on-systems overview

markets & scope

capability

products standard products adapted design added value engineering

processes

introduction to Jaltek Systems

tour of manufacturing facility

contract discussion

mission statement:

to deliver market leading, reliable, fully compliant power

conversion products on time in a competitive marketplace,

with minimal environmental impact ensuring fairness to

customers, employees and suppliers.

military

rail

industrial

power range:

1w – 10kw

AC-DC

DC-DC

DC-AC

ancillary looms / controls

engineering

70+ years experience of power supply design

manufacture

internal design resource electronic design – Altium PCB software

mechanical design – Solidworks 3D modelling

design proving test equipment

is a COTS, low profile, PCB mounted, fullycompliant surge and transient protection module with integral EMC filter

CO

BR

A

key features

active clamp with EMI surge protection

mil-std 461 EMI

def-std 61-5 iss. 6 clamping with full ride through

highest W/in3 of any issue 6 filter

no power de-rating over input voltage or temp.

built in temperature monitoring

CO

BR

A

is a COTS, low profile, fully compliant baseplate cooled DC-DC power supply with a fully regulated output of up to 500W

BO

AC

OB

RA

key features

plug ‘n’ play base-plate cooled dc-dc with active clamp surge protection

conducted emc to mil-std 461

def-stan 61-5 issue 6 clamping with full ride through

no power derating over of input voltage or temp

highest W/in3 of any complete dc-dc converter solution

rugged design

modular scaleability

built in isolated signalling

1,080 pre-configured variants available

BO

AC

OB

RA

BO

AC

OB

RA

is an ultra compact, fully ruggedized AC-DC converter with up to 1800Wof configurableoutput power

VIP

ER

BO

AC

OB

RA

VIP

ER

key features

plug ‘n’ play base-plate cooled ac-dc

emc to mil-std 461

no power de-rating over input voltage or temperature

sub 1U height even with mounting adaptor

highest W/in3 of any dc-dc converter

rugged design

modular scaleability

built in isolated signalling

BO

AV

IPE

RC

OB

RA

VIP

ER

1.8kW 3-phase

110V, 400hz input

o/p 1 - 26V @ 63A

o/p 2 - 26V @ 3A

mil-std 704f emc & harmonics

unpressurised environment

managed air flow

BO

AV

IPE

RC

OB

RA

BO

AC

OB

RA

python vpx

28V input

150W O/P power

mil-std 461 filter

100ms holdup

3v3, 5v, -12v, +12v o/put

3U x 1”

wedge lock cooled

BO

AV

IPE

RC

OB

RA

VIP

ER

3.2kW satellite comms PSU

harsh environment

custom mechanicals

n+1 redundancy

built in BITE

BO

AV

IPE

RC

OB

RA

VIP

ER

adaptor plates

re-packaged standard product

additional signalling

bite - built in test equipment

land class “A” filtering

BO

AC

OB

RA

other products designed against specification

battery charger

19” secure communication racks

obsolescence support

▪ rack mounted PSU no longer supported

▪ chassis mounted PSU no longer supported

initial concept

capture the fundamental requirements of the power supply and understand

the end application.

review different ways of designing the product to meet the requirement.

specification & proposal

capture the initial concept into a formal specification and proposal to meet

the requirement.

basic 3D model of the concept.

customer sign off and order receipt.

product design & 3D models

design by engineering following formal documented sales handover process.

Solidworks to produce detailed 3D models

Altium for circuit & PCB design.

adhere to in house component de-rating guidelines.

DVT and prototypes

production of a prototype unit.

thoroughly tested in house to prove compliance to the specification.

unit is delivered with full DVT report.

product approval

integration into customer’s end product.

formal testing at 3rd Party test house, support if required.

release to production

all BOM’s are locked and can only be changed by ECR process.

supply chain lead times build up production commitments.

quality

BS EN 9100 Quality Management System

manufacturing to IPC-A-610 class 3

design to EN60950, mil-std’s, DO160, DEF STAN’s

standard COTS product portfolio

fast turnaround

clear dialogue

controlled processes

excellent internal and external documentation

competitively priced