OnTrack CIP Validation

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Clean In Place Solutions

Transcript of OnTrack CIP Validation

Page 1: OnTrack CIP Validation

Clean In Place Solutions

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Solution Objectives

Reduce water, chemical, and energy usage and maximize production time

Layer on top of existing systems

Increase flexibility of CIP processes

Immediate notification of out-of-spec conditions

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Business Benefit

Examples of typical resource usage:• On average, a food and beverage plant will spend 20% of each

day on cleaning equipment

• A milk plant is likely to use 13% of its energy on CIP

• A powered milk, cheese and whey process is likely to use 9% of

its energy on CIP

• Making fruit jam, CIP consumes 17% of total site water

consumption

Think about this, an optimized CIP process can reduce cleaning

times by up to 20%. If CIP currently takes around 5 hours of each

day, a 20% reduction in cleaning time will deliver approximately an

extra hour of production time. You will also see water, chemical,

and energy reduction. It all adds up to cost savings.

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Functional Capability

Recipe-driven and PLC-based system

Multiple recipe profiles can be aligned with specific equipment

Compare actuals to a Golden CIP profile

Real-time feedback showing variation from CIP profile

Immediate notification of exception conditions

Historical audit reporting for proof of clean

Simplified root cause analysis for identified exceptions

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High Level Look

Historian and

Transactional

Data

Recipe Management

Real-Time Monitoring

Historical Reporting

Exception Management

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Let’s Get Flexible!

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Filter the Noise

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What Happened?

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Get Focus

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What’s Happening Right Now?

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What Has Been Completed?

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Time for a Review

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Looks Good!

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Not so Good

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Summarize and Focus

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CIP Validation ReportingSecure, accurate and reliable historical record of CIP activity

Record of all steps run during the CIP process

Verification that actual process values met planned steps and

set points

Meets regulatory reporting requirements

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Get Proactive:Watch and Respond to Events

Historian and

Transactional

Data

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It’s All About Sharing

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Run BetterEveryday

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15,000YEARS OF COLLECTIVE

EXPERIENCE

500+PROFESSIONALS

ON STAFF

21 GLOBALLOCATIONS

15,000PROJECTS SUCCESSFULLYCOMPLETED ON SIX CONTINENTS

OVER $1 BILLIONIN AUTOMATION SERVICES DELIVERED

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Questions & Discussion