On-line Particle Counters in the Thermal Power · PDF fileOn-line Particle Counters in the...
Transcript of On-line Particle Counters in the Thermal Power · PDF fileOn-line Particle Counters in the...
On-line Particle Counters
in the Thermal Power Plant
Joe Zimmerman
Director of Power Industry Sales
Chemtrac, Inc.
Introduction
Introduction
High Purity Water is Essential in the Power Plant
Steam Cycle
Make-up water
Pretreatment & Steam Cycle Chemistry Monitoring
Grab samples
Composite Sampling
On-line Continuous Monitoring
Particle Detection
Steam Cycle
Make up water
Introduction
Overview
I. Particle Detection Technology
II. Applications
III. Condensate Polisher Monitoring
IV. Conclusions
Particle Detection Technology
Particle Detection Technology
Traditional Turbidity Monitors utilize a “light
scattering” measurement
Particle Counters & Particle Monitors utilize a
“light blockage” measurement
Particle Detection Technology
Turbidity Monitor
Lamp
Photo Detector 0.00 NTU 0.30 NTU
Lens
Particle Detection Technology
Laser Diode
Or LED Photo Diode
Water Flow
Particles Light Beam
Particle Detection Technology
Particle Counter
Detect particles > 2 µm
Reports results in particles/ml for up to 8 size ranges
Particle Detection Technology
Particle Monitor
Single channel device, producing a “relative”
measurement called a Particle Index (PI)
The PI will increase with both an increase in particle size
and concentration
Particle Detection Technology
Particle Counter, Particle Monitor, Turbidity Monitor
How Are Particles Detected?
INSTRUMENT COMPARISON USING AC FINE TEST DUST
0
50
100
150
200
250
300
350
400
450
500
PA
RT
ICL
E C
nts
/mL
- P
AR
TIC
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IN
DE
X
0
0.1
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0.3
TU
RB
IDIT
Y (
NT
U)
Particle Counter
Particle Monitor
Turbidimeter
Particle Counter 21 48 75 106 200 300 390 440
Particle Monitor 50 150 170 200 300 390 460 470
Turbidimeter 0.05 0.05 0.05 0.05 0.06 0.06 0.07 0.07
Particle Detection Technology
On-line Continuous Particle Detection
Allows for seeing extremely low levels of insoluble
particle contamination
Real-time results
Complements other measurements (pH, conductivity,
DO, sodium, etc.)
Limitations
- Cannot see particles <2 µm
- Cannot differentiate between types of particles
- Bubbles cause interference because they are detected as
particles
Particle Detection Technology
Particle Detection in the Thermal Power Plant
For this presentation, focus on the particle counter
New development: the ability to report volumetric
concentration in ppb in addition to particles/ml
Applications
Applications
Water Treatment Plant
Monitor filter performance
Assure proper removal of pathogen-size particles
(Cryptosporidium and Giardia)
Applications
Pre-Treatment
Monitor filter performance
Common Backwash Results
Backwash Based On
Effluent Quality
Applications
Pre-Treatment
Monitor SDI
Appications
Steam Cycle Corrosion Product Monitoring
EPRI corrosion monitoring research has confirmed that ~
90%, or more, of Fe corrosion product transport is in the
insoluble (particulate) form
Applications
CPT MonitoringCPT MonitoringCPT MonitoringCPT Monitoring
EPRI diagram
Applications
Econ Inlet PI, BFW Flow, Load
760.19
188.85
ECONOMIZER INLET PARTICLE INDEX
MAIN STEAM PARTICLE INDEX
10/14/2010 5:07:34 AM10/13/2010 5:07:34 AM 24.00 hours
Particle Index
0
1000
1500
2000
3000
2CFXFEEDWTRF1
1244.0
KLB/HR
2CFXFEEDWTRF2
1232.1
KLB/HR
10/14/2010 5:07:49 AM10/13/2010 5:07:49 AM
FW Flow Transmitter
600
800
1000
1300
2GJ5NETMWATT
173.00
MW
10/14/2010 5:08:14 AM10/13/2010 5:08:14 AM
Unit Load
0
100
200
Applications
Volumetric ppb vs. Grab Sample Total Fe ppb
Condensate Monitoring -- Thermal Power Plant in Southeast US
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5000.00
10000.00
15000.00
20000.00
25000.00
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1400.00 11/2
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Condensate Polisher Monitoring
Condensate Polisher Monitoring
Particle Counters Upstream and Downstream
See insoluble material reduction across the filter
Better identify resin leakage
Cond. Filter/Polisher Particle Counter
Condensate
Hotwell
Particle Counter
Condensate Polisher Monitoring
Upstream Polisher (Hotwell) Downstream Polisher
Decrease in insoluble ppb concentration across polisher.
Condensate Polisher Monitoring
Upstream Polisher (Hotwell) Downstream Polisher
Typical reduction in particle concentrations across polisher.
Condensate Polisher Monitoring
Example of Particle Counter results when a there is a
Condensate Polisher Problem
Condensate Polisher Monitoring
Upstream Polisher (Hotwell) Downstream Polisher
Increase in insoluble ppb concentration across polisher.
Condensate Polisher Monitoring
Upstream Polisher (Hotwell) Downstream Polisher
Addition of 30 um particles contributed significantly to total
ppb concentration.
Condensate Polisher Monitoring
Other available diagnostic screen views.
Particles per 100 ml ppb based on particle size
Conclusions
Conclusions
On-line Particle Monitoring:
provides real-time indication of insoluble CPT particulate
loading
allows for continuous data collection & trending
Events or upsets can be detected very quickly
Pretreatment filter performance can be significantly improved using the proper tools and techniques
Savings can be realized in energy costs, membrane cleaning costs, and in cartridge filter replacement costs.
Upstream and downstream monitoring across the condensate polishers would offer additional comparative data
References
Comprehensive Cycle Chemistry Guidelines for Fossil Plants, EPRI
Cycle Chemistry Guidelines for Combined Cycle/HRSGs, EPRI
The Impact of Oxidizing Environment on Feedwater Corrosion and
Metal Transport - New tools and Findings, Daniel C. Sampson
Power Plant Particle Applications: Corrosion Product Monitor
/Foreign Material / Water Treatment Control and Optimization
(presentation), Mike Caravaggio
A Method for Continuously Monitoring and Selectively Sampling
Boiler Cycle Water for Metal Oxide Transport Analyses, Richard A.
Breckenridge, L. Joseph Hancock, Robert L. Bryant, John W. Clark
An Alternative to Silt Density Index (SDI)…Continuous Particle
Counting, Robert L. Bryant
Assessment and Development of Low-Pressure Membrane Integrity
Monitoring Tools, AwwaRF
Chinese Quotation
Chinese Quotation
欲穷千里目 更上一层楼 To enjoy a grander sight, climb to a greater height.
"There's a way to do it better - find it."
-- Thomas Edison
谢 谢