Pacific NW A2Z Metalworker OCT/NOV Edition
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Transcript of Pacific NW A2Z Metalworker OCT/NOV Edition
Vol. 1, No. 5 Oct/Nov 2011
www.azmetalworker.com
Pacific Northwest Edition(WA, OR, and N. CA)
Solid Form Fabrication, Inc.Utilizes The Omax 80X WaterJet for Metalworking & Fabrication at it’s finest!
We are here to help youboost your productivity.
THE COOLANT.
Serving Northern California:
Tool Technology Distributors, Inc.3110 Osgood CourtFremont, California 94539Toll Free: 800.335.8437E-mail: [email protected]
Blaser Swisslube Inc.Goshen, New York 10924, Phone 845-294-3200, www.blaser.com, [email protected]
Serving Washington and Oregon:
Cutting Tool Control, Inc.1411 NW 51st STSeattle, Washington 98107Toll Free: 800.356.2416E-mail: [email protected]
We are here to help youboost your productivity.
THE COOLANT.
Serving Northern California:
Tool Technology Distributors, Inc.3110 Osgood CourtFremont, California 94539Toll Free: 800.335.8437E-mail: [email protected]
Blaser Swisslube Inc.Goshen, New York 10924, Phone 845-294-3200, www.blaser.com, [email protected]
Serving Washington and Oregon:
Cutting Tool Control, Inc.1411 NW 51st STSeattle, Washington 98107Toll Free: 800.356.2416E-mail: [email protected]
“Americanism means the virtues of courage, honor, justice, truth, sincerity, and hardihood—the virtues that made America. The things that will destroy America are prosperity-at-any-price, peace-at-any-price, safety-first instead of duty-first, the love of soft living and the get-rich-quick theory of life.”
Theodore RooseveltAmerican 26th US president (1901-09), 1858-1919
We live in the land of the free and the home of the brave. We are afforded the freedom to do just about whatever we choose. We can say what we want and even color outside the lines a bit. We also have a responsibility with this great American
Legacy; to perpetuate it and cultivate it for the generations to come.
I met a very intelligent gentleman named Klaus Hagelganz. He was such a pleasure to spend time with and is a Journeyman Machinist. One thing he told me continues to stick in my head and hit my heart. I asked him if he came to America to enjoy the freedom we have so abundantly here in the States. He looked at me like I was born yesterday and said, “Kim, many other countries enjoy freedom similar to the United States, it’s the Opportunity, the Abundant Opportunity that inspired my choice to come to the U.S”. You can read about Klaus in this issue. He created a great company called World Class Technology.
I did a lot of traveling in September; from Casper, WY where I met two brothers working hard on their fabrication business in pursuit of the American dream, and making it happen through hard work and determination. These two brothers put all they had on the line, literally, lived in the warehouse they worked in and pulled some real long hours working metal and working hard at school to get their degrees. IMX in Vegas; I saw many great machine tool builders and I was inspired by the training and the world manufacturing theme I kept coming upon. Pacific Coast Machine Tool Show; Though not as big as it once was, I met some great people using great tools and processes with a stead fast vision of making something here in the US. Smart Map Expo in Tri-Cities, WA; Beautiful wine country and some very nice people that totally believe in the American Dream. This area has some great schools for machining apprentice programs and the city government really pushes and supports U.S. manufacturing. I met an organization there called GLAM, Girls Learning About Manufacturing. Wow, I love it!
Manufacturing is alive; we just need to make sure we push our leaders to know the U.S. is strong when we make something here, and when we buy our own products. I often wonder if we as Americans were to make every effort to spend the same money we spend now, on products that were made in the United States, if we would have any economic challenges at all in this great country.
I read this quote and was going to start with it, but we don’t like to harp on negative stuff. I thought I would end with it though; Only Americans, can hurt America.
In closing I would like to thank you all for supporting the A2Z Metalworker Magazines. You can share our website with your favorite people by giving them our website, www.AZMetalworker.com. All 3 magazines can be viewed in digital format. You can also go like us on www.Facebook
.com/A2Zmetalworker
We support U.S. Manufacturing, so if there is anything we can do to help you, please let Linda and me know. God Bless you all, and God bless our troops!
Published bi-monthly to keep precision manufac-turers abreast of news and to supply a viable sup-plier source for the industry.
Circulation: The A2Z Metalworker for the Pacific NW has compiled and maintains a master list of approxi-mately 8500 people actively engaged in the Metalwork-ing & U.S. Manufacturing Industry. It has an estimated pass on readership of more than 24,000 people. Our readers are based in the Pacific NW!
Advertising Rates have not increased since 1999, deadlines and mechanical requirements furnished on our webite at: www.AZMetalworker.com.
All photos and copy become the property of A2Z Metalworker.
The Publisher assumes no responsibility for the contents of any advertisement, and all representations are those of the advertiser and not that of the publisher.
The Publisher is not liable to any advertiser for any misprints or errors not the fault of the publisher, and in such event, the limit of the publisher's liability shall only be the amount of the publishers charge for such advertising.
CONTRIBUTORSFor This Issue, We Thank
Gene Wirth Chris Seay
Solid Form Fabrication
Announcements/Releases ................... 6-7Shop Profile ...................................1,24-25Feature Articles ............................18-19,20Buyers Guide Equipment ................. 39-42Buyers Guide Processes ................... 43-45Card Gallery ..................................... 39-45Index Of Advertisers ............................. 46Editorial ................................ Throughout
Solid Form Fabrication Fabrication at it’s Finest!
This Month’s Shop Profile.
Kim Carpenter
Published by:A2Z Metalworker NW
PUBLISHERS/EDITORSKim Carpenter/Linda [email protected]
Mail Address: PO Box 93295Phoenix, AZ 85070
Telephone: (480) 773-3239Website: www.AZMetalworker.com
www.facebook.com/A2ZMetalworkerE-mail:[email protected]
Editors Corner
A2Z METALWORKER • 4 • Oct/Nov 2011
www.mazakusa.com Tel: 859-342-1700 Florence, Kentucky
QuIck TuRN NEXus 450mY
QuIck TuRN NEXus 250mY
QuIck TuRN smaRT 200 QuIck TuRN smaRT 300
TuRN a pRofITwE covER the full range of turning possibilities, from simple 2-axis operations to productivity enhancing Multi-Tasking processes, which incorporate a live tool spindle, a Y-axis and second spindle.
wE aRE versatile, accommodating a large range of parts, with chucks ranging from 8" to 21".
wE’RE a large family of Kentucky-made turning machines, offering 76 unique models to ensure a fit for your specific needs.
wE caN contribute to your profits 24/7 through the use of bar feeders and gantry loaders.
wE wIll boost productivity whether you work with small lots, large ones or a combination of the two.
wE spEak both EIA/ISO-format and conversational programming languages, making it easy for your operators to tell us exactly what you need us to do.
wE INcoRpoRaTE the Mazak MX Hybrid Roller Guide System to deliver unmatched levels of rigidity, durability and reliability that result in long-term accuracy.
wE aRE ThE QuIck TuRN NEXus aNd QuIck TuRN smaRT sERIEs of TuRNINg cENTERs aNd wE spEcIalIzE IN addINg To YouR boTTom lINE.
magNum pREcIsIoN machINEs, INc.8448 Washington Place N.E. Albuquerque, N.M. 87113Tel: (505) 345-8389 Email: [email protected]
magNum pREcIsIoN machINEs, INc.12025 Rojas Drive, Suite ‘A’El Paso, TX 79936Tel: (915) 856-7900Email: [email protected]
magNum pREcIsIoN machINEs, INc.3614 E. Southern Avenue #1Phoenix, AZ 85040Tel: (602) 431-8300Email: [email protected]
www.magnumprecisionmachines.com
MAGNUM PRECISION MACHINES, INC.Representing the best in metal working solutions since 1984.MAGNUM PRECISION MACHINES, INC.Representing the best in metal working solutions since 1984.
ThE laRgEsT EvENT of ITs kINdflorence, kentucky october 18-20 & 25-27, 2011
www.facebook.com/a2zmetalworker
Announcements/Releases ................... 6-7Shop Profile ...................................1,24-25Feature Articles ............................18-19,20Buyers Guide Equipment ................. 39-42Buyers Guide Processes ................... 43-45Card Gallery ..................................... 39-45Index Of Advertisers ............................. 46Editorial ................................ Throughout
www.mazakusa.com Tel: 859-342-1700 Florence, Kentucky
QuIck TuRN NEXus 450mY
QuIck TuRN NEXus 250mY
QuIck TuRN smaRT 200 QuIck TuRN smaRT 300
TuRN a pRofITwE covER the full range of turning possibilities, from simple 2-axis operations to productivity enhancing Multi-Tasking processes, which incorporate a live tool spindle, a Y-axis and second spindle.
wE aRE versatile, accommodating a large range of parts, with chucks ranging from 8" to 21".
wE’RE a large family of Kentucky-made turning machines, offering 76 unique models to ensure a fit for your specific needs.
wE caN contribute to your profits 24/7 through the use of bar feeders and gantry loaders.
wE wIll boost productivity whether you work with small lots, large ones or a combination of the two.
wE spEak both EIA/ISO-format and conversational programming languages, making it easy for your operators to tell us exactly what you need us to do.
wE INcoRpoRaTE the Mazak MX Hybrid Roller Guide System to deliver unmatched levels of rigidity, durability and reliability that result in long-term accuracy.
wE aRE ThE QuIck TuRN NEXus aNd QuIck TuRN smaRT sERIEs of TuRNINg cENTERs aNd wE spEcIalIzE IN addINg To YouR boTTom lINE.
magNum pREcIsIoN machINEs, INc.8448 Washington Place N.E. Albuquerque, N.M. 87113Tel: (505) 345-8389 Email: [email protected]
magNum pREcIsIoN machINEs, INc.12025 Rojas Drive, Suite ‘A’El Paso, TX 79936Tel: (915) 856-7900Email: [email protected]
magNum pREcIsIoN machINEs, INc.3614 E. Southern Avenue #1Phoenix, AZ 85040Tel: (602) 431-8300Email: [email protected]
www.magnumprecisionmachines.com
MAGNUM PRECISION MACHINES, INC.Representing the best in metal working solutions since 1984.MAGNUM PRECISION MACHINES, INC.Representing the best in metal working solutions since 1984.
ThE laRgEsT EvENT of ITs kINdflorence, kentucky october 18-20 & 25-27, 2011
Oregon Tech Center27350 SW 95th Ave
Wilsonville, OR 97070Office - 503-682-9030
Fax - 503-682-9040
Washington Tech Center1008 Industry DriveTukwila, WA 98188Office - 206-575-3390Fax - 206-575-3397
A2Z METALWORKER • 6 • Oct/Nov 2011
Announcements & ReleasesMetco Metal Finishing Announces Nadcap Accreditation
Metco Metal Finishing of Phoenix, Arizona, a facility of The Lindgren Group, is very pleased to announce that it has earned Nadcap accredi-tation from PRI (Performance Review Institute). This certification assures the global aerospace and defense contractor industries that Metco conforms to their strict guidelines and provides the highest quality processing and services.
The Nadcap program is a part of PRI (Performance Review Institute) and was created in 1990 to “provide international, unbiased, indepen-dent manufacturing process and product assessments and certification services for the purpose of adding value, reducing total cost, and facilitating relationships between prime [contractors] and suppliers.” Receiving Nadcap accreditation is an indication of the robust quality of the processes at Metco. Along with Nadcap accreditation Metco is also ISO 9001:2008 certified.
Ali Bakr, Director of Quality Assurance and project manager for this initiative states, “Metco Finishing Services is very proud of its achieve-ment in meeting the stringent requirements of Nadcap accreditation. This demonstrates the commitment by the entire organization to operate under the highest quality standards and systems to support our customer’s needs.”
Metco has received the Nadcap accreditation for all the processes at its facility.
“Receiving Nadcap accreditation demonstrates our commitment to serving our customers better than anyone else can serve them. As the needs and demands of the marketplace change, we will continue to pursue new ways to increase our support to our clients. We are committed to providing the highest level of quality, service and value in the industry. ” says Mike Battaglia, VP of Sales and Marketing at The Lindgren Group, the management company of Metco.
For additional information, please visit www.thelindgrengroup.com or call Mike Battaglia.
Ganesh 2011 Open House Success Unveils New 10-Axis Lathe
Ganesh Machinery’s commitment to their customers was on display at their open-house on September 14th. The 245 attendees witnessed the dedicated backup that comes with a relationship with Ganesh through their professional applications engineering, training, sales, service, and office staff.
Several new multitasking machines strategies were demonstrated along with 20-other machine displays. These new machines rep-
resent the Ganesh goal of re-lentless pursuit of machining efficiency for their customers to remain competitive. The new Cyclone-52 TTMY2 features 3-tool turrets, each with 16-tool positions available for milling, for a total of 48-tools. The two
upper turrets both feature Y-axis capability. Keeping 3-tools in the cut greatly reduces cycle time helping Ganesh customers stay com-petitive in the brutal World economy.
The new Cyclone-52 BY2 features both B and Y-axis capability on the main and subspindle and features a total of 35-tools with 18-driven tools, and even has a 12-tool Servo B-axis for angular drilling, milling, and tapping. These new machines dramatically boost production and cut machining costs, increasing profitability.
Ganesh will also be giving away a brand new 3-axis CNC lathe to the lucky winner of the free machine contest. You can see the machine on the showroom floor, or go to www.ganeshmachinery.com to register to win.
Beaver State Machinery serving the Pacific Northwest for over 47 years!
Mike and Janeen Reilly with Beaver State Machinery have been serving the Pa-cific Northwest with top of the line machine tools & metalworking products since 1964. From shears, brakes, and all types of fabrication equipment, to
high precision CNC machine tools like Ganesh and Akira-Seiki, Bea-ver State has what you need for your business. Call Janeen & Mike today at: 503-232-4404 or email [email protected]
Maximize Performance on your CNC Lathe!!CNC SPINDLE LINERS MADE FAST, ECONOMICALLY IN ANY SHAPE OR SIZE!
Trusty-Cook, Inc., a leader in the Polyurethane manufacturing industry for over 30 years, has been making patented Polyure-thane Spindle Liners now for 10+ years, of the 30,000+ liners made, and many have been for
end users in large Production Facilities and Job Shops, Machine Deal-ers and Automatic Bar Feeding Manufacturers like LNS America, ATS
A2Z METALWORKER • 7 • Oct/Nov 2011
Systems, MTA International, Bucci Industries, and Edge Technologies.
Have you ever turned irregularly shaped extrusions or parts away because you couldn’t bar feed them on Your CNC Lathes?
One area that we have really been promoting recently is our unique and patented ability to cast rectangular, square, and extruded shapes in the ID of our liners. Jobs that were once turned away by lathe machine tool dealers and their customers because there was not spindle liner technology available to bar feed them, are now be-ing taken on by those same folks with this new advancement …It has and will continue to present a new pipeline of metal turning opportunities and subsequent increased machining hours and $$$ being generated on CNC Lathes. Our customer base of Machine Tool dealers throughout North America are telling us this new capability with spindle liners has actually led to significant sales of new lathe equipment and higher productivity levels on existing machines in service. We are excited to be able to promote this ground breaking technological advancement in publications like A2Z Metalworker.
We invite you to visit our web-site www.trusty-cook.com or email us at [email protected] for more details about our spindle liners, or call us toll free 877-240-2462.
Mazak Optonics to Introduce New Laser Technology Advancements at FABTECH
Mazak Optonics is the exhibitor to see at FABTECH 2011 for the latest advancements in laser-cutting technology. At the show, taking place November 14-17 at McCormick Place in Chicago, the company
will showcase a wide range of applications and demonstrate several new machines, including its first fiber laser, in booth 1148.
Making its debut at FABTECH, the new fiber laser from Mazak Opton-ics is built on the company’s OPTIPLEX platform. It achieves extremely high speeds via an IPG fiber resonator, which yields faster cuts through thin gauge material and significantly reduces operating costs.
The company’s new OPTIPLEX Flexible 2 Pallet Changer Job Shop Laser provides high throughput, AO/5 automated setup technolo-gies and rugged construction. During booth demonstrations, show attendees will experience the machine’s new user-friendly PreView II touch screen control and new 4,000-watt type 10 resonator that
lowers operating costs.
Visitors to the Mazak Optonics booth will also get to witness the new performance power of the SuperTurbo-X Mark III. The company took the already popular laser-cutting system and made it even more advanced by increasing its power output to 6,000 watts. This boost allows the system to meet the unique demands of processing thicker mild steel and stainless materials.
Mazak will also introduce a new modular material automation sys-tem that is expandable from one up to four laser-cutting machines. A variety of loading tables, stocking towers up to 40 shelves, unload stations and workpiece storage towers can be utilized to develop solutions to meet specific operational needs. The new line controller helps increase system flexibility and improves throughput.
The STX Mark III RTC that expands laser services beyond flat plate will also be demonstrated. This unique 2D laser system integrates a rotary chuck for tube and pipe cutting with the ability to tap and chamfer in a single setup on one machine.For more infomation call Bob Herling 800-254-0415, www.DWMachinerySales.com
Marzee Water Jet Services Beta Tests The OMAX®EnduroMAX Pump
The EnduroMAX Pump for OMAX JetMachining® Centers provides double the operating life and makes for faster part processing, lower operating costs, and easier maintenance. All models of EnduroMAX Pumps can also deliver 60,000 psi (4,100 bar). Available pump models include the 3060 (30 hp), 4060 (40 hp), and the 5060 (50 hp).
EnduroMAX maximizes your waterjet machine uptime with the pump’s 1,000-hour operating range between pump rebuilds when run at 55,000 psi (3,800 bar). Improved pump operating life.The EnduroMAX operates at 86% efficiency as opposed to the 60% to 70% range of intensifier pump designs and reduces the energy costs associated with chilling/cooling intensifier pump hydraulics. The design consists of independent cylinders for ease of maintenance and can effortlessly and continuously run at 60,000 psi (4,100 bar).
Ed Wenz with Marzee Waterjet Services is always at the cutting edge of his business and is one of the only companies in the West to utilize 6 of the new pumps in his water jet facility. Ed says, “After doing the Beta Testing on these great products I felt I had to upgrade my whole system. I just purchased new pumps for all of my Omax machines.”
For more information on precision water jet services and how Mar-zee can revolutionize your business contact: Marzee Water Jet Services at: 602-269-5801, www.Marzee.com.
Airbus and Boeing Co. are cranking up jetliner deliveries
Just as new turmoil hits financial markets and economic upheaval continues to threaten airlines and plane makers alike.Yet there’s cautious optimism among the people who put planes in the air. Not pilots or engineers. The real power sources behind jets are the money managers who fund aircraft purchases and lease the planes to airlines. Many of them are gathering this week in Barcelona for the annual European meeting of the International Society of Transport Aircraft Trading.
Airplane financiers see opportunity because air traffic remains robust in many parts of the world, and high fuel prices are prompting carriers to replace old gas-guzzling planes with newer fuel-efficient models. Such de-mand is likely to continue. In recent months, such carriers as AMR Corp.’s American Airlines, Delta Air Lines Inc. and Air France-KLM SA have committed to order hundreds of planes, mostly to modernize their fleets.
“Demand for new aircraft over the next several years is exceeding supply,” says John Plueger, president of Air Lease Corp.
While demand remains strong, it’s another question whether airlines can
muster the cash to pay for planes when they roll out of the factories. Taking ownership of a new jetliner usually entails paying Boeing or the Airbus unit of European Aeronau-tics Defense & Space Co. tens of millions of dollars. That generally requires some kind of financing, which has tightened significantly in recent weeks, airlines and airplane lessors say.
One likely solution: government subsidies. During the economic crisis two years ago, export-credit agencies in Europe and the U.S. helped finance roughly one-third of all deliveries, allowing Boeing and Airbus to keep production high and staffing largely intact. Such agencies as the U.S. Export-Import Bank rarely lend money outright. Instead, they provide state guarantees that make com-mercial bankers feel more com-fortable about lending.
Domhnal Slattery, chief executive of Irish lessor Avolon Aerospace Leasing Ltd. and a veteran of past downturns, predicts next year will be the biggest year ever for jetliner export-credit financing. He says
the cost of government guarantees has increased under new international rules intended to avoid overheating orders, but since interest rates are extraordinarily low, the total funding cost to airlines remains manageable.
Another funding source is lessors themselves, who often buy planes from airlines and immediately lease them back to the carriers. This two-step, similar to mortgaging a house, frees up airlines’ cash while helping les-sors grow. Many lessors are able to do this now because they amassed war chests over recent years.
Such funding is aimed only at new planes, however. Many airlines also need to refinance older models, and industry players say that is getting tough. In years past, second-tier airlines would buy used planes from top-tier carriers. Today, with Airbus and Boeing churning out so many new planes and governments helping sales, even tiny start-ups can fly spiffy new models. That makes older planes harder to resell—and harder to finance.
“We’re certainly going to have a funding squeeze on older aircraft,” predicts Bertrand Grabowski, a member of the management board of Germany’s DVB Bank SE, one of the few European commercial banks still financing aircraft. As a result, more older planes will get retired, potentially prompt-ing owners to write down their value sooner than expected, he says.
A2Z METALWORKER • 8 • Oct/Nov 2011
Samuel Aerospace alloys are available in a complete range of shapes and sizes to meet the diverse requirements of the
commercial and defense aerospace markets. We stock one of the most extensive aluminum inventories in the industry.
Our available aerospace aluminum offering includes:
• Sheet&Coil • Plate • Rod&Bar • Tube&Pipe
A variety of AS, ISO and TS standards ensures conformance to customer’s requirements. Primary aerospace service
centers are ISO 9000 and AS9100/9120 certified.
Samuel Aerospace offers value-added quality processing services including:
• Water-JetCutting • BarandExtrusionSawing • AluminumPlateSawing • FirstStageProcessing
Our pre-production processing services are all performed to stringent quality standards to your specifications, saving you
time and money while ensuring the quality of your end product. We go to great heights to deliver the right product to the
correct quality standards, on time, every time. Plus, we offer Stock and Release and Vendor Managed Inventory programs.
These programs can help your company eliminate costly inventories and improve cash flow.
TolearnmorecontactyourSamuelAerospaceMetalsrepresentativeorcall(877)565-7050.
Everything you need in a metals supplier…quality, reliability and availability.
SamuelAerospace is one of North America’s top ten processors
and distributors of metals, operating more than 40 facilities which are
strategically located throughout Canada and the United States.
Additional facilities maintained in the United Kingdom, Australia,
Mexico and China extend our reach globally. Our strategically
placed processing and service centers allow us to offer on time
and JIT delivery services.
A2Z METALWORKER • 10 • Aug/Sept 2011www.omax.com 1.800.838.0343
Connect and follow OMAX for the latest news in waterjet technology.
Facebook Twitter LinkedIn
JUST THE FACTS ABOUT ABRASIVE WATERJETS
SOFTWARE mATTERS. The fact is, because software compensates for the
way the jet flexes during waterjet cutting, it has the power to increase speed
and accuracy, and lower your cost per part.
OMAX is committed to truth in technology. But don’t just take our word for it.
Ask us for a test cut.
GET THE FACTS AT OmAX.COm/FACTS.
FACT
myTH #3Control Software Doesn’t Matter
One COmpany. everything yOu need.When it COmes tO abrasive Waterjet maChining, OMAX Corporation has everything you need.
OMAX is a single-source provider of the industry’s most innovative abrasive waterjet technology. With the OMAX and MAXIEM lines of waterjet equipment, we offer a complete range of capabilities from industry standard to high performance.
When it comes to waterjets, OMAX is the only partner you need.
www.omax.com 1.800.838.0343
WWW. MAXIEMWATERJETS .COMTEL 877-MAXIEM5 (877-629-4365)
Made in the USA
www.omax.com 1.800.838.0343
Connect and follow OMAX for the latest news in waterjet technology.
Facebook Twitter LinkedIn
JUST THE FACTS ABOUT ABRASIVE WATERJETS
SOFTWARE mATTERS. The fact is, because software compensates for the
way the jet flexes during waterjet cutting, it has the power to increase speed
and accuracy, and lower your cost per part.
OMAX is committed to truth in technology. But don’t just take our word for it.
Ask us for a test cut.
GET THE FACTS AT OmAX.COm/FACTS.
FACT
myTH #3Control Software Doesn’t Matter
Air France Places Aircraft Orders
Air France-KLM said it had placed orders for 110 aircraft, including options, in a deal potentially worth as much as $27 billion at list prices as the Franco-Dutch airline seeks to upgrade its long-haul fleet and to reduce its fuel costs.
The order was split between Airbus, a unit of European Aeronautic Defence & Space Co. NV, and its U.S. rival, Boeing Co.. Typically, both plane manufacturers offer buyers substantial discounts on list prices for large orders.
The new aircraft will allow more than 15% reduction of fuel consumption, Air France-KLM said. The airline will finance the acquisition of these aircraft with cash flow generated from its own operations.
Fuel consumption has become increasingly important for airlines as the price of oil remains stubbornly high, even though it has fallen from peak levels. After a withering downturn for the industry dur-ing 2008 and 2009 that saw dozens of carriers go out of business, airlines are determined to keep costs under control. Among the measures, airlines are buying more fuel-efficient planes.
Airbus has enjoyed considerable success in winning orders due to its fuel-efficient version of its best-selling A320 line of planes. The updated plane, dubbed the A320neo, for “new engine option,” helped the Toulouse, France-based plane maker rack up a record 730 aircraft orders and commitments at the Paris Air Show this summer.
The airline placed a firm order for 25 Airbus A350-900 jets and signed an option for 35 more. The list price for each of these aircraft is $268 million.
It also ordered 25 Boeing 787-9 Dreamliners and signed an option for another 25, Boeing said in a separate statement. The list price of this airliner was $218 million in 2010.
The first Boeing Dreamliner bought by Air France-KLM will start flying for KLM in 2016 and the first of the new A350-900 will be operating for Air France in 2018. Both airlines will end up using both models.
Air France-KLM selected Rolls-Royce Holdings PLC’s (RR.LN) Trent XWB engine to power its Airbus A350-900s, the first time that the airline has chosen to equip its aircraft with engines supplied by the U.K. engine manufacturer.
Air France-KLM appears to be planning for the longer term after Chief Executive Pierre-Henri Gourgeon last week told Dow Jones Newswires that the airline likely would scale back its capacity expan-sion program for next summer in view of the gloomier economic outlook. “We had been working on the assumption of a 5% increase, but now we’re aiming at 2% or 3% ... but using larger aircraft so that the growth will be virtuous in economic terms,” he said.
A2Z METALWORKER • 11 • Oct/Nov 2011
A2Z METALWORKER • 22 • Jan/Feb 2011A2Z METALWORKER • 30 • Nov/Dec 2007
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Defense Cuts Will Shift Money To Repair Of Existing Equipment
By Marjorie Censer
When Defense Secretary Robert M. Gates announced funding cuts last month, some in the defense industry shuddered. But for others, the announced cuts will generate new opportunities to revitalize older systems.
It’s not unusual for a program termination to refocus attention on an older program, but analysts said this shift may become more common as the Pentagon’s budget tightens and it is forced to work with the equipment it already owns.
This time around, Gates announced the Defense Department will end a Marine Corps vehicle program with prime contractor General Dynamics and will instead direct money toward repairing and upgrading its existing amphibious assault vehicle, built by BAE Systems. Additionally, he delayed part of Lockheed Martin’s F-35 strike-fighter aircraft program and said the Pentagon would buy more of Boeing’s F/A-18 aircraft.
“I think that there are going to be more and more examples like that,” said Todd Harrison, a defense analyst with the Center for Strategic and Budgetary Assessments.
Because the military in recent years invested in many new programs, which in lots of cases have not come to fruition, it did not spend as much
on large-scale repair and modernization of older equipment, Harrison added. “As a result, we still have . . . this lagging need to recapitalize large parts of our force,” he said.
The defense industry, keeping a close eye on programs vulnerable to cancellation, is now positioning itself for these repair efforts.
BAE Systems is hoping to win work repairing its amphibious assault vehicle, but the company anticipates competition.
“We don’t expect to get any favoritism out of the customer because we are the [original manufacturer], but I do think there are some advantages of being the designer of this vehicle,” said Ann Hoholick, BAE’s vice president of new vehicles and amphibious systems.
Faced with a tighter budget, BAE has tried to be equally prepared to bid on a new program or a competition to modernize older systems, said Bob Murphy, the company’s executive vice president for product sectors.
“You can’t get wed to any one thing, because all I can tell you is, as the future unfolds, what looks like a very high priority today . . . can change very rapidly,” Murphy said. “You’ve got to be prepared for the change.”
Loren Thompson, a defense industry consultant at the Lexington Institute, said it’s common for a program termination to create new work on an existing piece of equipment. But, often “the company that benefits from a cancellation is not the company whose program is canceled,” he said.
“In this environment, weapons spending is a zero-sum game,” Thompson added. “One company’s gain is another company’s loss.”
A2Z METALWORKER • 13 • Aug/Sept 2011
New & Rebuilt EDMs, Parts & Service
A2Z METALWORKER • 12 • Aug/Sept 2011
AeroVironment Award
AeroVironment, Inc. announced that it received a $6,874,175 firm-fixed-price order from the U.S. Air Force under an existing contract with the U.S. Army. The order comprises new digital Raven(r) small unmanned aircraft systems (UAS) and initial spares
packages. The systems and spares packages are sched-uled for delivery within the next several months.
The Air Force Security Forces plan to employ Ra-ven systems to enhance situational awareness and security at bases worldwide. This initial order will pro-vide systems for training of
Air Force personnel to support broader deployment.
“Real-time aerial video from small unmanned aircraft systems has proven invaluable to warfighters on the battlefield, and can similarly benefit Security Forces at Air Force bases,” said Tom Herring, Aero-Vironment senior vice president and general manager, Unmanned Aircraft Systems.
“For a fraction of the cost of larger unmanned aircraft systems, Raven,
Puma and Wasp systems deliver situational awareness directly to the troops who need it, helping them operate more effectively and saving lives. With our customers looking for ways to do more with much less, small UAS provide tremendous value at a relatively low cost.”
The Raven unmanned aircraft is a 4.2-pound, backpackable, hand-launched sensor platform that provides day and night, real-time video imagery for “over the hill” and “around the corner” reconnaissance, surveillance and target acquisition in support of tactical units. U.S. armed forces use Raven systems extensively for missions such as base security, route reconnaissance, mission planning and force protection. Each Raven system typically consists of three aircraft, two ground control stations and spares.
iRobot Receives $60 M Army Contract
iRobot Corp., a leader in delivering robotic technology-based solu-tions, has received a five-year $60 million indefinite delivery/indefi-nite quantity contract from the U.S. Army’s Robotic Systems Joint Program Office (RSJPO). The U.S. Army Contracting Command in Warren, Michigan is the contracting entity.
Under the contract’s terms, the Army can procure iRobot PackBot(r) robots, spare parts, repairs, upgrades and support services for U.S. military requirements, including Foreign Military Sales (FMS). iRobot has delivered its combat-proven government and industrial robots to customers in approximately 30 countries.
A2Z METALWORKER • 12 • Oct/Nov 2011
A2Z METALWORKER • 13 • Aug/Sept 2011A2Z METALWORKER • 12 • Aug/Sept 2011
A2Z METALWORKER • 14 • Oct/Nov 2011
Toshiba Corporation Selects Applied Materials’ Predictive Scheduling Solution to Boost Lithography Ef-ficiency
Applied Materials, Inc. announced that semiconduc-tor and storage products company Toshiba Corpora-tion has purchased Applied’s SmartSched® predic-tive scheduling software to improve the capacity and efficiency of its photolithography operations. Installation of the first phase of this breakthrough software solution began in August at Toshiba’s Fab 4 facility in Yokkaichi, Japan - currently one of the world’s largest 300mm “mega fab” chip production factories.1
“Unlocking litho capacity was identified as a critical step in increasing output in our manufacturing op-erations,” said Masanori Morikawa, senior manager of manufacturing engineering at the Toshiba Yokka-ichi Operation. “We selected Applied’s SmartSched solution because it offers the quickest, most cost-effective route to optimize throughput and reduce cycle time, focusing first on lithography steps. We plan on working with Applied to extend SmartSched capability to meet additional Toshiba production requirements so we can improve output and equip-
ment utilization in multiple areas of our manufacturing operations.”
“SmartSched software is like the ultimate efficiency expert - addressing one of the industry’s biggest issues: managing lot movement to maximize the utilization of each tool,” said Charlie Pappis, group vice president and general manager of Applied Global Services. “We’re extremely pleased to be able to help a technology leader such as Toshiba increase the return on their existing lithography assets. We believe that all 300mm fabs can benefit significantly from our SmartSched software solution, extending beyond litho to other bottleneck tool areas of a factory. SmartSched software aligns very well with a key objective in the ITRS roadmap to reduce wafer cycle time.”
Applied’s SmartSched software is the industry’s first and only commercially available predictive scheduling solution for optimizing the movement of wafers through the litho cell - considered to be the most complex and capital intensive area of the fab and a frequent bottleneck in production. It is also an area where costs are expected to continue to rise with growing device complexity. SmartSched uses proprietary predic-tive algorithms to help customers optimize litho tool time, converting underutilization into expanded capacity. Greater litho tool utilization also means that customers can potentially delay or avoid the purchase of new equipment - providing a significant return on their SmartSched software investment.
The SmartSched system is built on Applied’s proven Advanced Productivity software platform that includes capacity planning, scheduling, dispatching and simulation tech-nologies that are used by virtually every leading 300mm fab worldwide. Together, they form a unique, integrated solution for optimum manufacturing operations based on highly accurate planning processes. For more information on Applied’s comprehen-sive range of real-time decision-making products, visit www.appliedmaterials.com/software-semi.
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Applied Materials, Inc. is the global leader in providing innovative equip-ment, services and software to enable the manufacture of advanced semi-conductor, flat panel display and solar photovoltaic products.
Broadcom to purchase Net-Logic for $3.7B
Broadcom said it has agreed to buy NetLogic Microsystems for about $3.7 billion.Irvine-based Broadcom is pay-ing about 57 percent more than Santa Clara-based NetLogic’s closing priceon the day of the announcement.
Broadcom also reiterated its business outlook for the third quarter of 2011, saying it expects revenue to be between $1.9 billion and $2.0 billion, product gross margins of flat to up slightly and research and development and selling, general and administrative expenses of flat to down $10 million in the third quarter of 2011.
Broadcom, which makes chips for wire-less devices, including Apple’s mobile devices, said it expects the acquisition to boost earnings by 10 cents a share next year.
Achaogen, Inc Award
Achaogen, Inc., South San Francisco, Ca-lif., is being awarded a $8,919,538 cost-plus-fixed-fee contract modification for novel broad spectrum therapeutics against gram-negative bacterial threat agents, research and develop-ment effort for the Defense Threat Reduction Agency in support of the research and development enteprise. Work will be performed at South San Francisco, Calif., and is expected to be completed June 2012. The Defense Threat Reduction Agency, Fort Belvoir, Va., is the contracting activity.
L-3 Selected To Provide Enhanced Displays For Apache HelicopterL-3 Communications announced that its Display Systems unit has received a competitively-awarded firm-fixed price contract from Lockheed Martin to develop a new 5-x-5-inch color Active Matrix Liquid Crystal Display (AMLCD) assembly for the U.S. Army’s AH-64D Apache helicopter. L-3 has extensive experience supporting the Apache platform, with over 1,000 display systems delivered to
Lockheed Martin and the U.S. Army.
L-3’s new color AMLCD assembly will be a direct replacement for the current monochromatic display unit, and will be used to enhance the Apache’s target acquisition and night vision sensor display capabilities. It provides one of the highest resolution display systems available on U.S. military platforms, resulting in greatly enhanced target detec-tion and recognition for Apache pilots during day or night operations.
“We are honored to have earned this opportunity to extend our out-standing relationship with Lockheed Martin on the AH-64D Apache program. Lockheed Martin and the U.S. Army have shown great confidence in our ability to develop this complex system upgrade for our warfighters,” said Bruce Coffey, president of L-3 Display Systems. “L-3 is a leader in providing high-performance display systems, processing and avionics subsystem integration solutions for demanding environments.”
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The Boeing Co Award
The Boeing Co., Seattle, Wash., is being awarded a $319,905,801 modification to a previously awarded fixed-price-incentive-fee contract (N00019-09-C-0022) for spares, support equipment and tools, logistics support, trainers, and courseware in support of the low rate initial production, lot two, P-8A multi-mission maritime aircraft. Work will be performed in McKinney, Texas (35 percent); Hazelwood, Mo. (35 percent); Seattle, Wash. (14 percent); Jacksonville, Fla. (4 percent); Anaheim, Calif. (4 per-cent); Baltimore, Md. (3 percent); Camden, N.J. (3 percent); and Greenlawn, N.Y. (2 percent). Work is expected to be completed in March 2014.
Contract funds will not expire at the end of the current fiscal year. The Naval Air System Command, Patuxent River, Md., is the contracting activity.
Ceradyne, Inc., Costa Mesa, Calif., was awarded a firm-fixed-price contract for a maximum $127,349,100 for enhanced small arms protective inserts. Other locations of performance are Cali-fornia and Kentucky. Using services are Army, Navy, Air Force, and Marine Corps. The date of performance completion is March 31, 2013. The Defense Logistics Agency Troop Support, Phila-
delphia, Pa., is the contracting activity (SPM1C1-11-D-1061).
Northrup Grumman Space and Mission Systems Award
Northrup Grumman Space and Mission Systems, Redondo Beach, Calif., is being awarded a $39,501,564 cost-plus-award-fee contract modification to exercise the option for the defense on-orbit support and sustainment contract providing fiscal 2012 on-orbit sustainment for both the Defense Support Program sensor and spacecraft bus. Work will be performed at Redondo Beach, Calif.
Cubic Defense Applications, Inc. Award
Cubic Defense Applications, Inc., San Diego, Calif., is being awarded a not to exceed $31,435,144 firm-fixed-price contract for approxi-mately 105 airborne subsystems, parallel and serial umbilicals, and ballast, ground subsystems: transport ground subsystem with live monitor, control display units, portable ground subsystem, remote range unit, maintenance boot flash module, travel and engineering and technical management support and program management. This contract supports foreign military sales to Australia (37 percent). AAC/EBYK (Range Instrumentation Systems Branch), Eglin Air Force Base, Fla., is the contracting activity (FA8678-12-C-0104).
A2Z METALWORKER • 16 • Oct/Nov 2011
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World Class TechnologyThe name says it all; the highest class of manufacturing is esteemed worldwide!
Klaus Hagelganz started his journeyman machinist program when he was 16 years old and worked his apprenticeship in Argentina. The company in Argentina was an American-owned company who sponsored Klaus in his machining schooling. Klaus felt an early love for his vocation and was very proud to be making something with his mind and his hands.
There was one revolution after another in those days (1950’s -1970’s) and when Klaus got married he had to come to grips with the fact the military was taking over and he needed to move to a land of opportunity. Klaus says the choices at that time were Canada, Germany, and the United States.
Klaus chose the United States. With a job contract and an affidavit in hand from a friend in LA, Klaus and his wife moved to America. In those days, Klaus says, craftsmen were always welcome and there was always a good job opening for trained craftsmen.
After a few years Klaus moved to work for a mold making company in CA, Caco Pacific and specialized in what was re-ferred to as duplicating. “Back then”, Klaus says, “we made the electrodes for the EDM Machines”. Klaus used sinker machines most of his life and said EDM wire machines came into their own around 20 years ago. Wire EDM machines have been commercially available since the late 1970s.
By the mid-eighties the machine tool and generator designs had changed dramatically. Unlike the early “sewing machines” the Wire EDM machine had developed into a machine tool.
Though the basic concept of metal removal is the same as on a Die Sinker, a Wire EDM machine, by its very design is quite different. For instance, all Wire EDM machines are CNC controlled while there are both manual and CNC Die Sinkers.
Performance jumped from 1 to 6 and then 12 in2/hr. Competition between EDM manufacturers continued through the eighties and performance improved.
Today, CNC Wire manufacturers boast “advertised” first pass machining rates in excess of 25 in2/hr.
High current genera-tors, higher flushing pressures requiring stiffer, more rigid tool-ing and premium wire (electrodes) have all had an impact on cutting speeds.
Klaus had other EDM machines before the Mitsubishis and has had them removed from his facility. He explained that when you are making very high precision parts and molds you must use the best equipment. “Mit-subishi is class 1”, Klaus said. He continued, “We have 2 wire machines (Mitsubishi FA10PS) and one sinker (Mitsubishi EA12V), and they are all very precise and very reliable.”
Klaus said, “We specialize in metal injection molding and we have been doing this since the 80s. We inject the powdered metal into a high precision mold and then sinter (High Heat Process) the parts in our precision furnaces to perfection. We attained world-class status
over the years. These EDM machines have helped us make molds that keep us at the cutting edge of world-class technology. The craftsmen that program and run these machines are the foundation of manufactur-ing. Everything starts with a tool! Building something is what made the United States.” He contined, “We need to build things again. The U.S. needs to import some great CNC operators/machinists and programmers that know the trade and that know how to build a tool from scratch. This is why we hire the best people!”
Ted Lukins, Shop Foreman and Juergen Bathen, Manufacturing Engineer, both agree that World Class treats their people very well and the micro molding they do is in a class of its own. Ted says, “The capabilities of the World Class shop are very high tolerance. We have created our own tooling that is proprietary and keeps us doing business with the top tier in orthodontics and other medical fields.”
For the best in Metal Injection Molding call World Class Technology, 503-472-8320, www.WorldClassTech.com
For the best EDM Machine Tools from Mitsubishi, call Chris Gendusa at North South Machinery, 510-710-5600, www.NorthSouth-Machinery.com
A2Z METALWORKER • 18 • Oct/Nov 2011
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A2Z METALWORKER • 20 • Oct/Nov 2011
Aviation High soars into the future, landing next to Boeing Field
Some gravel, some dirt, a lot of weeds and, in one corner, a portable toilet. That’s about all that’s been sitting in this vacant lot north of the Museum of Flight along East Marginal Way South.
To imagine this as the site of a cutting-edge educational facility that will help produce tomorrow’s engineers, scientists, pilots, technicians and entrepreneurs takes vision.
Fortunately, vision is the common denominator among those who will gather Wefor the groundbreaking of the $43.5 million Raisbeck Aviation High School.
Donors and dreamers, educators and museum professionals, industry and government leaders, architects, planners and builders, even students have their stamp on the three-story school building due to open in 2013.
“We want to inspire the generation that’s going to write the story of the second century of flight,” said Douglas King, Museum of Flight CEO.King said the museum — long before he came on board early this year
— decided its goal wasn’t just to collect and preserve aviation history but to help shape it.
Aviation High School, a public school that’s part of the Highline School District, actually opened in 2004. It operated for its first few years at South Seattle Community College and, more recently, on the campus of a Des Moines middle school.
“We’ve been nomads,” said Reba Gilman, principal since the school opened.
From the school’s inception, the museum has been envisioned as its eventual home, Gilman said. Not only will it provide ready access to the museum’s resources, it will put the school at the doorstep of some 200 flight-related businesses operating out of the Boeing Field area.
“Our goal is that every student is connected with a mentor in the aviation/aerospace industry,” Gilman said. “We want them [the mentors] to come for lunch with students, share their education and career pathways, and be a true member of our learning community.”
Every aspect of the building will reinforce its mission, Gilman said, in-cluding project labs in which students can build robots, rockets, model airplanes — even a small airplane.
Instead of athletics, the school will field “sports of the mind” teams, on which students use science, technology, engineering and communication skills to tackle real-world projects.
The building, designed by Bassetti Architects and being built by Porter Brothers Construction, will have a high-tech computer lab as well as meeting spaces where small groups can collaborate. A balcony looks
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out toward Boeing Field, where some 300,000 takeoffs and landings a year reinforce the nature of the school’s curriculum.
The museum also will benefit from the juxtaposition, King said, by tapping the energy and vitality of high-school students to help with exhibits and programs at the museum.
When the school moves to its new quarters, its new name will honor the commitment of James and Sherry Raisbeck of Seattle, who have donated $3 million toward the school’s construction. James Raisbeck heads Raisbeck Engineering and Raisbeck Commercial Air Group, in-novators in aviation design.
Boeing has contributed $4 million. Jim Albaugh, Boeing Commercial Airplanes CEO, said the school could be an important part of producing the company’s future workforce, noting that half of Boeing’s engineers are expected to retire over the next five years.
Gilman said the school is looking for students “who are inspired by aviation and aerospace” and ready to pursue a rigorous education in “STEM” subjects: science, technology, engineering and math. The school intends to stay small to focus effectively on individual students. This fall’s freshman class of 115 was drawn from a pool of some 275 applicants, Gilman said.
Half of the school’s 425 students come from the Highline School Dis-trict; the others are drawn from a wide area around Puget Sound. Of 330 students who graduated in the school’s first four classes, 95 percent have gone on to college.
Marco was in Aviation High School’s initial graduating class, 2008 — the same year he got his pilot’s license. This year, he graduated from Florida’s Embry-Riddle Aeronautical University, completing four years of curriculum in three.
He soon will head to basic training in the Air Force, where he hopes to become an officer and fighter pilot. The value of his experience at Aviation High School, which included learning directly from pilots and aviation engineers, was evident at Embry-Riddle.
Lockheed Martin Award
Lockheed Martin, Space Systems Co., Sunnyvale, Calif., is be-ing awarded a $19,728,500 unpriced letter contract to provide for Long Lead Material (LLM) required for the fiscal year 2012 follow-on production of the TRIDENT II (D5) Missile System.
The contractor shall provide long lead material and the labor, plan-ning, and scheduling necessary to support the schedule.
Work will be performed in Sunnyvale, Calif., and various yet to be determine locations, and the work is expected to be completed September 2016.
Contract funds will not expire at the end of the current fiscal year. This contract was not competitively procured. Strategic Systems Programs, Washington, D.C., is the contracting activity.
A2Z METALWORKER • 22 • Oct/Nov 2011
A2Z METALWORKER • 72 • March/April 2011
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Applied Materials Clears Critical Roadblock to EUV Lithography with New Photomask Etch System
Applied Materials, Inc. advanced the state-of-the art in photomask technology with its new Applied Centura® Tetra™ EUV Advanced Reticle Etch system.
Overcoming a major hurdle to the adoption of EUV1 lithography, the new Tetra EUV system solves the critical and unmet challenge of etching the new EUVL pho-tomasks with nanometer-level accuracy and world-class defect performance to enable the fabrica-tion of multiple new generations
of high-performance semiconductor chips.
“Our new Tetra EUV system expands the capabilities of Applied’s industry-standard Tetra etch platform, which is used by the great ma-jority of advanced mask makers today,” said Ajay Kumar, vice president and general manager of the Mask and TSV2 Etch product division at Applied Materials. “Applied continues to invest in technologies that are important to our customers and will enable next-generation design nodes. We have already shipped multiple systems and we are working closely with virtually every leading mask maker to help the semicon-ductor industry accommodate this significant technology inflection.”
EUVL photomasks are fundamentally different than conventional photomasks that selectively transmit 193nm wavelength light to proj-ect circuit patterns onto the wafer. At the 13.5nm wavelength used by EUVL, all photomask materials are opaque, so the mask contains complex multi-layer mirrors to reflect circuit patterns onto the wafer instead. The Tetra EUV system is designed to etch new materials and complex layer stacks to meet the stringent pattern accuracy, surface finish and defectivity specifications required to achieve high lithography yields when operating in this reflected mode.
The Tetra EUV system is part of Applied Materials’ comprehensive portfolio of solutions to optimize the productivity and yield of its customers’ photomask and lithography operations. The system is supported by Applied Global Services, the industry’s most compre-hensive service and support network, to maximize system uptime - a vital priority for mask etch tools. For more information on Applied Materials’ lithography-enabling solutions, visit www.appliedmaterials.com/advanced-litho.
Boeing Co.Award
The Boeing Co., of Huntington Beach, Calif., is being awarded a maximum $11,750,000,000 Indefinite Delivery Indefinite Quan-tity contract for the C-17 Globemaster III Integrated Sustainment
A2Z METALWORKER • 23 • Oct/Nov 2011
Program (GISP). This contract will provide support and sustainment services to the government product dupport manager (PSM)/product support integrator (PSI) for the C-17 weapon system.
Support shall include, but not be limited to: program management; sustaining logistics; material and equipment management; sustaining engineering; quality assurance; depot level aircraft maintenance and modi-fications; F117 propulsion system management; long-term sustainment (LTS) planning; field services, unique foreign military customer services, and Air Logistics Center Partnering Support for the worldwide fleet of the C-17 aircraft. The level of support required will be outlined in individual task orders.
Approximately 10 precent of this con-tract effort supports Foreign Military Sales to United Kingdom, Australia, Canada, United Arab Emirates, Qatar and NATO Strategic Airlift Capability. At this time, zero dollars have been obligated. Aerospace Sustainment Directorate Robins Air Force Base, Ga., is the contracting activity.
Business Jet Sales May Grow in 2012
Honeywell predicts that business jet sales may rise in 2012, spurred by demand from emerging economies. Business-jet sales may increase worldwide starting in 2012 as emerging-market demand blunts a slug-gish U.S. economy that fueled a probable decline this year, Honeywell International Inc. projected.
Purchase expectations are growing in Asia, followed by the Middle East and Africa, while the free-fall in developed markets like North America following 2008’s recession has stabilized, according to an annual survey of 1,500 companies by the Morris Township, New Jersey-based avionics and cockpit-instruments maker.
Companies also have cash to spend now, compensating for individu-als that might hold back amid economic uncertainty, Rob Wilson, president of Honeywell’s business and general aviation unit, said in an interview. Replacement of aging planes has combined with international travel demand to boost potential sales of longer-range models, he said Cautious optimism” will be a theme at the National Business Aviation Association’s annual conference that is in Las Vegas,
Wilson said. “We’re figuring out how to make the most of it in un-certain times.”Customers continue to say that they still intend to buy new aircraft in the next five years, though some have pushed out the timing to the latter half of that period, Wilson said.
Air-travel demand has been boosted by growing trade between Africa and China, a run-up in commodity prices and oil, and the exploration of new business opportunities in those regions, Wilson said.
Global deliveries probably will decline to 600 to 650 from last year’s 732, then climb in 2012 to less than 700, Honeywell projected.
The percentage of active fleets comprised by used jets for sale has declined about four points from a peak in 2009 amid the financial crisis, the survey found. Business-jet manufacturers are building new models with greater range to lure buyers away from the used-aircraft market. General Dynamics Corp.’s Gulfstream, Textron Inc.’s Cessna and Embraer SA are all developing new planes to enter service over the next two years.
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In McMinnville, Oregon nestled in the middle of wine country you will find some very nice wine from some great vineyards. You can drive through the country and view farms that grow all kinds of
vegetables and varies crops, and you will find a fabrication company that can design, water jet cut, weld, and fabricate anything that can be dreamed of; Solid Form Fabrication, Inc.
Two brothers, Deven & Keath Paolo from the small city of Yamhill worked the family farm most of their l i fe just l ike their parents and their grand p a re n t s d i d .
The Brothers were raised on the same farm that was pioneered by their grand parents in the early 20’s, and like their ancestors they worked long hard hours building the family farm. The oppor tunity they were afforded in the land of the free was a great education; Ke-ath schooled in all
aspects of metalworking including machining and fabrication, and Deven a mechanical engineer and business grad apply the great work ethic they learned from their parents to their own business. No job is too small or too big for the brothers and they both are hands on.
Deven & Keath Paolo created their business together in October of 2007 after looking to buy various companies. The brothers came close to buying a company after many months of searching, a busi-ness that builds fermentation tanks for the brewing industry. They came close but opted not to buy that company. After a few years (since 2004) of searching to no avail for a business to work together they decided they had what it took to build their own business with their many years of metalworking and business experience.
It started with a strong name that is repre-sentative of the dy-namic duo. Solid; in the state of matter, characterized by resis-tance to deformation & changes in volume. Form; to give shape or visible structure. Fabrication; A form made whole by unit-ing its parts, formed by art & labor.
In the spring of 2009, Solid Form chose to purchase the Omax® 80X water jet as a key member to their arsenal. After an exhausting search and interviewing over 30 manufacturing companies nation
wide, the resounding facts helped them make their decision. Omax was said to have great customer service with little machine down time, a very functional gantry system, a great pump system, and a software package that worked well. They were sold on the Omax
waterjet and h a v e n e v e r looked back. In fact when a s k e d w h a t their next wa-ter jet would be, it was an easy answer, Omax!
The Omax wa-ter jet purchase opened up a whole new di-
mension for the business. The Omax can cut everything Deven said. I can use the Omax for thin sheet metal cutting with intricate cut outs to thick steel inches thick. One machine and all the options of cutting anything from granite, glass, tubing, to aluminum and steel. We have increased sales every year and the Omax has been a great revenue generator for our company!
The OMAX 80X JetMachining Center series are bridge-style waterjet machines. All 80X models are delivered with the durable, factory-aligned OMAX MAXJET®5i Nozzle and a Bulk Abrasive Delivery System. They also feature Intelli-TRAX™, the high preci-
sion, and traction drive technol-ogy designed exclusively for the abrasive waterjet environment. This robust and reliable system requires little maintenance and maximizes both machine time and profit margins. The OMAX 80X is ideal for cutting larger or
multiple part projects.
Today, Solid Form Fabrication serves the Commercial Industry, Architectural Industry, and does special work for other machine shops and fabrication shops throughout the area. Solid Form also makes their own line of products for the architectural Industry.
Specializing in water jet and fabrication, Solid Form also performs precision milling and turning for a well-rounded solution to all of their Customers metalworking requirements. Solid Form special-izes in design and prototyping for Companies that need design help and small runs to perfect their design process.
Here’s what some of Solid Form Customers have to say about them:
- I’ve been doing business with Solid Form Fabrication for about 4 years now and they have been instrumental in design and their excel-lent work helps me bring product development to completion. Solid Form Fabrication utilizes their creativity while assisting me in the de-
sign and produc-t i o n o f m y products to f inal patenting. They re-ally make me look good, of-
ten! I wouldn’t deal with anyone else. They have taken the time to understand what I do in my mechanical design. They are easy to work with.
I value their expert skills and their very high quality. I would recom-mend them to everyone!An Oregon Exercise Equipment Developer
- Our company has been doing business with Solid Form Fabrica-tion for years and our experience with them has been absolutely amazing! They are one of the easiest suppliers to work with. We can give them sketches for quick turn items and they decipher them quickly and proficiently. Solid Form Fabrication delivers on time, every single time. My experience has been very, very pleasant and I love working with them. I would highly recommend them to any company that needs high quality machined and fabricated parts and assemblies with great customer service. A Purchasing Manager for a Major Design Company in Oregon
For more information on Precision Omax Water Jets go to
their website at: www.Omax.com
For more information on Solid Form Fabrication, Inc. call Deven at: 503-435-1400 or visit their website at:
www.SolidFormFabrication.com
A2Z METALWORKER • 25 • Oct/Nov 2011
A2Z METALWORKER • 26 • Oct/Nov 2011
From small to large wa-ter jet cutting, Marzee is your value added Supplier for fast efficient water jet machining.
Marzee is one of the largest water jet facili-ties west of the Missis-sippi. No matter what industry you’re in, we can help!
Growth foreseen for piston, turboprop planes
Demand for turboprop planes is expected to bound back quicker than demand for piston-powered aircraft, Douglas Royce, an aerospace analyst with Forecast International, said Demand for piston-powered and turboprop aircraft is expected to total 24,000 aircraft worth about $28 billion over the next 10 years, according to a new forecast.
The forecast by Forecast International includes 18,400 piston aircraft worth $8 billion and nearly 6,000 turboprops worth about $20.5 billion.
While production is expected to increase slightly from 2011 to 2012, stronger growth won’t begin until after next year, the report by the Newtown, Conn.-based company said.
Forecast International provides market intelligence, forecasting, proprietary research and consulting services for several industries, including aerospace. The forecast does not include business jets and light sport aircraft.
Manufacturers are “seeing signs of improvement, but it’s from a very low base,” Douglas Royce, Forecast International aerospace analyst, said. Demand from areas around the globe with higher economic growth
— including emerging economies in China, India and Brazil — won’t grow quickly enough to replace lost orders from customers in North America and Europe.
Demand for turboprop planes, such as Cessna Aircraft’s 208 Caravan and Hawker Beechcraft’s King Air, is expected to bounce back quicker than demand for piston-powered aircraft, Royce said.
“The turboprops tend to have a higher proportion of commercial operators using them than the general aviation piston aircraft,” Royce said. “They’ve done fairly well even through the downturn because the aircraft are used as income generators.”
Turboprops are used for a variety of applications, such as carrying small freight, charter operations and special missions.
Cessna and Hawker Beechcraft are well positioned in that market, Royce said.
Royce expects turboprop production to grow from 387 planes last year to 509 this year. That includes 100 aircraft used in agriculture.
Turboprop production is expected to be flat for the next two years, before beginning to improve in 2014.
In the piston market, Royce expects production to increase from 900 in 2010 to 1,000 aircraft this year.
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Premier Precision
The entire Great Western Registrar team are certified auditors to ISO9001/AS9100. Jamie says that this is very important to his team, because, he says, “When we call Great Western with a question, we don’t talk to a secretary who has to relay the message to an auditor. We get answers immediately.”
Great Western Registrar is competitive in their pricing, Jamie says, and they are ad-ditionally flexible to work with. Jamie says there were several scheduling issues with employee vacations and time off, and Great Western was extremely accommodating. Ja-mie says they are additionally very responsive and accessible.
ISO/AS9100 certification is not only a must have requirement to do business with many of PPG’s customers, but Jamie additionally believes that it continues to help the com-pany excel.
J & M Machine
J&M’s first auditor from Great Western was Burt Gold. “I was so nervous about the audit”, Marj says, “because a 3rd party auditor could
make or break us. We knew we were doing the right things for Boeing, but we didn’t know if this would be satisfactory for an outside auditing firm.”
“In the first hour that Burt spent with us, he allayed all of our fears”, Marj said. “He was fantastic and knowledgeable”, she continued.
Great Western’s Burt spent 2 and a half days to conduct the audit initial assessment, and the company passed easily with no majors and just a couple of minors that were easily remedied.
“We learned a lot from the Great Western Registrar audit, and I credit Burt with helping us to reach even a higher level of performance.
Powill Manufacturing & Eng
“In our last ISO9001/AS9100 audit in Q1 of this year”, Luminita Krolik, quality manager for Powill Manufacturing with 7 years tenure at the company, said, “We had zero findings. The Great Western audit team, which in-cluded Deb Gilpin and Deborah Leary, said that zero findings is just about unheard of. We are really proud of this accomplishment.”
Jim says the Great Western team is extremely knowledgeable and very thorough in their audits. “Nearly everything we build defies gravity”, he said, “and we want to ensure that we use the best auditors to evaluate our processes. In the end, they save us time and money.” He continued, “You get what you pay for, and Great Western Registrar is the best value for Powill Manufacturing.”
Kevin Wolfe, Shop Foreman for Powill says People’s lives depend upon the products we build, and we need to ensure we are building the best parts available in the industry. Great Western’s audits help us to feel confident that we doing the right things for our customers.”
Valley Machine
The company certified to the ISO:9001 AS 9100 standard 5 years ago, long before many other machine shops in the area made this significant investment. Roger says, “Great Western was highly recommended as the Registrar back then, and they saved us dur-ing during our first experience with the certification process.” He elaborated, “We thought we were ready to certify and we brought Great Western Registrar into our facility. Hayley Brodish and Burt Gold were the 2 auditors who came to see us for a pre-assessment. They asked some very relevant questions that we were’t prepared to answer, and they helped us to understand that we needed to do some additional preparation in order to pass certification.
Valley Machine spent the next several months preparing for the audit so that they passed the first time with Great Western, Roger says that the Great Western team has continued to provide experienced and professional supp-port ever since Valley Machine certified to ISO/AS9100. In fact they now have a local Great Western auditor in the Seattle, WA area, so there are no travel costs incurred.
Hear What Great Western’s Customers Have To Say!(623) 580-1881
A2Z METALWORKER • 28 • Oct/Nov 2011
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SunPower High Efficiency Solar Panels Selected by Six Teams Participating in the 2011 U.S. Depart-ment of Energy Solar Decathlon
SunPower Corp, a Silicon Valley-based manufacturer of world-leading, high efficiency solar cells, solar panels and solar systems, announced that six of the 19 university teams competing in the 2011 U.S. Depart-ment of Energy Solar Decathlon have designed their solar homes using SunPower’s high performance solar panels. SunPower solar panels offer the highest efficiency rating of any solar panels available on the market today, providing maximum power from a limited roof space, a key design requirement for the decathletes, as well as residences and businesses everywhere.
The following six teams selected SunPower high efficiency solar sys-tems for their homes:
• Team Florida International University (Florida International Uni-versity) with perFORM[D]ance House, selected the SunPower® E19 / 318 Solar Panel
• Team Illinois (University of Illinois at Urbana-Champaign) with Re_home, chose the SunPower® E18 / 230 Solar Panel
• Team Massachusetts (University of Massachusetts at Lowell and Massachusetts College of Art and Design) with 4D Home, featur-ing the SunPower® E19 / 240 Solar Panel
• Team Middlebury College (Middlebury College) with Self-Reliance, using the SunPower® E18 / 225 Solar Panel
• Team New York (City College of New York) with Solar Roofpod, selected the SunPower® E19 / 240 Solar Panels
• Team Purdue (Purdue University) with INhome, will install the SunPower® E19 / 238 Solar Panels
The Solar Decathlon challenges each of the teams in ten contests to design, build and operate the most attractive, effective and energy-efficient solar-powered home. Each team’s home is designed with the energy needs of a typical household in mind.
“Since 2005, winners of the solar decathlon have chosen SunPower solar panels, the most reliable and efficient on the market today, for their solar homes, and in the 2009 event, SunPower panels were used by the top three finishers,” said SunPower CEO Tom Werner. “SunPower is proud once again to support the skilled and passionate student de-cathletes as they compete in the 2011 Solar Decathlon and we wish them the best.”
The U.S. Department of Energy Solar Decathlon is a program that aims to help the visiting public learn about the benefits of applying sustainable, energy efficient and cost-saving features to their own homes. The first Solar Decathlon was held in 2002, and competitions now take place every other year.
A2Z METALWORKER • 29 • Oct/Nov 2011
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First fuel cell and hydrogen energy station in Or-ange County
The DOE issued a statement in support of the commissioning of the world’s first tri-gener-ation fuel cell and hydrogen energy station at the Orange County Sanita-tion District’s
wastewater treatment plant in Fountain Valley, CA. The fuel cell is a combined heat, hydrogen, and power system that co-produces hydrogen in addition to electricity and heat. The hydrogen produced by the system is sent to a hydrogen fueling station that will be open to the public and can support between 25 and 50 fuel cell electric vehicle fill-ups per day. The fuel cell also produces approximately 250 kW of power for use by the wastewater treatment plant. This on-site approach to hydrogen production advances hydrogen infrastructure technologies that will accelerate the use of this renewable fuel.
“Innovations like this demonstrate how American ingenuity and targeted
investment can accelerate breakthroughs in the hydrogen and fuel cell industry while driving the clean energy economy forward,” says Steve Chalk, DOE’s deputy assistant secretary for renewable energy. “By providing the added value of electricity and heat, this approach provides a significant step in overcoming economic challenges with hydrogen refueling infrastructure.”Silevo comes out of stealth with “breakthrough” hybrid crystalline, thin-film PV module technology
Silevo’s cell structure
Silevo advised that it had exited its stealth mode with its new propri-etary Triex technology. The hybrid solar solution is said to combine high-performance crystalline silicon N-type substrates, thin-film pas-sivation layers and a tunneling oxide layer in one solar module. The solar module is powered by the company’s tunneling junction, which it states allows for the three materials to cohesively work together and produce high-efficiency, competitive module costs with optimum energy yield.
Silevo’s corporate headquarters in California’s Silicon Valley are sup-ported by its R&D and manufacturing operation base in Asia. The company recently finalized US$33 million in financing with New Margin, a new lead investor, which was joined by GSR & DT Capital. The company intends to use the financing to develop a high-volume manufacturing facility in Hangzhou, China and explore advanced re-search to bring Triex to 24% conversion efficiency.
A2Z METALWORKER • 30 • Oct/Nov 2011
MIT’s Technology Review Features Solar3D
Solar3D, Inc., the developer of a breakthrough 3-dimensional solar cell technology to maximize the conversion of sunlight into electric-ity, has been featured in an article published by MIT’s prestigious technological journal, Technology Review. Inspired by light management techniques used in fiber optic devices, the company’s innovative solar cell technology utilizes a 3-dimensional design to trap sunlight inside micro-photovoltaic structures where photons bounce around until they are converted into electrons. So-lar3D’s management believes that this breakthrough solar cell design will dramatically change the economics of solar energy.
“It is exciting to see our innovative 3-dimensional solar cell high-lighted by a publication like Technology Review,” commented Jim Nelson, President and CEO of Solar3D. “The publication recognizes the top advances in a broad spectrum of science. We feel gratified to be counted as part of the great breakthroughs among the advances in solar technology.”
With the design complete, Solar3D has begun the process of evaluat-ing methods of fabricating a prototype along with techno-economic analysis of the new solar cell. The article reported that Solar3D’s new 3-dimensional solar cell will have two principal sections: the Light Collector section and the Micro Photovoltaic section. The purpose of the design is to eliminate reflection and electron re-absorption.
Nelson continued, “The article describes our focus on mass produc-tion and competitiveness. We focus on both of those items to help us move closer to grid parity. Ultimately, our overriding objective is to make solar energy affordable to the world and to achieve its destiny of becoming the primary source of energy for mankind.”
As the Company nears the completion of its prototype in the next few months, management will seek a fabrication partner, most likely in the semiconductor industry, who will participate in bringing the product to market.
BAE to deliver light armoured vehicles to US Army
The US Army TACOM has awarded a contract to BAE Systems through the foreign military sales route to produce and deliver nine second-generation international light armoured vehicles (ILAV).
Under the $9m contract, the company will provide six ILAV explosive ordnance disposal variants and three ILAV interrogator arm variants, along with repair parts.
The ILAV is a 4×4 v-shaped hull, mine protected vehicle available in five variants including international light armoured vehicle (base ve-hicle), interrogator arm, explosive ordnance disposal, joint surrogate vehicle and MRAP training.The US and foreign allies have received more than 700 ILAVs to date since 2006.
A Leading Value-Added Processor and
Distributor of Metal
Inside Sales RepresentativeHayward, CA
The qualified candidate will be responsible for managing the overall sales and inventory management and profitability of accounts
assigned. This position works closely with the Outside Sales group, Inside Sales Supervisor and Sales Management.
• A college degree or a minimum 3 - 5 years sales/customer service experience in the steel industry.
•Should have the ability to develop new account relationships and expand business within an existing customer base.
• Steel product knowledge, general business
Send your resume with salary requirements to: Samuel, Son & Co. Inc., 6415 East Corvette Street, Los Angeles, CA 90040 Attn: HR/HAY 06I Or Via Email: [email protected]
Help Wanted:
A2Z METALWORKER • 31 • Oct/Nov 2011
Growth foreseen for piston, turboprop planes
Demand for piston-powered and turboprop aircraft is expected to total 24,000 aircraft worth about $28 billion over the next 10 years, according to a new forecast.
The forecast by Forecast International includes 18,400 piston aircraft worth $8 billion and nearly 6,000 turboprops worth about $20.5 billion.
While production is expected to increase slightly from 2011 to 2012, stronger growth won’t begin until after next year, the report by the Newtown, Conn.-based company said.
Forecast International provides market intelligence, forecasting, proprietary research and consulting services for several industries, including aerospace. The forecast does not include business jets and light sport aircraft.
It might take years, if not the rest of the decade, for demand for piston aircraft to return to pre-recession levels, the forecast said. The tepid economic recovery has hurt growth in both segments.
Manufacturers are “seeing signs of improvement, but it’s from a very low base,” Douglas Royce, Forecast International aerospace analyst, said. Demand from areas around the globe with higher economic growth
— including emerging economies in China, India and Brazil — won’t grow quickly enough to replace lost orders from customers in North America and Europe.
Demand for turboprop planes, such as Cessna Aircraft’s 208 Caravan and Hawker Beechcraft’s King Air, is expected to bounce back quicker than demand for piston-powered aircraft, Royce said.
“The turboprops tend to have a higher proportion of commercial operators using them than the general aviation piston aircraft,” Royce said. “They’ve done fairly well even through the downturn because the aircraft are used as income generators.”
Turboprops are used for a variety of applications, such as carrying small freight, charter operations and special missions.
Royce expects turboprop production to grow from 387 planes last year to 509 this year. That includes 100 aircraft used in agriculture.
In the piston market, Royce expects production to increase from 900 in 2010 to 1,000 aircraft this year.
Manufacturers are waiting to see how long it takes demand for piston planes to emerge from China and India. When it does, Cessna, Piper, Cirrus and other planemakers will be well positioned.“Everyone will benefit, but that’s going to require the regulatory structure and infra-structure to be built,” Royce said.
A2Z METALWORKER • 70 • Nov/Dec 2011A2Z METALWORKER • 70 • Nov/Dec 2011
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Global biotech company buys ASU spinout
Thermo Fisher Scientific Inc. purchased Intrinsic Bioprobes Inc. for an undisclosed price and will continue to operate the company in Tempe, said Randy Nelson, who spun IBI out of ASU in 1996 when he was a professor.
Nelson ran the company for 10 years before he returned to ASU to run the Molecular Biomarkers Lab at the Biodesign Institute. Dobrin Nedelkov took over operations as CEO and scientific director of IBI, while Nelson held the title of president.
After the sale to Thermo Fisher, Nelson will continue to be involved with the business as a consultant. Nedelkov and IBI’s nine other staffers now are among Thermo Fisher’s 34,000 employees in 150 countries worldwide, Nelson said.
The publicly traded company, which is No. 258 on the Fortune 500, has been on a shopping spree, paying $2.1 billion for Calif.-based Dionex Corp. to expand its Asian operations and $260 million for Canada-based Fermentas Inter national Inc. last year.
IBI’s relationship with Thermo Fisher began more than a year ago when they partnered to identify protein bio markers based on IBI’s mass spectrometry technology, a technique used to analyze proteins to help diagnose disease before symptoms occur.
Chuck Kummeth, president of Thermo Fisher’s laboratory consumables business, said IBI will enhance Thermo Fisher’s position in the rapidly emerging field of clinical proteomics.
“It is a simple, yet powerful approach to uncovering the proteomics basis of disease, and it better positions us to support our customers in their efforts to realize the promise of personalized medicine,” he said.
OMAX® Appoints New VP of North American Sales
OMAX Corporation has appointed Michael Ruppenthal to the position of Vice President of North American Sales. Ruppenthal brings with him over 15 years of sales and sales management, marketing and product development experience within the abrasive waterjet industry.
During much of his professional career, Ruppenthal specialized in developing, initiating and leading sales and marketing strategies in the manufacturing industry, as well as other industries. He has also served as a consultant within the machine tool industry for client companies involved in welding, fabricating and machining.
“We are very excited to have Mike on board and are confident he will greatly contribute to the company’s continued sales growth,” said Dr. John Cheung, president of OMAX. “Mike brings with him established industry experience, strong leadership skills and a strategic sales approach. We look to Mike to incorporate many new ideas and concepts and apply them to the OMAX sales framework.”
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A2Z METALWORKER • 32 • Oct/Nov 2011
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Mazak To Export Kentucky-Built Machines
Mazak Corporation announced that it has begun exporting machines designed and built at the company’s Florence, Kentucky plant to Japan and other countries in Asia, as well as to Brazil and other South American countries.
Initially, Mazak Corporation will export a range of Kentucky-built models to these countries beginning in October with the QUICK TURN SMART Series. Exports to Europe will begin with the QUICK TURN NEXUS 450-II MY Multi-Tasking machines and the ORBITEC 20 machining centers, both of which are being featured at EMO in Hannover, Germany, September 19-24.
The decision to export machines from Kentucky comes as a natu-ral progression for Mazak Corporation, reflecting the company’s continued growth in the North American market, the ongoing commitment to the highest quality standards, and incorporating new product designs from the U.S.
“Exporting Kentucky-designed and built machines reaffirms the fact that the United States remains a very competitive manufacturing environment for advanced technology products,” said Brian Papke, president of Mazak Corporation. “In fact, we see the exporting of Kentucky-built machines as a catalyst that lays the groundwork for future expansion of our North American manufacturing operations.” Papke further advised with regard to the manufacturing industry,
“The fundamentals of our North American manufacturing sector are solid. To ensure its continued strength and viability as the global eco-nomic climate changes, the U.S. together with industry leaders must support investment in new technology that accelerates productivity, as well as improving workforce education and training. But if done correctly, there are significant opportunities for manufacturing in North America.”
ISO 9001:2008 certified, Mazak Corporation opened its North American Headquarters in Florence, Kentucky in 1974, and since then, has continued to expand and invest in its manufacturing operations. Over the last three decades, Mazak has expanded its manufacturing operations in the U.S. 15 times, growing the facility to over 600,000 sq. ft.
Mazak currently manufactures over 28 series of machines and over 100 models at its Kentucky plant, including vertical 3-, 4- and 5-axis machining centers, NEXUS turning centers and NEXUS Multi-Tasking machines.
Most recently, Mazak has invested $13 million in expanding the Kentucky facility’s manufacturing capabilities through additional floor space and significant technology upgrades. These investments will continue through 2011, with the installation of an additional 5-axis 10-meter double-column Mazak VERSATECH machining center for increasing large-size part production capabilities and three Mazak Optonics OPTIPLEX 3015 laser fabrication centers in an FMS system that improve the processing of sheet metal machine components. A characteristic of the plant is that Mazak uses its own multitasking INTEGREX technology and PALLETECH sys-tems to provide the same attractive levels of productivity offered to customers.
Mazak applies their unique Production-On-Demand approach to manufacturing in its Kentucky plant, which incorporates modular assembly operations to reduce inventory and streamline production, allowing the company to quickly introduce new, innovative products into the market.
Manufacturers will have the opportunity to experience the QUICK TURN NEXUS and ORBITEC machines first hand, along with over 30 other models of new machines at T3 – Tomorrow’s Technology Today, a Discover Mazak 2011 event. The largest event of its kind, T3 is scheduled for October 18-20 and 25-27, and will host large numbers of manufacturers from across North America.
In addition to featured machine technology, attendees will have the opportunity to tour Mazak’s manufacturing plant and learn about the latest in complementary technologies from Mazak’s VIP technology partners including Sandvik Coromant, Renishaw, Inc., Parlec, Seco Tools, LNS America and Royal Products. Live cutting demonstrations on all 30 machines will provide a broad spectrum of capability for manufacturers of different industries.
For more information on T3 and to register, please visit MazakT3.com.
A2Z METALWORKER • 33 • Oct/Nov 2011
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Rockwell Collins Turns Today Into Tomorrow
Rockwell Collins VP of Sales and Marketing for commercial systems Colin Mahoney took the floor during a media conference at NBAA 2011 in Las Vegas to emphasize “exponential growth in electronics technology” and Rockwell’s most recent steps to stay ahead of the power curve.
Among those steps is one aimed at bringing the capabilities of Pro Line Fusion avionics to turboprops and light jets. “Previously, advanced functionality such as synthetic vision on head-up displays and auto-mated weather radar were available only for larger aircraft,” said Greg Irmen, v-p and general manage of business and regional systems. “Pro Line Fusion now brings these capabilities and more to the entire range of business aircraft–from turboprops to intercontinental business jets.”
Rockwell Collins also announced that its Pro Line Fusion inte-grated avionics displays are now available as a retrofit display option from Hawker Beechcraft’s Global Customer Support for Pro Line 21-equipped King Airs.
The Pro Line Fusion retrofit for the King Air features what Rockwell Collins claims is the industry’s first touchscreen flight displays, allow-ing gesture-based flight management to keep the pilot’s head up and eyes forward for greater situational awareness and enhanced safety throughout the flight.
Another new feature is “autonomous backup with one-touch emer-gency control.” According to Mahoney, it is the first-ever, one-touch emergency mode for business aircraft, affording disoriented pilots extra time to recover by putting the aircraft into a safe-altitude hold-ing pattern with the push of a single button. It also provides guidance cues to the nearest airport during an engine-loss event.
The first application of Pro Line Fusion in the light business aircraft market should be certified by the end of 2013, and this system will be available for new aircraft and for retrofit in Part 23 jets and turboprops. Rockwell Collins will also offer its new lightweight HGS-3500 head-up guidance system for the light jet and turboprops market, once it is certified in 2014 or 15.
For its Venue cabin management system, Rockwell Collins announced a series of innovative features, including a family of intuitive, touch-screen, high-definition monitors and cabin controls, a touch-enabled version of its Airshow moving map and simultaneous audio/video on demand (AVOD).
Finally, Rockwell Collins’s new Ascend aircraft information man-ager (AIM) has now been certified. AIM gives operators of aircraft equipped with Pro Line 4 or Pro Line 21 avionics the ability to securely, automatically and wirelessly transfer data–including database updates and maintenance information–to and from the aircraft. The first in-stallation was done by StandardAero and certified on a Falcon 50EX.The hardware installation included the Rockwell Collins IMS-3500 information management server and DBU-5010E database unit.
A2Z METALWORKER • 34 • Oct/Nov 2011
Through the Ascend service, these systems create a wireless link between the aircraft and ground stations around the world to automatically transfer information to and from the Ascend Data Center.
Taking it a bit further, Rockwell Col-lins has also unveiled a new mobile app and flight operations dashboard for Ascend. It allows operators global access to “the only complete, fully integrated information management solutions that seamlessly streamlines all aspects of flight operations, from preflight scheduling to flight planning to closeouts,” according to the company.
Rockwell Collins’ Pro Line Fusion® avionics system and Primary Flight Control Computer (PFCC) have been selected for the Bombardier* Global 7000* and Global 8000* aircraft, both of which feature the Global Vision* flight deck.
“This announcement is a testament to how the industry-leading capabilities and flexibility of Pro Line Fusion make it the right solution for a wide range of platforms, including the highest level of business aircraft,” said Greg Irmen, vice president and general manager, for Rockwell Collins.
The Pro Line Fusion configuration selected by Bombardier for the Global 7000 and Global 8000 business jets in-cludes the following standard features:
An empowering, eyes-forward human interface featuring the first and only synthetic vision on the head-up display, as well as enhanced vision;
Four high-resolution 15-inch diagonal LCD displays, the largest head-down displays available in the industry, that work in concert with Rockwell Col-lins’ HGS-6000 Head-Up Guidance Systems (HGS®);
Rockwell Collins’ award-winning MultiScan™ Threat Detection System, which provides optimal, clutter-free weather information that reduces pilot workload and enhances safety and passenger comfort by minimizing unexpected turbulence encounters;
User-friendly graphical flight planning capability and dual Integrated Flight Information Systems (IFIS) with electronic charts and enhanced maps that reduce pilot workload;
The latest technologies to accommodate future airspace require-ments, including Aeronautical Telecommunications Network (ATN) and Future Air Navigation System Controller-Pilot Data Link Communication (FANS CPDLC); triple Advanced Flight Management Systems with Wide Area Augmentation System Localizer Performance with Vertical Guidance (WAAS/LPV) and Required Navigation Performance (RNP) capabilities; and a Traffic Surveillance System with Automatic Dependent Surveillance Broadcast (ADS-B) capabilities.
The Rockwell Collins PFCC is a core component of the fly-by-wire system featured on the Global 7000 and Global 8000 business jets. It commands the aircraft during flight via elec-tronic signal to the aircraft control surface actuators rather than traditional mechanical means. This allows for the introduction of a range of computer controlled enhancements to benefit the pilot, passenger and operator.
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A2Z METALWORKER • 35 • Oct/Nov 2011
A2Z METALWORKER • 36 • Oct/Nov 2011
Full length round, hex,square, or other
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WHEN IT COMES TO SPEED AND PERFORMANCE,EDDIE TROTTA AND THUNDER CYCLE DESIGNSRULE THE ROAD. For Eddie, the results speakfor themselves. “Our customers expect onlythe highest quality, most intricately designedparts on our custom bikes. Trusty-Cook linersallow us to machine these complex parts tomeet my standards at speeds that keep upwith part demand.”
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OUT PERFORMS METAL, NYLON, DELRIN AND OTHER SPINDLE LINER MATERIALS COMMONLY USED
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A2Z METALWORKER • 37 • Oct/Nov 2011
Boeing Marks 20th An-niversary of C-17 Globe-master III’s 1st Flight The Boeing Company recently celebrated the 20th anniversary of the first flight of the C-17 airlifter. On Sept. 15, 1991, test aircraft T-1 took off from the Boeing Long Beach site on a two-hour flight that proved the engineering and design concepts of the aircraft and marked the beginning of the program.
“The first flight of T-1 ushered in a new era in military and hu-manitarian airlift,” said Bob Ciesla, C-17 program manager for Boe-ing. “Twenty years ago, when I was working in flight test for this new airlift program, I could not anticipate just how critical the C-17 would become for the U.S. Air Force and its allies. The suc-cess of the C-17 Globemaster III program extends beyond Boeing’s employees and supplier partners
-- who have proudly engineered and built the world’s greatest airlifter for two decades -- to exceed the expectations of customers around the globe who fly the jet every day.”
The C-17 has flown more than 2 million hours in its 20-year his-tory, supporting worldwide airlift missions that transport troops and supplies to global hot zones and bring aid to those in need during humanitarian crises.
“There is no question that the C-17 has set the bar high,” said Ciesla. “The program has performed on cost and on schedule for more than a decade. Now we are entering a new stage with a production-rate reduction from 15 to 10 aircraft per year, extending the life of the
C-17 line to 2014 and beyond.”
The C-17 aircraft has achieved a number of record-breaking milestones -- more than any other airlifter in history -- and set 33 world records during initial flight testing. The C-17’s records include payload to altitude and time-to-climb, as well as a record for short-takeoff-and-landing in which the C-17 took off in less than 1,400 feet, carried a payload of 44,000 pounds to altitude, and landed in less than 1,400 feet.
During the past 20 years, Boeing has delivered 235 C-17s -- 211 to the U.S. Air Force, including active duty, Guard and Reserve units, and 24 to international customers including the United Kingdom’s Royal Air Force, Royal Australian Air Force, Royal Canadian Air Force, Qatar Emiri Air Force, United Arab Emirates Air Force and Air Defence, and the 12-member Strategic Airlift Capability initiative of NATO and Partner-ship for Peace nations. India became the newest C-17 customer in June, when India’s Ministry of Defence signed an agreement with the U.S. government to acquire 10 C-17s that will be delivered in 2013-2014.
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WHEN IT COMES TO SPEED AND PERFORMANCE,EDDIE TROTTA AND THUNDER CYCLE DESIGNSRULE THE ROAD. For Eddie, the results speakfor themselves. “Our customers expect onlythe highest quality, most intricately designedparts on our custom bikes. Trusty-Cook linersallow us to machine these complex parts tomeet my standards at speeds that keep upwith part demand.”
When you need speed and performance in the
shop,remember Trusty-Cook Urethane CNC Spindle Liners.
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T R U S T Y C O O K ’ S P A T E N T E D U R E T H A N E C N C S P I N D L E L I N E R S
• Increase control• Increase machining speeds by as much as 30% or more• Increase profits
OUT PERFORMS METAL, NYLON, DELRIN AND OTHER SPINDLE LINER MATERIALS COMMONLY USED
• Protect bar stock from marring and scratching• Minimize machine vibration• Custom made to fit ANY CNC lathe
M A X I M I z E M A C H I N I N G C O N T R O L
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1.877.240.2462www.trustycook.com
A2Z METALWORKER • 38 • Oct/Nov 2011
ACCESSORIESCutting Tool Control ___ 206-789-7277
Abrasive SystemsKMT Waterjet Systems __ 800-826-9274
Aqueous DegreasersPetroferm Inc. ______ 317-371-8899
Auto-Bar Feed SystemsWestern Machine Center __ 408-955-1000
Band Saws/BladesMarshall Tool ______ 206-244-8888
Bar Feeder AccessoriesTrusty-Cook _______ 877-240-2462
Boring Bars/ToolsMicro 100 ________ 208-888-7310Seco Tools Inc. ______ 503-267-4805
Bridgeport Parts & Accs.Hallidie Machine Tool __ 253-939-9020
Carbide ToolsCTE _____________951-358-1111Marshall Tool ______ 206-244-8888Micro 100 ________ 208-888-7310
Chemicals: UltrasonicPetroferm Inc. ______ 317-371-8899
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Cisco Helps Businesses Improve
With the rapidly increasing number of Internet-based applications, Cisco is focusing on helping its customers deliver more Web-based software applications and rich media content across networks at scale and with high quality to any user and device. To achieve this goal, the company today introduced the next generation of its Wide Area Ap-plication Services (WAAS) appliances - the Cisco family of WAN (wide area network) optimization solutions.
The new Cisco WAASappliances help customers improve application performance for bandwidth-heavy applications such as virtual desk-tops, cloud services, video and mobile devices at branch locations. The new appliances also help organizations substantially improve the user experience across their entire network infrastructure by providing up to five times the bandwidth and supporting up to three times the users than the previous generation.
As an example of the greater scalability of Cisco’s new WAN optimiza-tion line, a single new appliance can allow an organization of 150,000 employees to simultaneously use virtual desktops over Apple iPad or other tablets, while delivering the highest possible user experience to each one. A WAAS appliance can also reduce the time it takes to download a typical PowerPoint presentation to any tablet of any user in any branch office from 30 seconds to only one second, and also has the ability to simultaneously stream 400 high-definition videos to 150,000 employee devices.
These second-generation WAN optimization solutions improve IT ef-ficiency and cut total cost of ownership by lowering an organization’s bandwidth usage and reducing the amount of hardware previously required by 66 percent. They offer a consistent, flexible deployment model that avoids network redesigns and provides IT managers with greater visibility to optimize network resources and ensure a consistent end-user experience.
Cisco and Citrix Form Strategic Alliance to Deliver Rich-Media-Enabled Virtual Desktops
Cisco and Citrix Systems announced that they have entered into a strategic alliance to develop and deliver solutions that help custom-ers simplify and accelerate large-scale desktop virtualization deploy-ments. Through this alliance, Cisco and Citrix will drive innovations that simplify the deployment of high-definition virtual desktops and applications and improve end-user experiences over a highly secure Citrix HDX™-enabled Cisco® network. The companies will also continue to enhance and build upon their data center solutions and cloud technologies to help accelerate deployment of cloud services. As the industry transitions from the PC era to the cloud era where mobile work forces need to access media-rich applications from any device, anywhere, anytime, enterprises are turning to desktop virtu-alization to give them the benefits of the security, flexibility and cost-savings by delivering desktops and applications as a centralized service.
JEFFREY F. NAWROTVP BUSINESS DEVELOPMENT
10530 E. 59th StreetIndianapolis, IN 46236ph317.823.6821 / 877.240.2462cell317.946.1235 / home317.823.8615fax317.823.6822www.trusty-cook.comemail-trustycook@sbcglobal.net
A2Z METALWORKER • 39 • Oct/Nov 2011
Buyer’s Guide & Card GalleryEquipment and Services
Offices:California (So. & No.) • Florida • Ohio
“Work with passion, sell with conviction, support with dedication.”
• Brass & copper tubes• Dielectric fluid•Metallics• Tooling• Graphite• EDM hole driller
• Zinc coated wire• Brass wire• Resin• Filters• Spare & wear parts• Omax parts
At EPA, one call does it all. Call 1-800-EDM-2-WIN
MIKE ELDRIDGESales Manager, North WestCORPORATE OFFICE
1400 Pioneer St.Brea, CA 92821562•694•5990562•694•6228: fax
1•800•336•29461•510•701•0738 : ce l lemail: [email protected]
Lucian CocosTony Strocsher
Mark MontanoPresident
Western Machine Center, Inc.19630 Hicks RoadLos Gatos, California 95032Office 408.955.1000Cell 408.858.5791Fax 408.955.1001mark@westernmachinecenter.comwww.westernmachinecenter.com
ERIC de LEEUW Sales Manager
MARSHALL TOOL & SUPPLY
• Industrial Supplies• Metal Cutting Tools• Precision [email protected]
4453 So. 134th Pl.Seattle, WA 98168
(206) 244-8888Cell (206) 499-5307
Toll Free 1 (800) 327-8291Fax (206) 244-8578
ACCESSORIESCutting Tool Control ___ 206-789-7277
Abrasive SystemsKMT Waterjet Systems __ 800-826-9274
Aqueous DegreasersPetroferm Inc. ______ 317-371-8899
Auto-Bar Feed SystemsWestern Machine Center __ 408-955-1000
Band Saws/BladesMarshall Tool ______ 206-244-8888
Bar Feeder AccessoriesTrusty-Cook _______ 877-240-2462
Boring Bars/ToolsMicro 100 ________ 208-888-7310Seco Tools Inc. ______ 503-267-4805
Bridgeport Parts & Accs.Hallidie Machine Tool __ 253-939-9020
Carbide ToolsCTE _____________951-358-1111Marshall Tool ______ 206-244-8888Micro 100 ________ 208-888-7310
Chemicals: UltrasonicPetroferm Inc. ______ 317-371-8899
ChucksMarshall Tool ______ 206-244-8888Seco Tools Inc. ______ 503-267-4805
CNC Lathe AccessoriesTrusty-Cook _______ 877-240-2462
CNC Spindle LinersTrusty-Cook _______ 877-240-2462
Coating TreatmentCTE _____________951-358-1111
Coolant SystemsBlaser __________ 801-722-4095Cutting Tool Control ___ 206-789-7277Ebbco Inc ________ 800-809-3901Hangsterfer’s ______ 800-433-LUBEDCM Tech ________ 800-533-5339
Cutting Fluids & OilsBlaser __________ 801-722-4095Cutting Tool Control ___ 206-789-7277Castrol __________ 800-894-7773Hangsterfer’s ______ 800-433-LUBEMarshall Tool ______ 206-244-8888
Cutting ToolsCTE _____________951-358-1111
Innovative Tool Sales __ 714-780-0730Sandvik _________ 503-381-8740Seco Tools Inc. ______ 503-267-4805
Cutting Tool HoldersInnovative Tool Sales __ 714-780-0730Seco Tools Inc. ______ 503-267-4805
Cutting Tool SystemsInnovative Tool Sales __ 714-780-0730Seco Tools Inc. ______ 503-267-4805Magnetic Drills/CuttersInnovative Tool Sales __ 714-780-0730Marshall Tool ______ 206-244-8888Micro 100 ________ 208-888-7310Sandvik _________ 503-381-8740Seco Tools Inc. ______ 503-267-4805US Shop Tools ______ 714-772-9011
Drills/ReamersCTE _____________951-358-1111Cutting Tool Control ___ 206-789-7277Marshall Tool ______ 206-244-8888Sandvik _________ 503-381-8740Seco Tools Inc. ______ 503-267-4805US Shop Tools ______ 714-772-9011
Dust Collectors, Filtration Equip.
Blaser __________ 801-722-4095DCM Tech ________ 800-533-5339
EDM Materials & SuppliesCutting Tool Control ___ 206-789-7277Blaser __________ 801-722-4095Desert EDM Sales ___ 480-816-6300EDM Network ______ 480-836-1782Global EDM Supply ___ 480-836-8330
EDM: Dielectric Systems/Filtration
Ebbco Inc ________ 800-809-3901End Mills
CTE _____________951-358-1111Elrod Machine______928-526-9032Marshall Tool ______ 206-244-8888Micro 100 ________ 208-888-7310Sandvik _________ 503-381-8740
Filtration EquipmentCutting Tool Control ___ 206-789-7277Ebbco Inc ________ 800-809-3901
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www.MetalSuperMarkets.com S~I.ISOI.INORTH\NESTThe Machinery & Taoling Specialists in Metal Fabrication
www.sansonmachinery.com12512 Beverly Park Rd. #B-3, Lynnwood, WA 98087
PO Box 263 I, Kirkland, WA 98083
Phone:
Mobile:Fax:E-Mail
425-513-8263800-822-8152206-669-4006425-513-8264aduenas@sansonmachinery.com
Al Duenas
JEFFREY F. NAWROTVP BUSINESS DEVELOPMENT
10530 E. 59th StreetIndianapolis, IN 46236ph317.823.6821 / 877.240.2462cell317.946.1235 / home317.823.8615fax317.823.6822www.trusty-cook.comemail-trustycook@sbcglobal.net
A2Z METALWORKER • 41 • Oct/Nov 2011
www.kdcapital.com922-1674
Offices:California (So. & No.) • Florida • Ohio
“Work with passion, sell with conviction, support with dedication.”
• Brass & copper tubes• Dielectric fluid•Metallics• Tooling• Graphite• EDM hole driller
• Zinc coated wire• Brass wire• Resin• Filters• Spare & wear parts• Omax parts
At EPA, one call does it all. Call 1-800-EDM-2-WIN
MIKE ELDRIDGESales Manager, North WestCORPORATE OFFICE
1400 Pioneer St.Brea, CA 92821562•694•5990562•694•6228: fax
1•800•336•29461•510•701•0738 : ce l lemail: [email protected]
Machine Services Inc.
PROVIDING MANUFACTURING SOL1JT7ONS
7808 184th ST SESnohomish. WA 98296
Mark HarrisPresident
Cell(206) 999-3232
Office(425) 788-4500
Tall Free(866 J 788-4500
Fax(360) 668-1049
---..:=Ian M. OuardersSales Manager
(800) 426-2052 8uslness(206) 683-4255 CE!II(206) 575-3397 Fax
MazakJ~;;::)
Washington Office1008 Industry Drive
Tukwila. WA 98188
, '. , '" •~" .' 1 : \ 1 c':'\.1~ .I ~ ~ "':\ ~ r:..., ~ l~'• ,,.I . .1 ,," ..,".,"'\ .•••.""'1"'\1"""_""' .••••.• ,..,,10
4114 B Place NW Unit 105 (253) 333-2439Auburn, WA 98001 fax (253) 804-3160www.roscoprecisionmachinery.com cell (206) 818-6813
Hans BarnesPresident
Bob Herlingphone: (425) 827-6931 Certified MachineTool Sales Engineer
e-mail: [email protected]
DW Metal CuttingMetal Forming
Machinery SalesP.O. Box 1603 Bellevue, WA 98009-1603
www.
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fax: (425) 827-6938 (800) 254-0415
Form ToolsCTE _____________951-358-1111
GagingCutting Tool Control ___ 206-789-7277
InsertsMarshall Tool ______ 206-244-8888Sandvik _________ 503-381-8740Seco Tools Inc. ______ 503-267-4805
JawsUS Shop Tools ______ 714-772-9011
Lubricants / SystemsBlaser __________ 801-722-4095Cutting Tool Control ___ 206-789-7277Hangsterfer’s ______ 800-433-LUBE
Machine Tool Cool. Filtration
Blaser __________ 801-722-4095Hangsterfer’s ______ 800-433-LUBEParts Washing EquipmentBlaser __________ 801-722-4095
Rotary TablesHogue Precision -------------209-892-5649
Saw Replacement PartsRocky Mountain Saw Blades 303--761-3000
Solvents & Degreasing Agents
Blaser __________ 801-722-4095Hangsterfer’s _______ 800-433-LUBEPetroferm Inc. ______ 317-371-8899
Solvents: Vapor degreasing Petroferm Inc. ______ 317-371-8899
Solvents:Hand WipePetroferm Inc. ______ 317-371-8899
Solvents: Mil PRF 680 Petroferm Inc. ______ 317-371-8899
SpindlesSetco-Pope Spindles ___ 866-362-0699
Thread MillsMicro 100 ________ 208-888-7310Sandvik _________ 503-381-8740
Tool RepairCTE _____________951-358-1111
Tooling SystemsHogue Precision _____209-892-5649Micro 100 ________ 208-888-7310Sandvik _________ 503-381-8740US Shop Tools ______ 714-772-9011
Waterjet AccessoriesKMT Waterjet Systems __ 800-826-9274
WorkholdingInnovative Tool Sales __ 714-780-0730
CALIBRATION Cutting Tool Control ____206-789-7277NBS Calibrations______ 480-894-0592
DOOR OPENINGSYSTEMS
Automatic Door opening Systems
Midaco Corporation ___ 847-593-8420
GRINDINGGrinding Filtration
Ebbco Inc ________ 800--809-3901Grinding Machines
Clark Machinery ____206-219-2528CNC Machine Services 425-788-4500Hallidie Machine Tool _ 253-939-9020Hogue Precision _____209-892-5649
Machine Toolworks ___800-426-2052North-South Machinery _253-333-2439North Western Machinery 206-583-2333Performance Machine Tools 510-249-1000
Guard & Vacuum Pedestals For Grinders
Midaco Corporation ____ 847-593-8420Aircraft brake rotor
DCM Tech ________800-533-5339Grinders, Rotary
CNC Machine Services 425-788-4500Silicon & Quartz
DCM Tech ________800-533-5339Manual Lathes & Mills
Clark Machinery ____206-219-2528Ganesh Machinery ___888-542-6374Hallidie Machine Tool__253-939-9020Hogue Precision _____209-892-5649Machine Toolworks ___800-426-2052North Western Machinery 206-583-2333Western Machine Center 408-955-1000
Sawing MachinesHallidie Machine Tool Sales 253-939-9020North Western Machinery 206-583-2333Performance Machine Tools 510-249-1000Rocky Mountain Saw Blades 303-761-3000 Western Machine Center 408-955-1000
Saw Replacement PartsRocky Mountain Saw Blades 303-761-3000
Punch & DieDCM Tech ________800-533-5339
INSPECTION EQUIPOGP __________ 480-889-9056
NBS Calibrations______ 480-894-0592Rosco Precision Machinery 253-333-2439
CMM ProbesOGP __________ 480-889-9056
Coordinate Measuring Mach.Cutting Tool Control ___ 206-789-7277
Gauging EquipmentCutting Tool Control ___ 206-789-7277Total Quality Systems Inc. 480-377-6422
Metrology InstrumentsBeaver State Machinery 503-232-4404OGP _________ 480-889-9056
Mist CollectorsCutting Tool Control ___ 206-789-7277
Optical ComparatorsCutting Tool Control ___ 206-789-7277OGP __________ 480-889-9056Particle Inspection MachDCM Tech ________800-533-5339
Video Inspection Equipment
Rosco Precision Machinery 253-333-2439 MATERIAL
AluminumSamuel Son & Co _____800-648-8000TCI Precision Metals ____ 800-234-5613
Aluminum ExtrusionsSamuel Son & Co ____ 800-631-9765
Armor:CommercialTemtco Steel _______480-389-2883
Armor:Military GradeTemtco Steel _______480-389-2883
BrassCoastal Metals _______ 800-811-7466
Sequoia Brass & Copper__ 800-362-5255Bronze
Coastal Metals ________800-811-7466Samuel Son & Co _____ 800-648-8000Sequoia Brass & Copper__ 800-362-5255
Carbon SteelCoastal Metals ________800-811-7466Cutting Tool Control___ _206-789-7277Samuel Son & Co _____ 800-648-8000
CeramicsSamuel Son & Co _____ 800-648-8000
CopperSequoia Brass & Copper__ 800-362-5255
Material SalesCoastal Metals ________800-811-7466Samuel Son & Co _____ 800-648-8000Temtco Steel ________ 480-389-2883
Metals: Bar & PlateSamuel Son & Co _____ 800-648-8000Sequoia Brass & Copper__ 800-362-5255
Nickel AlloysMarzee Inc. _______602-269-5801
Plate: Wear and StructuralTemtco Steel _______ 480-389-2883
Stainless SteelSamuel Son & Co _____ 800-648-8000TCI Precision Metals _____800-234-5613Temtco Steel _______480-389-2883
Tool SteelSamuel Son & Co _____ 800-648-8000TCI Precision Metals _____800-234-5613Temtco Steel _______480-389-2883
METAL DISTRIBUTORS Samuel Son & Co _____ 800-648-8000
A2Z METALWORKER • 40 • Oct/Nov 2011
A2Z METALWORKER • 41 • Oct/Nov 2011
922-1674
NBS Calibrations______ 480-894-0592Rosco Precision Machinery 253-333-2439
CMM ProbesOGP __________ 480-889-9056
Coordinate Measuring Mach.Cutting Tool Control ___ 206-789-7277
Gauging EquipmentCutting Tool Control ___ 206-789-7277Total Quality Systems Inc. 480-377-6422
Metrology InstrumentsBeaver State Machinery 503-232-4404OGP _________ 480-889-9056
Mist CollectorsCutting Tool Control ___ 206-789-7277
Optical ComparatorsCutting Tool Control ___ 206-789-7277OGP __________ 480-889-9056Particle Inspection MachDCM Tech ________800-533-5339
Video Inspection Equipment
Rosco Precision Machinery 253-333-2439 MATERIAL
AluminumSamuel Son & Co _____800-648-8000TCI Precision Metals ____ 800-234-5613
Aluminum ExtrusionsSamuel Son & Co ____ 800-631-9765
Armor:CommercialTemtco Steel _______480-389-2883
Armor:Military GradeTemtco Steel _______480-389-2883
BrassCoastal Metals _______ 800-811-7466
Sequoia Brass & Copper__ 800-362-5255Bronze
Coastal Metals ________800-811-7466Samuel Son & Co _____ 800-648-8000Sequoia Brass & Copper__ 800-362-5255
Carbon SteelCoastal Metals ________800-811-7466Cutting Tool Control___ _206-789-7277Samuel Son & Co _____ 800-648-8000
CeramicsSamuel Son & Co _____ 800-648-8000
CopperSequoia Brass & Copper__ 800-362-5255
Material SalesCoastal Metals ________800-811-7466Samuel Son & Co _____ 800-648-8000Temtco Steel ________ 480-389-2883
Metals: Bar & PlateSamuel Son & Co _____ 800-648-8000Sequoia Brass & Copper__ 800-362-5255
Nickel AlloysMarzee Inc. _______602-269-5801
Plate: Wear and StructuralTemtco Steel _______ 480-389-2883
Stainless SteelSamuel Son & Co _____ 800-648-8000TCI Precision Metals _____800-234-5613Temtco Steel _______480-389-2883
Tool SteelSamuel Son & Co _____ 800-648-8000TCI Precision Metals _____800-234-5613Temtco Steel _______480-389-2883
METAL DISTRIBUTORS Samuel Son & Co _____ 800-648-8000
Sequoia Brass & Copper__ 800-362-5255TCI Precision Metals_____ 800-234-5613
NEW MACHINERYCHIP CUTTING
BoringCNC Machine Services 425-788-4500North Western Machinery _ 206-583-2333
CNC Drilling/TappingCNC Machine Services 425-788-4500Machine Toolworks ___800-426-2052North Western Machinery _ 206-583-2333
CNC Mills 5-AxisHogue Precision _____209-892-5649Performance Machine Tools _510-249-1000Western Machine Center 408-955-1000
CNC MillsBeaver State Machinery 503-232-4404CNC Machine Services 425-788-4500Clark Machinery ____206-219-2528Elrod Machine ______928-526-9032Ganesh Machinery ___888-542-6374Hallidie Machine Tool 253-939-9020Hogue Precision _____209-892-5649LMI Machinery Inc. ____866-437-7315Machine Toolworks ___800-426-2052Machine Tools Northwest _ 206-650-8999North Western Mach’y 206-583-2333Performance Machine Tools 510-249-1000Rosco Precision Machinery_253-333-2439Western Machine Center 408-955-1000
CNC LathesBeaver State Machinery 503-232-4404Clark Machinery ____206-219-2528
CNC Machine Services 425-788-4500Elrod Machine ______928-526-9032Ganesh Machinery ___888-542-6374Hallidie Machine Tool _ 253-939-9020Hogue Precision _____209-892-5649Machine Toolworks ____800-426-2052Machine Tools Northwest _206-650-8999North Western Machinery 206-583-2333Performance Machine Tools 510-249-1000Rosco Precision Machinery_ 253-333-2439Western Machine Center 408-955-1000
CNC Routing MachinesWestern Machine Center 408-955-1000Sanson Machinery _____ 425-513-8263
CNC Swiss Turn MachinesClark Machinery ____206-219-2528CNC Machine Services 425-788-4500CNC Solutions ______408-586-8236Ellis Machinery WA __ 253-838-3443Ellis Machinery OR ___503-258-0526Ganesh Machinery ___888-542-6374LMI Machinery Inc. ____866-437-7315Machine Toolworks _____800-426-2052Machine Tools Northwest _206-650-8999North-South Machinery _253-333-2439Performance Machine Tools 510-249-1000North Western Machinery 206-583-2333Rosco Precision Mach. _253-333-2439
Custom Built MachinesElrod Machine ______928-526-9032
EDM FiltrationDesert EDM Sales ___ 480-816-6300
EDM MachinesBeaver State Machinery 503-232-4404Desert EDM Sales ___ 480-816-6300North-South Machinery _ 253-333-2439
EDM ServiceDesert EDM Sales ___ 480-816-6300
EDM Tooling SystemsDesert EDM Sales ___ 480-816-6300EDM Network _____ 480-836-1782Global EDM Supply _ 480-836-8330
Used Wire EDM MachinesDesert EDM Sales ___ 480-816-6300
NEW MACHINERYPALLET SYSTEMS
Manual & Automatic Pallet Systems
Midaco Corporation ____ 847-593-8420Manual Lift Off Pallet Sys-
temsMidaco Corporation ____ 847-593-8420
Manual Rotory Pallet Sys-tems
Midaco Corporation ____ 847-593-8420ROBOTICS
Robotic Part Loading Sys-tems
Midaco Corporation ____ 847-593-8420NEW MACHINERY
FABRICATIONBand & Cut Off Saws
DW Machinery Sales __ 425-827-6931Innovative Tool Sales __ 714-780-0730Jorgenson Machine Tools __ 801-214-7309North Western Machinery 206-583-2333Sanson Machinery _____ 425-513-8263
CNC Turret PunchesDW Machinery Sales __ 425-827-6931Sanson Machinery _____ 425-513-8263
Cold SawsDW Machinery Sales __ 425-827-6931North Western Machinery 206-583-2333
Hardware InsertionSanson Machinery _____ 425-513-8263
Iron WorkersHallidie Machine Tool 253-939-9020
Carlos R. LugoSales Manager
NORTH WESTERN, - ,- - - '"
MAC H I ~_ E R Y -
1222 S. Weller St.Seattle, WA 98144www.nwmachinery.org
(206) 583-2333Fax (206) 583-0698Cell (206) 898-6900
Terrance A Moody President & CEO
Metal Service Center Inc. 2301 Industrial Pkwy, Unit 4
Hayward, CA 94545
Phone: 510-259-1005 Fax: 510-259-1958
E-mail: [email protected]
www.MetalSuperMarkets.com
LNlIMACHINERY INC.
Edward GieblewiczAccount Manager
970 Industry DriveTukwila, WA 98188
Toll Free: 1-866-437-7315Cell: (206) 300-3945Fax: (780) 437-7328
Web: www.newusedmachines.com
MIGHTY VIPER
Phone: 206-650-8999 Fax: 360-651-2488 E-mail: [email protected]
Vince Selway
Machine Tools Machine Tools Machine Tools Northwest, LLCNorthwest, LLCNorthwest, LLC
A2Z METALWORKER • 41 • Oct/Nov 2011
A2Z METALWORKER • 42 • Oct/Nov 2011
ASSEMBLIESAcu Spec, Inc________408-748-8600Diamond Tool & Die, Inc. _510-534-7050Matrix Machine ______ 480-966-4451Seastrom _________ 800-634-2356
Welded AssembliesWeiser/Mile High Precision 303-280-2778
BENDINGMandrel
BK Machine Inc. ____ 801-253-1929BONDINGDiffusion
Matrix Machine ______ 480-966-4451VACCO Industries ______ 626-443-7121
Dwayne ElrodDwayne ElrodDwayne ElrodDwayne ElrodDwayne Elrod
ELROD MACHINE"One stop shopping for manufacturing success"
www.elrodmachine.com E mail [email protected]
Task Master CNC Knee MillsTask Master CNC Knee MillsTask Master CNC Knee MillsTask Master CNC Knee MillsTask Master CNC Knee Mills
and CNC Retrofit Kitsand CNC Retrofit Kitsand CNC Retrofit Kitsand CNC Retrofit Kitsand CNC Retrofit Kits
3880 E. Hwy 66 Ste. 6 Flagstaff, AZ 86004Ph. (928) 526-9032 F: (928) 526-2301
CAD/CAMSoftware
Jorgensen Machine Tools 800-952-0151Laser Cutting
DW Machinery Sales __ 425-827-6931Sanson Machinery _____ 425-513-8263
Laser MarkingCNC Machine Services ___425-788-4500Magnetic Drills/CuttersInnovative Tool Sales __ 714-780-0730
Pipe & Tube Benders/Notchers
Hallidie Machine Tool 253-939-9020Plasma/Gas
Cutting Tools/SystemsDW Machinery Sales ____ 425-827-6931Sanson Machinery _____ 425-513-8263Magnetic Drills/CuttersInnovative Tool Sales __ 714-780-0730Muratec ________949-466-8255
Plate RollsJorgensen Machine Tools 800-952-0151Sanson Machinery _____ 425-513-8263
PressesDW Machinery Sales ____ 425-827-6931Sanson Machinery _____ 425-513-8263
Press Brakes Beaver State Machinery 503-232-4404DW Machinery Sales __ 425-827-6931Hallidie Machine Tool 253-939-9020Jorgensen Machine Tools 800-952-0151
Sanders/FinishingDW Machinery Sales ___ 425-827-6931Sanson Machinery _____ 425-513-8263 Shearing MachinesBeaver State Machinery__503-232-4404Jorgensen Machine Tools _800-952-0151
Sanson Machinery _____ 425-513-8263Tube Bending
DW Machinery Sales ___ 425-827-6931Hallidie Machine Tool Sales 253-939-9020
Turret PressMuratec ________949-466-8255
Welding EquipmentRocky Mountain Saw Blades 303-761-3000Sanson Machinery _____ 425-513-8263
OTHER ACCESSORIESTooling Systems
USA EDM Supply ____ 480-836-8330PROG. SYSTEMS
Factory Automation/LogisticsMuratec ________949-466-8255
CAD/CAMSoftware, CADDelcam _________ 877-DELCAM1Shop Floor ________ 877-611-5825Software, Solid ModelingDelcam ___________877-DELCAM1Shop Floor ________ 877-611-5825
REPAIR PARTS
BeltsAll World Machinery ____815-943-9111
Bearings(Precision)All World Machinery ____815-943-9111
Metric O-RingsAll World Machinery ____815-943-9111
Switches (Proximity, Limit)All World Machinery ____815-943-9111
Valves (Hydraulic, Pneumatic)
All World Machinery ____815-943-9111
RETROFITSElrod Machine _____ 928-526-9032
ROBOTICSLMI Machinery Inc. ____866-437-7315
SERVICES
AS9100 RegistrationGreat Western Registrar _ 623-580-1881
Consultant, AS/ISOBMSC ___________ 602-445-9400
ISO RegistrationGreat Western Registrar __623-580-1881
Liquid PenetrantTeam Industrial Services __801-397-2202Team Industrial Services _ 602-269-7868
MAG ParticleTeam Industrial Services __801-397-2202Team Industrial Services _ 602-269-7868
Inspection: Calibration
ServicesNBS Calibrations ______ 480-894-0592
Inspection: Gauging Equip-ment
NBS Calibrations______ 480-894-0592Manufacturing Rep
ProSalez _________ 480-773-3239Process Improvement
/ AuditBMSC ___________ 602-445-9400
X-RayTeam Industrial Services __801-397-2202Team Industrial Services _ 602-269-7868
DAVID LADZICK MANAGER
NORTHWEST REGION
SECO TOOLS INC., 8215 SW TUALATIN-SHERWOOD ROAD, SUITE 200 TUALATIN, OR 97062
CELL: 503-267-4805
OFFICE: 248-528-5990 FAX: 503-404-2440
E-MAIL: [email protected] www.secotools.com
DAVID LADZICK MANAGER
NORTHWEST REGION
SECO TOOLS INC., 8215 SW TUALATIN-SHERWOOD ROAD, SUITE 200 TUALATIN, OR 97062
CELL: 503-267-4805
OFFICE: 248-528-5990 FAX: 503-404-2440
E-MAIL: [email protected] www.secotools.com
ISO9000 / AS9100 Cert.BMSC ____________ 602-445-9400
Machine Tool RebuildingEDM Network _____ 480-836-1782
Process ImprovementBMSC ___________ 602-445-9400NBS Calibrations ______ 480-894-0592
Spindle RebuildingSetco ___________866-362-0699
USED MACHINERYClark Machinery ______ 206-219-2528CNC Machine Services ___ 425-788-4500EDM Network _______ 480-836-1782Ganesh Machinery____888-542-6374Jorgensen Machine Tools_ 800-952-0151K.D. Capital Equipt____480-922-1674Machine Tools Northwest _ 206-650-8999
WATERJET CUTTINGFLOW Intl. _________909-620-5707Jorgensen Machine Tools_800-952-0151Machine Toolworks ____800-426-20521OMAX Corp_________800-838-0343Sanson Machinery____ 425-513-8263
Waterjet AbrasivesKMT Waterjet Systems __ 800-826-9274
Waterjet Replacement PartsKMT Waterjet Systems __ 800-826-9274
WaterJet: Filtration/ChillersKMT Waterjet Systems __ 800-826-9274
Waterjet NozzelsKMT Waterjet Systems __ 800-826-9274
Waterjet PumpsKMT Waterjet Systems __ 800-826-9274
Waterjet Robot KitsKMT Waterjet Systems __ 800-826-9274
A2Z METALWORKER • 42 • Oct/Nov 2011
A2Z METALWORKER • 42 • Oct/Nov 2011 A2Z METALWORKER • 43 • Oct/Nov 2011
Buyer’s Guide & Card Gallery Processes
ASSEMBLIESAcu Spec, Inc________408-748-8600Diamond Tool & Die, Inc. _510-534-7050Matrix Machine ______ 480-966-4451Seastrom _________ 800-634-2356
Welded AssembliesWeiser/Mile High Precision 303-280-2778
BENDINGMandrel
BK Machine Inc. ____ 801-253-1929BONDINGDiffusion
Matrix Machine ______ 480-966-4451VACCO Industries ______ 626-443-7121
Coating: Nickel/ Teflon/ChromeCoating Technologies ___ 623-581-2648
Coating:Zinc & Mag.Phos.Coating Technologies ___ 623-581-2648
Electro-Coating ServicesVACCO Industries ______ 626-443-7121
COLD SPRAYAccuwright Industries ___ 480-892-9595
DIE CASTINGHilton Tool __________503-657-9312TVT Die Casting ______ 800-280-2278
DIESHilton Tool __________503-657-9312Micro-Tronics, Inc _____ 602-437-8995
EDMEDM: Dialectric Systems
/FiltrationEbbco Inc __________ 586-716-5151
EDM: Drilling Small HoleMicro-Tronics, Inc _____ 602-437-8995
EDM: Ram-Type (Sinking)Micro-Tronics, Inc _____ 602-437-8995Petersen Inc ________ 800-410-6789
EDM: WireCentral Valley Machine __435-752-0934Diamond Tool & Die, Inc. _510-534-7050
Micro-Tronics, Inc _____ 602-437-8995Jet Processing ____ 623-869-6749x117Pacific Tool, Inc. ______425-882-1970Powerhaus Precision ___480-225-8845
ENGINEERING/DESIGNNuclear Filter Tech_____303-384-9785Pacific Tool, Inc. ______425-882-1970
Graphite ServicesMicro-Tronics, Inc _____602-437-8995
FABRICATIONFabrication: Sheet Metal
Arrow Sheet Metal Prod ___ 303-427-6419Central Valley Machine ___ 435-752-0934Cygnet Stamping & Fab ___ 818-240-7574
BRAZINGPrecision Casting Repair _ 801-972-2345
BROACHINGPonderosa Ind ________303-298-1801Specialty Steel Services __ 801-539-8252
Turning: AutomaticMatrix Machine ______ 480-966-4451
Castings: RepairPrecision Casting Repair _ 801-972-2345
CHEMICAL ETCHINGAcu-Line __________ 206-634-1618PMA Photometals _____480-773-3239VACCO Industries ____ 626-443-7121
CLEANING
Wasatch Metal Finishing _ 801-779-2020COATING
Accuwright Industries ___ 480-892-9595Coating Technologies ___623-581-2648METCO Metal Finishing __ 602-276-4120
Coating: Black OxideCoating Technologies ___623-581-2648METCO Metal Finishing _ 602-276-41203
Coating: Dry Film LubeCoating Technologies ___623-581-2648
Home of 5 Omax Waterjets80” x 240” Cutting EnvelopeVirtually Zero Taper AvailableFast Quoting & Turn AroundsPrototype to Production
MarZee Inc.2345 N. 34th Dr.Phoenix, AZ 85009
602-269-5801FAX 602-269-58101-877-885-1059
DAVID LADZICK MANAGER
NORTHWEST REGION
SECO TOOLS INC., 8215 SW TUALATIN-SHERWOOD ROAD, SUITE 200 TUALATIN, OR 97062
CELL: 503-267-4805
OFFICE: 248-528-5990 FAX: 503-404-2440
E-MAIL: [email protected] www.secotools.com
ISO9000 / AS9100 Cert.BMSC ____________ 602-445-9400
Machine Tool RebuildingEDM Network _____ 480-836-1782
Process ImprovementBMSC ___________ 602-445-9400NBS Calibrations ______ 480-894-0592
Spindle RebuildingSetco ___________866-362-0699
USED MACHINERYClark Machinery ______ 206-219-2528CNC Machine Services ___ 425-788-4500EDM Network _______ 480-836-1782Ganesh Machinery____888-542-6374Jorgensen Machine Tools_ 800-952-0151K.D. Capital Equipt____480-922-1674Machine Tools Northwest _ 206-650-8999
WATERJET CUTTINGFLOW Intl. _________909-620-5707Jorgensen Machine Tools_800-952-0151Machine Toolworks ____800-426-20521OMAX Corp_________800-838-0343Sanson Machinery____ 425-513-8263
Waterjet AbrasivesKMT Waterjet Systems __ 800-826-9274
Waterjet Replacement PartsKMT Waterjet Systems __ 800-826-9274
WaterJet: Filtration/ChillersKMT Waterjet Systems __ 800-826-9274
Waterjet NozzelsKMT Waterjet Systems __ 800-826-9274
Waterjet PumpsKMT Waterjet Systems __ 800-826-9274
Waterjet Robot KitsKMT Waterjet Systems __ 800-826-9274
Call: 480.773.3239
Email: [email protected]
A2Z METALWORKER • 44 • Oct/Nov 2011
Diamond Tool & Die, Inc. __ 510-534-7050Mountain View Machine __ 435-755-0500Solid Form Fabrication ___ 503-435-1400Valley Machine Shop, Inc. __ 425-207-5951
Fabrication: Custom MetalArrow Sheet Metal Prod ___ 303-427-6419Solid Form Fabrication ___ 503-435-1400VACCO Industries _____ 626-443-7121Group Mfg Serv _______ 480-966-3952Petersen Inc _________ 800-410-6789Cygnet Stamping & Fab ___ 818-240-7574Valley Machine Shop, Inc. __ 425-207-5951Weiser/Mile High Precision __303-280-2778Wrico ____________ 480-892-7800
Fabrication: Medium & Large
BK Machine Inc. ______801-253-1929Group Mfg Serv _______ 480-966-3952Weiser/Mile High Precision __303-280-2778
FINISHINGArizona Finishing ______ 602-438-4443Coating Technologies ____ 623-581-2648METCO Metal Finishing ____ 602-276-4120Seattle Polishing & Plating __253-804-0160
Galvanizing: Hot DipTMM Precision ________800-448-9448
Glass Bead Clean Coating Technologies ____ 623-581-2648
Liquid PaintingIndustrialEX _______ 303-456-6847MPI International ______ 956-631-6880
PassivationCoating Technologies ___ _623-581-2648Jet Processing ______623-869-6749x117METCO Metal Finishing ___ 602-276-4120
Silk ScreeningArizona Finishing ______ 602-438-4443IndustrialEX _______ 303-456-6847
Potting/EncapsulationIndustrialEX _______ 303-456-6847
GALVANIZINGPetersen Inc _________ 800-410-6789
GRINDINGChemResearch _______ 602-253-4175Get An Edge __________ 425-355-9593Mountain View Machine __ 435-755-0500Pacific Tool, Inc. ______425-882-1970Precision Tech ________ 801-285-7288Ron Grob Co _________ 970-667-5320Superior Grinding ______ 801-487-9700TCI Precision Metals _____ 800-234-5613
Grinding, BlanchardDiversified Metal Services __ 801-972-6093
Superior Grinding ______ 801-487-9700 TCI Precision Metals _____ 800-234-5613
Grinding, CenterlessRon Grob Co _________ 970-667-5320
Grinding, Double DiscTCI Precision Metals _____ 800-234-5613
Grinding: ODMicro-Tronics, Inc ______ 602-437-8995Pacific Tool, Inc. ______425-882-1970Precision Tech ________ 801-285-7288Ron Grob Co _________ 970-667-5320Superior Grinding ______ 801-487-9700
Grinding: SurfaceChemResearch ________ 602-253-4175Quality Mold ________ 480-892-5480Superior Grinding ______ 801-487-9700Westwood Precision _____ 425-742-7011
Grinding: Tool & CutterGet An Edge __________ 425-355-9593Superior Grinding _______ 888-487-9701
HEAT TREATINGPhoenix Heat Treating ___ 602-258-7751
CryogenicsPhoenix Heat Treating ___ 602-258-7751
HONINGValley Machine Shop, Inc. __ 425-207-5951Westwood Precision ______ 425-742-7011
INJECTION MOLDSHilton Tool __________ 503-657-9312
Inspection ServicesIRON STITCHING
Precision Casting Repair__801-972-2345LASER CUTTING
Laser CuttingWrico ____________ 480-892-7800
Laser Cutting: MicroVACCO Industries _____ 626-443-7121
Laser Cutting: 3DE-Coat
MPI International ______ 956-631-6880EMI/RFI Shielding
IndustrialEX _______ 303-456-6847Laser Engraving
PMA Photometals ______ 480-773-3239VACCO Industries _____ 626-443-7121
Laser MarkingPMA Photometals ______ 480-773-3239VACCO Industries _____ 626-443-7121
Precision Etched PartsPMA Photometals ______ 480-773-3239VACCO Industries _____ 626-443-7121
MACHININGAcu Spec, Inc ________ 408-748-8600Advanced Mfg Services ___ 310-320-2897
.~Ij~l.mtJt~~:!~~~lj~~:,m:~.:~~."- ...r \ .' ..r- ,I lJ. Ir• I -, { I' . • I '.,'I ,\ ' II' I I
E-mail: [email protected] ,~., """'W'Home: (253.1850'4561 j-~( .•.~'f II .,Cell: (206) 229-1829 /J. .''', "Shop: (253) 8~'1l.1-60. 1.r " .~~ ..E.,u~erMax Mechling ~, ~(gQ.61~.!'9'3227:IIl., _ . ~ ~~--.....
~ " We doAnodizinl),COloring, Plating.~ShowChrdme.~~ __L"'~\,\,'..Go~~,,~~~n.p,~taint~Sf;,,~~~min~Polishing . .....~''<\l",ery fast turn around' Higtiest qualit'l" Free estimates
Innol/ative
Tool !!iales
Manufacturers Representatives
Randall J. Wilson
Industrial Products Manager
755 East Debra Lane ITSOffice, (714) 780-0730
Anaheim. CA 92805 Weld Shop: [7 I 4) 533- 1690
[email protected] Fax, [714] 780-0735
www.innovativetoolsales.com [ell, (714) 51 2-73 I 4
Fred Budde IIIPresident
990 Richard Ave, Suite 103Santa Clara, CA 95050
"AHlgherLevelin Precision Machining" 408 748-8600 Office408748-8605 [email protected]
THE LINDGREN GROUPISO 900 I :2000 CERTIFIED
Gregg A. DunlapBusiness Development
3508 East Corona AvenuePhoenix. AZ 85040OFFICE 602-276-4120
CELL 602-725-8380FAX 602-276-0109
www.SpringWorksUtah.com
A2Z METALWORKER • 45 • Oct/Nov 2011
3rd Gen Machine_______435-794-4980BK Machine Inc. ______801-253-1929Britz Machine & Design ___ 509-457-2800Central Valley Machine ___ 435-752-0934Diamond Tool & Die, Inc. __ 510-534-7050Faustson ___________ 303-420-7422Matrix Machine _______ 480-966-4451Nuclear Filter Tech ____ 303-384-9785Pacific Tool, Inc. _______ 425-882-1970Powerhaus Precision ____ 480-225-8845Premier Precision ______ 623-466-3156Ron Grob Co _________ 970-667-5320Seastrom _____________800-634-2356St. Vrain ___________303-702-1529Solid Form Fabrication ___ 503-435-1400TVT Die Casting _______ 800-280-2278Valley Machine Shop, Inc. __ 425-207-5951Westwood Precision _____ 425-742-7011
Machining: 5-AxisSt. Vrain ___________303-702-1529
Machining: Aerospace
St. Vrain ___________ 303-702-1529
Machining: R & D MillingAcu Spec, Inc ________ 408-748-8600Advanced Mfg Services ___ 310-320-2897BK Machine Inc. ______801-253-1929Britz Machine & Design ___ 509-457-2800Central Valley Machine ___ 435-752-0934Matrix Machine _______ 480-966-4451Micro-Tronics, Inc ______602-437-8995Petersen Inc _________ 800-410-6789
Pacific Tool, Inc. _______ 425-882-1970Powerhaus Precision ____ 480-225-8845Ron Grob Co _________ 970-667-5320TVT Die Casting _______ 800-280-2278Westwood Precision _____ 425-742-7011
Machining: ChemicalAcu-Line ___________ 206-634-1618
Machining: CNCAcu Spec, Inc ________ 408-748-8600Advanced Mfg Services ___ 310-320-28973rd Gen Machine______435-794-4980BK Machine Inc. ______801-253-1929Britz Machine & Design ___ 509-457-2800Central Valley Machine ___ 435-752-0934Faustson ___________ 303-420-7422Matrix Machine _______ 480-966-4451Micro-Tronics, Inc _____ 602-437-8995Pacific Tool, Inc. _______ 425-882-1970Seastrom __________ 800-634-2356Valley Machine Shop, Inc. __ 425-207-5951Westwood Precision _____ 425-742-7011
Machining: LargeValley Machine Shop, Inc. __ 425-207-5951
Machining: TurningAcu Spec, Inc ________ 408-748-8600Advanced Mfg Services ___ 310-320-2897
3rd Gen Machine______435-794-4980BK Machine Inc. ______801-253-1929Britz Machine & Design ___ 509-457-2800Central Valley Machine ___ 435-752-0934Faustson __________ 303-420-7422Pacific Tool, Inc. _______ 425-882-1970Powerhaus Precision ____ 480-225-8845
Valley Machine Shop, Inc. __ 425-207-5951Westwood Precision _____ 425-742-7011
Machining: Turning LargeValley Machine Shop, Inc. __ 425-207-5951
MANUFACTURINGAcu Spec, Inc ________ 408-748-8600Advanced Mfg Services ___ 310-320-2897BK Machine Inc. ______801-253-1929Central Valley Machine ___ 435-752-0934Diamond Tool & Die, Inc. __ 510-534-7050Group Mfg Serv ______ 480-966-3952Pacific Tool, Inc. _______ 425-882-1970Premier Precision ______ 623-466-3156TVT Die Casting _______ 800-280-2278Westwood Precision _____ 425-742-7011
Contract: ProductionLaser Concepts Inc. ____ 801-280-7723
METALIZINGAccuwright Industries___ 480-892-9595METCO Metal Finishing ___ 602-276-4120
MOLDING: RUBBERMicro-Tronics, Inc _____ 602-437-8995
Molds: Plastic InjectionMicro-Tronics, Inc ______602-437-8995
Molds SteelArizona Finishing _____ 602-438-4443Jet Processing _____623-869-6749x117
Mil Spec PaintingIndustrialEX _______ 303-456-6847
NAME PLATESAcu-Line ___________ 206-634-1618PMA Photometals ______ 480-773-3239
Shawn Carlin [email protected]
INJECTION MOLDSHilton Tool __________ 503-657-9312
Inspection ServicesIRON STITCHING
Precision Casting Repair__801-972-2345LASER CUTTING
Laser CuttingWrico ____________ 480-892-7800
Laser Cutting: MicroVACCO Industries _____ 626-443-7121
Laser Cutting: 3DE-Coat
MPI International ______ 956-631-6880EMI/RFI Shielding
IndustrialEX _______ 303-456-6847Laser Engraving
PMA Photometals ______ 480-773-3239VACCO Industries _____ 626-443-7121
Laser MarkingPMA Photometals ______ 480-773-3239VACCO Industries _____ 626-443-7121
Precision Etched PartsPMA Photometals ______ 480-773-3239VACCO Industries _____ 626-443-7121
MACHININGAcu Spec, Inc ________ 408-748-8600Advanced Mfg Services ___ 310-320-2897
Innol/ative
Tool !!iales
Manufacturers Representatives
Randall J. Wilson
Industrial Products Manager
755 East Debra Lane ITSOffice, (714) 780-0730
Anaheim. CA 92805 Weld Shop: [7 I 4) 533- 1690
[email protected] Fax, [714] 780-0735
www.innovativetoolsales.com [ell, (714) 51 2-73 I 4
UID Tags (Boeing Approved)
PMA Photometals ______ 480-773-3239
PVD (Physical Vapor De-position)
AluminumAdvanced Coating ______ 562-402-0005
ChromiumAdvanced Coating ______ 562-402-0005
DLC (Diamond)Advanced Coating ______ 562-402-0005
MolybdenumAdvanced Coating ______ 562-402-0005
TitaniumAdvanced Coating ______ 562-402-0005
ZirconiumAdvanced Coating ______ 562-402-0005
PLATINGChemResearch ______ 602-253-4175METCO Metal Finishing ___ 602-276-4120MPI International ______ 956-631-6880
AnodizingChemResearch ______ 602-253-4175METCO Metal Finishing ___ 602-276-4120Premier Precision ______ 623-466-3156
Marjorie Langton President
J&M Machine, LLC
1703 NE 43rd Street Renton, WA 98056 Phone: 425-204-0848 Fax: 425-204-0850 Email: [email protected]
CNC Machining and Manufacturing Since 1968
DIAMOND TOOL & DIE, INC.
DDD
510 534-7050 Ext 215Fax 510 534-0454
508 29th AvenueOakland, CA 94601 USA
www.powerhausprecision.comAEROSPACE MILITARY COMMERCIAL
A2Z METALWORKER • 46 • Oct/Nov 2011
Index of Advertisers3rd Gen Machine...44ABS Quality Evaluations...34Acu-Line...43Acu Spec, Inc....44Accuwright...43Advanced Coating Tech...43Advanced Mfg Services...43All World Machinery..8,39Arizona Finishing...45Arrow Sheet Metal...45Band Saw Blades...48BK Machine...45Bar-S...44Blaser Swisslube...2Beaver State Machinery...40Britz Machine & Design...43Castrol...47Central Valley Machine...44ChemResearch...44Clark Machinery...41CNC Machine Services...40CNC Solutions...17Coastal Metals...16,42Coating Technologies...44CTE...39Cutting Tool Control...2,39Cygnet Stamping...45DCM Tech...34,39Delcam...39Desert EDM Sales...41Diamond Tool & Die, Inc...45DW Machinery Sales...23,40
Ebbco...42EDM Network...12,40EDM Performance Access..39,40Ellis Machinery....17Elrod...28,42Faustson...44Firetrace...41Flow International...35,39Ganesh Machinery...39Get An Edge...42Global EDM Supply...40Great Western Registrar...27,42Group Manufacturing...44Hallidie ...41Helical...42Hilton Tool...43Hogue Precision...41Howard PMP...44IndustrialEX...43Innovative Tool Sales...44Intech Funding...13J&M Machine...45Jorgenson Machine Tools...41KD Capital...31,40KMT Waterjet...39LMI Machinery...41Machine Toolworks, Inc...5,40Machine Tools Northwest...41Marshall Tool and Supply...32 ,39Marzee Inc...32,43Matrix Machine...44,45Mazak...5
MC Machinery...19Metal Service Center...38,39,41Metco Metal Finishing...44Micro 100...22,40Micro-Tronics...29,43Midaco Corporation...20,41Mountain View Machining...43Muratec...40NBS Calibrations...22,42North-South Machinery...19,40Northwestern Machinery...41NFT...44OGP...42Omax..10,11,39Performance Machine Tools...15Petersen Inc...43Petroferm...39Phoenix Heat Treat...45Pinnacle Precision...45PMA Photometals...26,43Powerhaus Precision...45Premier Precision...43PTI...43Rocky Mountain Saw Blades...42Ron Grob...44Rosco...40S.L. Fusco...47Sandvik ...41Sanson Machinery...37,39,Samuel Son & Co...9,30,33,41-45Seastrom...45Seattle Polishing & Plating...44
Seco...42Selway Machine Tool Co...39Sequoia Brass & Copper...42Setco Marketing...40Shop Floor...42Solid Form Fab...1,24,25,43Specialty Steel...44Spectra Financial Services...14Spring Works Utah...44St. Vrain...42Steel Services Grinding...43Superior Grinding...44Team Industrial Sales...28,39,40TCI Precision Metals...42Temtco Steel...41The Metal Man...45Tipco...42Tool Technology Distributors...2,40Tornos...17Trusty Cook...36,39TVT Die Casting...20,43Ulbrich..21,40Universal Laser Systems...30US Shop Tools...3,39Valley Machine Shop...20,45Weiser/Mile High...45Western Machine Center...39Western Sintering...45Westwood Precision...45World Class Technology...18Wrico Stamping...43
maximize productivity and reduce costs with the power of castroL high performance products
It’s what’s on the InsIde that counts …
Inside every Castrol drum is cutting edge technology that is proven to impact process efficiency and operating costs. Offering a wide range of products to meet your application needs, we provide the maximum performance benefits you seek, accompanied by world-class service and technical expertise. Castrol’s line is broad enough to cross all applications, yet refined enough to fulfill the intricate needs of the specialty markets we serve.
the RIght LIne of PRoducts
• Cutting & Grinding
• High Performance Lubricants
• Greases
• Deformation
• Cleaners
• Corrosion Preventatives
• Chain Oils
discover why only castrol Industrial has the technoLogy InsIde.
Castrol Industrial North America Inc. l 150 West Warrenville Rd. 603-1E l Naperville, IL 60563 l [email protected] l castrol.com/industrial
the technoLogyinside
S.L. Fusco’s three locations:
2102 Adams Avenue San Leandro, CA 94577 1 510 895 9000Serving Northern California & Northern Nevada
2530 Southport Way, Ste. D National City, CA 91950 1 619 477 7733 Serving Southern California
1966 Via Arado Rancho Dominguez, CA 90220 1 310 868 1010 Serving Southern California
slfusco.com
Pilkington Metal Finishing __801-972-2146Chrome
Seattle Polishing & Plating __253-804-0160
GoldSeattle Polishing & Plating __253-804-0160
GTin / Zinc PlateMETCO Metal Finishing ____602-276-4120
PRECISION FORMINGCygnet Stamping & Fab ___ 818-240-7574Pacific Tool, Inc _______ 425-882-1970SpringWorks Utah ______ 801-298-0113Wrico ____________ 480-892-7800
PROCESSING: METALAcid Pickle
MPI International _______ 956-631-6880Chemical
LA Specialties _________602-269-7612MPI International _______ 956-631-6880Seattle Polishing & Plating __ 253-804-0160
Plating AlodineMPI International _______ 956-631-6880
PhosphateMPI International _______ 956-631-6880
PolishingSeattle Polishing & Plating __ 253-804-0160
PUNCHINGGroup Manufacturing Serv _ 480-966-3952Pacific Tool, Inc _______ 425-882-1970Cygnet Stamping & Fab ___ 818-240-7574
SIGNSAcu-Line ___________ 206-634-1618PMA Photometals ______ 602-278-7800Solid Form Fabrication ___ 503-435-1400
SPLINESSpecialty Steel Services ___801-539-8252
SPRAY: METAL, PLASMAAccuwright Industries ____ 480-892-9595
SPRINGSSpringWorks Utah ______ 801-298-0113
STAMPINGCygnet Stamping & Fab ___ 818-240-7574 Central Valley Machine ___ 435-752-0934Seastrom ___________ 800-634-2356SpringWorks Utah ______ 801-298-0113Weiser/Mile High Prec. 303280-2778
Stamping:DesignSpringWorks Utah ______ 801-298-0113Weiser/Mile High Prec. 303280-2778
Stamping:Flat FormingSpringWorks Utah ______ 801-298-0113
Stamping: LightSeastrom __________ 800-634-2356SpringWorks Utah ______ 801-298-0113
SWISS SCREW MCHG.Acu Spec, Inc ________ 408-748-86003rd Gen Machine ______ 435-794-4980Howard PMP _________801-808-4106Lewis Aerospace _____ 877-254-2024Ron Grob Co _________ 970-667-5320Seastrom __________ 800-634-2356Westwood Precision _____ 425-742-7011
TESTINGTesting: Non-Destructive
Blanchard Metals Proc. ___ 801-972-5590Jet Processing ______623-869-6749x117Pilkington Metal Finishing _ 801-972-2146Premier Precision ______ 623-466-3156
THERMAL SPRAYAccuwright Industries ____ 480-892-9595
TOOL & DIEWrico ____________ 480-892-7800
TOOL Cutting & GrindingPowerhaus Precision ____ 480-225-8845
TOOLINGCentral Valley Machine ___ 435-752-0934Diamond Tool & Die, Inc. __ 510-534-7050Mountain View Machine __ 435-755-0500
TUBE CUTTINGCygnet Stamping & Fab ___ 818-240-7574
WATERJET CUTTINGBritz Machine & Design ___ 509-457-2800Central Valley Machine ___ 435-752-0934Marzee Inc. _______ 602-269-5801Petersen Inc _________ 800-410-6789Solid Form Fabrication ___ 503-435-1400
WELDINGArrow Sheet Metal Prod ___ 303-427-6419Britz Machine & Design ___ 509-457-2800Central Valley Machine ___ 435-752-0934Cygnet Stamping & Fab ___ 818-240-7574Petersen Inc _________ 800-410-6789Mountain View Machine __ 435-755-0500Solid Form Fabrication ___ 503-435-1400Weiser/Mile High Prec. _303280-2778
Welding: Aluminum Medium & Large
Petersen Inc _________ 800-410-6789Welding: Precision
Petersen Inc _________ 800-410-6789Weiser/Mile High Prec. _303280-2778
Welding: MIG-TIGArrow Sheet Metal Prod ___ 303-427-6419Petersen Inc _________ 800-410-6789
A2Z METALWORKER • 47 • Oct/Nov 2011
Seco...42Selway Machine Tool Co...39Sequoia Brass & Copper...42Setco Marketing...40Shop Floor...42Solid Form Fab...1,24,25,43Specialty Steel...44Spectra Financial Services...14Spring Works Utah...44St. Vrain...42Steel Services Grinding...43Superior Grinding...44Team Industrial Sales...28,39,40TCI Precision Metals...42Temtco Steel...41The Metal Man...45Tipco...42Tool Technology Distributors...2,40Tornos...17Trusty Cook...36,39TVT Die Casting...20,43Ulbrich..21,40Universal Laser Systems...30US Shop Tools...3,39Valley Machine Shop...20,45Weiser/Mile High...45Western Machine Center...39Western Sintering...45Westwood Precision...45World Class Technology...18Wrico Stamping...43
maximize productivity and reduce costs with the power of castroL high performance products
It’s what’s on the InsIde that counts …
Inside every Castrol drum is cutting edge technology that is proven to impact process efficiency and operating costs. Offering a wide range of products to meet your application needs, we provide the maximum performance benefits you seek, accompanied by world-class service and technical expertise. Castrol’s line is broad enough to cross all applications, yet refined enough to fulfill the intricate needs of the specialty markets we serve.
the RIght LIne of PRoducts
• Cutting & Grinding
• High Performance Lubricants
• Greases
• Deformation
• Cleaners
• Corrosion Preventatives
• Chain Oils
discover why only castrol Industrial has the technoLogy InsIde.
Castrol Industrial North America Inc. l 150 West Warrenville Rd. 603-1E l Naperville, IL 60563 l [email protected] l castrol.com/industrial
the technoLogyinside
S.L. Fusco’s three locations:
2102 Adams Avenue San Leandro, CA 94577 1 510 895 9000Serving Northern California & Northern Nevada
2530 Southport Way, Ste. D National City, CA 91950 1 619 477 7733 Serving Southern California
1966 Via Arado Rancho Dominguez, CA 90220 1 310 868 1010 Serving Southern California
slfusco.com
TUBE CUTTINGCygnet Stamping & Fab ___ 818-240-7574
WATERJET CUTTINGBritz Machine & Design ___ 509-457-2800Central Valley Machine ___ 435-752-0934Marzee Inc. _______ 602-269-5801Petersen Inc _________ 800-410-6789Solid Form Fabrication ___ 503-435-1400
WELDINGArrow Sheet Metal Prod ___ 303-427-6419Britz Machine & Design ___ 509-457-2800Central Valley Machine ___ 435-752-0934Cygnet Stamping & Fab ___ 818-240-7574Petersen Inc _________ 800-410-6789Mountain View Machine __ 435-755-0500Solid Form Fabrication ___ 503-435-1400Weiser/Mile High Prec. _303280-2778
Welding: Aluminum Medium & Large
Petersen Inc _________ 800-410-6789Welding: Precision
Petersen Inc _________ 800-410-6789Weiser/Mile High Prec. _303280-2778
Welding: MIG-TIGArrow Sheet Metal Prod ___ 303-427-6419Petersen Inc _________ 800-410-6789
A2Z MetalworkerP. O. Box 93295Phoenix, AZ 85070
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order bandsaw blades.com
Direct from the manufacturer prices – order online or call toll-free and save up to 40%.German engineered. American made. Shipped in 2 days with a 100% quality guarantee.
877.501.7297
We’ve got flex appeal
Celeste HoffmanNational Sales Managerorderbandsawblades.com
8.5x11 #1 OBB Boxin' Babe Full Page Ad.indd 1 9/26/11 11:32 PM
order bandsaw blades.com
Direct from the manufacturer prices – order online or call toll-free and save up to 40%.German engineered. American made. Shipped in 2 days with a 100% quality guarantee.
877.501.7297
We’ve got flex appeal
Celeste HoffmanNational Sales Managerorderbandsawblades.com
8.5x11 #1 OBB Boxin' Babe Full Page Ad.indd 1 9/26/11 11:32 PM