ORION KNIT TEXTILES LIMITED - clothingconcernbd.com KNIT Profile.pdf · Dyeing Production capacity:...

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ORION KNIT TEXTILES LIMITED

your knitwear partner.......... Knitting, dyeing,finishing all your needs under one roof

Equipped with the top production line facilities

Environmentally commited apparel producer

Composite textile for your composite satisfaction

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Company Name : ORION KNIT TEXTILES LIMITED (A Company of ORION GROUP) Business Type : 100% export oriented knit garments manufacturer.

Managing director : Md. Salman Obaidul Karim.

Salman Obaidul Karim is a distinguished and ingenious businessman in Bangladesh. Mr. Karim has become one of the most successful entrepreneurs in the country. Having graduated from Burnel University of London in 2005, he majored in Information Technology before undergoing a couple of professional trainings in the U.K. After completion of his graduation, he came back to Bangladesh and joined the family business ORION GROUP, one of the leading industrial domains in Bangladesh.

Contact Details : Emdadul ArifMobile: +880-1711-594073, 01611-594073Email: [email protected]

Md. Emdadul HabibMobile: +880-1718-644405, 01610-225003Email: [email protected]

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Company’s View Point

Orion Knit Textiles Ltd. is a 100 % export oriented composite knit textile unit established with the commitment to cater the Global needs in knit and casual clothing lines, employing the State-of-Art technology. Aiming at the context of the changing Global demand, international environment on trade, the project encompassed the Knitting, Dyeing, Processing of fabrics, Ready-made Garments production, Printing, Embroidery to be available from one stop service.

The machines and equipments setup are procured from world-class brand,

renowned for their high quality, product integrity and dependable production. The manpower engaged to carry out the day to day business are all highly skilled, purely professional, vastly experienced. The unique combination of organized Managerial and Technical team in one hand and latest, advanced and balanced technology on the other hand made the project one of the top to be referred in this field in the Country.

The best use of continuous development of Human Resources by providing

them International Standard Environment, Trainings, Orientations and equal opportunity is the keys for achieving comprehensive competence in all the level of the Organizational Hierarchy. It has been established with the objective and vision to cater the needs of 21st century of worldwide knit apparels market from

Pictorial view of the OKTL Buildings

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one stop service being committed to On-time Delivery, Short Lead Time, Quality Assurance, Price Affordability and Social Accountability.

Function of the Organization

As a commercial organization, the basic function of Orion Knit textiles ltd. is to earn healthy profit for the Company. However, such basic function is insulated with other collateral functions, e.g. creating working environment compatible to international standard, concentrating high on HRD including lucrative welfare for the employees, carrying out social responsibilities for the employees and, to some extent, for the nation, maintaining high quality reputation management, etc. OKTL being a good Corporate Company gives priority to Environment Management, Social Responsibility and Compliance Issues. These are well acknowledged and have reflection in various reviews, audit and visit reports.

Pic: Compliance & Welfare

Pic: Compliance & Welfare

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Location & Area of Orion Knit Textiles Ltd.

About 70 kilometers (2 hour drive) from the International Airport of Dhaka, Bangladesh the project is located in Jamirdia, HabirBari, Valuka under the District of Mymensingh in a well-developed road Communication. • Surface Area : Five Acres of land area and a total of 183,000 square feet of factory

premises. • Floor Area : Garments Factory Area: 70,000 Sq. Ft.

Production Space for Fabrics Dyeing & Finishing: 83,000Sq.Ft. Storage, Utility and others: 30,000 Sq. Ft. Aim of the Company

To deal fairly, open and honest with all employees, customers and suppliers.

To value and support each other contribution. To always obtain the best value from the resources available. To achieve and maintain position of world class manufacturing. Continuous development of people competency. Recognizing individual contribution. Introducing new and innovative products and technologies. Assuring quality products from advanced manufacturing facilities. Exceeding customer satisfaction and granting trust through quality services.

Moreover, the Management and Employees of Orion Knit Textiles Ltd. works to implement quality in all steps of their activity starting from selecting raw materials through all steps of productions to the ultimate finished products.

Values: To achieve its aspired vision, Orion subscribes the following values:

Live up to our commitments. Transparent and fair in all our dealings. Take initiative to exceed standards. Trust and respect to each other. Work as a team. Share social responsibility.

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Code of Conduct

Prohibition of child labour. Prohibition of forced labour. Provide salary and wages within first 07 working days. Wages and leave facility according government laws & legislation. Working time 8 hours. Keeping record of each employee. We provide medication & general health care requirements, pick and drop facilities,

maternity leave to our workers. Prohibition of Discrimination Prohibition of Harassment or Abuse.

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Knitting Unit

The Unit has the strength to produce various types of Fabrics like:

Single Jersey (S/J) S/J with Lycra

Alternate/Full Feeder

Heavy Jersey Honeycomb Pique Lycra Pique Double Pique Single Lacoste Double Lacoste RIB

RIB With Lycra Flat Back RIB Irregular RIB Design Interlock Interlock Double

Lacoste Fleece Frence Terry Thermal/Waffle Yarn Dyed

Feeder Stripe and Engineering Stripe

Flat Knit Collar & Cuff with half Jacquard design in 100% Cotton

CVC TC Viscose

Knitting Production Capacity: 8 Tons of Gray Fabrics per Day.

Dyeing Shed

Warehouse

Garments Buildings

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Machineries Details Knitting Section

Sl. Machine Name Brand Model Serial

No. Origin Manuf. Year M/C Type M/C

Dia Gauge Qty

1 Circuler Knitting M/C Pailung PL-XR2B/CE A1001253 Taiwan 2010 Rib 38" 18 G 1

2 Circuler Knitting M/C Pailung PL-

XS3/B/A/CE A1001254 Taiwan 2010 Single Jercy 34" 24 G 1










XRL/B/CE A1001259 Taiwan 2010 Inter Lock 36" 24 G 1

















16 Flat Knitting M/C Pailung PLF-KC2 B1000015 Taiwan 2010 Coller 14 G 1






Before Knitting we test each & every Lot’s of Yarn. That tests carried out are; count, appearance, twist, breaking strength and elongation. We have lycra attachment of all jersey machines and also in rib machines 36" rib machines. Also we have two sets of conversion kit for 3 end fleece of 30" x 20G.

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Dyeing & Finishing Unit

As a key process unit, the dyeing and finishing section have been set by the latest state of machinery. Our plant is OEKO-TEX and Aero free certified. All dyeing machine are high temperature & high-pressure.

Dyeing Production capacity: 13,750 kg of Fabrics per Day.

Machine Directory

A. Dyeing and Finishing Machines

Sl. Machine Name Brand Model Serial No. Capacity Origin Manufacturing

Year Qty

1 Dyeing M/C Fongs Alfat - 10 35027221-T 10 Kg. China 2010 1






7 Dyeing M/C Fongs HSJ-1T 35027227-T 280 Kg. China 2010 1





12 Dyeing M/C Fongs MIDITEC3-

2T 39032181-T 500 Kg. China 2014 1

13 Dyeing M/C Fongs MIDITEC3-

4T 39032182-T 1000 Kg. China

2014 1

14 Tubler Fabric Suntech ST-TFRM-

400 China 2010 1

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Reversing M/C

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Tubler Fabric Inspection M/C

Suntech ST-TFIM

China 2010 1

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Knitted Fabric Inspection M/C

Suntech ST-

KFIM/II-260

China 2010 1

Finishing Section

Sl.

Machine Name Brand Model Serial No. Origin Manufacturing

Year Qty. M/C No.

1 Siliting M/C Bianco Italy 2010 1

2 Bag Sweing M/C

Bianco Italy 2010 1

3 Stanter M/C Bruckner VNSFP-

26/7-999 4-3514-00 Germany 2010 1

4 Open Compector Ferraro

Comtex Rebuicon-2800

TGRFP00156B0742 Italy 2010 1

B. Utilities We have own power and water plant. We maintain water treatment procedure to utilize the water in dyeing, which cannot effect on shade.

Gas Generator WTP

ETP Boiler

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Sl. Machine Name Brand Model Origin M/C

Capacity Qty

1 Gas Generator GE Jenbacher JGS320 Austria 1064 kw 1 2 Cooling Tower GE Jenbacher JGS320 GS-N.L 1 3 Diesel Genarator JTAD-200 USA 176 kw 1 4 Diesel Genarator China 20 hp 1

5 Boiler Cleaver Brook 4WI-400-600-150ST USA 10 ton 1

6 Compressor Screw Type Kaeser BSD-81 Germany 1 7 Compressor Screw Type Kaeser BSD-81 Germany 1 8 Compressor Screw Type Kaeser BSD-81 Germany 1 9 Dryer For Compressor Kaeser TE-121 Germany 1 10 Dryer For Compressor Kaeser TE-121 Germany 1 11 Dryer For Compressor Kaeser TE-121 Germany 1 12 ETP Plant Simem 1 13 Boiler Mordern 350TL-025 Bangladesh 350 Kg 1 14 Boiler Mordern ESG-9A Bangladesh 11 Kg 1

C. Laboratory Equipment:

Lab Section

Sl. Machine Name Brand Model Serial No. Origin Manufacturing

Year Qty

1 Lab Dyeing M/C Fongs China 2010 1

2 Spetrophotometer Datacolor USA 2010 1

3 Crockmeter/Rubbing Fastness Tester SDL M238AA UK 2010 1

4 Rotawash Color Fastness Tester SDL M228B UK 2010 1

5 ICI Pilling Tester SDL M227A UK 2010 1

6 Perspirometer SDL M231 UK 2010 1

7 Digital PH/Temp Meter SDL G202 0-14PH UK 2010 1

8 Wascator SDL FOM71 CLS UK 2010 1

9 Color Matching Cabinet SDL G210A5 UK 2010 1

10 Quick Wash Plus Fabric Testing System SDL EC300 UK 2010 1

11 Light Fastness Tester M/C Atlas 2010 1

12 Lab Dyeing M/C ECO Eco-24 China 1

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Garments Unit

The export capability of the company is ably supported by its progressive attitude that has made it to have a vertical set-up of its own Knitting factories, Dyeing, Finishing and Garments Division. Our developed infrastructure has the capability to meet any level of demand from our buyers and thus creating a high degree of credibility to the company, in international market.

Speciality:

• Dust Free Floor • Controlled by Foreign Expatriate • Separate Lunch Room • And others facilities we promote to increase workers efficiency

Machine Directory

Sewing Section

Sl. Machine Name Brand Model Origin Manuf.

Year Qty

1 Thread Re-winding M/C Hasima HW-40C China 2010 2

2 Picoting M/C, 2-Needle, 4-Thread Kansai PX-302-4W Japan 2010 1

3 Double Chainstitch M/C, 11-Needle Kansai DFB-1411P-XP Japan 2010 5

4 Elastic Inserting & Attaching M/C 4-Needle, 4-Looper, 8-Thread

Kansai DFB-1404PMD Japan 2

5 Flatbed Interlock M/C, 4-Needle, 5-Thread Kansai WX-8803-1S Japan 2010 2

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6 Flatbed Interlock M/C, 3-Needle, 5-Thread Pegasus CW562N-02GBX356 Taiwan 20

7 Flatbed Double Chain Stitch M/C, 2-Needle Nisho NJ-3800 China 2010 5

8 Overlock M/C, 2-Needle, 4-Thread Pegasus MX5214-M03/333-

2x4/KS0E Singapore 2010 184

9 Overlock M/C, 2-Needle, 4-Thread Pegasus MX5214-53/633-

2x7/KS0E Singapore 2010 59

10 Overlock M/C, 2-Needle, 4-Thread Pegasus EX5114-04/433-

2X4/FR002 Singapore 2010 4

11 Overlock M/C, 1-Needle, 3-Thread Pegasus M752-01-4 Singapore 2010 4

12 Interlock M/C, 3-Needlw, 5-Thread Pegasus W1562P-02GX356BS Singapore 2010 6

13 Interlock M/C, 3-Needle, 5-Thread Pegasus W1662P-01GX356BS Singapore 2010 91

14 Cylinderbed Interlock M/C, 3-Needle, 5-Thread Pegasus W264P-

01GBX356/Y1625 Singapore 2010 7

15 Cylinderbed Interlock M/C, 3-Needle, 5-Thread Pegasus W1662P-

35X356BS/FT0C Singapore 2010 29

16 Flatbed M/C, 2-Needle, 4-Thread Pegasus W1522P-04BX264/Y1989

Singapore 2010 5

17 Flatbed Interlock Stitch M/C, 3-Needle, 5-Thread Pegasus W3562P-02GX356BS Singapore 15

18 Flatbed Interlock M/C, 3-Needle, 5-Thread Pegasus W3562P-01GX356BS Singapore 5

19 Plain M/C Brother S-7200C-403-022/x-

7200C2-FL-1P220V/G10

Singapore 2010 440

20 Button Hole M/C Brother HE-800A-3 Singapore 2010 22

21 Button Stitch M/C Brother BE-438F-03-S Singapore 2010 22

22 Bar Tack M/C Brother KE-430F-03-S Singapore 2010 22

23 Double Chainstitch M/C, 02-Needle Brother DA-9270-1-264M Singapore 2010 5

24 Lockstitch With Side Cutter M/C Brother SL-777B-31-64 Singapore 2010 3

25 Lockstitch With Side Cutter M/C with Two Needle Brother T-8422C-403-

N64D/G50WD Singapore 6

26 Snap Buttom Local 1

27 Snap Buttom Local 1

28 Snap Buttom MXSQ1 China 2

29 Snap Buttom Toyo TY-93 2

972

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Garments Finishing Section

Sl. Machine Name Brand Model Origin Manuf. Year Qty

1 Thread Suction M/C Nisho NH-TS-5600 China 2010 2

2 Needle Detector M/C Hasima HN-770G China 2010 1

3 Spot Removing M/C Oshima OP-408A China 2010 2

4 Steam Iron Veit AS 1450 Hong Kong 2010 33

5 Vacum Irion Table Veit Hong

Kong 2010 33

6 Steam Iron Mordern BD 2011 2

7 Vacum Irion Table Mordern BD 2011 2

Cutting Section

Sl. Machine Name Brand Model Serial

No. Origin Manufacturing Year Qty

1 Cloth Cutting M/C Eastman 629 x 8" China 2010 1





6 Cloth Cutting M/C KM 629 x 10" China 2010 1

7 Cloth Cutting M/C KM 629 x 10" China 2010 1

8 Cloth Cutting M/C KM KS-AU-V

10" 1

9 Rib Cutting M/C PL-LU-922 China 2010 1

10 Rib Cutting M/C PL-LU-922 China 2010 1

11 Rib Cutting M/C PL-LU-922 China 1

12 End Cutter M/C KM KC-2 China 2010 1

13 Fusing M/C Hasima HPM-600DA China 2010 1

14 Plotter Plotter Tune 205 2010 1

15 Sprader M/C Otex Spain 2010 1

16 Cutting Table 2010 2

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Quality Control & Assurance

OKTL has honed its Quality Control System, which is comprised of thorough

material, process and product checks. By remodeling & refining the system continuously, OKTL features now a unique capability in terms of industry-low rework and repair rate, thereby high quality product in quickest possible time. Rules like “fit for purpose” and “do it right first time” is not mere slogans rather deeply embedded cultures in Base. As a result, OKTL can meet whatever AQL requirement is placed by the value-savvy clients. OKTL succeeds because of its strict adherence to ethical business practices in dealing with its clients, suppliers and other stakeholders. Base’s capability to extend short lead-time is being possible because of the mutual trust and commitment it shares with its suppliers.

OUR VALUED CUSTOMERS

We basically work on FOB basis. Our products are being made as per buyer’s own design, Measurement and size. Fabric Accessories, Poly, Print and Packing remains under buyers own choice, though we arrange through our own sources. Products are 100% checked and inspected before packing in our finishing department.

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OUR PRODUCTS

OKTL’s product range covers Polo Shirt, Sweat Shirt and Ladies rib tops, basic & fancy polo shirt, sweat shirt, T-shirt, as well as men’s, kids and ladies knitwear garments. Following the dictate of the fashion trend, OKTL has improvised its technologies, broadened its raw-materials sources and trained its workforces. The result is superior garments, which offer consumers variety in terms of materials, forms, style and ultimately, the superior experience. OKTL has been serving every possible knitwear requirements of some the world’s top retailers over a decade.

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