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Transcript of OMSAN LOJİSTİK. Transportation and Distribution Transportation Planning Pyramid Measures & Goals...
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OMSAN LOJİSTİK
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Transportation and Distribution
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Transportation Planning Pyramid
Measures&
Goals
TransportInfrastructure
PROCESSES
TransportWorkforce
Netw
ork Design
Routing &
Scheduling
Shipm
ent Managem
ent
Fleet/Carrier
Managem
entFreight M
anagement
PLANNINGTRANSPORTATION
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T&D Key Performance Indicators
Indicator Acronym Definition
Perfect DocumentPercentage
PDP % of Documents with a Perfect Match toCorresponding Shipment
Damage Percentage DP % of Shipments Incurring Damage% Shipments withoutClaims
CFS CFS = Claims-Free Shipments
% Shipments Arriving OnTime
OTAP OTAP = On-Time Arrival Percentage
Perfect ShipmentPercentage
PSP PSP = PDP x DP x CFS x PSP
Loss-Sales Ratio LSR Value Lost in Shipping over Total SalesInsurance Claims per Year ICPYYear-to-Year InsurancePremium Variation
IPV
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T&D Design Principles
T&D KPIs Network Rationalization Consolidation & Pooling
– Inbound Consolidation Programs
– Backhauls
– On-the-Fly Consolidation
Strategic Use of Third Parties
Standard Container Sizes & Pools
Automated Shipment Planning– Mode Selection– Carrier Selection
Automated Routing & Scheduling
Shipment Tracking & Visibility
Carrier Measurement and Monitoring
Core Carrier Design
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Logistics Hierarchies
• Single-Level Designs: Central Distribution
• Two-Level Designs:Central & Regional Distribution
• Three-Level Designs:Central, Regional, & Local Distribution
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Distribution Network Design Decisions
• Production Locations
• Sourcing
• Number of Warehouses
• Locations of Warehouses
• Type of Warehouses
• Distribution Territories
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Rational Network
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Lowest Cost Network
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Show Unsatisfied Demand for Product 05
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Shipment Planning
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%1,9
3,9
5,9
10,9
1,4
3,4
5,4
10,4
1,2
3,2
5,2
10,2
1,1
3,1
5,1
10,1
Shipping Policy (% by Air, Shipments per Month)
% o
f To
tal
Po
lic
y C
os
t
LICC
Admin
TFC
ICC
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Shipment Planning
15,00
17,00
19,00
21,00
23,00
25,00
27,00
29,00
31,00
33,00
$800.000
$850.000
$900.000
$950.000
$1.000.000
$1.050.000
$1.100.000
$1.150.000
$1.200.000
$1.250.000
$1.300.000
1,9 3,9 5,9 10,9 1,4 3,4 5,4 10,4 1,2 3,2 5,2 10,2 1,1 3,1 5,1 10,1
Da
ys
$s
Scenario (% Air, Frequency)
TPC
NLT
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Mode Selection
PRICE
HIGH
LOW
LOW HIGH
LCL
OCEAN
TRUCKLOAD
LTL
AIR
FREIGHT
Speed & Reliability
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Value-Density Analysis
DensityValue Low HighLow Ocean Shipping
Commodities = Grains,Sugar, Coal, Produce
Furniture
Situation Dependent Printed Material
High Situation Dependent Apparel Shoes
Air Shipping Consumer Electronics Pharmaceuticals Cosmetics Jewelry
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Pooling & Consolidation
Pool
poolpoint shipment #1
shipment #2shipment #3
allowable ship dates
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Automated Routing & Scheduling
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Transportation Management Systems
TMS Function TMS Vendors
1. Vehicle Routing and Scheduling Planning Dispatch ARC
CAPS LogisticsRoadNetRoadShowBowne-DistinctCaliper TransCad
2. Supply Chain Management Design & Analysis Production Planning
Insight SAILSBender PhydiasCAPS Logistics
3. Shipment Planning Design & Analysis Operational Shipment Planning
Insight ShipConsIICAPS LogisticsCCA TransPlan 2000
4. Carrier Management Princeton SuperSpinSABREALK
5. GIS Transportation MapInfoESRI Arc/Info
Caliper TransCadCAPS Logistics
6. Customized TMS SABRECAPS LogisticsMercer
Source: Bill Nulty, Ph.D. “Shipment Planning” in Transportation and Distribution Short Course. TheLogistics Institute at Georgia Tech, 1996.
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Edward H. Frazelle, Ph.D. Page 32
Reverse Logistics
• Recycling
• Returnable Containers
• Returns
• Dunnage
• Containers & Packaging
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3PL: If, When, and How
• If - there is strategic advantage to do so an a positive contribution to EVA.
• When - there are opportunities to take advantage of consolidation opportunities and/or specialization of work.
• How - partner relationship management.
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Edward H. Frazelle, Ph.D. Page 34
High-Speed Shipping
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Transportation Gap Analysis
Measures
Network Design
Routing & Scheduling
Inbound Transportation Management
Third PartiesFleet
Configuration
Vehicle Configuration
Container Design & Management
Vehicle Assignment
TMS
Organization
Load Planning0
1
2
3
4
5
CIMSA
World-Class
Transportation and distributiondecisions include the number,
location, and mission ofdistribution centers; strategicassignment of customers andsuppliers to DC’s; routing and
scheduling between facilities; fleetconfiguration; and mode and
carrier selection. Fortunately thereare advanced decision support tools
that recommend near-optimaltransportation and distribution
solutions. The near-optimalsolutions attempt to minimizetransportation and distributioncosts while achieving the pre-
defined customer service objectivesfor response time and fill-rate.
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Transportation Case Example
U.S. Food Service
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Food Service Profile
Strengths• Private fleet with 343 tractors and 517 trailers• Slow movers consolidated in single facility• Fixed routes• Backhauls designed into 20% of fixed routes• Managers evaluated on cases per truck, collisions, error rate• GFS controls 70% of inbound freight, carrier selection• Formal carrier evaluation & monitoring process• Dynamic routing system• On-board positioning and rerouting• Some inbound consolidation planning• 90% inbound trailer utilization
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Transportation Management System Case Example
U.S. Chemicals
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ACC Current TMS Assessment
Database
Data Integrity
Platforms
Integration
Response Time
Functionality
Maintainability
UserInterfaces
012345
Amoco
World-Class
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Functionality Families
Functionality Families FunctionalityFreight Management Carrier Management, Carrier Monitoring, Rating, Rate
Maintenance, Freight Auditing, Claims, Usage Credits,Negotiation
Shipment Management Load Planning, Shipment Planning, Mode Selection, CarrierSelection, Routing, Scheduling, Shipment Tracking,Consolidation, Pooling, Backhauling,
Container Management Container Profiles, Container Tracking, Repair, Maintenance,Container Utilization
Decision Support &Executive InformationSystem
Asset Utilization, Costing, Shipment Profiling & Simulation,Mode Performance Analysis, Carrier Performance Analysis,Capacity Planning, Fleet Sizing, Container Yields, NetworkAnalysis
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Transportation Objects
• Containers• Vehicles• Orders• Shipments• Carriers• Documents• Payments• Carriers
• Shippers• Consignees• ...
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Mid-Term System Architecture
SAP R/3Order Entry
OrderHistroy
File
T&DData
Warehouse
T&DDecision Support
System
ContainerManagement
FreightManagement
ShipmentManagement
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Long-Term Design Principles
• There is justification for an integrated TMS incorporating freight, container, and shipment management.
• SAP will not be the long-term solution provider. Current TMS vendors are moving too fast and have a higher commitment to transportation solutions. Logistics is not a SAP priority.
• SAP interface development = custom development in time and expense.
• Vendor developments are leading to consolidated applications functionality and industry solutions.
• The long-term solution design should be based on justifiable best, not current T&D practices and strategies.
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TMS Package Alternatives
Functionality Families Package Alternatives
Freight Management DSI, CASS Logistics, TADMIS, Kostecki, ALLTRANS, SID,www.shipnet.com
Shipment Management DSI, SABRE, MANUGISTICS, NUMETRIX, ALK Associates,Dallas Systems, Kostecki, SID, ENCOMPASS, www.shipnet.com
Container Management ALLTRANS, SABRE, TIE Logistics, CADEC Systems, ICCInternational, SID, ENCOMPASS, www.shipnet.com
Decision Support &Executive InformationSystem
CAPS Logistics, INSIGHT
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TMS Team Organization
Bob Theurer
ITTMS
Team Leader
T&DTMS
Team Leader
ITFreight Mgmt.
T&DFreight Mgmt.
ITContainer Mgmt.
T&DContainer Mgmt.
ITShipment Mgmt.
T&DShipment Mgmt.
ITDSS
T&DDSS
ProjectFOCUS
CommonProcesses
Facilitator
Executive sponsor from the user community.User-IT teams for each TMS functionality family (i.e. FM, CM, SM, DS).
IT Team Leader to be Project FOCUS liaison.T&D Team Leader to be Common Process liaison.
Subject matter expert facilitator to assist IT & T&D team leaders.
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TMS Transaction Database & Data Warehouse Design
• Based on transportation objects (i.e. carriers, containers, orders, shipments, etc.)
• Relational and consistent with IT Standards (i.e. ORACLE, Sybase)
• Data Warehouse fields should parallel transaction database fields where possible
• Single-point data entry and on-line data integrity audits
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TMS Strategic Decisions:Outsourcing, SAP, CDI, CDE, BOB• Vendor and package review to focus on large TMS providers, and
alternative links with Internet applications, outsource providers, and carrier/freight forwarder applications
• Evaluation of budget, time, risk, and benefits of each functionality development alternative (i.e. outsourcing, status quo waiting for SAP solution, internal custom development, external custom development, and best-of-breed package implementation)
• Custom development vendor candidates should have at least 50% of required functionality already developed and verifiable operating
• Strategic partnerships with outsource and/or custom development vendors
• Follow Amoco corporate guidelines for evaluating and selecting development direction
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Exercise
• Our biggest opportunity for improvement in transportation & distribution is:________________________________________________________________________________________________________________________________________________________________________________________________