Packaging Handbook for purchased parts - Knorr … · ry packaging, and, as far as is financially...

R a i l V e h i c l e S y s t e m s

Packaging Handbook for purchased parts

2

0 KBPackagingSpecifications........................................................................................4

1 Introduction....................................................................................................................8

1.1 ObjectiveofthePackagingHandbook........................................................................ 9

1.2 ScopeofthePackagingHandbook............................................................................... 9

1.3 GlossaryofTerms...............................................................................................................10

2 GeneralPackagingRequirements.............................................................................12

2.1 ProvisionofPackaging.....................................................................................................14

2.2 SafetyandEnvironment.................................................................................................15

2.2.1 HazardousMaterials............................................................................................15

2.2.2 PermittedandProhibitedPackagingMaterials.........................................16

2.2.3 RequirementsforWoodandWood-BasedMaterials...............................17

2.3 WeightRestrictions...........................................................................................................18

2.3.1 LiftingPackagesbyHand...................................................................................18

2.3.2 LoadCarriers...........................................................................................................18

2.4 PositioningofPackagedGoodsandPackages.......................................................18

2.5 UnitLoadStackability.......................................................................................................19

2.6 GeneralAnti-CorrosionProtection..............................................................................20

2.7 Packagingrequirementsforglasspanes...................................................................22

2.8 Packagingrequirementsforelectronics....................................................................22

2.8.1 ESDprotection.......................................................................................................22

2.8.2 Shippingofelectrostaticdischargesensitivedevices.............................23

2.8.3 Lithiumbatteries...................................................................................................24

2.9 Packagingrequirementsforrubberandrubbercompositeparts...................28

2.10Packagingrequirementsforcastandforgedparts...............................................28

2.11Packagingrequirementsforpaintedparts...............................................................29

3 Labelling/AccompanyingInformation..................................................................32

3.1 Labelling................................................................................................................................33

3.2 DeliveryDocumentation.................................................................................................34

3.2.1 DeliveryReceipt....................................................................................................34

3.2.2 Barcode.....................................................................................................................35

3.3 HandlingInstructionSymbols......................................................................................37

C o n t e n t s

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3

4 StandardisedPackaging............................................................................................38

4.1 Internal/IndividualPackaging.....................................................................................41

4.1.1 Bag/PlasticPouch...............................................................................................42

4.1.2 KBPlasticInsertTray............................................................................................43

4.1.3 KBSpecialisedPart-AdjustedInlays/Dividers..........................................47

4.1.4 NettingTubes.........................................................................................................48

4.1.5 Internal/individualpackagingforelectroniccomponents.................49

4.2 ExternalPackaging............................................................................................................51

4.2.1 ReusableContainers/SmallLoadCarriers..................................................52

4.2.2 Cardboard/CorrugatedCardboardBoxes..................................................53

4.3 LoadCarriers........................................................................................................................54

4.3.1 EuroPallet................................................................................................................54

4.3.2 EuroMeshPallet....................................................................................................56

4.3.3 One-WayPallet.......................................................................................................58

4.3.4 WoodenBox............................................................................................................59

4.4 PackagingAccessories.....................................................................................................60

4.5 CleaningandDisposalofLoadCarriers/PackagingComponents..................61

4

Knorr-Bremse Protection requirements

Knorr-BremsePackagingSpecifications*

Dimensions of parts surface Protection Anti-corrosion Protection

Particularlysea

freight,andlong

transport/storage

times

esD-Pro-tec-tionsmall

medi-um

Lar-ge

Bulk Goods

individual goodsSurface

protection

required

A/B X X X

A/B/VC X X X X

E01/BuptoE11/B X X X

E01/RuptoE11/R X X X

F/B X X X

F/B/VC X X X X

F/R/VC X X X X

D/B X X X

D/R X X X

AL/B X X X X

AL/BL X X X X

AL/R X X X X

AL/RL X X X X

Ifrequiredtoensurepackagingissecureandconvenientlytransportable,packagingaccessoriesaretobeindependentlyselectedandappliedbythesupplier.

K n o r r - B r e m s e Pa C K a g i n g s P e C i f i C at i o n s Pa r t s

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Knorr-Bremse recommenDAtion

internal/individual Packaging

Anti-corrosion Packaging

external Packaging

Bag/plasticpouch Chapter4.1.1Cardboard/Corrugatedcardboardbox

Chapter4.2.2

Bag/plasticpouch Chapter4.1.1VCIfilm/anti-condensationbag

Cardboard/Corrugatedcardboardbox

Chapter4.2.2

KBplasticinserttray(Type01-11)

Chapter4.1.2Cardboard/Corrugatedcardboardbox

Chapter4.2.2

KBplasticinserttray(Type01-11)

Chapter4.1.2Smallloadcarriers

Chapter4.2.1

Netting Chapter4.1.4Cardboard/Corrugatedcardboardbox

Chapter4.2.2

Netting Chapter4.1.4VCIfilm/anti-condensationbag

Cardboard/Corrugatedcardboardbox

Chapter4.2.2

Netting Chapter4.1.4VCIfilm/anti-condensationbag

Smallloadcarriers

Chapter4.2.1

KBspecialisedpart-adjustedinlays

Chapter4.1.3Cardboard/Corrugatedcardboardbox

Chapter4.2.2

KBspecialisedpart-adjustedinlays

Chapter4.1.3Smallloadcarriers

Chapter4.2.1

ESDbags Chapter4.1.5Cardboard/Corrugatedcardboardbox

Chapter4.2.2

ESDbags Chapter4.1.5 ESDcardboard Chapter4.1.5

ESDbags Chapter4.1.5Smallloadcarriers

Chapter4.2.1

ESDbags Chapter4.1.5 ESDcontainer Chapter4.1.5

6

Part Protec tion code (MM03) descriPtion

A Plasticbag

B Cardboard/Corrugatedcardboardbox

C Wrappingpaper

D Sortingboard/KBplasticinserttray

E Tray

F Nettingtube

G Bubblewrap/bag

H Foam

I Stretchwrap

J Styrofoamprotection

K Cardboardcover

L ESDprotection

R Smallloadcarriers

S Paperpackaging

Z Specialisedpackaging

VCI VCIfilm

K n o r r - B r e m s e Pa C K a g i n g s P e C i f i C at i o n s

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*Knorr-BremsePackagingSpecifications:

x=PartProtectionCodepursuanttoMM03

KBrail / xx / xx / xx

ExternalPackaging

Internal/IndividualPackaging 1

2

Anti-CorrosionPackaging 3

8

Introduction

ThefollowingguidelinesandspecificationsofKnorr-BremseRail

VehicleSystemsanditssubsidiarycompanieslaythebasisforthe

supplyofparts(productionmaterialsandcommodities)toKnorr-

Bremse‘slocations.Theseguidelinesandspecificationsserveasa

supplementarycontractualagreementtotheGeneralTermsand

ConditionsofPurchasingandOrdering.

ThisKnorr-Bremsepackaginghandbookistobedistributedto

potentialKnorr-Bremsesupplierstogetherwiththerequisitequote

documentationorpriortothis.

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1.1OBjECTIVEOFThEPACKAGInGhAnDBOOK

ThispackaginghandbookprovidessupplierswithinformationonthepackagingspecificationsofKnorr-Bremse.Usingthesespecificationsasaframeworkforthedevelopmentofanoptimisedpackagingsystem,theobjectiveistoguaranteeasmoothflowofmaterialsbetweenthesupplierandKnorr-Bremse,whichincorpo-ratesallqualitative,ecologicalandfinancialconsiderations.

Furthermore,thepurposeofthepackaginghandbookistoserveasaguideinthepurchasingprocessatKnorr-Bremse.ThisallowsKnorr-Bremsetoadvisetheirsuppliersandprovidesupportintheselectionandapplicationofoptimumdelive-rypackaging,and,asfarasisfinanciallyjustifiable,tominimiseanypotentiallyharmfulenvironmentaleffects.

The target is the continuous shaping of the logistical chain, together with the cooperative exploitation of the streamlining potential this brings.

1.2SCOPEOFThE

PACKAGInGhAnDBOOK

ThispackaginghandbookappliestoallKnorr-BremsesuppliersdeliveringpartsatKnorr-BremselocationsdetailedinAppendix1.

QueriesrelatingtopackagingatKnorr-BremsearehandledbytherelevantcontactpersoninthePurchasingandQualitydepartments.

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1.3GLOSSARyOFTERmS

PARTSAllpurchasedmaterialsusedorappliedintheproductionprocess,aswellascommoditiesandreplacementparts.

ITEmPartswiththesameitemnumber.

PACKAGEDGOODSPartstobepackaged.

PACKAGInGCOmPOnEnTSThecontainer(s)inwhichthepackagedgoodsareplaced.Therangeofpackagingcomponentsincludes:plasticinserttray,box,bag,SLC,nettingtubeetc.

PACKAGInGACCESSORIESBesidesaidingthesealingandsecuringofthepackages,packagingcomponentsorunitloads,theseaccessoriesprotectthepackagedgoods(e.g.stretchwrap,anti-corrosionpaper,strappingtape).

PACKAGEUnitfortransportorstorage.

PACKAGInGCompleteorpartialphysicalenvelopmentofpackagedgoodsforthepurposeoflimitingthequantityofgoodsorforprotectingthegoods.Thepackagingshouldprotectthepackagedgooditselfaswellasothergoodsfromdamage,whilealsopreventinginjurytoanypersonshandlingthegoods.

Internal / IndIvIdual packagIngSmallestpackagingunit.Thismayonlycontainoneitem(partswiththesamepartnumber).

Thefunctionofinternalpackagingistoprovidepaddingorsecurepartsaccor-dingtotheirfragilitywithintheexternalpackaging.

external packagIngCombinesseveralinternal/individualpiecesofpackaging.

Thefunctionofexternalpackagingistowithstandtheinternalandexternalforces(pressure,inertforcesetc.)actingagainstthepackage.

Packagedgoods

Packagingcomponents

Packagingaccessories

Package

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One-way packagIngPackagingintendedforone-offuse,i.e.itcannotbereused.Afteruse,itisrecycled.

reusable packagIngPackagingintendedforrepeateduse,i.e.itcanbereused.

LOADCARRIERMediumforcarryingpackagestoallowtheirintegrationintooneunitload,e.g.pallets,meshpalletsandwoodenboxes.

Thefunctionoftheloadcarrieristoprotectthepackageduringtransportationandtoensureitssecuretransportandstorage.

UnITLOADAunitloadcomprisesthecombinationofloadcarrier(e.g.pallets,meshpalletsetc.)andpackage.

LOADThetotalnumberofunitloads.

RESy(RecyclingSystem)Standardisedlabelindicatingtheextenttowhichutilisedpackagingcomponentsandpackagingaccessoriescanberecycled.

PRESERVATIOnThepurposeofpreservationistoguaranteeprotectionagainstharmfulinfluencesduringatemporary,limitedperiodoftime.Indoingso,thepackagedgoodiskeptingoodconditionatthetimethatpreservationisimplemented.

ELECTROSTATICDISChARGE(ESD)Electrostaticdischargeisasparkorsuddenreleaseofchargebetweentwoinsulatingmaterialswithalargedifferenceinelectricalpotential,causingapowerfulpulseofelectricalcurrent.Thedifferenceinelectricalpotentialisusuallycausedbyabuildupofstaticelectricity.

ESDS(Electrostaticdischargesensitive)DEVICEComponentsanddevicesareregardedaselectrostaticallysensitiveiftheyarelikelytobedamagedordestroyedbyelectrostaticfields,uncontrolledelectricalcharges,spikesinoperatingvoltage,orothersimilarphenomena.

g e n e r a l Pa C K a g i n g r e q u i r e m e n t s

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GeneralPackaging

Requirements

Thesupplierisobligatedtoacceptresponsibilityforensuringthat

alldeliveredpartsarecorrectlyandadequatelypreserved,pro-

tectedandpackagedinorderthattheysafelyreachtheirde-

stinationataKnorr-Bremselocation.

Thesuppliermustobservethepackaginghandbookspecifica-

tions,whilealsotakingintoaccounttheexistenceofpotential

nationalorinternationalspecifications.

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Knorr-Bremsedemandstheapplicationofrecyclablematerialsforbothone-wayandreusablepackaging/loadcarriers;reusablepackagingandloadcarriersarethepreferredoption.

Forthisreason,itisthewastemanagementgoalofbothKnorr-Bremseanditssupplierstoadheretoenvironmentallegislationaccordingtotheecologicalprinciplepreventionbeforereductionbeforerecycling.Employingthispolicywillresultinaconsistentcontributiontothereductionofwaste.

➔PackagingwastepreventionKeeppackagingwastequantitytoaminimum.

➔PackagingreductionAllreusableandone-waypackagingmustbedefinedaccordingtoitsecologi-calandeconomicalimpact,andonlyessentialpackagingshouldbeused.

➔PackagingrecyclingReusableandone-waypackagingmustbecompatiblewithanenvironmental-lycompliantrecyclingprocess.

Irrespectiveofpackagingformatselection,deliveriesmustalsofulfilthefollowingrequirements:

•Defect-freedeliveryofparts

•Deliveryexclusivelywithincleanpackaging

•Economicallyandefficientlyconstructedunitloads

•Efficientuseofspace

•Stackability

•Stabilityintermsofstate,formandvolume

•Problem-freeunloadingviagroundconveyor

•Securetransport

•Observationofprescribeddimensionspecifications

•Easyremovalofparts/optimumhandlinginassembly

•Correctidentificationthroughuseofstandardisedlabelling

•Recyclablematerials

•Guaranteedanti-corrosionprotection


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2.1PROVISIOnOFPACKAGInG

BasedontherequirementsoftheKnorr-Bremsepackaginghandbook,theprovisionofpackagingiseffectedbythesupplier.Itisthereforethesupplier‘sobligationtoacceptresponsibilityfortheappropriateimplementationofthespecificationsstipulatedbythepackaginghandbook.

However,Knorr-Bremseiswithinitsrightstoindependentlyspecifytothesupplierthemandatoryuseofrequiredpackaging,e.g.inthecaseofanyfragilepartswithparticularprotectionrequirements,atanytime.

Irrespectiveofsuchcircumstances,theresponsibilityforthedefect-freedeliveryofpartstotheKnorr-Bremsedeliverypointremainswiththesupplier.

Intheeventthatthespecifiedpackagingisnotadheredto,orthepackaginghandbookspecificationsignored,Knorr-Bremsereservestherighttochargethesupplieranadministrationfeeforanyadditionalcostsarisingfromhandling,repackagingorwastedisposal.Thesupplierisdeemedliableforanydamagetoqualityresultingfromtheinadequateorstainedpackagingofparts.Underjustifiablecircumstances,irregularities(e.g.alternativepackagingonproductionrunstart-up)mustbepunctuallyagreeduponwiththerespectiveKnorr-Bremselocation,andtheappropriatecomment(“AlternativePackaging”)includedonthedeliveryreceipt.

PackagingspecifiedorapprovedbyKnorr-Bremseintheproductionprocessmaybechangedatanypointfollowingfirstreceiptofdelivery.

Thefollowingprocedureisthereforepossibleintheprovisionofpackaging:

➔packaging handbookSupplierselectsappropriatepackagingbasedontherequirementsofthepackagingmanual.

➔knorr-bremse specificationMandatorypackagingtobeusedisspecifiedbyKnorr-Bremse.

The principle of packaging selection is to comply with the properties of the individual parts, the protection requirements, the transport format and the supplier conditions.

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2.2SAFETyAnDThEEnVIROnmEnT

OndeliveryofallmaterialsfromsupplierstoKnorr-Bremse,itisaminimumrequirementthattherespectivelyvalidlegalprovisionsgoverningpackaging,transport,storageandcomponentsbefulfilled.Inaddition,theapplicationoftheenvironmental,electricandelectromagneticprovisionsexistinginthecountriesofproductionandoperationiscompulsory.

2.2.1hAzARDOUSmATERIALSHazardousmaterialsaresubstancesthatposeanactualdangertohumans,animals,theenvironmentorpublicsafetyandorderwhenbeingtransportedthroughthepublicdomain.

Ondeliveryofhazardousmaterials,itisessentialthatalllocalprovisionsconcer-ningthemarkingandtransportationofhazardousmaterialsareobserved.Knorr-Bremsemustbesuppliedwithsafetydatasheetsconcerningthispriortodelivery.

LabellingiscarriedoutaccordingtotheinternationallyrecognisedHazardousMaterialsCode.

figure 2.1: Hazardous materials symbols

explosives flammable gases non-flammable, non-poisonous gases

Poisonous gases

flammable liquids flammable solids spontaneously combustible materials

materials that produce flammable gases upon contact with water

materials that may cause combustion (oxidisers)

organic peroxides Poisons Biological hazards

radioactive materials Corrosive materials miscellaneous hazardous materials and objects

this way up (observe on storage and opening)


1 6

2.2.2PERmITTEDAnDPROhIBITEDPACKAGInGmATERIALS

Inordertokeepthelogisticalcostsoftheseparationandcollectionofmaterialtypestoaminimum,andtoachieveanoptimumrecyclingprocedure,onlycertainpre-definedrecyclablematerialsarepermittedforuse.

Allone-waypackagingisproducedusingenvironmentallyfriendlymaterialsthataregloballyrecognisedasrecyclablesubstances.Theuseofcompoundsandloosefillermaterials,suchaspackagingchips,istobekepttoaminimum.

Thefundamentalobjectiveistheuseofreusablepackaging.Table2.1offersanoverviewofthepermittedpackagingmaterialsatKnorr-Bremse.

Inextenuating,exceptionalcircumstances,asuppliermaybepermittedtousebitumen,wax,paraffinandoilpaper,aswellasstyrofoam.WrittenapprovalfromKnorr-Bremseisrequiredinadvance.

Thepackagingmaterialmustnotaffectthecleanconditionofparts.

Material PerMit ted Materials Prohibited Materials

Compounds _ Compounds are not permitted

General plastics• one-way

• reusable

Pe, PP, Ps, Pet labelling subject to din6120Pe, PP, Pet, aBslabelling subject to din6120

PVC, PC, styrofoam (exceptions only according to prior agreement)

PVC, PC, styrofoam

Plastic packaging components • film • Bags and sacks • Protective/insulating caps • thermoformed insert • foam

PePePePe, PP, Ps, Pet, aBsPe, (PP also if reusable)

_

Paper board and paper identification and management must comply with resY.

Paper with water-insoluble layer (e.g. wax, paraffin, bitumen, oil, masking tape)

Strapping PP, Pet steel strapping, Polyamide tape, Polyester tape

Anti-corrosion paper only VCi paper verified as recyclable with paper/cardboard

incompatible waterproof or soaked paper (e.g. bitumen, oil and wax paper)

Wood in accordance with iPPC standard,high-density fibreboard sheets/pallets

Waterproof, varnished, coated wood; wood shavings

Filler materials Corrugated cardboard, paper, foam compound Chips (plant-based); styrofoam chips or part-adjusted block

table 2.1: Permitted and prohibited materials

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PROhIBITEDmATERIALSPackagingmaterialsmustnotexceedthecumulativeconcentrationlimitof100ppmforlead,cadmium,mercuryandchromate,asdescribedintheEUPackagingandPackagingWasteDirective(94/62/EG).

Furthermore,thesuppliermustobservethetrade-specificlistof“prohibitedingre-dients”(blacklist)andthe“notifiablesubstances”list(greylist)inallfutureorders,partsproductionandpackagingselection.

LIThIUmBATTERIESTheregulationsregardingthepackaging,labelling,handling,accompanyingdocumentsandtransportoflithium-batteriesand/orequipmentcontaininglithium-batteriesdescribedinthechapter2.8.3ofthispackaginghandbookaretobeadhered.

2.2.3REqUIREmEnTSFORWOODAnDWOOD-BASEDmATERIALSItisessentialthatpackagingmaterialsmadefromsolidwoodarehandledandlabelledaccordingtotheIPPC(InternationalPlantProtectionConvention).

IPPClabellingrequiresthefollowinginformation:

1 IPPCsymbol,

2 CompanylicencenumberwiththecountryISOcodeandregionalidentifier,

3 Treatmentmethod(HTforheattreatmentorMBforgassingwithmethylbromide),

4 DBfordebarkedwood,whereapplicable(notrequiredbytheIPPCStandard).

ExAmPLESIPPCidentificationsymbol: Examplestamp:

1

3 4

2


1 8

2.3WEIGhTRESTRICTIOnS

Thepermittedweightlimitforpackagesandloadcarriersmayonlybeexceedediftechnicalconditionsrenderadherencetothepermittedweightlimitimpossible.

Thetotalweightmustbeclearlyandvisiblymarkedonthepackageorloadcarrier.

2.3.1LIFTInGPACKAGESByhAnD

InordertoensureaminimumriskofinjurytotheemployeesofKnorr-Bremseanditssuppliers,the(gross)permittedweightlimitforapackageofupto20kgmustnotbeexceeded.

Anypackagesweighingover20kgmustalwaysbedeliveredonloadcarriersdesignedspecificallyforthispurpose.

2.3.2LOADCARRIERSThepermittedweightlimitforloadcarriersis1000kg.ThismayonlybeexceededifwrittenapprovalfromKnorr-Bremsehasbeenreceived.

2.4POSITIOnInGOFPACKAGEDGOODS

AnDPACKAGES

Thepackagedgoodshouldbearrangedwithinthepackaging/packagingcomponentstoallowanevenweightdistribution.Thesizeofthepackagingshouldreflectthesizeofthepackagedgood.Toensurethatthepackagedgooddoesnotslipoutofpositionduringtransportandhandling,allemptyspacesinthepackagingcomponentsshouldbefilled.

Thepackageshouldbepositionedontheloadcarriertoallowanevenweightdistribution.Thebasicsizeoftheloadcarriermustnotbeexceededbythepackage.

incorrect incorrect Correct

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Ifthepackagesdonotcompletelycovertheloadcarrier,theyshouldbearrangedtoallowanevenweightdistributionandtopreventthemfromslippingoutofposition.

2.5UnITLOADSTACKABILITy

Oneofthemostimportantpropertiesofaunitloadisitsstackability.Thismustguaranteethatpalletsetc.canbesecurelypiledontopofeachother(stacked)withorwithoutanystackingsupport.

Shouldunitloadsnotbestackableduetotheconditionofthepackagedgood,theymustbelabelledaccordingly.

incorrect Correct


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2.6GEnERALAnTI-CORROSIOnPROTECTIOn

Corrosionistheprocessofdamageordeteriorationofmaterialsthroughchemicalorelectrochemicalreactionstakingplacewithothersurroundingmaterials.Thecorrosiveagentsinvolved–substanceswithintheimmediateproximityoftheparts,e.g.dirt,gases,saltsordust–impactonthematerialandcausecorrosion.

Allpartssusceptibletocorrosion,aswellasallworkedandsmoothedsurfaces(particularlyworkedcastingsandforgings),requirespecificprotectionandprotectivestepsmustthereforebetakentopreventcorrosion.

Preventativeprotectivemeasuresconsistofmaterialanti-corrosionprotectionandprotectionagainstcorrosionthroughadequatepackaging.

Theformat,natureandtimingofanti-corrosionprotectiondependsonthe:

➔requiredprotectionaccordingtoKnorr-Bremsespecificationsanddrawings,

➔susceptibilityoftechnicalsurfacestocorrosionandotherharmfulfactors(dust,stainsetc.),

➔transportconditions,durationoftransport,

➔storageconditionsanddurationofstorage,

➔subsequenttreatment,

➔subsequentusage.

mATERIALAnTI-CORROSIOnPROTECTIOnProvidedthatnootheragreementhasbeenreached,thesuppliermustimple-menttheanti-corrosionmeasuresrequiredbyKnorr-Bremse,accordingtothevalidspecification/drawings.Partsdeliveredwithouttheagreedanti-corrosionprotectionareconsideredasunsatisfactoryandwillbereportedtothesupplier

OnlypreservationagentspermittedbyKnorr-Bremse(Knorr-BremseIn-HouseStandardN12005)maybeused.

AnTI-CORROSIOnPROTECTIOnFORPACKAGInGIrrespectiveofanymaterialanti-corrosionprotectionapplied,deliverymustensurethatpartsareprotectedagainstcorrosiveagentsandsurfacedamageduringtransportandstorage.

Appropriatematerialsfortheprotectionofpartsarecaps,film,stoppersandcovers.Ifconsiderednecessary,anti-corrosionfilm(e.g.VCIfilmorVCIpaper)compatiblewithnormalfilm/paperrecyclingproceduresmustbeused.

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antI-cOrrOsIOn FIlm / vcI FIlmAnti-corrosionfilmcontainschemicalsubstances(VCI)whichgraduallyevaporate.Theyformaprotectivelayeroverthesurfaceofthepackagedpartswhichdisplacesoxygen.Itisusuallysufficientforthepartstobeenvelopedbytheprotectivefilm;however,thegapbetweenanti-corrosionfilmandpartmustnotexceed30cm.

Althoughairtightpackagingisnotnecessary,theVCIfilmmustbewithinanenclosedpackageinordertoensurethattheanti-corrosionprotectiontakeseffect.Theanti-corrosionfilmmustbeadjustedtomatchtherespectivepartsand/ortheircomposition.Inthecaseofcomponentsofvariedcomposition,itispossiblethatonlysomeofthepartswillbeprotectedagainstcorrosion.Undersuchcircumstances,itisadvisablethatadryingagentbeusedtoachievethebestprotection.

dryIng agentDryingagentscanbeusedtoavoidincidencesofcorrosionandmoisturedama-ge,aswellasmouldinfestations,duringseaandair-freighting.Dryingagentsaremanagedindryingagentunits;theabsorptiondegreeofadryingagentisgovernedbythequantityoftheseunits.

Asufficientquantityofdryingagentbagsmustbearrangedforthepackagedgoods.Forthispurpose,attentionmustbepaidbothtothecorrectpositioningofthebagsandtoensuringthatthepackagingistightlysealed.Thedryingagentmustnotcomeintodirectcontactwiththeparts,asthemoistureinthedryingagentcancausecorrosion.

Prior to delivery to Knorr-Bremse, it must be ensured that all parts susceptible to corrosion are correctly preserved, wrapped or sealed, and packaged.

Inthiscontext,correctisdefinedas:

➔Implementationofmaterialanti-corrosionprotectionaccordingtothedeterminedspecifications

➔Externalprotectionagainstcorrosiveagents

➔Externalprotectionagainstsurfacedamage/abrasionoftheanti-corrosionprotection

➔Externalprotectionagainstdamagetoappearanceorfunction

Theselectedanti-corrosionpackagingmustnotdamagetheappearanceorfunctionoftheparts.


2 2

2.7PACKAGInGREqUIREmEnTSFORGLASSPAnES

Withregardtothepackagingofglasspanes,thefollowingrequirementsneedtobesatisfiedunlessotherspecificationsarestatedinthepurchaseorder:

➔Usageoftransportframesorwoodenboxes(screwed,tobeopenedonthefront)

➔Usageofasoftunderground(e.g.rubber,felt,carton,plastic,etc.)

➔Lateralsecuringoftheglasspanestopreventtiltingover(e.g.belts,plastics,etc.)

➔Storageduringtransportuprightorslightlytilted

2.8PACKAGInGREqUIREmEnTSFORELECTROnICS

Electrostaticdischargecanshortenthelifespanofelectroniccomponentswithoutthisbeingapparent,anddestroyparticularlysensitivecomponentscompletely.Choosingthecorrecttypeofpackagingforthesecomponentscanhelpminimizetheriskofelectrostaticdischarges;conversely,inappropriatepackagingcanmakesuchfaultsmuchmorelikelytooccur.Forexample,certainplasticpackagingmaterials(e.g.packagingchips,bubblewrap,stretchfilm,etc)areparticularlygoodelectricalchargecarriersandarethereforeliabletocausestrongdischarges.Thesetypesofpackagingshouldbeavoidedinfavorofpackagingthatismadeofantistaticorstatic-dissipativematerials(e.g.coatedcorrugatedcardboard)whichpreventdangerousdischargesandsoguaranteethesafetransportandstorageofelectroniccomponents.

Theguidelinesandmeasuresoutlinedbelowareintendedtohelpavoidhandlingerrorswhenpackagingandtransportingelectrostaticdischargesensitivedevices(ESDSdevices).

2.8.1ESDPROTECTIOnPreventivemeasurestoavoidelectrostaticdischargesarerequiredwheneverESDSdevicesarebeinghandledorassembled.Mostactiveelectroniccomponen-tsandintegratedcircuitsareatriskifimproperlyhandled,transported,assembled(e.g.whensolderingincircuitboards),ortouched.

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Electrostaticdischargescanbepreventedorsafelydissipatedforadevicebyensuringpotentialequalization(e.g.thegroundingofindividuals).Thisrequiresthefollowingminimumpreventivemeasurestobetaken:

➔Packagingmadeofantistaticorstatic-dissipativematerials

➔Conductiveworkplaces(e.g.chairs,flooring,tablemats,people,etc.)

➔Groundingtape

➔Toolswithstatic-dissipativehandles

➔Shockandvibrationprotection

➔etc.

WhentransportingESDSdevicesbysea,theincreasedriskarisingfromthehighlevelsofmoisturemustbetakenintoaccount.Suppliersshouldselectapackagingtypethatwillprotectthecomponentsagainstmoisture.

2.8.2ShIPPInGOFELECTROSTATICDISChARGESEnSITIVEDEVICESAllpackagingmaterialsshouldbemadeexclusivelyofconductivematerials,andinspecialcasesofmaterialsthatpreventthebuildupofstaticelectricity.Packagingmustbecompletelysealed,i.e.thecomponentsmustbeprotectedfromdirectcontact.Devicesmustnotbecomestaticallychargedinsidethepackagingandmustbeenclosedonallsidesbyaconductivematerialwhichactsasanelectricalshieldsimilarinprincipletoafaradaycage.

Non-conductiveplasticbags(PVC),Styrofoam,orothersimilarinsulatingmateri-alsarenotpermitted.Conductivefoamsordomesticaluminumfoilshouldalsobeavoided–repeateduseofthesetypesofproductscanleaveresiduesofconductivematerialonthecomponent,whichcaninturncauseshortcircuits.

Toprotectagainstdamageduringshipping,devicesshouldbesecuredonlyusingpaddingmaterialsthatpreventthebuildupofstaticcharge(e.g.cardboardwithaconductiveexternalcoating).

ThestandardpackagingtypespermissiblewhenshippingESDSdevicestoKnorr-Bremsearedescribedinchapter4.1.5.


2 4

ESDSLABELInGItisessentialthatanyESDSdevicesshippedtoKnorr-Bremseareappropriatelylabeled.Thisistheonlywaytoavoidunnecessaryrisksduetoimproperhandling.ESDSdevicesmustbeclearlylabeledtodifferentiatethemfromnon-ESDSdevices.

TheESDlabelmustbepositionedsothatitcanbeeasilyseenbeforethepackageisopened(e.g.byusingittosealthepackage).

2.8.3LIThIUmBATTERIESFrom1January2009therearenewregulationsgoverningthepackaging,labe-ling,handling,anddocumentationoflithium-basedbatteries,rechargeablebatteries,andbuttoncellbatteries.

Theregulationsandadditionalinformationarecontainedinthefollowingdocuments:Transportbyairissubjecttotherulessetoutintherelevantpackaginginstruc-tionsoftheDangerousGoodRegulations(DGR)inpart1ofIATA(InternationalAirTransportAssociation).TransportbyroadwithinEuropeisgovernedbytherulesoftheEuropeanAgreementconcerningtheInternationalCarriageofDangerousGoodsbyRoad(ADR);transportbyseacomesundertheInternationalMaritimeDangerousGoods(IMDG)Codeforthecarriageofdangerousgoodbyship.

Majorchangesare:

➔Distinctionbetweenlithiumionbatteriesandcellsandlithiummetalbatteriesandcells.

➔Thetransportationregulations(exempt/dangerousgoods)tobeappliedaredecidedby:•Thewatt-hourratingforlithiumioncellsandbatteries.

•Thelithiumcontentingramsforlithiummetalcellsandbatteries.

➔Distinctionsaccordingtothewaythebatterywaspacked

Hazard label for electrostatic

discharge sensitive devices

e d i t i o n 2 0 1 2

2 5

Toqualifyfor“exempted”transportation(withouthavingtomeetinfullalltheprovisionssetoutintheDangerousGoodRegulations),packagessentfrom1January2009mustsatisfythefollowconditions:

TRAnSPORTByAIR:

➔Lithiumioncellsandbatteries:Cellswithwatt-hourratingofnotmorethan20Wh,batterieswithawatt-hourratingofnotmorethan100Wh.

➔Lithiummetalcellsandbatteries:Cellswithnotmorethan1glithiumcontent,batterieswithatotallithiumcontentofnotmorethan2g

➔Packageditemsmustbecapableofwithstandingadroptestfrom1,2mwithoutanydamagetocontents.

➔Innerpackagingmustcompletelyenclosethebatteryorcell.

➔Batteriesandcellsmustbeprotectedtopreventshortcircuits.

➔Batteriesandcellsmustbeprotectedagainstdirectcontactwithconductivematerials.

➔Eachpackageditem(withtheexceptionofitemswithnomorethanfourcellsortwobatteriesinstalledintheequipment)mustbelabeledexternallywithaspecialhandlinglabelforlithiumbatteries(includingatelephonenumberformoreinformation).

Un nr. shiPPing definition

UN 3480 Lithium ion batteries Secondary Lithium ion batteries (rechargeable)un 3481 lithium ion batteries packed with equipment

un 3481 lithium ion batteries contained in equipment

UN 3090 Lithium metal batteries Primary Lithium metal batteries (non-rechargeable)

un 3091 lithium metal batteries packed with equipment

un 3091 lithium metal batteries contained in equipment


2 6

ThesizeandformatoftheselabelsmustadherestrictlytotheIATAguidelines.Thelabelsmustbeprintedincolor.Size:120x110mm.

Eachshipment(withtheexceptionofitemswithnomorethanfourcellsortwobatteriesinstalledintheequipment)musthaveanaccompanyingdocument(e.g.anairwaybill)indicatingthat:

➔thepackagecontainslithiumionorlithiummetalbatteriesorcells;

➔thepackagemustbehandledwithcareandthatafirehazardexistsifthepackageisdamaged;

➔therearespecialproceduresthatmustbefollowedifthepackageisdamaged,includinginspectionandrepackingifnecessary;

➔thereisatelephonenumberforadditionalinformation.

TRAnSPORTByROADORBySEA:

➔Lithiumioncellsandbatteries:Cellswithwatt-hourratingofnotmorethan20Wh,batterieswithawatt-hourratingofnotmorethan100Wh.

➔Lithiummetalcellsandbatteries:Cellswithnotmorethan1glithiumcontent,batterieswithatotallithiumcontentofnotmorethan2g

➔Packageditemsmustbecapableofwithstandingadroptestfrom1,2mwithoutanydamagetocontents.

➔Innerpackagingmustcompletelyenclosethebatteryorcell.

➔Batteriesandcellsmustbeprotectedtopreventshortcircuits.

➔Batteriesandcellsmustbeprotectedagainstdirectcontactwithconductivematerials.

label for un 3090 / un 3091label for un 3480 / un 3481

e d i t i o n 2 0 1 2

2 7

Eachpackage(withtheexceptionofitemswithnomorethanfourcellsortwobatteriesinstalledintheequipment)mustbeclearlylabeledtoindicatethat:

➔thepackagecontainslithiumionorlithiummetalbatteriesorcells;

➔thepackagemustbehandledwithcareandthatafirehazardexistsifthepackageisdamaged;

➔therearespecialproceduresthatmustbefollowedifthepackageisdamaged,includinginspectionandrepackingifnecessary;

➔thereisatelephonenumberforadditionalinformation.

Thesizeandformatofthelabelsarenotcompulsory.

Iftheshipmentrequirestobelabeled,theshipper/drivermustbeissuedwithadocumentcontainingthesameinformationasthatonthelabel.Thisinformationcanbeprovidedonaseparatesheetorincludedonthepackinglistordeliverynote.

label for lithium metal batterieslabel for lithium ion batteries


2 8

2.9PACKAGInGREqUIREmEnTSFORRUBBERAnD

RUBBERCOmPOSITEPARTS

Partsmadeofrubbermustbeprotectedagainstthenegativeeffectsofe.g.heat,light,ozone,oxygen,moisture,ormechanicalstressesandcontaminationthroughe.g.oilsandsolvents.

Inadequateprotectioncanresultindecompositionreactionssuchashardening,softening,breaking,cracking,orothertypesofsurfacedegradation.

Forthisreason,anddependingonthetypeofrubberinvolved,therearecertainbasicrequirementsthatmustbemetwhentransporting,storing,andespeciallywhenpackingthesecomponents.

InternationalstandardISO2230“Rubberproducts–Guidelinesforstorage”describesthesebasicconditionsandprovidesgeneralinstructionsonthestorage,packaging,andpreservationofrubber-basedparts.

Withregardtothepackagingofrubberandrubbercompositecomponents,thesuppliermustcomplywiththerulessetoutintheISO2230standardand/orDIN7716.

2.10PACKAGInGREqUIREmEnTSFORCASTAnD

FORGEDPARTS

Castandforgedpartsaredifferencedbythepackagingrelevantprocessingstate„raw“and“machined/finished“.

RAWCASTAnDFORGEDPARTSItispreferredthatrawcastandforgedpartsarepackedintoeuromeshpallets,woodenboxesorcorrugatedcardboardboxesoneuropalletsorone-waypallets.

Forpartswhichneedasurfaceprotection,theusageofreusablepalletframesisonlypossibleinagreementwithKnorr-Bremse.

e d i t i o n 2 0 1 2

2 9

mAChInEDAnD/ORFInIShEDCASTAnDFORGEDPARTSFormachinedand/orfinishedcastandforgedpartsasurfaceprotectionismandatory.Theadequatesurfaceprotectionhastobeselectedbythesupplierhimselfdependingontheweight,sizeandmaterialoftheparts.

Independentfromtheprocessingstatusananti-corrosionprotectioncanbenecessarydependingontheconstitutionoftheparts.Inthesecasesareasonableanti-corrosionprotectionhastobeusedaccordingtoChapter2.6.Theutilizedanti-corrosionprotectionhastobeprotectedfromedgypackagedgoodsbypaddingmaterial(e.g.wrappingpaper).

Smallercastandforgedpartscanbepackedintosmallloadcarrier(SLC)orcardboard/corrugatedcardboardboxes.

2.11PACKAGInGREqUIREmEnTSFORPAInTEDPARTS

Topreventsurfacedamagespaintedpartsmaynotcontacteachotheroranyotherhardobjects.Forthatthemostsignificantrequirementforthepackagingofpaintedpartsisensuringthesurfaceprotection.

Furthersignificantrequirementsconcerningthepackagingofpaintedpartsare:

➔Partsmayonlybepackedin“drytohandle”state➔Partsandinternalpackagesneedtobeprotectedagainstmoisture(ifneces-

sarypartsneedtobecovered)

ForsmallertomidsizepaintedpartsitisrecommendedbyKnorr-BremsetousetheKBplasticinserttrays(seechapter4.1.2).

Example:


3 0

Biggerpartsshouldbepackedintoeuromeshpalletswithadequatedividers.TheusageofcorrugatedcardboardforseparationisrecommendedbyKnorr-Bremse.Duetotheriskofdamagesonthepaintedsurfacetheusageofplasticdividersisnotrecommended.TheusageofsuchdividersisonlypossibleinagreementwithKnorr-Bremse.

Requirementsconcerningtheusageofdividersare:

➔Dividersneedtoovertopthepackedpart➔Dividersneedtobepackedascloseaspossibletopreventapossiblemove-

mentofparts(ifnecessaryfreespacesneedtobefilledwithpackagingaccessories)

➔Theusageoffoamfilmaspaddingmaterialispreferred.Airbubblefilmmaynotcontactthepartsdirectlyduetotheenclosedplasticizer

➔Theusageofreusabledividersisrecommended

Examples:

Forpartsofspecialsizes,whichdonotfitintoeuromeshpallets,specialpackagesneedtobeused.Thepackagesneedtofulfiltheprotectionneedsfromaboveatleast.

Examples:

Doors:

e d i t i o n 2 0 1 2

3 1

Screwblocks:

Frames:

Framesneedtobesecuredfromshiftingandmaynotovertoptheloadcarrier(e.g.pallets).Aminimumspacingof50mm/1.97inch(perside)ismandatory.

l a B e l l i n g / a C C o m Pa n Y i n g i n f o r m at i o n

3 2

Labelling/Accompanying

Information

Theclearandsystematiclabellingofpackagesandunitloads,

coupledwiththetransferoftherequiredaccompanying

information,isessentialforthequickandclearidentification

ofthedeliveredparts.

e d i t i o n 2 0 1 2

3 3

3.1LABELLInG

Eachindividualpackagecontaininganitemmustbeclearlyandvisiblylabelledonitstopface.

Allexternalpackagesmustbelabelledatleastatonevisiblesidetoguaranteeaquick,clearidentificationofeachpackage.

Toavoidanyconfusionofpartsduringtheprocedure,onlythecurrentlabelmaybeonthepackage.Thismustbeclearlyandvisiblyattachedtothepackage.Alloldlabels,includingadhesivetags,mustberemoved.

Thelabelshouldcontainatleastthefollowinginformation:

➔Knorr-Bremseitemnumber

➔Knorr-Bremseitemdescription

➔Quantity

Thesuppliermustensurethatanyletteringonanyexternalorinternalpackaging,aswellaspackagingaccessories(includingcardboardcontainers,adhesivetapes,plasticbags,sealingfilms,stickers),togetherwiththecorrespondingdatasheets,handbooks,softwareandotherpartsdocuments,isonlydatapertainingtothesupplierortheoriginalmanufacturerandispositionedwherelegallyrequiredforthetransportofparts.

Theexternalandinternalpackagingmayotherwiseonlycontainthename,trademarkorotheridentificationofKnorr-Bremse.Ifthisisnotpossible,itmust–insofarasislegallypermitted–carrynoindicationoforigin.ExceptionsareonlypossiblewiththeexpressapprovalofKnorr-Bremse.


3 4

3.2DELIVERyDOCUmEnTATIOn

Asaminimumrequirement,thefollowingdelivery/freightdocumentationmustbeenclosedwitheachdelivery:

➔Deliveryreceipt➔Hazardousmaterialsdatasheet(ifnecessary)

Goodsbatcheswillonlybeacceptedwhenaccompaniedbycompletedelivery/freightdocumentation.

AnyadditionaldeliverydocumentationrequiredbyKnorr-Bremse(e.g.qualitydocuments)mustbeenclosedinanenvelopeseparatetothedeliveryandmustnotbeattachedtothedeliveryreceipt.

3.2.1DELIVERyRECEIPTAdeliveryreceipt(goodsissuereceipt)isadocumentprovidinginformationonthedeliveredparts,includingquantity,description,weightetc.Thedeliveryreceiptispreferablytobedepositedwithinthepackage(abovetheparts).However,attachmentofthisdocumenttotheoutsideofthepackageusingaself-adhesivedeliveryreceiptwalletisalsoacceptable.

Thefollowinglistdetailsthemostimportantcontentsofadeliveryreceipt:

➔Deliveryreceiptnumber

➔Name&addressofsender

➔Name&addressofrecipient

➔Deliveryreceiptdate

➔Nameorsignature(optional)ofpacker

➔Grossweight,netweight

➔Deliveryreceiptposition

➔Nameofbuyer(contactperson)

➔Ordernumber

➔Orderdate

➔Orderposition

➔Knorr-Bremseitemnumber

➔Knorr-Bremseitemdescription

e d i t i o n 2 0 1 2

3 5

➔Supplieritemnumber

➔Deliveryquantity(perorderitem)inquantityunits

➔Knorr-Bremsequantityunit

➔Typeofloadcarrier(ifrequired)

➔No.ofemptycontainers

➔Productiondate,expirationdate(ifrequired)

➔Batchnumber(ifrequired)

Inordertoensurethequickidentificationofdeliveredpartsandtoavoiderrorsinincominggoodscollection,deliveryreceiptsshould(wherepossible)besuppliedwithabarcode.Ifrequested,thedeliveryreceiptmustbesuppliedwithabarcodecorrespondingtoKnorr-Bremserequisitespecifications.

3.2.2BARCODEThebarcodetobeappliedconformstoCodeType128pursuanttoDINEN799.

barcode contents TheKnorr-Bremse-specificbarcodemustcontainthefollowinginformationandbestructuredasfollows:

1.Supplierdeliveryreceiptnumber

2.Knorr-Bremseordernumber(withoutpurchasegroupcode)

3.Knorr-Bremseorderposition(notdeliveryreceiptposition)

4.DeliveryquantityinKnorr-Bremsequantityunits(withoutdetailsofunitquantity)

Thisdatamustbeprintedonthebarcodeinthisorder,separatedbya#.Thedatamustadditionallyappearaslegibletextunderneaththebarcode.

figure 3.1: format and appearance of a Knorr-Bremse-specific barcode

Figure3.1displaysanexampleKnorr-Bremse-specificbarcode.Thiscontains,insequence,thesupplierdeliveryreceipt41089,theKnorr-Bremseordernumber4630074632,theKnorr-Bremseorderposition10andthedeliveryquantity4.


3 6

barcode Format and position Thefonttype“UniversCondensed“mustbeusedforthetext.Thefontsizeisdeterminedbythebarwidth/gapparameters,whicharedefinedbelow.

Thebarcodeistobeprintedinblackandwhite.Itsheightmustbe9-10mm.Thebar-gapwidthratiosequenceis6,12,18,24(B-Parameter/S-ParameterinESCsequence).

Ifthedeliveryreceiptnumberisalphanumeric,capitallettersmustbeused.Withinthisinformation,spacesandsymbols(except#)arepermitted.Thedeliveryreceiptnumbermayreachamaximumof16characters(includingspacesandsymbols).Spacesandsymbolsarenotpermittedinanyfullynumericalbarcodes.

Nocharactermaybeprintedbeforethefirstorafterthelastpieceofdata(delive-ryreceiptnumber/deliveryquantity).Thegapseparatingtheouterendsofthebarcodefieldfromborders,otherbarsandcharactersshouldbeatleast6,4mm.

the following additional requirements apply to knorr-bremse specific barcodes

Orderpositioninformationmustnotexceed5digits.Itisnotnecessarytoprintleadingzeros.

Decimalseparationwithinquantityinformationmustbecarriedoutusingacomma,whilethousandsseparatorsarenotpermitted.Thequantityfieldisrestrictedto17digits.

Foreachdeliveryreceiptposition,thebarcodemustbeprintedonthecorrespon-dingdeliveryreceiptpositionlinebelowthepositiondescription.

e d i t i o n 2 0 1 2

3 7

3.3hAnDLInGInSTRUCTIOnSymBOLS

Ifapackagedgoodrequiresparticularpackagehandling,thismustbeclearlyandvisiblyindicatedontheoutsideofthepackaging.TheinternationallystandardisedhandlingsymbolsforpackagesarespecifiedinISOR780andDIN55402.

Theseself-explanatorysymbolsmustnotbeomittedunderanycircumstance,astheyservetoavoidlanguage-barrierissuesarisingfrominternationaltransport.ThemostimportantsymbolsaresummarisedinTable3.1:

fragile, Handle with care

this way up

Protect from heat and radioactive sources

Keep dry

no hand truck here

Clamp here

do not use fork lift truck here

do not destroy barrier

use no hooks

Keep away from heat

sling here

Centre of gravity

stacking limitation

temperature limitations

electrostatic sensitive device

tear off here

table 3.1: Package markings in accordance with din 55402 and iso r 780 standards

s ta n d a r d i s e d Pa C K a g i n g

3 8

Standardisedpackaging

Knorr-Bremsedemandstheapplicationofrecyclablematerialsfor

bothone-wayandreusablepackaging/loadcarriers,although

reusableisgreatlypreferredtoone-way.

Inordertokeeppackagingcomponentcostsaslowaspossible

andtoavoidthehighexpenseincurredbydisposablepackaging,

thereneweduseofstandardisedpackagingistobeundertaken.

e d i t i o n 2 0 1 2

3 9

StandardisedpackagingisdividedintospecificKnorr-Bremsestandardisedreusablepackaging(e.g.KBplasticinserttrays,part-adjustedinlays/insertsetc.),whichisnormallythepropertyofKnorr-Bremse;aswellasgenerallyestablishedstandardisedpackaging(e.g.cardboard,corrugatedcardboard,nettingtubesetc.).

Knorr-Bremseseparatespackaginginto3types:internalpackaging,externalpackagingandloadcarriers:

➔Thefunctionoftheinternalpackagingistoprovidepaddingortosecurepartswithintheexternalpackaging,dependingontheirleveloffragility.

➔Thefunctionoftheexternalpackagingistowithstandtheinternalandexternalforces(pressure,inertforcesetc.)actingagainstthepackage.

➔Thefunctionoftheloadcarrieristoprotectthepackagedgoodduringtransportandtoensureitssecuretransportandstorage.

The selection of the packaging format is determined by the part proper-ties, protection requirements, transport format and supplier location conditions.

Variousaidsarerequiredtoguaranteeasmooth,securetransport.Thesecanincludepackagingaccessories(e.g.stackingframe,edgesupportetc.)orpadding,usedtobettersecuretheparts(e.g.bubblewraporpackagingpaperetc.).Inaddition,anumberofformsofanti-corrosionpackaging(e.g.VCIfilmandVCIpaper)maybeusedtocounteractanypossiblecorrosion,whichmaytakeplaceduringtransportitself.

Standardisedpackagingisdesignedinsuchawaythat,ifcorrectlyused,itwillmeetalltherequirementsofhandling,storageandtransport.Itthereforeoffersafullrangeofqualitiesincludingtheprotectionofthepackagedgood,protectionofthespacesurroundingthepackagedgood,simpleandsecurepackagehand-ling,easeofstorageandguaranteedsafetyandsimplicityinhandlingthepa-ckagingeitherbyhandorusingaforklifttruck.


4 0

INTERNAL/EXTERNALPACKAGING,INSERTSBag/plasticpouch,ESDbag,ESDwrapCardboard/corrugatedcardboardpackaging,ESDcardboardNettingtubeKBplasticinserttrayKBspecialisedpart-adjustedinlay(producedbyKnorr-Bremse)Protectivedividinginlay,DividerESDfoam

AUSSENVERPACKUNGCardboard/corrugatedcardboardpackagingReusablecontainer,SLC,ESDcontainerWoodenbox

LOADCARRIERSEuropalletOne-waypalletEuromeshpalletWoodenbox

PACKAGINGACCESSORIESFold-awaystackingframe,StackingframeStretchwrap/shrinkwrap/sheetcoverStrappingusingsynthetictapeLoadingsupportEdgesupport/cornersupport

PADDINGBubblewrapAirbagsPackagingpaperFoam

ANTI-CORROSIONPACKAGINGVCIfilm,VCIpaperAnti-condensationbags

Thesupplierassumesresponsibilityfororderingallone-wayandreusablepackagingprovidedbyKnorr-Bremse.

SupplierswillbechargedforanycostsincurredbytheunauthoriseddisposalofKnorr-Bremsereusablepackaging.

e d i t i o n 2 0 1 2

4 1

4.1InTERnAL/InDIVIDUALPACKAGInG

Inordertoensuretheprotectionofpartsandsmoothhandling,thepackagingofanumberofpartsrequiresinternalorindividualpackaging.

Internal/individualpackagingisthesmallestpackagingunit,andmayonlycontainoneitem(partswiththesameitemnumber).

Thispackagingcanbe

➔reusable,or

➔manufacturedfromone-waymaterials.

Reusableinternalpackagingincludes:

➔KBplasticinserttrays

➔KBspecialisedpart-adjustedinlays

➔Plasticdividersorprotectivedividinginlays

Partsmayonlybepackagedwithincleanreusablepackaging.Anystainedreusablepackagingmustbecleanedbythesupplierbeforeuse.Anycostsincurredbythisaretobebornebythesupplier.

Usedreusablepackagesmayonlybereusediftheyareabletofulfilthesamestandardrequirementsandprotectionofpartsasbrandnewreusablepackaging.

One-wayinternalpackagingincludes:

➔Bags/plasticpouches

➔Corrugated/cardboardpackaging

➔Nettingtubes

➔Inserts,inlaysorpre-cutfibreboard

IfnotdetailedintheKnorr-BremsepackaginghandbookorotherwisespecifiedbyKnorr-Bremse,theresponsibilityforestablishingtheneedforinternalpa-ckagingandmanagingitsimplementationisassumedbythesupplier.However,Knorr-Bremseretainstherighttomonitorthisprocedure.


4 2

4.1.1BAGS/PLASTICPOUChESForbulkgoodsorsmallpartsrequiringnoparticularsurfaceprotection,theuseofbagsorplasticpouchesisrecommended.Thisallowsthepackagedgoodstoremainindirectcontactwitheachother.

ProPerties BAG/PLAstic PoucH

Dimensions Dependentonweightandvolumeofpackagedgood.

Closure Includeszip,heatseal,adhesivetape

Usage Bagsarenotpermittedasstand-aloneload.Theymustbetransportedinastablecontainerorbeplacedonaloadcarrier.Thispackagingformatismainlyusedforbulkgoods,particularlysmallpartssuchasscrews,washersetc.

Conditionsofuse Permittedbagsmustnotcontainrips,holes,leaksordeficientzips.

Specialcase UseofVCIbagsforitemssusceptibletocorrosion.

ExAmPLESOFUSE: ExAmPLEOFInCORRECTUSE:

opening requires the use of a cutting tool, causing danger of injury or damage.

e d i t i o n 2 0 1 2

4 3

4.1.2KBPLASTICInSERTTRAySForsmalltomedium-sizedpartsrequiringspecialisedpackagingprotectionagainstthepossibilityoftransportdamage,Knorr-BremserecommendstheuseofKBplasticinserttrays.Thisnotonlyensuresdefect-freedeliveryofparts,butalsoimprovesthematerialflowfromsuppliertoKnorr-Bremsebyprovidingoptimumhandling,easyremovalofparts,stackability,stabilityandoptimumspaceusage.

Knorr-Bremserecommendstheplasticinserttraysinviewofthefollowingaims:

➔Defect-freedeliveryofparts

➔Stabilityintermsofstate,formandvolume

➔Optimumspaceusage

➔Stackability

➔Easyremovalofparts/optimumhandlinginassembly

ProPerties KB PLAstic insert trAy

Dimensions Allplasticinserttraysmeasure329x243mmandhaveamaterialdensityof1.0mmor1.2mm.Compartmentsizevariesaccordingtoplasticinserttraytype.

Permittedtotalweight –

Requirements Plasticinserttraymustbecarefullychosenwithconsiderationgiventocompartmentsizeanddimensionsofpackagedgoods.Partsmaynotexceedtheheightoftheinserttrays.Easyremovalandoptimumspaceusagemustbothbeensured.

Stackability Plasticinserttraysmustbecompletelystackablewithoutmodification.

Usage Plasticinserttraysareusedasinternal/individualpackaging.Usewhendealingwithpartswithspecificprotectionorhandlingrequirements.Plasticinserttraysshouldbefilledfully(no.ofcompartments=no.ofparts)andforoptimumuse(compartmentdimensions>partdimensions).

Conditionsofuse Donotusedamagedplasticinserttrays(e.g.crushed,crackedorcrumpledtrays).Trayscuttosizemaynotbereused.


4 4

tyPe 01

243

329

27.9

26.8

29.62

30

116

91.5

Szkaliczki & Partners PlasticProcessing Ltd.

2010-10-25-01PS 1 mm~84 g

Draw number:Material:Weight:Scale:

1/1Unauthorized use of these documents, both in whole or in details, embodies violence of copyright and intellectual rights and may result in civil course of law for compensation and criminal responsibility.Miszlai ZoltánLegal notice:Made by:

Knorr-Bremse2010.10.25Pages:Order company:Date:

01 File name:

Denomination:Model name:

Length: 27mm

Width: 26mm

Depth: 15mm

Compartments: 88

Materialdensity: 1,0mm

tyPe 02

Length: 38mm

Width: 38mm

Depth: 15mm

Compartments: 48


tyPe 03

Length: 38mm

Width: 38mm

Depth: 30mm

Compartments: 48


tyPe 04

Length: 62mm

Width: 28mm

Depth: 35mm

Compartments: 40


tyPe 05

Length: 105mm

Width: 28mm

Depth: 20mm

Compartments: 24


ThEFOLLOWInGKnORR-BREmSEPLASTICInSERTTRAySAREUSED:

329

243

37.8

37.8

41.11

40.61

116

92.5

Szkaliczki & Partners Plastic Processing Ltd.

2010-10-25-02PS 1mm~84 g



Knorr-Bremse2010.10.25.Pages:Order company:Date:

02File name:


329

243

37.8

37.8

41.11

40.61

131

92.5


2010-10-25-03PS 1mm~84 g




03File name:


329

243

62.2

27.5

65.2

30.07

35.5 1

91.5


2010-10-25-04PS 1 mm~84 g



Knorr-Bremse2010.10.25.Pages:Oder company:Date:

04File name:


329

243

104.21

27.51

110

30.2

21 1

91.5


2010-10-25-05PS 1mm~84 g



Knorr-Bremse2010.10.25.

Pages:Order company:Date:

05File name:


243

329

27.9

26.8

29.62

30

116

91.5


2010-10-25-01PS 1 mm~84 g



Knorr-Bremse2010.10.25Pages:Order company:Date:

01 File name:


329

243

37.8

37.8

41.11

40.61

116

92.5


2010-10-25-02PS 1mm~84 g




02File name:


329

243

37.8

37.8

41.11

40.61

131

92.5


2010-10-25-03PS 1mm~84 g




03File name:


329

243

62.2

27.5

65.2

30.07

35.5 1

91.5


2010-10-25-04PS 1 mm~84 g




04File name:

Denomination:Model name:329

243

104.21

27.51

110

30.2

21 1

91.5


2010-10-25-05PS 1mm~84 g



Knorr-Bremse2010.10.25.

Pages:Order company:Date:

05File name:


e d i t i o n 2 0 1 2

4 5

tyPe 06

Length: 61mm

Width: 54mm

Depth: 47mm

Compartments: 20


tyPe 07

Length: 72mm

Width: 68mm

Depth: 40mm

Compartments: 12


tyPe 08

Diameter: 43,7mm

Depth: 34,68mm

Compartments: 28


tyPe 09

Diameter: 89,45mm

Depth: 15,50mm

Compartments: 8


tyPe 10

Diameter: 132,5mm

Depth: 27mm

Compartments: 3


tyPe 11

Length: 82mm

Width: 53mm

Depth: 51,2mm

Compartments: 14


329

243

53.8

60.9

66.2

62.3

48.21.2

91


2010-10-25-06PS 1.2 mm~100 g




06File name:


329

243

72.2

72.2

77.87

75.3

41.2 1.2

92.5


2010-10-25-07PS 1.2 mm~100 g




07File name:


329

243

45.9 53.59

35.7 1.2

92.5


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Knorr Bremse2010.10.25.Pages:Oder company:Date:

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4 6

Knorr-BremseplasticinserttraysmaynotbeusedforthepackaginganddispatchofpartsnotintendedforKnorr-Bremse.

ORDERInGKBPLASTICInSERTTRAySForsmallormedium-sizedpartsrequiringspecialprotectionagainstdamageduringtransportation,Knorr-BremsemayatanytimerequirethesuppliertouseKBplasticinserttrays.

Thesupplierisresponsiblefororderingandcollectingtherequiredtrays,whichmustberequesteddirectlyfromthemanufactureratleast10workingdaysbeforetheyareneeded.Tofacilitatethis,Knorr-Bremsewillmakeprovidethesupplierwithanappropriaterequestform.

ExAmPLESOFUSEExAmPLEOFInCORRECTUSE:

inappropriate tray type selected (over-sized compartments)

e d i t i o n 2 0 1 2

4 7

4.1.3KBSPECIALISEDPART-ADjUSTEDInLAyS/DIVIDERSForthetransportandstorageofpartswithaparticularfinishorgeometry(e.g.externalthread,specificvarnishingetc.),specialisedprotectionisrequired.

Undersuchcircumstances,part-specificKnorr-Bremseinlaysanddividerscanbeused.Tomeetthespecificrequirementsofeachparticularcase,Knorr-Bremseandthesupplierworktogethertodeterminethetypeofinlayorinserttobeimple-mented,carryingoutanynecessaryadjustments.

ExAmPLESOFUSE:

ProPerties PArt-ADjusteD inLAys/DiviDers

Dimensions Variesaccordingtoareaofuse.Individuallyadjustedtofitthepackagedgoods.

Permittedtotalweight Dependentoninserttypeandpackagedgood

Requirements Allinlaysanddividersmustguaranteesufficienttransportandstackingstability,andmustbeshock-resistantandabletowithstanddirectcontactwithotherobjects.Mustguaranteeprotectionofpart.

Stackability Inlaysanddividersmustbestackablewithoutcauseformodification.

Usage Inlaysanddividersareusedasindividual/internalpackaging.Forpartswithparticularprotectionorhandlingrequirements.

Conditionsofuse Donotusedamaged(e.g.structuralcracks),stainedorincompleteinlays/dividers.Liftingcapacityandprotectionmustbeguaranteedatalltimes.


4 8

4.1.4nETTInGTUBESNettingtubesareusedforthosepartsrequiringparticularprotection(e.g.externalthread,materialetc.),butwhosedimensions,shapeorweightrenderthemunsuitableforpackaginginKBplasticinserttrays.

Thisformofmaterialprotectionoffersasimpleandcost-effectivealternativetoKBplasticinserttrays.

ExAmPLESOFUSE:ExAmPLEOFInCORRECTUSE:

Higher handling costs (each part packed individually)

ProPerties nettinG tuBes

Dimensions Avarietyofsizesandmaterialstrengthsareavailable.Thenettingtubeappliedvariesaccordingtoparttypeandsurfaceprotectionrequired.

Cut Adjustableasrequired.

Usage Nettingtubesareusedasindividualpackaging.Thisformofpackagingismainlyusedaspartprotectionforlighttoheavypartswithvariablecontours.

Conditionsofuse Nettingtubesmustnotcontainrips,holesorstains.

Specialcase Canalsobeusedasaprotectivedividinginlay.

e d i t i o n 2 0 1 2

4 9

4.1.5InTERnAL/InDIVIDUALPACKAGInGFORELECTROnICCOmPOnEnTS

ESDBAGS,ESDWRAPESDbagsandESDwraphelpprotectelectrostaticsensitivecomponentsagainstESDdamage.Thepackageditemsmaynotcomeintodirectcontactwitheachother.EachcomponentmustbepackagedindividuallyinESDbagsorseparatedfromeachotherusingESDwrap.

ESDFOAmESDfoamhelpsprotectelectrostaticsensitivedevicesagainstESDdamagewhileofferingphysicalprotectionagainstshocksandvibrations.Thepackageditemsmaynotcomeintodirectcontactwitheachother.ItmaysometimesalsobenecessarytopackagedevicesinESDbagsorcoverthemwithESDwrapbeforepackaging.


5 0

ESDCARDBOARDSESDcardboards(usuallycorrugatedcardboard)withspecialprotectivecoatingshelpprotectelectrostaticsensitivecomponentsagainstESDdamagewhileoffe-ringphysicalprotectionagainstshocksandvibrations.

ESDCOnTAInERSESDcontainersmadeofelectricallyconductiveplasticshelpprotectelectrostaticsensitivedevicesagainstESDdamagewhileofferingphysicalprotectionagainstshocksandvibrations.

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5 1

4.2ExTERnALPACKAGInG

Thefunctionofexternalpackagingistowithstandinternalandexternalforcesactingagainstthepackage(pressure,inertforcesetc.)

Externalpackagingcanbeusedbothasinternal/individualpackaging(e.g.corrugatedcardboardforbulkgoods),oradditionallytointegrateseveralpiecesofinternal/individualpackaging.

Internal/individualpackagingmustbearrangedwithintheexternalpackagingtoallowanevenweightdistribution.Thesizeoftheexternalpackagingmustcorrespondtothatoftheinternal/individualpackaging.Iftheinternal/individu-alpackagingissmallerthantheexternalpackaging,allemptyspaceswithinthepackagemustbefilledtoensurethattheinternal/individualpackagingdoesnotslipoutofpositionduringtransportandhandling.

Examplesofexternalpackagingincludecardboardandcorrugatedcardboardpackaging,reusablecontainersandsmallloadcarriers.


5 2

4.2.1REUSABLECOnTAInERS/SmALLLOADCARRIERSSmallloadcarrier(SLC)isthetermusedforthepredominantlystandardisedcontainer,mainlyofplasticmanufacture,intendedforuseinthetransportandstorageofparts.

ThedefaultcontainerutilisedisthestandardisedandcombinableVDASmallLoadCarrierSystem(pursuanttoDIN30820/VDArecommendation4500).Important:pleasenotethattheSLCcontainersonlycomeinthecolourRAL5012(blue).(SpecialmodelwithESDprotectioninblack)

ProPerties reusABLe contAiners/smALL LoAD cArriers

Dimensions Varyaccordingtotypeofsmallloadcarrier.(seeTable4.1”SLCTypes”)

Permittedtotalweight Manualhandling:20kg

Requirements Seepermittedmaterialslist(Chapter2.2.2)orconsultVDArecommendation(authorisedSLCmanufacturers)

Stackability Storage/networksystemmustbeavailableforsmallloadcarrierstoensuresafecontainerstacking.

Usage Reusablecontainerscanbeutilisedasindividualpackagingorasexternalpackaging.Partsmustbecorrectlysecuredwithinthecontainertoavoiddamageorlossduringtransportandhandling.

Conditionsofuse Reusablecontainersmustbedamage-free,displaynoevidenceofdirtetc.Stabilityunderloadmustbeensured.

ExAmPLESOFUSE:

Bulk goods individual goods in individual goods KB plastic insert tray in netting tube

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4.2.2CARDBOARD/CORRUGATEDCARDBOARDBOxESCardboardandcorrugatedcardboardboxesareusedbothasindividual/internalpackagingandasexternalpackaging.

Unlikeanormalcardboardbox,corrugatedcardboardpossessesagreatercarryingcapacityandisthereforebettersuitedtoheavyweights.

ExAmPLESOFUSE:use as external packaging

ExAmPLESOFInCORRECTUSE:use as individual/internal packaging

ProPerties cArDBoArD AnD corruGAteD cArDBoArD Boxes

Dimensions Varyaccordingtoareaofuse.Mustbeindividuallyadjustedtofitthepackagedgoods.

Permittedtotalweight Manualhandling:20kg

Requirements Boxmustbeofsufficientqualitytoensurestackingstabilityandmustbeshock-resistant.RecommendedchoiceofqualitystandardisspecifiedpursuanttoDIN55468.

Stackability Boxesmustbestackablewithoutanymodificationrequired.Anyaffectedpackagingmustotherwisebeclearlylabelled.

Usage Directcontactshouldbeavoidedbetweenboxesandanypartssusceptibletocorrosion(e.g.usingVCIfilm).Toavoiddamageandanyensuingcosts,specialcaremustbetakentoensurethecorrecthandlingandsecuretransportofpartswithinthebox.

Conditionsofuse Boxesmustbedry,intactanddamage-free(e.g.structuralcracks).


5 4

4.3LOADCARRIERS

Thefunctionoftheloadcarrieristoprotectthepackagedgoodsduringtransportandtoensuresecuretransportandstorage.

Examplesofloadcarriersincludeeuropallets,one-waypallets,euromeshpalletsandreusablecontainers.

4.3.1EUROPALLETSEuropalletsmustconformtotheinternationallyrecognisedsizesof1200x800x140mm(europalletaccordingtoDIN15146Part2)and1200x1000mm(euroindustrialpalletaccordingtoDIN15146Part3).Thesedimensionsmustbeadheredtoinordertoensureoptimumpalletutilisationandmoduleformation.(Theeuropalletcancarryamaximumof1000kgfromasingleweightsource,and2000kgifevenweightdistributionisensured).

ProPerties euro PALLet

Dimensions 1200x800x140mm

Permittedtotalweight 1000kg

Requirements EuropalletsaccordingtoDIN15146

Stackability Europalletsmustbeplacedinastablepositionconducivetosafestacking.

Usage Europalletsareusedtoformunitloads.Safeloadingusingtheeuropalletisachievedusingpackagingaccessories(stretchwrap,tapeetc.).

Conditionsofuse Europalletmustbeinfaultlesscondition.

Inordertobeconsideredfitforuse,theeuropalletmustdisplaythefollowingkeyfeaturesunderallcircumstances.Ifnotpresent,itisnolongerexchangeableandcannotcontinuetobepooledwithotherpallets.

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1 BrandofEuropeanPalletAssociationEPAL

2 BrandofaEuropeanrailcompany

3 BrandoftheEuropeanPalletPoolEUR

4 Nailsconformingtostandard

5 Bottomedgeboardsfullyattached

6 Noevidenceofmould

2

3

1

45

6

Europalletsdisplayinganyofthefollowingcharacteristicsmaynotbeusedagain:

➔Splinteredbottomedgeboardortopedgeboard

➔Necessaryidentificationmarkingsmissing(DB,EPALetc.)

➔Missingorbrokenboard/sections

➔Carryingcapacitynolongerguaranteed

➔Excessivelystained

Bottom edge board missing

top edge boards missing

splintered top edge board


5 6

4.3.2EUROmEShPALLETAmeshpalletisamaterialshandlingloadingaid.Thedimensionsofameshpalletarestandardisedatalengthof1240mm,awidthof835mmandaheightof970mm,whileitsweightwhenemptyisapprox.84kg.Meshpalletscanbestackedandeuropalletscanbeplacedontopofthem,makingthemsuitableforblockstorage.ThecarryingcapacityofaeuromeshpalletwithintheEuropeanPalletPooltotalsupto1500kg,anditcanwithstandaloadof6000kg.

ProPerties euro mesH PALLets

Dimensions 1240x835mmx970mm

Permittedtotalweight 1500kg(excludingownweight)

Requirements EuromeshpalletaccordingtoDIN15155.Weightmustbeevenlydistributedandsecuredagainstslippingoutofposition.

Stackability Meshpalletmustbeplacedinastablepositionandbeinthecorrectconditiontoenablesafe,securestacking.

Usage Wherepossible,thisunitloadshouldonlycontainoneitem.

Conditionsofuse Euromeshpalletmustbeinfaultlesscondition,displayingnoevidenceofexternaldamage,e.g.bentframeormesh,cannotbeopened,rustdamage,missingpartsetc.

Inthesamemannerastheeuropallet,theeuromeshpalletmustalsodisplayparticularinformationidentifyingitassuitableforpoolingwithothermeshpallets:

➔EURsign

➔Railcompanysign(e.g.DB)

➔Ownweightinkg

➔Loadlimit

➔Loadspace

➔Carryingcapacity

➔Codeletter”Y”

➔Manufacturer

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5 7

Exampleofapermittedmeshpalletsuitableforpooling:

7

1

2

3

1

4 5

6

Euromeshpalletsdisplayinganyofthefollowingcharacteristicsmaynotbefurtherused:

1 DeformedT-squareorcornerposts

2 Frontendhatchesdonotopen

3 Deformedbaseframeorfeet

4 Crackedorbadlybentsteelmesh

5 Missingorbrokenboard

6 Missingidentificationlabel

7 Generallyshabbycondition(e.g.duetorust)


5 8

4.3.3OnE-WAyPALLETAone-waypalletorexportpalletisatransportpalletspecificallyintendedforone-offuseinthetransportofpartsfromthesuppliertoKnorr-Bremse.VaryingaccordingtopreferenceorKnorr-Bremserequirements,thisformofloadcarriercomesinwood,plasticorcorrugatedcardboard.Whilethereareavarietyofpoolingsystemsonthemarketforthereusablepallet(europallet),thereisnoone-waypalletexchangecurrentlyinoperation.Theend-recipientinthedeliverychainassumesresponsibilityfordisposalofthepallet.

ProPerties one-WAy PALLet

Dimensions 1200x800mm

Permittedtotalweight Permittedtotalweightvariesaccordingtomaterial:Cardboard:upto800kg;high-densityfibreboardorwood:upto1000kg;plastic:upto1000kg.

Requirements One-waypalletmadeofwood,plastic,cardboardetc.Seechapter2.2.2forpermittedmaterialslist

Stackability Palletmustbeplacedinastablepositionandallowsafe,securestacking.

Usage Palletsareusedtoformunitloads.Safeloadingusingthepalletisachievedusingpackagingaccessories(stretchwrap,tapeetc.).

Conditionsofuse Palletmustbeinfaultlesscondition.

ExAmPLES:Plasticone-waypallet:

Pressboard/woodenone-waypallet: Cardboardone-waypallet:

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4.3.4WOODEnBOxWoodenboxesaremainlyusedinthedeliveryofhighlyvaluablepartsbeingtransportedviaseafreight.Priortoapprovingtheuseofwoodenboxes,pleasecheckfortheavailabilityofmoreeffectivealternativeformsofpackagingmeetingthenecessaryrequire-ments.Woodenboxesshouldalwaysbeasecondaryoption.

AllwoodenboxesmustcomplywiththeIPPCstandardaimedatminimisingtheintroductionofinjuriousorganismsintorawwood.Woodpackagingcomponentsmustbeobtainedfromanofficiallyauthorisedmanufacturerandbeheatorgas-treated.

ExAmPLESOFUSE:

ProPerties WooDen Box

Dimensions Boxdesignsvaryaccordingtousageneed

Permittedtotalweight Variesaccordingtoboxbuild,max.1000kg

Requirements WoodenboxaccordingtoDIN55499.Partspackagedinwoodenboxesmustbesecuredtoavoidslippingoutofposition.Onlysafelystackablewoodenboxesdisplayingnoevidenceofstainingarepermitted.

Stackability Woodenboxmustbeplacedinastablepositionandallowsafe,securestacking.Non-stackablewoodenboxesmustbeaccordinglymarked.

Usage Woodenboxesareusedtoformunitloadsandshouldonlycontainoneitem.

Conditionsofuse Woodenboxmustbeinfaultlesscondition.


6 0

4.4PACKAGInGACCESSORIES

Packagingaccessoriesareusedtoensurethatallpackagingmaterialsarecompletelysealedandtoincreasepackagestrength,thereforeofferinggreaterprotectiontothepackagedgood.

Auxiliarypackagingmaterialsaredividedintopackagingaccessories,paddingandanti-corrosionpackaging.

PAcKAGinG Accessories PADDinG Anti-corrosion PAcKAGinG

Packagingaccessoriesareusedtoensuresafetransportandtoprotectexternalpackagingetc.Examplesofpackagingaccesso-riesincludepalletframes,stretchwrap,edgeguards,shrinkwrapetc.

Paddingisusedtocushionandsecurethepackagedgoodwithinthepackaging,e.g.packagingpaper,foam,bubblewrapetc.

Anti-corrosionpackagingisusedasasafeguardagainstcorrosion.Examplesinclude:VCIfilm,anti-condensationbags,VCIpaperetc.

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4.5CLEAnInGAnDDISPOSALOFLOADCARRIERS/

PACKAGInGCOmPOnEnTS

TheoperationalinspectionanddisposalofpackagingcomponentsandloadcarriersnolongerfitforuseiseffectedeitherpriortoreturndeliverybyKnorr-Bremsetothesupplier,orpriortorepeatuseonthepartofthesupplier.

Therepairor,wherenecessary,thedisposalofpackagingcomponentsandloadcarriersnolongerserviceableiscarriedoutbytheproprietor.Ifownershipcannotbeeasilydetermined(e.g.inthecaseofthepoolingsystem),thepartyinpossessi-onofthepackagingcomponentsandloadcarriersisconsideredresponsiblefortheirdisposalandreplacement.

Thesupplierisresponsibleforensuringthatthepartsitdeliversarepackagedincleanpackagingcomponents.Anypotentiallyrequiredcleaning(external/internal)beforerepeatuseofthepackagingcomponentsmustbecarriedoutbythesupplieroraserviceproviderspecifiedbythesupplier.Theremovaloftagsandpartiallyremovedtagsalsofallsundertheremitofpackagingcomponentcleaning.

R a i l V e h i c l e S y s t e m s

Knorr-Bremse Systeme für Schienenfahrzeuge GmbHmoosacher straße 8080809 munich germany tel: +49 89 35470 fax: +49 89 35472767

Europe – Africa austria – Kematen/YbbsKnorr-Bremse gmbH division ife tel: +43 7448 9000

austria – mödlingdr. techn. J. ZelisKo gmbH tel: +43 2236 4090

Knorr-Bremse gmbH tel: +43 2236 4090

Czech republic – Brnoife-Cr, a.s. tel: +42 0532 159111

ige-CZ s.r.o. tel: +42 0548 424050

france – reimsfreinrail systèmes ferroviaires s.a. tel: +33 3 26797200

germany – BerlinKnorr-Bremse systeme für schienenfahrzeuge gmbH Zweigniederlassung Berlintel: +49 30 93920

Hungary – BudapestKnorr-Bremse Vasúti Jármű rendszerek Hungária Kft. tel: +36 1 4211100

italy – florenceKnorr-Bremse rail systems italia s.r.l. tel: +39 055 30201

italy – rozzanomicroelettrica scientifica spa tel: +39 02 575731

netherlands – leeuwardenife tebel technologies B.V. tel: +31 58 2973333

Poland – CracowKnorr-Bremse systemy dlaKolejowych srodków lokomocji Pl sp. z o.o. tel: +48 12 2609610

romania – BucharestKnorr-Bremse srltel: +40 37 4005155

russia – moscowKnorr-Bremse systeme für schienenfahrzeuge gmbHrepresentation office russiatel: +7 495 7390113

south africa – Johannesburgmicroelettrica scientifica (PtY) ltd tel: +27 11 7943330

south africa – spartanKnorr-Bremse (sa) (Pty) ltd. tel: +27 11 9617800

spain – madridmerak sistemas integrados de Climatización, s.a. tel: +34 91 4959000

sociedad española de frenos Calefacción y señales, s.a. tel: +34 91 1459400 sweden – lundKnorr-Bremse nordic rail services aB tel: +46 46 329350

switzerland – niederhaslioerlikon-Knorr eisenbahntechnik ag tel:+41 44 8523111

united Kingdom – derbysydac ltd.derwent Business Centre tel: +44 1332 299600

united Kingdom – melkshamKnorr-Bremse rail systems (uK) ltd. tel: +44 1225 898700

united Kingdom – sheffieldtechtrain associates ltd.tel: +44 1142 871930

America

Brazil – são PauloKnorr-Bremse sistemas para Veículos ferroviários ltda. tel: +55 11 56811129

Canada – KingstonKnorr Brake ltd. tel: +1 613 3894660

usa – randolphmicroelettrica usa llC tel: +1 973 5980806

usa – Watertown new York air Brake Corporation tel: +1 315 7865200

usa – West Chicagoanchor Brake shoe Companytel: +1 630 2931110

usa – Westminsterife north america tel: +1 410 8751468 Knorr Brake Corporation tel: +1 410 8750900

merak north america llC tel: +1 410 8750900

Asia – Australia

australia – adelaidesydac Pty ltd.tel: +61 8 82393600

australia – granville nsWKnorr-Bremse australia Pty ltd. tel: +61 2 88636500

australia – Wetherill Parksigma air Conditioning Pty. ltd.tel: +61 2 98270000

sigma transit systems Pty limitedtel: +61 2 98270000

China – BeijingKnorr-Bremse Cars ld Vehicle Brake disc manufacturing (Beijing) Co., ltd.tel: +86 10 51010999

Knorr-Bremse nankou air supply unit (Beijing) Co. ltd. tel: +86 10 51642640

Knorr-Bremse systems for rail Vehicles (suzhou) Co. ltd. Beijing Branchtel: +86 10 68029088

China – Changzhousigma Coachair group (China)Co. limitedtel: +86 519 85125568

China – guangzhouWestinghouse Platform screen doors(guangzhou) ltd. tel: +86 20 87708700

China – Hong KongKnorr-Bremse asia Pacific(Holding) limited tel: +852 36579800

China – qingdaoife-Victall railway Vehicle door systems (qingdao) Co., ltd.tel: +86 532 87938512

China – shanghaimerak railways technologies(shanghai) Co., ltd.tel: +86 21 51928000

China – suzhouKnorr-Bremse systems for rail Vehicles (suzhou) Co. ltd. tel: +86 512 66165666

China – Wuximerak Jinxin air Conditioning systems (Wuxi) Co., ltd. tel: +86 510 85583133

india – faridabadKnorr-Bremse india Private ltd.tel: +91 129 2276409

Japan – tokyoKnorr-Bremse rail systems Japan ltd. tel: +81 3 33462620

Korea – seoulKnorr-Bremse rail systems Korea ltd. tel: +82 2 22805555

singapore – singaporeKnorr-Bremse asia Pacific(Holding) limitedsingapore Branchtel: +65 65550105

taiwan – taipeiKnorr-Bremse asia Pacific(Holding) limitedtaiwan Branch tel: +886 2 33223355

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Sigma brand mark 2 colour Pantone ® version

The logo consists of a combined word mark and icon. The two elements must always appear together in the above lock-up.

Mid blue Pantone ® 2925C

The mid blue represents air flow and temperature control.

4 colour (CMYK) process C 90 | M 20 | Y 0 | K 03 colour (RGB) R 62 | G 144 | B 208

Dark Blue Pantone ® 294C

The dark blue is the Knorr Bremse Blue.

4 colour (CMYK) process C 100 | M 65 | Y 0 | K 303 colour (RGB) R 0 | G 69 | B 126

Packaging Handbook for purchased parts - Knorr … · ry packaging, and, as far as is financially...

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Transcript of Packaging Handbook for purchased parts - Knorr … · ry packaging, and, as far as is financially...