Oman Drydock Company - Shipyards
Transcript of Oman Drydock Company - Shipyards
Oman Drydock Company
General Information
(June of 2011)
Document No. ODC-MK20110-001 ODC General Information
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Table of Contents
1. Company Information .................................................................................................................... 3
1.1 Introduction ............................................................................................................................... 3
1.2 Advantages and Merits .............................................................................................................. 4
1.3 Organization ............................................................................................................................... 5
1.4 Contact information .................................................................... Error! Bookmark not defined.
1.5 Principal Businesses ................................................................................................................... 6
1.6 Geographical Information .......................................................................................................... 7
1.7 Accessibility ................................................................................................................................ 8
1.8 Shipping Agents in Oman ........................................................................................................... 8
2. Company Capability ....................................................................................................................... 9
2.1 Introduction ............................................................................................................................... 9
2.2 Employee Resources .................................................................................................................. 9
2.3 Production Capacity ....................................................................................................................... 10
3. Yard Facility ................................................................................................................................... 11
3.1 General ..................................................................................................................................... 11
3.2 Dock & Quay ................................................................................................................................. 12
3.3 Crane & Transportation ........................................................................................................... 13
3.4 Workshop ................................................................................................................................. 14
3.5 Dormitory for Employees ......................................................................................................... 16
3.6 Outsourcing Sub-Contractors................................................................................................... 16
4. Health, Safety & Environment Management .......................................................................... 18
5. Quality Management ................................................................................................................... 18
6. SRM & Customer Facilities .......................................................................................................... 18
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1. Company Information
1.1 Introduction
Oman Drydock Oman Drydock Company S.A.O.C. (ODC) has its business target of Company (ODC) becoming the most competitive ship repair yard with best quality in
S.A.O.C the world and will do its utmost to achieve the target.
In September 2006, ODC was established by the government of the
Sultanate Oman with its 100% investment to be operated by Daewoo Shipbuilding & Marine Engineering Co. Ltd (DSME) of Korea under the Contract for Operation & Management.
ODC is located in Duqm area which is 500 km off toward south east from Muscat and will be developed to a new complex city with population up to 225,000 people.
ODC will operate with two (2) graving docks, one with 410m x 95m size and another with 410m x 80m size first, and one (1) floating dock of Panamax size which will be invested and quay of 2,800m in length with water depth of 10-12 meters.
ODC will devote to ship repairs, conversions and offshore structures with around 2,000 persons of its own managers, staffs, workers and sufficient sub-contracted skilled workers in 2011 to respond to world ship-owners’ demand for various kinds of jobs with punctuality of working period, high quality and competitive price.
Quality Quality assurance is a basic and essential motto of ODC. Our quality Management assurance policy will focus on satisfying technical specification, classi- fication society’s and regulatory body’s rules and customer’s require-
ments.
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1.2 Advantages and Merits
By establishment of one of the biggest and modern ship repair yard in the Middle East cluster, our clients will enjoy a great deal of advantages and merits, choosing their favorite yard. The major differential advantages of ODC are presented below;
Description Advantages and Merits
DSME Support Technical back up & management by DSME, Korea
One Stop Service Treatment of tanker’s slop & sludge inside ODC, not
outside
Geographical Location Located outside Hormuz Strait
Deep water of quay with 10-12 m depth.
Climate Low humidity
Shiny all through the year
Yard Facilities
The most modern and high quality facilities and equipment.
Vast space (1,277,000m2) for any kind of big scale of ship repair, conversion and offshore projects
Two giant dry docks with sizes of 410m x 95m and 410m x 80m and a Panamax floating dock to be invested.
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HSSE Dep’t Deputy CEO
CEO
QA/QC Dep’t
Contract & Procurement Dep’t
GA Dep’t
HR Dep’t
IT Dep’t
Marketing Dep’t
Estimation Dep’t
SRM Dep’t
Hull Dep’t
DWT
GT CLASS
TYPE RF YR BLT 2008 M/ ENG
Oman
Oman
Note: Service engineer for water jet and interceptor to be arranged by owner.
OSF-2046 Rev 0 6/11
(FOR SALES DEPT ONLY: CONFIDENTIAL)
SA1.0 SA2.0 SA2.5PAINTING
INQUIRYNEGO/
AWDRATE
1ST
STG
FINAL
STG
%
%
%
%
DATE INQ
DATE AWD
AGENT
P.I.C
TEL
OSF-2046 Rev 0 5/11 Oman Drydock Company
1. PROJECT FILE 2. SHIP OWNER FILE 3. JOB ORDER FILE
SUPT
HOISTG FLAG
HOISTG FLAG
PENALTY
G/PERIOD
CEILING
HULL SWEEPING AND COATING
OVERHAUL OF WATER JET : 2 SETS
SEA VALVES OVERHAUL : 9 PCS
REMARK
ADDRESS
FINAL AGREED AMOUNT
D/C RATE
COMM
SUPPORT
CO
MP
ET
IT
OR STATUS
AD
D W
OR
K
HULLU/PRICE
VOLUME
TANK/
HOLD
U/PRICE
VOLUME
P/T D/CBASE
PR
IC
E
QT
N
U/PRICE
ITEM
6 FITTING OF INTERCEPTOR(P/S)
7 TUNNEL TO BE CLEANED AND COATED
4
5
RENEWAL OF ANODES : 68PCS.
EXHAUST OUTBOARD TO BE CLEANED
BLASTING / PAINTINGSTEEL
2
3
S.No
1
WORK TIME
(Docking
Time)
8 (8) days LEAD TIME
ETA June 5, 2011 LCP/NCP
JOB DESRIPTION
Oman
PA
RT
IC
UL
AR
144 DWT LOA X B X D 64.8 X 16.5 X 6.2
2.005 ton REG. FLAG Oman NV
High Speed Craft M.T.U Engine
SHIP NAME Hormuz JOB NO. 113005
JOB ORDER
MARKETING:
Approved By
In-Charge Asst. Manager Leader Marketing Director
Date: June
1,2011
Distribution
REG. OWNER NATIONAL FERRIES COMPANY(S.A.O.C) COUNTRY: Oman
INQUIRER NATIONAL FERRIES COMPANY(S.A.O.C) COUNTRY:
Painting Dep’t
Machinery & Electric Dep’t
Production Support Dep’t
Production Control Dep’t
Planning & Biz.Mgt Dep’t
Finance Dep’t
Administration & HR Division
Marketing Division
Production Division
Finance Division
Internal Audit Division
Outfitting Dep’t
1.3 Organization Organization of ODC will be operated by top and experienced management dispatched
ODC from DSME of Korea, which will convince the clients that ODC will keep
the promised working period and will provide the best quality service in competitive price.
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1.4 Principal Businesses
ODC has three principal businesses of Ship Repair, Ship Conversion, and Fabrication of
Offshore Structure.
Ship Repair ODC provides the procurement, fabrication, removal, fitting, painting,
various tests and trials for any kinds of Ship Repair;
- Steel Renewal Job - Outfitting Job - Grit Blasting and Painting Job including Tank Cleaning - Treatment of Slop and Sludge - Machinery and Electric Job
Ship Conversion ODC provides any kind of type of conversion including the
engineering, procurement, fabrication, erection, removal, installation, tests and trials for;
- Life Extension Job
- Modification for Cell Guide System - Hull Lengthening Job - Crane Installation Job - Conversion to Self-Unloader - Conversion to FSO/FPSO,etc.
Offshore Project ODC is ready to provide the engineering, procurement, fabrication,
erection, installation, tests and trials for any kind of offshore project for;
- Construction of Offshore Jackets and/or Platforms - Any kind of fabrication of other steel structures
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1.5 Geographical Information
Location ODC’s yard area occupies 1,277,000 m2 in Duqm, about 500km off
toward south east from Muscat. Geographical Coordinates: E: 57° 42’ 00” N:19° 39’ 00”
Distance Distance to major cities from ODC’s yard (Duqm)
- 500km to Muscat by road - 680km to Dubai by road - 490km to Salalah Port by road
Unloading Port Imported materials or customer’s supplied items will be unloaded at
Muscat Port or Duqm Port.
Dubai
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1.6 Accessibility
Sea Condition Water depth at Quay : 10~12 meters
Quay height from sea surface : 2.47 meters At high tide Tides : 1.63 meters between highest and lowest level
Nearest Pilot Station E: 57° 49’ 80” (Anchorage) N: 19° 42’ 60”
Air Flight Dubai to Muscat : 45 minutes flight 4~5 times a day
Abu Dhabi to Muscat : 45 minutes flight 2~3 times a day Qatar to Muscat : 2 hours flight 3~4 times a day
Muscat to Duqm Car Transportation : around 5 hours
Temporary air flight will be available from Muscat to Al Ajaiz local
airport which is 54 km off from Duqm yard (starting time of flight to be informed later) until construction of Duqm Airport will be completed in 2013.
1.7 Shipping Agents in Oman
For your information, Please refer to the contact points of shipping agents in Oman as follows;
Shipping Agent Contract Person Address Telephone(Mobile Phone) E-mail
Khimji Ramdas Shipping LLC
Mr Dharmraj Bahadur, Sr. Divisional Manager- Marketing & Operation
P.O. Box 19, Muscat, PC-100, Sultanate of Oman
+968-24707236 ( +968-99356339)
Gulf Agency Company (Oman) LLc
Mr Kosala Wijesinghe, Business Manager- Shipping Service
P.O. Box 740, Raw 112. Sultanate of Oman
+968-24477800 ( +968-99340352)
Wilhelmsen ship service Towell Barwil Co LLC.
Mr C.M. Najeeb, General Manager
P.O.Box 61- Muttrah, P.C. 114,Sultanate of Oman
+968-24819100 ( +968- 9934343857)
Inchcape Shipping Service(Oman) LLC
Mr Robert Walker, General Manager
P.O.Box 36, Ruwi, P.C. 112, Muscat, Sultanate of Oman
+968-24781790 ( +968-99342779)
Salalah Shipping & Marine service Co. LLC
Mr. Zubair harsoon, General Manager
P.O. Box 1420, Code 114, Jabroo. Sultanate of Oman
+968-24711452/24711453 ( +968-99493458)
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Sharaf Shipping Service & Co. LLC
Mr. Taraq Khattak, General Manager
P.O. Box 1179, PC 114. Jabroo, Sultanate of Oman
+968-24781744 ( +968-99855181)
2. Company Capability
2.1 Introduction
ODC is well equipped with the most modern and high quality facilities and equipments and is ready to provide skilled labor force, competent sub-contractors and geographical advantages to customers’ satisfaction with;
- Keeping the Agreed Working Period - High Quality Job - Competitive Price
2.2 Employee Resources
Management ODC is operated and managed by DSME of Korea under O & M
Contract between Oman Government and DSME in 2006.
Sub-Contractors ODC has its own employees and sufficient skilled sub-contracted
laborers coming from the surrounding Middle East area.
ODC Employee : 1,250 Sub-contracted Laborers : 800 Total Laborers : 2,050
Employee Table ODC’s detailed employee status expected as of end of 2011 is shown
in the following table. Unit : Person
Division Manage-ment
Hull Machine
ry & Electric
Outfitting
Painting Others Total
Management/ Engineer/Staff
175 36 28 13 20 13 285
Workers 316 246 115 178 110 965
ODC Total (Own
Employee) 175 352 274 128 198 123 1,250
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Sub Contractors
296 230 108 166 800
Total 175 648 504 236 364 123 2,050
2.3 Production Capacity Steel Work
Category Activity Tons/Day
Ship Repair and Conversion
Cutting and Forming 80
Sub & Unit Assembly 45
Erection 45
Side Shell & Deck 45
Tank Internal Members 20
Pipe Renewal 80 Pieces/Day
Painting Work
Category Area Treatment Capacity
(M2/Day) Remarks
Blasting (Based on SA
2.0)
Hull 4,400
In case of same time working
Hold 3,450
Tank 2,000
Total 9,850
Coating
Hull 11,000
In case of same time working
Hold 6,900
Tank 3,000
Total 20,900
Capacity of Painting Work will be variable depending on the original surface condition.
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3. Yard Facility
3.1 General
This section shows the yard layout, facilities and equipments. ODC yard stretches over 1,277,000 m2 of land and 1,139,000 m2 of sea surface with 2,800 m length of quays.
Panoramic View of ODC
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3.2 Dock & Quay
Dock
Description Capacity (DWT)
Dimension (LXBXD)
Crane Service
Electric Power
Graving Dock No.1
600,000 410m x 95m x
14.5m
40 Tons x 2 sets (74m Radius)
100 Tons x 1 set (74m Radius)
AC-415V, 50HZ AC-230V, 50HZ Graving Dock
No.2 500,000
410m x 80m x 14.5m
40 Tons x 2 sets (74m Radius)
80 Tons x 1 set (74m Radius)
Floating Dock 80,000 Panamax
Quay
Description Length/Depth Crane Service Electric Power
Quay 1 800m 40Tons x 3 sets (74m Radius)
AC-415V, 50HZ AC-230V, 50HZ
Quay 2 455m 40Tons x 1 set (74m Radius)
Quay 3 & 4 350m & 450m 40Tons x 2 sets (74m Radius)
Quay 5 745m 40Tons x 2 sets (74m Radius)
Total 2,800m
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3.3 Crane & Transportation
Equipment Specification Q’ty Remark
Jib Crane
100T 1 Radius: 74m
80T 1 Radius: 74m
40T 12 Radius: 74m
Fork Lift
DP 60S-5 Ton 15
DP 110S-10 Ton 3
DP 160S-15 Ton 1
Transporter ELT 100, 190 KW,
100 TON 1
Tower Crane JNTC 1470, 14 Ton,
Radius-60m, Jib Length-70m
2
Trailer 30 Ton 2
Truck
Tractor Truck – 45 Ton
1
5 Ton 1
Dump Truck – 18 Cu.m
3
Cargo Truck with Crane – 3.5 Ton
1
2.5 Ton 2
1 Ton 3
Skid Loader JCB Robot 160-0.34
Cu.m 4
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Wheel Loader JCB 426HT-2 Cu.m 1
3.4 Workshop
Hull Shop
Category Area Base Equipment
Enclosed Space
200m x 35m Concrete Foundation
-Press Bending Machine 1000T -Frame Bending Machine 700T -CNC Plasma level cutting M/C -Gantry type CNC Gas Cutting M/C -Shop Cranes-EOT 50 Ton, 10 Ton, Magnetic type 10 Ton, 5 Ton and Semi Gantry Crane.
Open Space 80m x 60m Concrete Foundation
Gantry type Jib Cranes, other necessary Cranes and transportation means will be mobilized when necessary.
Marking Shop 30m x 20m Concrete Foundation
Blasting & Painting Shop
Category Area Base Equipment(Movable)
Enclosed Space
-Blasting Shop : 25m x
25m
-Painting Shop : 25m x
25m
Concrete Foundation
-Washing M/C 200bar x 10 500bar x 10 -Hydro Blasting M/C 1,400bar x 2 -Portable Blasting M/C x 25 -Dehumidifier x 10 -Spot Cooler x 25 -Vacuum Recovery x 25 -Dust Collector x 18 -Turbo Fan x 20 -Paint Spray Airless Pump x 120 -Cherry Picker 36m x 15
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26m x 15
Machinery & Electric Shop
Category Area Base Equipment
Machinery Shop 100m x 30m Concrete
Foundation
-Overhead Crane 50 Ton x 1, Wall Post Crane 3Ton x 4 & 1 Ton x 2 -Lathe M/C x 4 -Turning Center Mach. x 1 -Universal Milling Mach. x 1 -Horizontal Boring & Milling M/C x 1 -Gear Hobbing M/C x 1 -Precision Slotting M/C x 1 -Bending Saw M/C x 2 -Radial Drilling M/C x 2 -Table Drilling M/C x 1 -Hyd. Cylinder Grinding M/C x 1 -Surface Grinding M/C x 1
Pipe & Outfitting Shop
200m x 30m Concrete
Foundation
-Overhead Crane 10 Ton x 1 -Pipe Bending M/C x 2 -Roll Bending M/C x 1 -Turning Roller M/C x 1 -Positioner M/C x 1 -Facing M/C x 1 -Piping Cutting M/C x 1 -Table Drill M/C x 1 -Bench Grinding M/C x 2
Tool Center (Mach. & Hull)
30m x 30m Concrete
Foundation -all kinds of tools
Governor Shop 30m x 10m Concrete
Foundation
Clean Shop 30m x 20m Concrete
Foundation -Overhead Crane 5 Ton x 2 -A/C System
Balancing Shop 30m x 20m Concrete
Foundation -Balancing Test M/C x 2 -Metal Spray x 1
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Carpenter Shop 30m x 20m Concrete
Foundation
Electric Motor Shop
50m x 20m Concrete
Foundation
-Overhead Crane 5 Ton x 1 -Motor Test Sys x 1 -Electric Dry Oven x 1 -Motor Coil Rewinding M/C x 2 -Load Bank x 1 -Instrument Repair & Test Room
Chemical Cleaning Shop
Category Area Base Equipment
Enclosed Space 30m x 20m Concrete
Foundation
-4 Chemical Tanks -Hot Steam Washing M/C -EOT 5 Ton Crane x 1 -Hyd. Pump for Hyd-Test
Slop & Sludge Treatment Facility
Category Base Equipment
Slop Treatment Concrete Foundation
-Slop Reception Tank 5,000m3 x2 -Slop Processing Plant:30m3/Hr -Oil Storage Tank:2,000 m3 x 2, 500m3 x 1
Sludge Treatment Concrete Foundation -Sludge Storage Pit 2,000m3 x 1 -Sludge Processing Plant:3m3/Hr
3.5 Dormitory for Employees Dormitory facilities with capacity of accommodating up to 2,093 persons which locate
near the yard are provided to yard’s workers.
3.6 Outsourcing Sub-Contractors
Item Detailed Work Sub-Contractor
Outfitting Work
Pressure vessel Fabrication Topaz Marine, UAE Zamil, UAE
Erection Of pressure vessel Top Great Eng & Services, Oman
Pipe Galvanizing UMGS, Oman AMB Hertel, UAE
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Wood/Furniture, Non Steel Pipe (GRP Pipe, etc.)
Tat Wai Enterprise, Singapore DSON, South Korea
Life Boat, Life Raft Repair Techno Fibre, UAE FUJI Walco, Middle East Solas, UAE
Safety Equipment Service (Co2 Bottle Recharging, etc.)
EPAS Fire Protection, Singapore Solas, UAE
Hydro System Repair
Hydro Link, UAE Hydrofit, UAE Cargotec, UAE Hurmuz Marine. Eng, UAE
Machinery Work
-Engine part Chrome Coating (Bearing Babbitt Metal, etc.) -Flake/Various Metal Coatings Various Aux. Machinery
Golten, UAE Watsila, UAE APT, UAE Tile Marine, UAE Topaz, UAE Al Bawardy, UAE FUJI Walco, Middle East
Propulsion Shaft, Propeller, Rudder Steering, Stern Tube, etc
Watsila, UAE Ocean Power International, UAE Golten, UAE
Seal Bonding Kobelco, Middle East Nico, Middle East GHINGHO Corporation, UAE
Precision Machining, Reconditio-ning for Engine, Aux Machinery
Golten, UAE Nico, Middle East
Pumps & Turbines FUJI Walco, Middle East Tile Marine,UAE
Metal Lock Nico, Middle East Metal Lock, UAE
Turbo Charger Repair
Man Diesel, UAE Turbo Ned, UAE ABB TURBOCHARGING, UAE Topaz, UAE
Governer Repair Topaz Marine, UAE Watsila, UAE
Boiler, Heat Exchanger(Cooler), Various Valves Overhaul
National, Oman Harris Pye Gulf, Oman Al Muffadal, UAE NIC, Bahrain
Oil Separator, Purifier, etc. Alfa Laval, UAE Watsila, UAE Tile Marine, UAE
Engine Spare parts Man Diesel, UAE Tile Marine, UAE
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Electric Work
Electro Automation
Tile Marine, UAE Golten, UAE FUJI Walco, Middle East Harris Pye Gulf, Oman
Cathodic Protection System B.S.S. Tech., UAE
Motor Rewinding
Nico, Middle East Golten, UAE Al Bawardy, UAE
LNGC
Gas System Service Engineer Hamworthy, UAE FUJI Walco, Middle East Solas, UAE
Cryogenic valve FUJI Walco, Middle East
Cleaning of Main Condenser FUJI Walco, Middle East
QA/QC NDT
Lonestar, Middle East NIC, Bahrain ASMACS, UAE EIL, UAE Al-Karama, Oman
Some of Sub-Contractors are still under negotiation, but will be fixed soon.
4. Health, Safety & Environment Management All the activities of ODC related to health, safety and environment are implemented in
accordance with Health, Safety & Environment Manual of ODC.
5. Quality Management All the activities of ODC related to quality management are implemented in
accordance with Quality Manual of ODC.
6. SRM & Customer Facilities
Ship Repair SRM will assist customers (superintendents) with necessary services
Manager and facilities to customers’ full satisfaction.
(SRM) Customers
For Customer ODC will supply customers with adequate office space and other
supplies inside shipyard to enable them to effectively carry out their duties.
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Accommodation
For Customer Floating Hotel of four star class named MONA LISA is available for all
of ODC’s customers with 230 rooms in the shipyard, where all the living conveniences will be served during stay at yard for ship repair.
In the meantime, Guest House for accommodating clients with
capacity of 47 rooms which locates near the yard will be available from April of 2011.
Guest House
Duqm Floatel