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Optimization of Current Equipment for Lead Free Soldering of Electric

and Electronic Components

Dias Lopes

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ISQ Profile

•• Founded in 1965;Founded in 1965;

•• PPrivatelyrivately owned, being a non profit owned, being a non profit technical and scientific associationtechnical and scientific association;;

•• TTwowo hundred company membershundred company members;;

•• Arround 600 sArround 600 stafftaff teamed with teamed with customerscustomers and and partnerspartners;;

•• Turnover: 41 M€ (2002);Turnover: 41 M€ (2002);

•• Operating in 20 countries worldwideOperating in 20 countries worldwide

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ISQ LocationPortugalPortugalHeadquarter: Taguspark, Oeiras

Delegations: Porto, Sines, Castelo Branco

Offices: Braga, Viseu, Leiria, Loulé

AngolaAngolaLuanda

CubaCubaHavana

TurquiaTurquiaAnkara

BrasilBrasilRio de Janeiro

Belo Horizonte

Macaé

MéxicoMéxicoCidade do México

FrançaFrançaSaint-Genis-Pouilly

R. P da R. P da ChinaChinaBeijing

Macau

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ISQ – Main Activities Areas

Civil InfrastructureCivil Infrastructure

Metallic ConstructionMetallic Construction

Maintenance and Structural Maintenance and Structural IntegrityIntegrity

Lift and transportation equipmentLift and transportation equipment

MetrologyMetrology

Electrical equipments and Electrical equipments and installationsinstallations

PipelinesPipelinesTech

nica

l Ins

pect

ions

Tech

nica

l Ins

pect

ions

Tech

nica

l Ass

ista

nce

Tech

nica

l Ass

ista

nce

LogisticsLogistics

Information TechnologiesInformation Technologies

Production TechnologiesProduction Technologies

Maintenance & Quality AssuranceMaintenance & Quality Assurance

Environmental Assessment and Environmental Assessment and monitoringmonitoring

Industrial Health and SafetyIndustrial Health and Safety

Res

earc

h an

d D

evel

opm

ent

Res

earc

h an

d D

evel

opm

ent

App

lied

Res

earc

hA

pplie

d R

esea

rch

TrainingTraining EE--technologiestechnologies

Quality managementQuality management

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Markets

Manufacturing Industry

Mining & Metals

Paper & Pulp

Petroleum & Chemical

Pipeline

Power

Aerospace Industry

Cement

Civil Infrastructure

Dairy and Agro-Food Industry

Government services

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Laboratories

LABMMLaboratory of Metallurgy and

Materials

LABQUILaboratory of Environment and

Chemistry

LABRDLaboratory of Acoustic & Noise

Testing

Other Laboratories (Non accredited):

Laboratory of Concrete Testing

Laboratory of Anticorrosion Protective Coatings

Laboratory of Electromagnetic Compatibility Testing

LABCABLaboratory of Electrical Cables Testing

LABELLaboratory of Electrical Equipments Testing

LABENDLaboratory of Non Destructive Testing

LABETLaboratory of Thermo Dynamical Testing

LABMECLaboratory of Mechanical Behaviour

LABMETROLaboratory of Metrology

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R&D in ISQ – Some Participating Programmes

• ISIS

• ISPO

• NATO

• PEDIP

• POE

• SAVE

• SMT

• SPRINT

• BOLIVAR

• BRITE EURAM

• CECA

• CERN

• CRAFT

• ENVIRONMENT

• ESPRIT

• TTV/TVP

• ASIA IT&C

• ENVIREG

• EUREKA

• GROWTH

• INNOVATION

• 6th FRAMEWORK

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Thematic Areas – Distribution

41%

29%

21%

9%Production Technologies & Materials BehaviourInspection & Industrial Life AssessmentEnvironment, Health and SafetyInformation Technology

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Investment in the last years

0

1000

2000

3000

4000

5000

6000

7000

k€19

91

1992

1993

1994

1995

1996

1997

1998

1999

2000

2001

2002

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Submitted ProjectsTotal Number = 710

86%

14%

International Projects

National Projects

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PartnershipsCompanies, Institutes and Universities

• International Partners

~ 1000

~ 22 different countries

• National Partners

~ 120

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Situation of Portuguese Electric and Electronic Industry• ANIMEE (Portuguese Association of Manufacturing

of Electric and Electronic Equipment) represents the core business of main industries in Portugal:

- 116 companies

- 43000 workers

- Turnover (2002): 4600 M€ / ~ 80% exportation

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Other Companies Related to Electric/Electronic Devices

• End users (e.g. OGMA, TAP)

• New areas ( aerospace companies)

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ISQ Expertise in Electric and Electronic Equipment

• Acreditated Lab’s for electric and electronic compliance

• Large expertise on Quality Management and Quality Assurance

• Expertise on Lyfe Cycle Assessment

• Waste Management Consultancy of Electric and Electronic components

• Expertise on joining technologies

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ISQ Participation in R&D Electronic and Electrical Related Projects

• Joining of Cooper and Aluminium Alloys by Laser (JOCAL)

• Conductive adhesives as a solder alternative in surface mount and multiship module technology

• European Lead-Free Soldering Network (ELFNET)Approved - contract phase

• Low Cost Lead-Free Soldering Technology to Improve Competitiveness of European SME (LEADOUT)Approved - contract phase

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Detected Needs for R&D in Portugal and EU

• Management of the implementation from of Lead to Lead Free Soldering

• Analysis of existing equipment requirements behaviour to the Lead Free Soldering

• Quality assessment of components

• Process Window: Development and optimisation of Lead Free Process (Yield Point)

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Project Proposal

“Optimisation of Current Equipments for LEAD

FREE Soldering of Electric and Electronic

Components – SOLDERING 2006”

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Project Proposal OverviewWORKPACKAGE 1Selection of Soldering

Technologies:Wave,Reflow, Laser

WORKPACKAGE 2Selection of

TypicalComponents

WORKPACKAGE 3Selection of LEADFREE

Solders

WORKPACKAGE 4Laboratory

andIndustrial Trials

WORKPACKAGE 5Optimisation

ofSolutions

WORKPACKAGE 6Joint

Evaluation

WORKPACKAGE 7Implementation

of OptimisedSolutions

WORKPACKAGE 8Evaluation

of FinalSolutions

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Partners

POTENTIAL

• IAG’s (e.g. ANIMEE,...)

• INDUSTRIES (e.g. EFACEC, PHILIPS, PIONNEER, DELPHI,...)

• SMEs (e.g. SILGAL, STONE,

TELCA, TEKELEC,...)

• UNIVERSITIES (e.g. IST, FEUP,...)

• RTD Centers (e.g. INESC,...)

ACQUIRED

• C3P

• ISQ

• INEGI

• ITB, INC. / NASA

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Procurement of Funding

• Companies Sponsorship

• National Programmes (e.g. POCTI, PRIME)

• EU Programmes (6th FP)

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Conclusions / Next Steps

• Build up the consortium

• Finalize the proposal

• Procurement of financial resources

• Submission of the proposal