OPERATIONS AND MAINTENANCE MANUAL WINCH OPERATORS …€¦ · OPERATIONS AND MAINTENANCE MANUAL...

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P. O. BOX 850

Fax: 281.342.4848Phone: 281.342.6415Simonton,Texas 77476

36220 FM 1093

AMS4A046 CASED HOLE HOISTMANS PANEL Rev I Sep 2007 of 37

OPERATIONS AND MAINTENANCE MANUAL WINCH OPERATORS PANEL

Manual p/n D00137399 A

HALLIBURTON CASED HOLE CONFIGURATION

SAP p/n 101331662 Kerr p/n AMS4A046

TABLE OF CONTENTS SECTION DESCRIPTION 1.0 GENERAL DESCRIPTION 2.0 DETAILED DESCRIPTION OF FEATURES 3.0 MENU OPERATING INSTRUCTIONS 4.0 SYSTEM OPERATING INSTRUCTIONS 5.0 PARTS LIST 6.0 WIRING DIAGRAMS, SCHEMATICS AND SETUP PROCEDURES


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Manual Revision Log Current Revision I Sep 2007 Panel Wire Revision: H Software Revision 4600.23 Changes from last manual revision

Added LEE Measuring Head option

Added Measuring Head selection to Menu

Added Load Cell option in OTHER Removed MMD support Added schematics for the Real Time Board (AMS40) Added adjustable depth alarm and hard coded 200’ surface alarm


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1.0 INTRODUCTION

1.1 GENERAL DESCRIPTION

This panel is designed to acquire and display depth and tension data from a wireline logging winch unit. The panel provides the operator a means to set and make adjustments to the data as necessary.

The panel will operate with the AM5K Dual Wheel Measuring Device, the AM3K Measuring Device, or the LEE Measuring head.

Depth is displayed from data provided from an encoder mounted on a measuring device. The encoder quadrature pulses are passed through to the acquisition system. The tension data is provided by a load pin and is also passed through to the acquisition system.


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1.2 FEATURES -- Digital displays for depth, line speed, tension and magnetic marks (or CCL offset) -- Analog incremental tension meter, 4 inch (108 mm) dia., 270 degree -- Differential or Incremental tension zero push button switch -- Excessive tension alarm setting allows operator to set tension alarm to a

predetermined value. Contact closure is provided for winch shutdown -- Zero Depth button - sets depth to 0. Depressing button again resets depth to

previous setting. Can only be set when line speed is zero -- Approaching surface alarm -- Depth adjust up or down switches. Can only be set when winch is stopped -- Load pin zero & calibrate controls. Can only be set when there is no load on

cable -- Depth & tension saved in non-volatile memory at power loss -- Outputs for Magnetic Marks, Tension and Encoder to interface to an acquisition

system. -- RS232 Interface for additional control and data outputs. -- Can be set to display either English or Metric units.


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1.3 SPECIFICATIONS

1.3.1 WEIGHT 5.5 LBS (2.5 KG) 1.3.2 TEMPERATURE RATING -20 to 140 deg F 1.3.3 POWER SUPPLY 9 – 30 VDC @ 2 AMP MAX 1.3.4 MAXIMUM LINE SPEED 3000 FT/MIN @ 600 PULSES/FT 1.3.5 MINIMUM LINE SPEED .6 FT (.18 M) per MINUTE 1.3.6 MAXIMUM LINE TENSION 25,000 LBS (11,340 KG)

1.3.7 DIGITAL TENSION 6 DIGITS WITH 1 LB OR 1KG RESOLUTION

1.3.8 DIGITAL LINE SPEED 6 DIGITS WITH .1 FT OR .1 M RESOLUTION


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2.0 DETAILED DESCRIPTION OF FEATURES

2.1 FRONT PANEL

2.1.1 ANALOG TENSION METER

This meter displays either differential or incremental tension. This provides a more visual display of tension change.

2.1.2 INCREMENTAL/TOTAL TENSION SWITCH

This switch will change the analog meter from Incremental tension to Differential tension.

Incremental tension provides a high resolution tension scale. It must be periodically reset as tension increases or decreases to keep it from pegging out.

Differential tension provides a delta tension reading. The meter will slowly reset itself to 0 so the reset switch is not necessary.

2.1.3 METER RESET SWITCH

This switch will reset the meter to the 0 (center) position.

2.1.4 DEPTH DISPLAY

This meter provides a digital display of depth.


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2.1.5 LINE TENSION DISPLAY

This meter provides a digital display of total line tension. 2.1.6 LINE SPEED DISPLAY

This meter provides a digital display of line speed.

2.1.7 MMD / CCL DEPTH DISPLAY

This meter provides a digital display of the CCL offset depth (difference between CCL and Bullplug). This depth can be set to provide a visual indication of the CCL depth. If CCL LOG is selected, the panel will freeze and display the depth where the collar was detected. The CCL signal is provided from the CHIP panel output.

2.1.8 MAGNETIC MARK RESET

Not used. 2.1.9 ZERO DEPTH

Pressing this button will reset the depth to 0. Depressing the button again will reset the depth to the previous setting. The Zero Depth button will only work when the line speed is zero (i.e. winch not moving).

2.1.10 MENU

Pressing this button will activate the menu software. The software feature to be set will be displayed on the DEPTH display. The features can be toggled through by pressing the menu button until the desired feature is displayed.


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2.1.11 + / - SWITCH

This switch is used for different functions. It is used to change the depth setting in either an up or down direction. The winch must be stopped before the depth can be set. In menu mode (see section 3.0) the switch is used to set menu parameters.

2.1.12 ALARM RESET LED AND ALARM

This LED is lit and an audible alarm is sounded when the depth is less than 200' (60 m). This is a warning to the hoist operator that they are approaching surface and should take care to get the equipment safely out of the well. When the LED is depressed, the alarm will stop but the LED will continue to blink. Once the depth reading is greater than 200' (61 m), both the alarm and the LED will turn off. This switch also has a second function. In the event of an overtension condition that sets the overtension relay, this button must be pressed to reset the relay (refer to section 3.1).

2.1.13 ENGLISH / METRIC UNITS

These LEDs will indicate if the panel is in English or metric mode. If the depth is set to English, the English LED will be lit. If the depth is set to Metric the Metric LED will be lit. The tension can be set to English (LBS) or Metric (KG) but it will not light the LED.

2.1.14 T-ZERO SWITCH

Use this switch to set the tension to 0 at the start of a logging run. This will zero out the tension circuit. The line should be slack through the head at this time. when T-ZERO is pressed the actual Mv reading will be displayed on the line speed meter.

The depth must be at 0 (+/- 1 foot) in order to be able to set the zero.

If the depth is greater than +/- 1 foot when T-ZERO is pressed, the tension displayed will include the load cell angle.


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2.1.15 T-TEST SWITCH

Press T-TEST and verify that the panel tension properly reads the value returned for the measuring head. When an AM5K is selected, the panel should then read 3250 lbs. (1475 kg). If an AM3K head is used the panel should then read 5000 lbs. (2268 kg). when T-TEST is pressed the actual mv reading will be displayed on the line speed meter. The depth must be at 0 (+/- 1 foot) in order to be able to calibrate tension.

If the depth is greater than +/- 1 foot when T-TEST is pressed, the tension displayed will include the load cell angle. Verify tension is being properly recorded on acquisition system.


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2.2 REAR PANEL

Refer to Section 6.0 for Pin Out information

2.2.1 J1 - 12 – 24 VDC

This connector supplies dc power for the panel operation (9 VDC min, 30 VDC max). The panel can operate on either 12 or 24 vdc (12 vdc is U.S. truck standard voltage, 24vdc is the European truck standard voltage). Pin A is positive, pin B is negative.

2.2.2 J2 – LOAD CELL IN

Load Cell excitation voltage is provided to the load pin and signal is received from the load pin on this connector.

2.2.3 J3 – ENCODER 1 IN

+5 vdc power is provided to encoder 1 and signal is received from encoder 1 on thIs connector.

2.2.4 J4 – MMD/CCL IN

DC power is provided to the magnetic mark detector and signal is received from the mark detector on this connector. The CCL signal is also received on this connector.


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2.2.5 J5 – ENCODER 2 IN

+5 vdc power is provided to encoder 2 and signal is received from encoder 2 on thIs connector.

2.2.6 J6 – RS232 SERIAL INTERFACE

This connector provides an RS232 interface from the panel to the acquisition system. This provides a means to control the panel and read data from the panel using a PC (refer to section 6.4).

2.2.7 J7- ENCODER OUT

Encoder quadrature signals are passed through this connector to the acquisition system.

2.2.8 J8 – TENSION OUT

A 0 – 10vdc tension output is provided from this connector. This signal is supplied to the acquisition system.

2.2.9 J9 – REEL SAFE CONNECTOR

This connector provides a connection to the overtension circuit relay and provides encoder quadrature signals. When an overtension condition is active, the two pins are connected together. In normal position the two pins are open. This feature can be used to interface to the winch unit control system to provide automatic hoist shutdown when an overtension condition is reached. The encoder signals are used as an input to the REEL SAFE panel.


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3.0 MENU COMMANDS

This panel has internal software which allows it to be set for various configurations. To change the settings, press the MENU button. The feature to be set will be displayed on the DEPTH display. Press the MENU button again until the feature you want to set is displayed.

The parameters for each feature will be displayed on the LINE TENSION display. Press the +/- switch to cycle through all the available parameters. When the value you want to select is displayed, press the MENU button. ACCEPT will then be displayed. Press + for yes, - for no.

Following is a listing of all the available settings.

3.1 OVER TENSION ALARM

When preset tension value is reached the over tension relay is set. warning alarm will sound when the tension reaches 500 lbs less then this setting. This gives the operator time to react before the hoist is automatically shut down. The tension must be reduced to less than 500 lbs under this setting to stop the alarm. The Alarm Reset switch must be pressed to reset the over tension relay. Note: This value can be adjusted “on the fly” without stopping the hoist. The ACCEPT (Yes or No) is not used on this function.

Use +/- switch to set the tension alarm setting.

Indication: OVRTEN will be displayed on the DEPTH display and the

value will be displayed on the TENSION display as it is being set.

Selection: Each cable size will have a corresponding Tension Alarm

setting. Only the setting for the cable size selected (see menu option 2) can be adjusted.


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3.2 DELTA TENSION ALARM When the delta tension setting is reached the alarm sounds. In incremental mode, you must periodically press meter reset or this alarm will sound when the tension reaches the set value. In differential mode, the meter will reset itself and the alarm will only sound on a quick change of tension.

Use +/- switch to set the Delta Tension setting.

Indication: DTALRM will be displayed on the DEPTH display and the

value being set will be displayed on the TENSION display as it is being adjusted.

3.3 TENSION SHUTDOWN

This value is added to the DTALRM or the TENALM settings to determine when the shutdown relay is activated.

Example: If the TENALM is set to 4000 and the TENSDN is set to 500, the ALARM will sound when tension reaches 4000lbs and the OT contacts will close when tension reaches 4500lbs If the Tension Alarm is set to 2000 and the Shutdown is set to 150 then the winch shutdown will occur at 2150 lbs.

Use +/- switch to set tension shutdown setting

Indication: OVRTEN will be displayed on the DEPTH display and the


Selection: Each cable size will have a corresponding Tension Alarm

setting. Only the setting for the cable size selected can be adjusted.

Note: The RESET or Approaching Surface button needs to be

depressed before the winch shutdown relay will de-energize.


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3.4 CABLE SIZE

Cable size selection automatically sets load pin angle setting for the selected cable size. Wheel size is also automatically set for the selected cable size.

Use +/- switch to select cable size.

Indication: CABLE will be displayed on the DEPTH display and the selections will be displayed on the LINE TENSION display. Depending on the head type different line sizes are available HEAD TYPE LINE SIZE

3K, 5K, LEE, OTHER 3-16

3K, 5K, LEE, OTHER 7-32 3K, 5K, LEE, OTHER 9-32

3K, 5K, LEE, OTHER 5-16 3K, 5K, LEE, OTHER 3-8

5K, OTHER 7-16 5K, OTHER 15-32 5K, OTHER 15-32 HT (deep grooved ten whl) 5K, OTHER SLAM 5K, OTHER SLAM HT (deep grooved ten whl) 5K, OTHER S-SLAM (.484)

(deep grooved tension wheel only) 5K, OTHER U-SLAM (.490)

(deep grooved tension wheel only) 5K, OTHER Other

When Line Size Other is selected, two more options are available. To determine the proper numbers to use consult the cable manufactures Cable Weight (CBLWT) – pounds per thousand feet Cable Strength (CBLSTR) – feet of stretch per thousand feet per thousand pounds.


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3.5 DEPTH ADJUST (Shim)

The shim amount selected will automatically be added or subtracted from the depth input.

Use +/- switch to set the shim setting.

Indication: DP-ADJ will be displayed on the DEPTH display and the

value will be displayed on the TENSION display as it is being set. The values are feet / thousand.

Default value is 0.

3.6 DEPTH ALARM

When this value is reached, the alarm will sound and LED will flash. Pressing the LED will turn off alarm but the light will continue to flash.

Procedure: Use +/- switch to set the depth alarm value.

Indication: DALARM will be displayed on the DEPTH display and the


Default value is 200’

Note: An internal surface warning alarm is set for 200’ that

cannot be changed or deactivated. This depth alarm can be adjusted to indicate other things besides approaching surface such as TD, casing shoe, tight spot in well, etc.

3.7 CCL OFFSET /LOG OFFSET

Use +/- switch to set the CCL offset depth

LOG The following menu options are available: LOG CCL

Displays latest 100 collars. Will overwrite the oldest collar after 100.


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CCL DLY Use +/- switch to set delay from 1.0 to -0.1 Adds or subtracts to detected collar depth.

CCL_BP Turns detected CCL audio on or off.

STRCOR (stretch correction) Use +/- switch to toggle between ON or OFF

When STRETCH Correction is on, the panel will automatically correct depth to compensate for cable stretch. The following information will then be requested:

TOOLWT The weight of the tool string at the end of the cable. Default

value is 1000 lbs.

FLUIDW The fluid weight of the well bore fluids. Default value is 8.3

lbs.

Stretch in the wireline is compensated in the following manner: As the tool is lowered into the well the depth traveled is measured using the optical encoders 10 times a second. The tension is used to “back out” the stretch on the wireline for that segment and a non stretched depth is calculated by keeping a tally of all of the segments. This summed value is used in the following manner to calculate the depth: If the tension is less than the calculated line weight the tool is assumed to be floating or supported in some other manner. The tension is due to the line weight so the stretch added is = summed depth * tension * Ks * 1/2 where Ks is the stretch coefficient. If the tension is greater than the line weight the stretch due to the line weight is calculated as above and all other weight is assumed to be acting over the entire length of the cable or = sum depth *((line weight * ½) + (tension-line weight)) * Ks


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3.8 ENCODER

The value selected will automatically be used as the encoder input pulses per revolution (PPR) setting.

Use +/- switch to set the ENCODER Pulse Per Revolution setting.

Indication: ENCODR will be displayed on the DEPTH display and the


Selection: Default value is 1200 for 5K and 3K, and 300 for LEE

3.9 ENCODER SELECT

This function allows the user to change encoders or utilize two encoders to read the one with the least wheel slippage.

Use +/- switch to select which encoder input on the rear panel will be used.

Indication: ENCSEL will be displayed on the DEPTH display and the

encoder selected appears on the Depth display. Selections available

a. ENC 1 b. ENC 2 c. BOTH

3.10 ENCODER DIRECTION

The value selected will toggle the encoder direction between UP and Down.

Use +/- switch to set the ENCODER direction setting.

Indication: ENCDIR will be displayed on the DEPTH display and either

Normal or Reverse value will be displayed on the TENSION display.

Factory default value is Normal.


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Note: Encoder 1 will always turn the opposite direction from encoder 2. In direct mode (see section 3.11), the encoder output will be in the same direction as encoder 1.

3.11 ENCODER OUT

This setting determines which encoder pulses that will be output to the acquisition system. Two options are available, Direct or Corrected pulses. Direct will send out encoder pulses identical to the uncorrected pulses coming from encoder 1. None of the corrections applied by the panel will be sent to the acquisition system. Correct will send out encoder pulses to the acquisition system that include all the corrections that the panel applies such as Depth Adj (shim), Wheel Size, etc. Use +/- switch to switch between Direct (DIRECT) or Corrected (CORRECT) pulses.

Indication: DIRECT or CORECT will be displayed on the DEPTH display.

3.12 DEPTH UNITS

The depth values will be displayed in the units selected.

Use +/- switch to set the DEPTH UNITS setting.

Indication: DEPTH will be displayed on the DEPTH display. The

selection can be toggled between FEET or METERS. The selection will be displayed on the TENSION display. The ENGLISH (green) LED display will be lit when FEET is selected and the METRIC (red) LED will be lit when METERS is selected.

3.13 TENSION UNITS

The tension value will be displayed in the units selected.

Use +/- switch to set the TENSION UNITS setting.

Indication: TENSION will be displayed on the DEPTH display. The

selection can be toggled between POUNDS and KILOGM. The selection will be displayed on the TENSION display.


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3.14 HEAD TYPE

This function allows the user to select the type of measuring head to be used with the panel.

Use +/- switch to select which head type will be used.

Indication: HEAD will be displayed on the DEPTH display and the

encoder selected appears on the Depth display. Selections available

5K 3K LEE OTHER

If LEE is selected, the wheel circumference will need to be set. The two options are 1-2 meter or 2 feet. When OTHER is selected, some additional options will be made available. WHLCIR is used to change the circumference of the measuring wheel. This option allows the panel to be set for a measuring head that uses different sized measuring wheels. Data entered is in feet. LCCAL is used to set the value that the load cell shunt cal is set to i.e. 3250 lbs. LCANGL is used to set the included angle of the cable and provide for different load cell sensitivities. If the load cell is mounted to a top sheave with the cable going around it at 180 degrees, enter 0 as the Load Cell Angle. If the load cell is mounted to a bottom sheave with the cable coming off at a 90 degree angle, enter 90 as the Load Cell Angle.

LCFSCL is used to determine the full scale reading of the load cell. A typical flat plate load cell has a full scale value of 30,000 lbs (15,000 X 2). A high tension load scale has a full scale value of 50,000 lbs (25,000 X 2). LCMVPV is used to set the load cell mv/v setting. This value is needed to determine the output range of the load cell. Typical values a 2mv/v for a standard load cell and 3mv/v for a high range load cell.


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4.0 SYSTEM OPERATING INSTRUCTIONS

4.1 Power up panel and verify it is working properly.

4.2 Verify the panel is configured to match the system (Acquisition System, encoder, etc.)

4.3 Set up acquisition system:

4.4 Set line size to match cable size installed in head (refer to section 3).

4.5 Set Tension Alarm value (refer to section 3).

4.6 Set depth adjust value (refer to section 3).

4.7 Install wireline cable into measuring head.

4.8 Pull tool to depth 0 position. 4.9 Let wireline go slack (release any tension). 4.10 Press D-Zero and verify that panel depth reads 0. Set acquisition system

depth to 0 at this time. 4.11 Press T-Zero to zero the tension value.

4.12 Press T-Test and verify that panel tension reads 3250 lbs (1475 kg) in AM5K mode or 5000 lbs (2268 kg) in AM3K mode. Verify tension is being properly recorded on acquisition system.


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5.0 SPARE PARTS LIST

AMS4A046 PANEL WINCH OPERATOR DISPLAY PANEL SAP p/n Kerr

p/n Description Qty Reference

1 101370975 AMS4P134E PC BOARD AMS40 REV E W/2xRS232

1 MOTHER BOARD

2 101370976 AMS4P110 METER ANALOG DIFF TENSION (+/- 1000 LBS)

1 M1

3 101370977 AMS4P120 DISPLAY LED .5" SERIAL 2"X3.5"

4 D2, D3

4 101370978 ACMU1P06 LED RED DIALIGHT 5V 1 ALARM RESET

5 101370979 ACMU1P11 SONALERT #SC628D MALLORY 1 ALARM

6 101370984 AMS4P020 SWITCH MTL-106D ALCO LOCKING 2 POWER ON/OFF

7 101370985 AMS4P018 SWITCH MPA-106F ALCO PUSH MOM

5 MENU, T-ZERO, T-TEST, D-ZERO, METER RESET

8 101370986 AMS4P044 SWITCH TOGGLE DPDT MOM OFF MOM

1 + / -

9 101370987 AMS4P021 SWITCH CAPS ALCO C-22 BLACK 3 T-ZERO, D-ZERO, METER RESET

10 101370988 AMS7P017 SWITCH CAP ALCO C-22 RED 1 D-ZERO, MENU

11 101371009 AMS4P171 CONN KPSE02E12-10S 1 J2 – LOAD PIN IN

12 101371010 AMS4P169 CONN KPSE02E12-3P 1 J9 – OVERTENSION

13 101371011 AMS4P179 CONN KPSE02E12-3S 1 J1 – POWER IN

14 101371012 AMS4P164 CONN DB9S 1 J6 – RS232

15 101371018 AMS4P172 CONN KPSE02E14-12S 1 J3/J5 ENCODER IN

16 101371013 AMS4P170 CONN KPSE02E12-10P 1 J4 – MMD

17 101371019 AMS4P264 CONN KPSE02E10-6S 1 J10 – MMD OUT

18 101371021 AMS4P270 CONN KPSE02E12-8P 1 J7 – ENCODER OUT

19 101371020 ALS1P029 CONN AMP BNC 31-221-RFX 1 J8 – TEN OUT

20 101371026 AMS4P041 SWITCH PUSHBUTTON LIGHTED SPST

1 ALARM RESET

21 101371022 AMS4P042 LENS RED C&K SWITCH 1 RED LENS

22 101371027 AMS4P043 LED RED FOR C&K PUSHBUTTON SW

1 RED LED


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6.0 WIRING DIAGRAMS, SCHEMATICS AND SETUP PROCEDURES

6.1 REAR PANEL

NOTE: TENSION SHUTDOWN WIRING HAS BEEN CHANGED TO THE REEL SAFE WIRING – SEE FOLLOWING

J9-A 0-10V OUT (TENSION) J9-B ACM J9-C Not Connected J9-D Not Connected J9-E SHIELD J9-F PHASE 1B* J9-G PHASE 1B J9-H PHASE 1A* J9-J CONTACT CLOSURE N.O. J9-K PHASE 1A J9-L CONTACT CLOSURE COM


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6.2 MAIN PROCESSOR BOARD


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6.2.1 ENCODER AND MMD INPUTS


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6.2.2 ENCODER OUTPUT AND COM PORT I/O


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6.2.3 LOAD PIN AND TENSION I/O


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6.2.4 JUMPERS – BUTTONS


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6.2.5 POWER SUPPLIES


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6.3 COMPLETE WIRING LIST P2 - Screw Terminal Block

P2 -1 BATT + P1 - 1 (FUSE BRD) SWITCHED POWER

P2 -2 BATT - J1 - B

P2 -3 CONTACT CLOSURE N.O.

P2 -4 CONTACT CLOSURE N.C. J9 - A Tension Contact Closure Back Panel

P2 -5 CONTACT CLOSURE COM J9 - B Tension Contact Closure Back Panel

P4 - USER SWITCHES

P4 - 2 DCM BLK One side of SW2, SW3, SW4, SW5A, SW6, SW7, SW8, SW9, ENGLISH LED-, SW 10

P4 - 6 ZERO DIFF. TENSION SW4 N.O. P4 - 7 TEN TEST SW5A N.O. SW 5 (DPDT) P4 - 8 ZERO CAL SW6 N.O.

P4 - 9 CANCEL DEPTH ALARM SW10 N.O

P4 - 10 ZERO DEPTH SW9 N.O. P4-11 DEPTH ADJ DOWN SW7 N.O. DN Dn Contact of SW7 P4-12 DEPTH ADJ UP SW7 N.O. UP Up Contact of SW7 P5 - SPARE P5 - 1 +5V P1 - 2, P1- 6 ENCODER POWER TO FUSE BOARD P5 - 2 MENU SW8 MENU SELECT P5 - 3 DIFF / INC SW 3 P5 - 6 MMD RESET SW 2 P6 - ANALOG IN/OUT P6 - 3 LOAD PIN SIG+ J2 - A LOAD PIN SIG+ P6 - 4 LOAD PIN SIG- J2 - E LOAD PIN SIG- P6 - 8 ACM J2 - B EXCITATION - (GROUND) P6 - 10 ACM J8 - GND TENSION COMMON (TO SYSTEM) P6 - 11 0-10V OUT (TENSION) J8 - CNTR TENSION OUT+ TO SYSTEM

P6 - 15 DIFF TENSION METER - M1 -

P6 - 16 DIFF TENSION METER + M1 +

P7 - COMMUNICATIONS P7 - 6 + 5 VDC D1 - 4 DISPLAY POWER

P7 - 7 COM2 TXD D1-5, D2-5, D3-5, D4-5

DISPLAY DATA - FOUR WIRES CONNECTED TOGETHER

P7 - 9 GND D1-1 DISPLAY GND P7- 10 COM1 TXD J6 - 2 TXD OUT


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P7 - 11 COM1 RXD J6 - 3 RXD OUT P7 - 12 GND J6 - 5 GND P8 - QUADRATURE OUT / INDICATORS P8 - 1 METRIC LED - METRIC LED KATHODE (-)

P8 - 2 METRIC LED+ & 6.8VZKathode

METRIC LED+ & 6.8VZKathode

METRIC LED ANODE & 6.8VZKathode 6.8VZAnode to ENGLISH LED +

P8 - 5 EXCESSIVE TENSION ALM - ALM1 - Beeper

P8 - 6 EXCESSIVE TENSION ALM + ALM1 + Beeper

P8 - 9 APPROACHING SURFACE LED - SW 10 +1 (inline with silver plate)

P8 - 10 APPROACHING SURFACE LED + SW 10 -1 (opposite silver plate)

P8 - 11 PHASE 1B* J7 - D Quadrature Out - PHASE B* P8 - 12 PHASE 1B J7 - G Quadrature Out - PHASE B P8 - 13 PHASE 1A* J7 - C Quadrature Out - PHASE A* P8 - 14 DCM J7 - B Digital common P8 - 16 PHASE 1A J7 - E Quadrature Out - PHASE A P9 - ENCODER 1 P9 - 1 DCM J3 - L Encoder Ground P9 - 5 12 VDC - TO FUSE P1 - 10 EXCITATION P9 - 8 ENCODER 1B J3 - B Encoder input P9 - 9 ENCODER 1B * J3 - E Encoder input P9 - 11 ENCODER 1A J3 - A Encoder input P9 - 12 ENCODER 1A* J3 - C Encoder input P10 - ENCODER 2 P10 - 1 DCM J5 - L Encoder Ground P10 - 5 12 VDC TO SW5 SW5B - NO SHUNT CAL P10 - 8 ENCODER 2B J5- B Encoder input P10 - 9 ENCODER 2B * J5 - E Encoder input P10 - 11 ENCODER 2A J5 - A Encoder input P10 - 12 ENCODER 2A* J5 - C Encoder input P11 +/- 15 VDC P11-1 DIG GND J4 - F, J10 - F MMD POWER COMMON P11 - 8 MARK+ J4 - C, J10 - C MARK IN P11 - 9 MARK- J4 - D, J10 - D MARK IN P11-10 +15 VDC P1 - 3 MMD POWER + TO FUSE BOARD P11-11 CCL - P2-5 CCL FUSE BOARD P11-12 CCL + J4 - 4 CCL FUSE BOARD D1 DISPLAY - MMD DEPTH D1-2 GND D2 - 1 GND OUT


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D1-6 +5V OUT D2 - 4 POWER OUT D2 DISPLAY - DEPTH D2-2 GND D3 - 1 GND OUT D2-6 +5V OUT D3 - 4 POWER OUT D3 DISPLAY - LINE TENSION D3-2 GND D4 - 1 GND OUT D3-6 +5V OUT D3 - 4 POWER OUT J1 12V POWER IN J1-A 12V POWER IN SW1 NO 12V POWER TO PANEL FUSE BOARD

P1 - 7 SW1 ON/OFF 12V BATT SW1 - NC SWITCHED POWER

P1 - 4 ENCODER1 PWR FUSED J3 - J

P1 - 8 ENCODER2 PWR FUSED J5 - J

P1 - 12 12 VDC POWER (FUSED)

J2 – C, SW5B-COMM

LOAD PIN EXCITATION, SHUNT CAL SWITCH

P1 - 5 MMD PWR (+15) FUSED J4 - E POWER TO MMD

P2 – 1 GND J4 – B P2 – 2 CCL IN J4 – G

P2 – 3 GND J4–F,J10-F, P11-1

P2 – 4 CCL OUT + P11-12 P2 – 5 CCL OUT - P11-11 SWITCH 5 (DPDT PUSH BUTTON) SW 5B - NC

12 VDC POWER (FUSED) J2 – G SHUNT CAL (12 VDC)


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6.4 CCL/FUSE BOARD AND POWER WIRING AMS4A102 Refer to 6.3 for wirelist


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6.5 INTERNAL PROCESSOR BOARD SETUP The software that runs this panel is run either out of the microprocessor memory or stored in an EPROM located as shown below. To update the software either load new software into the microprocessor (refer to section 6.8) or replace the EPROM with one containing the latest version of software. The current version at the writing of this document is 4600.22.

J1 = DEFAULT DEPTH UNITS, jumper off = FEET, on = METERS J2 = DEFAULT TENSION UNITS, jumper off = POUNDS, on = KG

6.5.4 PROCESSOR REBOOT

In the event of a panel "lock up" or other malfunction, the processor in the panel can be rebooted by turning off the panel, depressing the T-ZERO and T-TEST buttons simultaneously then turn the power back on while the buttons are depressed. Keep buttons depressed for at least five seconds after power is restored. When the panel is rebooted, all the menu settings will be returned to the default settings. The panel MUST always be rebooted after new software has been installed.


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6.6 DIGITAL DISPLAY SETUP

The four digital displays can be set for address, baud rate, and brightness

The button nearest the connector selects the parameter (address, baud rate, brightness).

The center button increments the parameter up The end button increments the parameter down.

After the parameter is set, press the parameter button again to store it.

The addresses should be set as follows: Line Tension = 1 Line Speed = 2 Depth = 3 MMD = 4

Set Baud Rate to 9600 Set Brightness to 15 6.7 RS232 SERIAL INTERFACE

To connect the panel to a computer, connect a serial cable from the PC to J6 on the rear of the panel. The wiring is as follows:

DB9 PIN OUT: 2 = TRANSMIT, 3 = RECEIVE, 5 = GROUND

Run a program such as MS Windows HyperTerm using the following parameters

BAUD 38,400 BITS 8 PARITY N STOP 1 HANDSHAKING NONE Press H or ? to display the help screen * * * AMS46 Help Screen * * *

H,?- This screen. D - Display units, direction, depth, speed, and tension.

L - Modify load cell angle (factor) Usage: L1.2 P - Modify encoder pulses/revolution. Usage: P600

V - Verify WDDU setup status. W - Modify wheel size (line other) (feet) Usage: W4.0


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Z - Preset depth.Usage: Z0.0 |_|--> New depth. U - Modify units of measure UF(feet);UM(meters);UP(pounds);UK(kg) A - Depth Alarm. Usage: A100 |_|--> Depth Alarm. N - Line Size N0 7/32; N1 9/32; N2 5/16; N3 3/8;N4 7/16; N5 15/32; N6 15/32HT; N7 SLAM N8 SLAMHT; N9 SSLAM M - Tension Alarm. Usage: 'M2500' for 2500 pound alarm. J - Depth Adjust. Usage: 'J-1' for -1 ft per 1000 feet S - System PPF Usage: 'S125' for 125 PPFoot to system B - Enter Mud Weight B12.3 lbs/gal T - Enter Tool Weight T1000 lbs k - Toggle stretch correction on/off p - Display depth and stretch data m - Use MMK Correction Press V to display the Verification Screen * * * AMS4A046 Setup Status * * * Software revision S4600.22 Line Size = slam Depth Units = Feet Depth Units = Pounds Depth alarm = 100 ft Tension alarm = 2400 lbs Tension shutdown = 3500 lbs Encoder PPR = 1200 Depth Adjust = 0.0 Wheel Circumference = 2.000 feet Load Cell Angle Factor = 1.00 System Pulse per Foot = 600.0 Cable volume = 2118 cubic inches per 1000 feet Cable weight = 1.0 Weight fluid = 8.300 Cable weight fluid = 1.000 Tool weight = 1000 Stretch Corr is OFF MMK correction is OFF Line stretch tool = 8.3 Press D to display the Data Screen

DATA STRING DESCRIPTION 12345678901234567890123456 U D Zddddd.d ssss.s tttttt<CR><LF>

WHERE: U – UNITS (Depth, Tension)

'E' - English, English, 'G' - English, Metric, 'M' - Metric, Metric, 'F' - Metric, English

D - DIRECTION ('U' - UP; 'D' - DOWN; 'S' - STOPPED) Z - ZERO DEPTH REF. ('+' BELOW GROUND; '-' ABOVE GROUND)

d - DEPTH s - LINE SPEED

t - TENSION <CR> - CARRIAGE RETURN, <LF> - LINEFEED


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6.8 SOFTWARE MODIFICATION USING THE SERIAL PORT

6.8.1 PREREQUISITES:

1. The real-time data acquisition board must have a socket for the MicroController and a CPU piggy-back PCB installed in that socket with a DS98C450 MicroController installed.

2. A computer with a serial port, and installed Hyperterminal program.

3. The new revision real-time data acquisition HEX file program. 6.8.2 PROCEDURE:

1. Transfer the new revision HEX file to the PC that will be connected to the

Hoistmans panel.

2. Turn power on to the Hoistman’s panel.

3. Connect your PC to the serial port at the rear of the panel.

4. Open a Hyperterminal session. Use the following settings: Serial Port: COM1

Baud Rate: 57600 Data Bits: 8 Parity: None Stop Bits: 1 Flow Control: None

5. Set the switches on the CPU PCB to PROGRAM mode as follows:

1. AWAY FROM CPU 2. AWAY FROM CPU 3. TOWARD CPU

6. Open the Hyperterminal connection and then press the keyboard ENTER

key. The MicroController ROM Loader will respond with a banner and then a '>' prompt.

7. Type an uppercase 'K' and the ROM Loader will Klean-erase the Flash.

8. Type an uppercase 'L' and the ROM Loader will wait to Load a HEX file.


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9. Pull down the Hyperterminal TRANSFER menu and choose: Send Text File. The file browser will open, so ensure that the file filter is set to: Files of type - All files (*.*) and then go to the C:\ root directory and choose the new revision HEX file to transfer.

10. The ROM Loader will begin programming the Flash and will report a GOOD

status for the duration of the programming procedure as follows: GGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGGG

11. After the ROM Loader is finished programming the Flash set the switches on the CPU piggy-back PCB as follows:

1. TOWARD CPU

2. TOWARD CPU 3. AWAY FROM CPU

12. To operate from an EPROM instead of the Micro-Controllers internal

memory, set the switches on the CPU piggy-back PCB as follows: 1. TOWARD CPU 2. TOWARD CPU 3. TOWARD CPU

OPERATIONS AND MAINTENANCE MANUAL WINCH OPERATORS …€¦ · OPERATIONS AND MAINTENANCE MANUAL...

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