P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE)...

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P07108: METEOR Instrumentation Recovery System

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Guides & Sponsors Dr. Roy Melton – Guide Dr. Marca Lam – Technical Guide Dr. Patru – Customer Harris - Sponsor

Transcript of P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE)...

Page 1: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

P07108: METEOR Instrumentation Recovery System

Page 2: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software Design (CE) Paul Matejcik – Electronic System Design (EE) Derrick Miller – Wings Design (ME) Phillip Gurbacki- Landing System Design (ME) Ryan Weisman – Tail Design (ME)

Page 3: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Guides & Sponsors Dr. Roy Melton – Guide

Dr. Marca Lam – Technical Guide

Dr. Patru – Customer

Harris - Sponsor

Page 4: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Outline Project Description Customer Needs Concept Design Technical Risk Assessment Mitigation Budget MSDII Schedule

Page 5: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Project Mission A recovery system for the instrumentation

platform from approximately 100,000 feet

Ability to be controlled either remotely or autonomously

Safe controlled descent to a designated area.

Page 6: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Customer Needs Controlled Descent Land in a designated Safe Zone Land within an allowable velocity and

impact Carry the payload of 8 lbs Production Cost of $1000 Reasonable Weight Safety

Page 7: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Customer Needs Translation Auto-Pilot system

Parachute Deployment System

Strong Fuselage Structure

Reusability reduces production cost

Lightweight Structure

Warning System

Page 8: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Concept

0 500 1000 1500 2000 25000

10000

20000

30000

40000

50000

60000

70000

80000

90000

100000

Distance From Launch Site (ft)

Alti

tude

(ft)

RELEASE:Glider is released from balloon,

This happens regardless of rocket launch.

DROP:Produce lift and decrease altitude.

RETURN:Reduce the distance from

launch site

LANDING:Deploy Parachute, float toward safe

zone, compensating for wind.

Note: Drawing not to scale.

Page 9: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Design of the glider

TailWings

Fuselage

Parachute Deployment System

TailWings

Fuselage

Parachute Deployment System

Page 10: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

FuselageTotal Production Cost:

Length : 6 feet

Material: Foam and Fiberglass

Weight: 4 lbs

Easily fit into a car

Easy to transport

Manufacture in Aerospace Lab

Page 11: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

TailTotal Production Cost: $348.46

Length : 6 feet

Material: Foam and Fiberglass

Weight: 1.4 lbs

Manufacture in Aerospace Lab

Deep-Stall Characteristic

Page 12: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Tail Deep Stall Servo Tray Assembly

Page 13: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Airfoil Research Airfoil Analysis With XFLR5 Airfoil Selection Based on Analysis Wing Geometry Design

How the Wing Designed

Page 14: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

WingTotal Production Cost: $250.49

Length : 6 feet

Material:

Weight: 1.4 lbs

Manufacture in Aerospace Lab

Page 15: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Control System – Electronics

4 IR Sensors

GPS Input(GPS, Heading,

Speed, Acceleration)

Power3.3 Volts

MSP430F169

Analog Inputs A0-A3

TTL RS-232UART0

Stability Servo’sWing Ailerons

Directional Servo’sTail Actuators

Rudder

COUNTER B OutputsUsed like a PWM

TTL RS-232Communication

Platform

TTL RS-232UART1

Micro Processor Inputs/ Outputs

Parachute Deployment

Analog Signal

Page 16: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Control System - SoftwareGlide/Stabilize

Determine pos./alt./heading/vel.

Calculate distance from landing zone.

Out of range from target?

Choose new landing target.

Calculate degree of error.

Determine current heading/position.

Circle landing zone.

Deploy Parachute.

Within xxx altitude?

No.

No.

Yes.

Yes.

Adjust rudder in increments

towards target.

Within XXX feet of target?

No.

Yes.

Page 17: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Parachute Deployment SystemTotal Production Cost: $29.53

Line Length : 10 feet

Material: Ripstop Nylon

Weight: .5 lbs

Manufacture in Aerospace Lab

Page 18: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Warning System

•Loudness: 110dB•Power: a 9 volt alkaline battery•Weight: Very Light

•High Contrast Color

•Metallic Paint

Page 19: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Technical Risk Assessment Risk:

The effects on the glider due to the cold temperatures of high altitude

Water damage to composites if there is a wet landing Due to the complex shape of the fuselage and the

nature of composites, the only way predict how the fuselage would react to different structural loads

Servos Fail Sensors Fail Warning System Fails

Page 20: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Technical Risk Assessment Proposed Mitigation:

Use E-glass fiber which has been used at high altitudes for other successful high altitude glider flights

Poly Epoxy states that it has chemical and water resistance

Do sample layouts of the composite and perform tensile and burn testing with ANSY simulation

If heading angle deviates significantly, parachute is deployed

If navigation fail, the glider enters deep stall mode and deploys parachute

If Siren fails, glider colors will stand out from ideal Blue Sky / Cloudy Conditions

Page 21: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Cost & Weight of the GliderCategory Budget Weight/lbs

Wing (Servos included) $250.49 4Tail (Servos included) $348.46 1.4Fuselage $110 4Electronics $478.45 1.5Parachute deploymentsystem $29.53 0.5Warning System

$47.50 0.1Total $1,264.43 11.5

Page 22: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Current State of the Design Design meets all customer needs On target to meet project budget of $5000 Over the target for production cost of

$1000 per launch Mitigations:

ReusabilitySurvivability

Page 23: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Product Development Process Phase

Phase 1: Concept Development

Phase 2: System Level Design

Phase 3: Detailed Design

Phase 5: TestingMSD I MSD II

0 1 2 3 4

Current Phase of Development

Phase 4: System Integration

5

Page 24: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

MSD II Project Schedule Milestones March 15: Finalize detailed system design

March 16: Begin Prototyping

April 19 : Functional prototype

April 27 : Completion of testing, begin verification

April 30 : Verification completion

May 01 : Finalize documentation

May 11 : Final Project Review

Page 25: P07108: METEOR Instrumentation Recovery System. Team Bash Nanayakkara – Project Manager (ISE) Scott Defisher – Fuselage Design (ME) Mike Kochanski – Software.

Q & A