OSP-P300M CONTROL AND MECHATRONICS - Factory … · OSP- P300M CONTROL AND MECHATRONICS Revision:...

OSP-P300M CONTROL AND MECHATRONICS

Revision: 05-15-13 OSP-P300M OAC General Proposal OF 10

“Easy Operation” Ease of operation for Machining Centers. Features made possible by designing and building the control to meet the specific requirements of the machine tool with PC communication and flexibility. The P300M takes the flexible power of THINC with its PC based dual core control technology, combines the latest available components of OSP technology with the networking power of a PC to provide a control of unmatched performance.

Ease of use

A fluid platform: Hardware and software will grow with emerging technology. Affords a simple and common approach to factory floor communication and networking Creates an in-place PC for implementing custom strategies Leverages the technology advantage of the off-the-shelf PC market.

Panel PC Intel Pentium 2.0GHz dual core processor Windows XP OS embedded * 160 GB hard disk (built-in) 15” color touch-screen LCD - XGA 1 GB RAM optional expansion to 2 GB. 2 USB ports, 1 RS-232 port (1) Ethernet 10 Base/100 Base/1000 Base Application Program Interfaces (API) Provides the capability of user written programs RTOS (Real Time Operating System) for deterministic control *Configured with all XP Pro operating system drivers and capabilities

Windows XP gives user familiarity with data entry Set-up features for safety, simplicity, accuracy, speed & operator confidence Cutting preview, tool offset animation 3D tool animation simulation Twin screen editing and quick edit function Layout that promotes quick learning and confidence Load monitoring standard User Task II (Macro) functions

The advanced architecture of the OSP-P300M

OSP- P300M CONTROL AND MECHATRONICS




Ease of use for new and experienced machinists "One-screen operation:" A series of operations can be done with only a single screen. Integrated information management: Information on tool dimensions, tool posture, and tool

compensation is managed collectively for each tool number. Sharing of tool data among machining operation, Advanced One-Touch IGF operation, and

Collision Avoidance System operation New machine operation panel that has the enhanced switches for manual operation and that offers

easy machine operation



Okuma

Absolute Position Encoder

Okuma “Hi-G”

Okuma Motion Control System

Okuma Servo Motor

Okuma Patented Absolute Position Encoder

Absolute Machine Position Retained on Power Loss Most machine tools cannot retain the machine’s exact position in the event of a power loss. The Okuma Position Encoder has these benefits:

Encoder Feedback Accuracy The Okuma encoder is a compact, multi-stage rotary device with a resolution of 0.00001” (ten millionths of an inch) (0.25 microns) and is used on over 100,000 Okuma machine tools. When under power the rate of movement of all slideways is accurately monitored by the encoder. Data is then relayed to the Okuma OSP THINC control. The direct motor-mounted unit eliminates coupling backlash. Saves Time: eliminates this time-consuming and complicated machine re-zeroing/restart process. Non-Volatile: Unique mechanical design senses and retains tool position relative to machine zero at all times. The position of a slideway is stored and maintained within the encoder in digital format. Wear-free: No brushes or contacts 1,296,000 Pulses per single ball screw revolution Fast Serial Communication; 10 Mbs

High-Torque, High-Response Motion Control Designed and Manufactured by Okuma This brushless servo motor and amplifier system is a result of Okuma’s long track record in servomotor applications. Okuma's own patented brushless servo system is designed and optimized for every machine in the Okuma product line. The superb “mechatronics” combine the best of both motor and amplifier design. High-Torque, High-Response Performance Higher metal removal rates can only be accomplished with high torque motors. Both axes and the turret feature Okuma high-torque output motors. Faster servo system response time allows superior workpiece accuracy and surface finish. Response time is improved by having direct design control over all aspects of the machine and servo system. Brushless Motor and Amplifier Features:

Compact, permanent magnet design Pulse width modulated amplifier High torque motors Flashover elimination Maximum response, low inertia design with dynamic braking Cooler operation with heat sink and extended cooling fins Overload protection with direct sensing of coil temperature Maintenance-free: No brush replacement or inspections Enclosed design to withstand any environment Simplified cable connectors increase reliability



New Improved Operational Panel

Regrouping of associated operational push buttons. Single mode operation for tool preparation, program creation, set up and continuous run. Spindle orientation enabled by push button. All operational stop buttons have been changed to red for quick identification.

Tool Life Management

View, manage and control the cutting life of tools with this standard feature. Calculate tool wear based on the number of parts machined or time in cut, Change tools at a predetermined interval and graphically display the data.

On Screen “Pocket Manual”

On board problem solving and instruction- Beyond hardcopy and literally “at your fingertips” This standard feature provides an easy way of accessing and displaying reference information to the programming and operation of the machine and options.

Mac Man - Manage the asset

Monitor and improve machine utilization Make a plan – monitor the plan – evaluate results Analyze operating times, both power-on and cutting. Display alarm history Summarize machine status Transmit and display the information through Ethernet.



THINC OSP-P300M CNC USA Standard

Name Description

OCJ Standards

P300M &

3D-E kit

■Control Axes

No.of machine axes X-Y-Z simultaneous:3 axes ●

Spindle axis 1-axis ●

Position detection OSP full range absolute position detection ●

Feed drives Override 0 to 200% ●

Programmable units 0.001mm、0.01mm、1mm、0.001°、0.01°、1° ●

Min. input 0.001mm、0.001° ●

Max. input Eight decimal digits, ±99999.999mm ●

■Display・Operation Functions Name Description

Operation panel 15-in. XGA liquid crystal display ●

Touch panel operations ●

Trailing pop-up windows ●

One-touch close function (all windows)

● Languages Select from 17 languages Jpn, Eng, Ger, Frc etc ●

OSP WinX Shop floor suitable pointing device not required ●

Easy to operate Single mode operation for tool preparation: Easy

tool registration, easy manual tool operation and tool compensation setting.

●

Single mode operation for program creation and NC program operation.

Single mode operation for machine operations, set up for first part and continuous machining.

Tool information management: Management of information tool information 8 digit tool number - 999 sets

Reference tool compensation function compensations for tool length, diameters and multiple tools.

Multi function linkge for tool set up data. Data linkage with One Touch IGF and collision avoidance.

Manual fixture positioning

Manual slope indexing. Inclined surface definition and indexing by interactive manual operation



Program editing Simultaneous editing of two files on a single screen

●

Editing of two files on a single screen file name not required） auto cursor move to executing block）

● Selected range copy, paste, delete ●

Added files ●

Moves edit pointer (specify start, end, no. of lines) ●

Large capacity of buffer exceeding of editing of

program ●

File name index display Display of two file-nme indexes on a single screen

●

Sorting (by film name, date and size) ●

Programming operations Copy, rename, delete, protect, and verify functions for programs ●

Display of available memory space (with pie graph)

●

Multi-level directory ●

Scheduled programs Execution of programs in scheduled order ●

Scheduled programs Auto update

Updates part programs during a scheduled run ●

Sequence number search Machine from the specified sequence no. ●

Sequence restart Return to specified sequence, auto restartfrom returned point ●

Manual interrupt,auto return

After manual operation, auto restart from returned point

●

Library programs Registers sub-programs as library (No need to select sub-program) ●

Parameter input/output Parameter file input/output, verify ●

Input/output by way of CSV file ●

Relative current position display

Can shift origin at will ●

Pulse handle overlapping Part program comands to tool travel, to pile of tool movement by pulse handle ●

PLC monitor Support of maintenance work after machine

shutdown ●

Ladder display, data trace, etc

■Programming Inch/millimeter unit selection

●

Basic interpolation Linear interpolation, Circular interporation ●

Workpiece coordinate system selection

Coordinate selection（std.20sets） ●

Additional sets: 100 sets ●

Tool compensation Tool length and diameter compensation: 999 sets ●

Three of Tool length and diameter compensation ●



can be set every registered max 999-tool

Helical cutting Possible to machine major diameter thread by angular cutter ●

On Line Auto programming （MAP）

Coordinate computation, line at angle, etc ●

Regional machining, face milling, pocket milling, round milling etc ●

Coordinate change: shift, rotate, copy ●

Arbitrary angle chamfering Easy any-angle chamfering (C, R) ●

Fixed cycle G73、G74、G76、G81～G87、G89 (type of 11) ●

User task１ GOTO statement, IF statement, arithmetic operation

● Local variables, system variables

READ/WRITE/GET/PUT functions

Common variables:（std. 200 sets） ●

User task 2 Functional operation, logical operation ●

Programmable travel limit Can change travel axis by G22、G23 ●

G/M code macros Calling sub-programs by G/M code ●

Auto programming function (M-LAP4）

Automatically carries out from roughing to finishing Generates cutting paths according to material shape

●

■Interactive Programming

I-MAP Easy part program editing per guide maps(drawing calculate) ●

■Programming Capacities

Program storage capacity 4Gbyte（Incl/fixture information data） ●

Operation buffer capacity 2Mbyte ●

■Machine Management

Machining records totals/display

This function totals and displays machining status per selected main program

●

Operating records totals/display

This function totals and displays machine operating times (power ON, cutting, etc) ●

Input of reasons for non-operation

Operation history totals/display

Time charts of machine operating status ●

Trouble information totals/display

Automatic totaling of data required for troubleshooting (alarm history, etc,)

●

Records, trouble information file output

Machining, operating, operating history, and trouble info.

●



■Monitoring

(Limitations per certain component/movement may exist)

Real 2D display Development view（X-Y/Y-Z surface）displayed ●

（OSP-P200M incl/with real 3D animation） Real 3D animation Real-time simulation in all machining modes

(auto, MDI, manual operation)

●

Solids, sections, transparent displays

Colored tool-linked machining surface displays

With cycle time calculator

Load monitor display Display of load meters for feed axes and spindle ●

Peek value hold function provided

Simple Load Monitor Functions

Spindle overload monitoring （Machining stops when overloaded.)

●

Tool life management This function totals the number of workpieces machined or the cutting time, and automatically changes to a standby tool when the total reaches the preset value

●

The function graphs tool life data per tool

NC operation monitor Time totals (cutting, operation, spindle rotation, external input, etc) and 4 workpiece counters ●

■Measuring

Manual gauging Easily set zero point and compensate for tool length manually according to guidance in display screen

●

■External Input/Output and Communication Functions

Name Description

Ethernet interface Ethernet(1000Mbps) ●

USB interface USB2.0 interface 2CH ●

RS232C interface RS232C interface １CH ●

DNC-T1 Ethernet part program transfers ●

■High Speed/High Accuracy Functions

Name Description

Hi-G control Positioning acceleration/deceleration conforming to motor's speed-torque characteristics

● Hi-Cut Pro High-accurate machining with shape smoothing

and shape adaptive control ●

Pitch error compensation Compensates for ball screw pitch error ●



■Pocket Manual Functions （Online Help）

Programming help Illustrated explanation of commands sucha s G codes, M codes, cycle commands to be specified in part programs

●

Operation help Menu display in accordance with the display screen

●

Explanation of operation procedures according to select menu item

Alarm help Explanation of alarm causes and remedies ●

■Others Functions

API Library ●

Auto power shut off MO8, END, Alarm, Workpiece preparation completion, OFF.

●

Sequence operation, sequence restart.

Sequence stop ●

OSP-P300M CONTROL AND MECHATRONICS - Factory … · OSP- P300M CONTROL AND MECHATRONICS Revision:...

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