re-covery systems. In Memmingen, the complete accessories pro-gram such as vacuum cleaners, HD cleansing agents, marketing means, accessories and car care products are produced. The export share is approximately 45 %.
In addition, Christ Electronic Systems GmbH is an important sub-sidiary within the association to make use of existing potential. Christ Electronic Systems produces computer panels, touch pa-nels, measuring equipment as well as electronic components. Leading companies in the field of industry, medicine and mobile technology trust in the long-term experience of our sister compa-ny. In particular, Christ Packing Systems can resort to Christ Elec-tronic Systems know-how as far as complex visualization duties and touch panels are concerned.
Otto Christ AG
Christ Packing Systems
Christ Electronic Systems
Christ Packing Systems
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