Ops Debate
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Transcript of Ops Debate
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8/13/2019 Ops Debate
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Challenges in India
One of the major strengths of India has been its diversifiedindustrial base with plants based on different technologies
Most of the old plants had outmoded equipment and a largelabor force
Requirement of up-gradation to match global standards of
productivity Problem of managing excess labor which has a significant
cost implication
Need to focus on developing competitive advantages to havean edge in global manufacturing
Slow growth in the past two years after a strong growth in theprevious decadeMost of the spending on R&D is byGovernment
Indian companies spend lesser on Industrial R&D ascompared to global companies( 8 percent)
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WAY FORWARD
New Product Development (NPD)
Innovative Manufacturing
Need to move from INTENT to IMPLEMENTATION
Need to involve the Private sector
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New Product Development(NPD)
Process of bringing a new product to market
Two parallel paths involved in the process
Idea Generation, Product design and Detail Engineering
Market Research and Market Analysis
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EIGHT STAGES OF NPD
Idea Generation
Idea Screening
Concept Development and Testing
Business Analysis Beta Testing and Market Testing
Technical Implementation
Commercialization
New Product pricing
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NPD Strategies
Design for Six Sigma
Flexible Product Development
Quality Function Deployment
User Centered Design
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Need for Innovation
Has set an agenda to become Germany of the East
Right mix of engineering talent and strengthening quality
systems
Evident by a string of Deming Awards
Building R&D centers both at company and sector levels
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In the long run, manufacturings share of employment will remain
under pressure as a result of ongoing productivity improvements,faster growth in services, and the force of global competition,
which pushes advanced economies to specialize in activities
requiring more complex skill
The largest segment by output (gross value added) includes
industries such as autos, chemicals, and pharmaceuticals. Theseindustries depend heavily on global innovation for local markets
they are highly R&D intensiveand also require close proximity to
markets. The second-largest segment is regional processing,
which includes industries such as printing and food and
beverages. The smallest segment, with just 7 percent of globalmanufacturing value-added, produces labor-intensive tradable
In established markets, demand is fragmenting as customers ask
for greater variation and more types of after-sales service.
A rich pipeline of innovations in materials and processesfrom
nanomaterials to 3-D printing to advanced roboticspromises tocreate fresh demand and drive further productivity gains across
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Manufacturing Excellence Singapore Success Precision Engineering Centre of
Innovation (PE COI)
Manufacturing Productivity
Technology Centre (MPTC) Sustainable Manufacturing Centre
(SMC)
Growing Enterprises through
Technology Upgrade (GET-Up)
operation and technology
roadmapping (OTR) initiative
South Korean Success Industry-oriented research centres
Samsung is ranked fourth among the
worlds most innovative companies
Highest R&D intensity (3.36% ofGDP)
South Korean National Science and
Technology Council
Presidential Advisory Council on
Science & Technology (PACST)
Kanban Muda, Mura, Muri, SMED,
Kaizen
Poka-yoke, Just-in-time,
Heijunka,Taguchi Loss Function,
Jidoka,Gema, Gembutsu, Genjitsu
Japanese Success
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ROBOTICS Applications & development Material Handling: material transfer
and machine loading and unloading.Material-transfer applications require
the robot to move materials or workparts from one location to another
Processing operations: robotmanipulates a tool to perform aprocess on the work part
Assembly: assembly is expected to
increase because of the high cost ofmanual labour common in theseoperations
Inspection: area of factory operationsin which the utilization of robots isgrowing. the robot positions a sensorwith respect to the work part anddetermines whether the part isconsistent with the quality
specifications.
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For India to be the Manufacturing Giant -NFD and Innovative manufacturing is the
Way Forward
Thank You