Pearson Packaging Systems - Products and Capabilities Overview

Complete Secondary Packaging

Automation Solutions

Last modified: 10/2014

Founded in 1955

Invented the first automated 6-Pack Carrier Erector

19,000+ machines deployed world-wide

Serving the food, beverage, house-hold/chemical/personal care, consumer durable goods, warehouse automation indus-tries

Equipment 35 years+ operational in the field

Systems Solutions

Equipment Portfolio

User Centric Design

Complete Care

About Pearson Packaging Systems ERECT

Case ErectorsBliss FormersTray Formers

Beverage Systems

Carton PackersCase PackersBag Inserters

Hand Pack Systems

Robotic Palletizers

Case Sealers Bag UncuffersSide Sealers

PACK

SEAL

PALLETIZE

INTE

GR

ATE

Real Partners - That Simple.This has been our guiding principle in working with our customers, industry partners and suppliers. Cemented in our pledge for Collaboration, Integration and Guaranteed Performance, this mantra has prompted many leading-edge solutions across the entire product and service platform as well as continuous growth above market rates.

We are a company full of people passionate about technology, innovation and continuous improvement - ready to serve you. With one of the industry’s largest lines of secondary packaging equipment, designed, manufactured and serviced under one roof, accompanied by extensive, professional project management, dedicated integration experts and experienced aftermarket specialists, we address and minimize Total Cost of Ownership in a holistic way.

Full end-of-line system design & integration capabilities

Comprehensive after-sale service portfolio with an unwavering commitment to stand behind our products

Machine & HMI design optimized around user needs

Broadest portfolio of secondary packaging solutions in the market

The Pearson Systems Solutions Group (PSSG) provides secondary packaging line design and build, cycle analysis, simulation

and validation, mechanical and electrical engineering, project management, technical training, productivity support, and material

handling solutions. As a vertically integrated, single-source provider of full end-of-line packaging solutions and integration services,

the Pearson Systems Solutions Group is dedicated to providing complete turnkey solutions, maximizing Overall Equipment

Effectiveness (OEE) and minimizing Total Cost of Ownership (TCO).

System Line Design

Material & Product Handling

Electrical & Controls Systems

Vendor & Project Management

Installation & Site Management

Validation & Acceptance

INTEGRATEERECT PACK SEAL PALLETIZE

Systems Solutions

VENDOR MANAGEMENT

RISK MANAGEMENT

SUPPORT

VALIDATION

Complete vertical integration minimizes contracts for our customers. Pearson takes full responsibility for procurement logistics of third-party equipment, components and services.

Having Pearson as your single point of contact also means that we accept full responsibility and accountability for managing and mitigating any scope changes and unanticipated challenges.

From design to selection of third-party equipment, build, install and start-up, expect reliable expert support to ensure smooth project completion. In-field and remote technical service, parts and comprehensive aftermarket support complete our total care package.

No integration project will be complete without verifying that previously-identified performance metrics are being met.

Contact Us

800.732.7766509.838.6226

[email protected]

Please contact us for your Regional Sales Manager details.

Case Erector Bliss Former Tray Former Carrier ErectorCE15 CE25 CE35 CE50 CE60 CE70 BF25 BF30 BF40 TF60 BE60

Speed Up to 15 cases / min Up to 25 cases / min Up to 35 cases / min Up to 50 cases / min Servo motion, real-time, on- demand speed adjustments

Up to 60 cases / min Servo motion, real-time, on- demand speed adjustments

Up to 70 cases / min Servo motion, real-time, on- demand speed adjustments

Up to 25 cases / min Up to 30 cases / min Up to 40 cases / min Up to 60 trays / min Up to 60 carriers / min Speed

Case Size Range (in) * L 7.5-24 | W 7.5-16 | D 3-18.5 L 8-24 | W 5.5-16 | D 3-18.5 L 5-30 | W 3.5-24 | D 3.5-26 L 5-23.5 | W 3.5-16 | D 3.5-18.5 L 12-23 | W 5-16 | OD 5-22.5 L 10-19 | W 5-16 | OD 5-18.5 L 9-25 | W 8-25 | D 5-14 L 8-24 | W 8-24 | D 4-12 L 8-20 | W 8-20 | D 4-12 L 9-24 | W 5-22 | D 1.5-10 L 5-11.25 | W 4.5-5.5 Case Size

Range (in)Output Capabilities

HSCRSC

HSCRSC | RSC w/ integral dividerCSSC

HSCRSC | RSC w/ integral dividerCSSCUltra-small case sizesOversized case sizes

HSCRSCRSC w/ integral dividerCSSCUltra-small case sizes

HSC | HSC w/ integral dividerHSC telescopingRSC | RSC w/ integral dividerRSC tab lockCSSC POLFOL

HSC | HSC w/ integral dividerRSC | RSC w/ integral dividerRSC tab lockCSSCPOLFOL

2-piece bliss box with H divider for high stacking strength(display/retail-ready or shipper)

Three-piece bliss box for high stacking strength(display/retail-ready or shipper)

Three-piece bliss box for high stacking strength(display/retail-ready or shipper)

Inside glued tabOutside glued tabStadium styleLidded (tri-seal, etc.)Flange seal top flapsSplit-minorLeak-proof

Four-pack US style carriersSix-pack US style carriersEight-pack US style carriers

Output Capabilities

Sealing Tape Hot melt glue Tape

Hot melt glueTape

Hot melt glue Hot melt glue Cold glue

Hot melt glue Cold glue

Hot melt glue closure with positive glue compression




N/AW Sealing

Controls Allen-Bradley PLC Allen-Bradley CompactLogix PLC PanelView Color HMI

Allen-Bradley CompactLogix PLC PanelView Color HMI








Allen-Bradley PLC Controls

Changeover Fast - supported by scales, pointers, quick-release handles

Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions






Fast - supported by scales, point-ers, quick-release handles HMI graphical guided instructions



Fast - supported by scales, pointers, quick-release handles

Changeover

Standards UL listed control panel PackML compliant UL listed control panel

PackML compliant UL listed control panel








UL listed control panel Standards

Construction Heavy-duty, welded tubular frameMild steel Stainless steel

Heavy-duty, welded tubular frameMild steel Stainless steelLow-pressure wash-down



Heavy-duty, welded tubular frameMild steel


Heavy-duty, welded tubular frameMild steel Stainless steel



Heavy-duty, welded tubular frameMild steelStainless steel


Construction

Approx. Size of Machine (ft) L 8 | W 8 | H 7 L 12-13 | W 5 | H 6-7 L 15-20 | W 6-10 | H 6-8 L 20 | W 8 | H 8-9 L 27-33 | W 10 | H 8-9 L 23-28 | W 10 | H 8-9 L 14 | W 7 | H 11 L 13 | W 11 | H 10 L 12 | W 13 | H 8 L 14 | W 6 | H 9.5 L 15 | W 3 | H 6 Approx. Size

of Machine (ft)Key Differentiators

Dual opposed case erectingPositive case selection / transferTolerant of knock-down case variances



Dual opposed case erectingPositive case selection / transferTolerant of knock-down case variances Servo-controlled major motionsReal-time, on demand speed adjustments

Dual opposed case erectingPositive case selection / transferTolerant of knock-down case variancesServo-controlled major motionsReal-time, on demand speed adjustmentsLinear motor compression ram

Dual opposed case erectingPositive case selection /transferTolerant of knock-down case variancesServo-controlled major motionsReal-time, on demand speed adjustmentsLinear motor compression ram

Active forming section and positive glue compression ensure strong, square boxesHigh stacking strength

Active forming section and positive glue compression ensure strong, square boxesHigh stacking strengthPowered end-panel magazines

Active forming section and positive glue compression ensure strong, square boxesHigh stacking strengthPowered end-panel magazines

Active, fully-adjustable forming sectionErgonomic high-capacity magazineElevated discharge & layout flexibility

Dual opposed carrier erectingPositive carrier selection /transferTolerant of carrier variances

Key Differentiators

ERECT ERECT

Equipment Portfolio

Photos may show non-standard options

Please consult your sales representatives for specific applications

Contact Us

800.732.7766509.838.6226

[email protected]


* Visit PearsonPkg.com for popular options per model

to extend case size ranges & performance.

Carton / Case Packer Hand Pack System Bag Inserter Multi-PackerRTL - Robotic Top Loader DTL - 2-Axis Delta Top Loader DTL - 3-Axis Delta Top Loader BI18 BI25 MP35

Speed Variable dependent on application Typically 50-300 products / min

Variable dependent on application Typically 50-200 products / min

Variable dependent on application Typically 150-1,500 products / min

Up to 25 CPMVariable dependent on application

18 cases / min 25 cases / min 30 cases or trays / min Speed

Case Size Range (in) * Variable dependent on application requirements Variable dependent on application requirements Variable dependent on application requirements L 6-24 | W 4-16 | D 3-18.5 L 9.5-24 | W 9.5-17 | D 10-24 L 9.5-24 | W 9.5-17 | D 10-24 L 10-20 | W 9-17 | D 2.75-10 Case Size

Range (in)Output Capabilities

Rigid | Semi-Rigid | Flexible products RSC (display/retail-ready or shipper)HSCBliss boxes Trays

Rigid | Semi-Rigid | Flexible products CartonsRSCHSCBliss boxes Trays

Rigid | Semi-Rigid | Flexible products CartonsRSCHSCBliss boxes Trays

Manual top loading Rigid | Semi-Rigid | Flexible products RSCCSSCTrays

Inserts poly bag into RSCHSC Three-piece bliss shipper

Inserts poly bag into RSCHSC Three-piece bliss shipper

Six 4-packsFour 6-packs Three 8-packs RSCTrays

Output Capabilities

Product Handling/ Pack Conf.

Wide range of pack patterns and product handling solutions Horizontal or vertical packing configurations



Custom hand-pack station and product infeed options

Flexible carrier-infeed option to support single or dual carrier erector configuration

Product Handling/ Pack Conf.

Controls Allen-Bradley PLC10 in PanelView Color HMIServo-controlled pick & place motions / case transfers

FANUC PMC / Allen-Bradley CompactLogix PLC10 in PanelView Color HMIServo-controlled pick & place motions / case transfers

FANUC PMC / Allen-Bradley CompactLogix PLC10 in PanelView Color HMIServo-controlled pick & place motions / case transfers




Allen-Bradley MicroLogix PLC Controls

Changeover Fast - supported by scales, pointers, quick-release handles HMI graphical guided instructions



Fast - supported by scales, pointers, quick-releaseHMI graphical guided instructions



Fast - supported by scales, pointers, quick-release handlesHMI graphical guided instructions

Changeover

Standards PackML compliant UL listed control panel



UL listed control panel PackML compliant UL listed control panel


UL listed control panel Standards








Construction

Approx. Size of Machine (ft) Variable dependent on application Small footprint; variable dependent on application Variable dependent on application Dependent on application L 10 | W 8 | H 8 L 10 | W 8 | H 9 L 5 | W 4 | H 7 Approx. Size

of Machine (ft)Key Differentiators

Articulated-arm robot modelsCustom end-of-arm toolVision and line tracking solutions

High-speed top loading High to ultra-high-speed top loadingVision and line-tracking solutions reduce need for product conditioning

Automatic case erect and seal systemVarious configurations including In-line, L-shaped and U-shaped

Patented mandrel design for consistent bag placementAnti-static bars for optimized bag handling

Patented servo-controlled mandrel for consistent bag placementAnti-static bars for optimized bag handling

Small footprintVersatile packing configurationsInfeed/outfeed crossflow flexibility

Key Differentiators

PACK

Erector, Hand-Pack Station, Sealer



Equipment Portfolio

Contact Us

800.732.7766509.838.6226

[email protected]




SEAL/PALLETIZE

Case Sealer Bag Uncuffer Bliss/Tray Side SealerCS15 CS25 CS30 CS40 CS50 UC15 SS45

Speed 15 to 29 cases / min depending on case length 25 to 42 cases / min depending on case length up to 30 cases / min 40 to 69 cases / min depending on case length Up to 50 cases / min Up to 15 cases / min Up to 45 cases / min

Case Size Range (in) * L 6-24 | W 4-16 | D 3-18.5 L 8-24 | W 5-16 | D 4.5-18.5 L 8-36 | W 8-26 | D 3-26 L 8-24 | W 5-16 | D 4.5-18.5 L 5-16 | W 3.5-12 | D 3.5-14 L 9.5-28 | W 6.5-17 | D 4.75-19.25 L 7-18 | W 8-20 | D 4-14

Output Capabilities

RSCCSSC

RSCCSSCFOLBliss shipperOversized case sizes

RSCCSSCBliss shipperOversized case sizesFully random sealer

RSCCSSCFOLBliss shipper

RSCCSSCUltra-small casesBliss shipper

RSCHSC

Bliss shipper

Sealing Tape Hot melt glueTape

Tape Hot melt glueTape

Hot melt glue Fan FoldTape

Side flange seal Hot melt glue with positive glue compression

Controls Allen-Bradley PLC Allen-Bradley CompactLogix PLC PanelView Color HMI




Allen-Bradley PLCPanelView Color HMI

Allen-Bradley PLC PanelView Color HMI

Changeovers Fast, tool-free changeover and externally accessible adjustments

Fast - supported by scales, pointers, quick-release handles, cranks, HMI graphical guided instructions






Standards UL listed control panel PackML compliant UL listed control panel







Heavy-duty, welded tubular frameMild steel Stainless steelLow-pressure washdown






Approx. Size of Machine (ft) L 6 | W 4 | H 5 L 8-9 | W 4-5 | H 5-6 L 16-19 | W 6 | H 4-8 L 8-12 | W 5 | H 5 L 13 | W 5 | H 5 L 12-15 | W 6 | H 6-7 L 14 | W 5 | H 5

Key Differentiators

Fully automatic Continuous-motion operation Independent roller system for smooth & reliable case transfer (patented)

Fully automatic with powered minor flap folding Continuous-motion operation Independent roller system for smooth and reliable case transfer (patented) Synchronous drive system eliminates chain tensioning

Fully automatic Continuous-motion operation Powered case centeringFlights and top case squaringMajor flap folding Sealed case pass-through capabilityFully random for high-volume distribution center applications

Fully automatic Continuous-motion operation Independent roller system for smooth & reliable case transfer (patented)

Fully automatic Continuous-motion operation Independent roller system for smooth & reliable case transfer (patented)Synchronous drive system eliminates chain tensioning

Uncuffs and fan folds or ties polybag previously inserted in caseIntermittant motionPositive case transfer

Fully automatic Continuous-motion operationMinimizes flagging and skewing issuesSpecially-designed urethane wheels

Small footprintVersatile packing configurationsInfeed/outfeed crossflow flexibility



Robotic PalletizerRPCMultiple palletsPallet conveyingApplying slip sheetsComplex pallet patterns

Multi-line palletizing with single robot or multiple robotsPallet conveyingFlexible and programmable palletizing patterns

FANUC PMC / Allen-Bradley CompactLogix PLC PanelView Color HMIServo-controlled pick and place motions and case transfer

Highly reliable robotic arm design with MTBF of over 120,000 hours

Automatic end of arm tool change over available

PackML compliant UL listed control panelCustom designed for each project requirements and plant layout Flexibility to palletize a variety of product andpallet patternsFully-interlocked perimeter guard packageMultiple infeed/discharge configurationsFlexibility to palletize multiple lines witha single robotCustomizable end-of-arm tooling

Output Capabilities

Product Handling/ Palletize Conf.

Controls

Robotics

Changeover

Standards

Key Differentiators

Equipment Portfolio



Contact Us

800.732.7766509.838.6226

[email protected]


User Centric Design

EASE OF USE

Contact Us

Want a demonstration of our UCD features?

800.732.7766 509.838.6226

Become a part of our development process by sharing your unique user

experiences and challenges.

[email protected]

SCIENTIFICALLY ACCOMPLISHED

Simplified Changeover An interactive map, step-by-step instructions, numbered changeover points with scales, pointers, counters & cranks support speed & reliability.

AccountabilityMaintenance task date/time stamps are saved in the HMI’s History log.

Fault Recovery Guide An interactive map indicates fault location with steps for diagnostics & recovery.

Troubleshooting SupportOutput Test allows manual control over individual air cylinders & vacuum sections for functional testing. A Sensor Map shows status of photo eyes & proximity switches.

Alarms & Messages Important notifications display on the HMI home screen, identifying location& recommended actions.

Preventive MaintenanceRecommended/configurablemaintenance task alerts & instructions facilitate inspect, clean & lubricate procedures.

OPERATOR FOCUS

MAINTENANCEFOCUS

GREATER STANDARDIZATION

Reduced screen count, streamlined content and interactive maps increase

intuitive learning

The use of symbols and images minimizes language barriers and helps

operators easily recognize screen functions

Standard screen format and terminology increases user comprehension

IMPROVEDTRAINING

SIMPLIFIED NAVIGATION

To achieve optimal Overall Equipment Effectiveness (OEE), the human element cannot be overlooked. Making machine operation and maintenance easy to learn, fast to perform and free of operator errors requires dedicated attention to users and their individual challenges. Pearson’s User Centric Design team exclusively focuses on identifying specific user needs and obstacles, developing solutions and validating them.Standard on most of our equipment, our user optimized graphical and mechanical machine interface assists operators and technicians to independently and efficiently operate and maintain the equipment.

Reduces user time dedicated to any particular machine

Opens up labor pool to a broader range of skill & experience levels

Enables new users to be independent faster

Improves changeover & fault-recovery speed

Promotes equipment maintenance & extended machine life

Contact Us

PARTS866.866.1424509.838.6226

[email protected]

24/7 SERVICE 800.732.7766509.838.6226

[email protected]

AFTER MARKET800.732.7766509.838.6226

[email protected]

Please contact us for your AMS representative details.

Complete Care

Parts• Parts Identification• Spare & Replacement Parts• Emergency Order Fulfillment• Machine Manuals

Machine Rebuilds• Return equipment to like-new operating condition• Increase production, optimize performance & extend the life of your equipment with in-field or factory rebuilds

Equipment Upgrades• Electrical• Mechanical • Safety

Custom ModificationsMachine design changes to suit your needs & consultitive solutions to accommodate case or bag size changes, product or pack pattern changes, new pallet configuations, etc.

Technical Service• 24/7 Live Support• Customized Commissioning & Training Programs• Production Run Support• Technical Consulting• Machine Audits & Safety Inspections

Remote Access• Secure, remote connectivity for fast, efficient help without the expense of an onsite service technician• Increase response time & lower your maintenance cost

Pearson Packaging Systems | 8120 W. Sunset Highway, Spokane, WA 99224 | www.PearsonPkg.com | 509.838.6226 | 800.732.7766

Pearson Packaging Systems - Products and Capabilities Overview

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