OnTrack CIP Validation
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Transcript of OnTrack CIP Validation
Clean In Place Solutions
Solution Objectives
Reduce water, chemical, and energy usage and maximize production time
Layer on top of existing systems
Increase flexibility of CIP processes
Immediate notification of out-of-spec conditions
Business Benefit
Examples of typical resource usage:• On average, a food and beverage plant will spend 20% of each
day on cleaning equipment
• A milk plant is likely to use 13% of its energy on CIP
• A powered milk, cheese and whey process is likely to use 9% of
its energy on CIP
• Making fruit jam, CIP consumes 17% of total site water
consumption
Think about this, an optimized CIP process can reduce cleaning
times by up to 20%. If CIP currently takes around 5 hours of each
day, a 20% reduction in cleaning time will deliver approximately an
extra hour of production time. You will also see water, chemical,
and energy reduction. It all adds up to cost savings.
Functional Capability
Recipe-driven and PLC-based system
Multiple recipe profiles can be aligned with specific equipment
Compare actuals to a Golden CIP profile
Real-time feedback showing variation from CIP profile
Immediate notification of exception conditions
Historical audit reporting for proof of clean
Simplified root cause analysis for identified exceptions
High Level Look
Historian and
Transactional
Data
Recipe Management
Real-Time Monitoring
Historical Reporting
Exception Management
Let’s Get Flexible!
Filter the Noise
What Happened?
Get Focus
What’s Happening Right Now?
What Has Been Completed?
Time for a Review
Looks Good!
Not so Good
Summarize and Focus
CIP Validation ReportingSecure, accurate and reliable historical record of CIP activity
Record of all steps run during the CIP process
Verification that actual process values met planned steps and
set points
Meets regulatory reporting requirements
Get Proactive:Watch and Respond to Events
Historian and
Transactional
Data
It’s All About Sharing
Run BetterEveryday
15,000YEARS OF COLLECTIVE
EXPERIENCE
500+PROFESSIONALS
ON STAFF
21 GLOBALLOCATIONS
15,000PROJECTS SUCCESSFULLYCOMPLETED ON SIX CONTINENTS
OVER $1 BILLIONIN AUTOMATION SERVICES DELIVERED
Questions & Discussion