Oil Field PRoduct Guide

®

Oil Field Product Guide

Table of Contents

Oil and Gas Roller Chain Solutions 4

Chain Components 5

Oil Field Chain 6-9

Mechanical Setup 9

Chain Descriptions & Dimensions 6-8

Diamond ACE® Chain 10

Coiled Tubing Kits 11

Every Calling is Great, When Great ly Pursued. OLIVER WENDELL HOLMES

At the Diamond Chain Company, the calling to design and manufacture the world’s highest-performing roller chain is greatly pursued every day by teams of passionate technical experts who have made your success their life’s work. It’s that intensity of focus that some of the world’s greatest inventors trusted to provide the drive chains they needed to transform the world. From the Wright Brothers, to Henry Ford, to the global leaders of our time, Diamond® chain is the roller chain most trusted to perform, when performance matters most.

3

4

OIL AND GAS CHAIN SOLUTIONSTHE DIAMOND CHAIN COMPANYFounded on December 24, 1890, the Diamond Chain Company is one of the most experienced roller chain manufacturers in the world. Driven by the principles of unri-valed experience, unsurpassed quality, and unparalleled performance, the diamond was adopted as the company’s trademark as it symbolizes perfection and acts as a constant reminder of the company’s core values.

Today, the Diamond Chain Company sets the standard for high performance roller chain with industry leading wear life, warranty, and product selection.

WHY CHOOSE DIAMOND CHAIN?Building industry-leading roller chain is a matter of demanding precision and discipline – first to establish unsurpassed standards for material selection, fabrication, and final assembly, and second, to ensure those standards are continuously achieved.

The challenge when selecting roller chain is that the difference between industry leading chain and all others isn’t readily visible, and only really becomes apparent after use. At the Diamond Chain Company, roller chain is our passion, our focus, and our calling. Diamond Chain has mastered the design and manufacturing processes necessary to create consistently high quality, and high performance, roller chain. We know that our processes and products are second to none, in fact we’re so confident that “Nothing Outlasts a Diamond,” that we back our products with industry leading warranties against defects in material and workmanship.

From industry launch to industry leader, Diamond Chain is the most trusted roller chain when performance matters most.

OIL FIELD ROLLER CHAIN

Manufactured up to twelve strands wide, Diamond Chain’s multi strand products are available in two types of construction – with center

plates slip-fit on the pins or with center plates press-fit on the pins.

DIAMOND ACE®

Diamond ACE (anti-corrosive exterior) roller chains incorporate an electro-chemically bonded, protective exterior coating that is applied to each component part prior to assembly. The protective coating, a specially formulated zinc-nickel and non-hexavalent chromium coat-ing, serves as a physical barrier that provides superior water-resistance and physical and structural integrity for carbon steel base chain. Diamond ACE provides the optimum balance between corrosion protection and performance.

COILED TUBING INJECTOR CHAIN

Diamond series coiled tubing injector chains feature specially manufactured pins for increased tensile strength and improved impact and pin fatigue resistance. Special interference fit coverplates are manufactured to exacting tolerances to minimize pin turning and assure equal distribution of chain working load. Diamond’s coil tubing injector chain is available in nickel or ACE plating for improved resistance to stress corrosion cracking caused by use in wet environments. Diamond Chain products stand up to the strenuous conditions of the oil and gas industry which means longer chain life and increased up-time and production.

NOTE: IN ADDITION TO THE CORE LINE OF OIL AND GAS ROLLER CHAIN, THE DIAMOND CHAIN COMPANY PRODUCES SEVERAL SPECIALTY ROLLER CHAINS FOR OIL AND GAS APPLICATIONS.

CHAIN COMPONENTSROLLER LINKS

Standard for all sizes of roller chains, roller links are furnished as complete roller link assemblies.

The two bushings are press-fit in each of the link plates.

SLIP-FIT CENTER PLATES

Slip-fit center plate roller chains are intended for drive applications of moderate severity. They are designed to be easily disassembled, shortened, or elongated with minimal effort.

PRESS-FIT CENTER PLATES

Press-fit center plate roller chains are intended for extreme service applications such as power shovels, diesel engines, and oil drilling and

pumping units. Roller chains with press-fit construction have significantly greater fatigue strength over slip-fit roller chains due to the rigid support of the pins at each tension point.

FOUR-PITCH PRESS-FIT OFFSET LINK ASSEMBLY

Pins are press-fit in offset link pitch holes. Four-pitch length permits the use of BCL connecting links on either end, giving maximum capacity of chain assembly.

These features reduce the possibility of any relative motion between pins and bushings assuring equal distribution of chain load across pins. Diamond BCL connecting links are available for 15.875 mm through 63.5 mm pitch standard series multi strand roller chain.

5

BCL (BUSHED CENTER PLATE LINKS) CONNECTING LINK

The BCL connecting link is constructed using center plate assemblies consisting of two center plates se-

curely held together with two press-fit bushings. These bushings, hardened to resist wear, have inside diameters that are precision ground after assembly in the center plates. The grinding tolerances are extremely close with respect to both the pitch dimension and the hole size to assure a close sliding-fit on the chain pins.

OIL FIELD ROLLER CHAIN

CHAIN DESCRIPTIONS AND DIMENSIONS

Roller chains used in the oil and gas industry are subject to some of the greatest operating loads and harshest environments. Diamond

Chain produces its oil and gas roller chain to meet or exceed the standards set by the American Petroleum Institute’s (API) specification 7F. It is highly recommended that multi strand chains used in oil field operations be constructed with press-fit center plates.

6

8

Dimensions in mm

RROLLERWIDTH

HCTIPRETEMAID RELLOR

C

S. A.

R CK

U. S. A.U.

DIAMOND DIAMOND

H E

Chart continues on next page.

60 60-260-360-460-560-660-860-1060H60H-260H-360H-480 80-280-380-480-580-680-880H80H-280H-380H-4

19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40

12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88

11.91 11.91 11.91 11.91 11.91 11.91 11.91 11.91 11.91 11.91 11.91 11.91 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88 15.88

5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 5.94 7.92 7.92 7.92 7.92 7.92 7.92 7.92 7.92 7.92 7.92 7.92

2.39 2.39 2.39 2.39 2.39 2.39 2.39 2.39 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.18 3.96 3.96 3.96 3.96

28.19 51.05 73.91 96.77

119.63 142.24 187.96 233.43

31.50 57.66 84.07

110.24 36.58 65.79 95.00

124.46 153.92 183.39 242.06

39.88 72.14

105.16 137.67

26.42 49.28 72.14 95.00

117.86 140.46 186.18 231.65

29.72 55.88 82.30

108.20 33.53 62.74 91.95

121.67 150.88 180.34 238.76

36.83 69.09

102.11 134.62

…. 22.78 22.78 22.78 22.78 22.78 22.78 22.78

…. 26.11 26.11 26.11

…. 29.29 29.29 29.29 29.29 29.29 29.29

…. 32.59 32.59 32.59

3781075620

113430151240189049226859302479378099

3781075620

113430151240

64499128998193498257997322496386995515994

64499128998193498257997

15.62 15.62 15.62 15.62 15.62 15.62 15.62 15.62 15.62 15.62 15.62 15.62 20.83 20.83 20.83 20.83 20.83 20.83 20.83 20.83 20.83 20.83 20.83

18.11 18.11 18.11 18.11 18.11 18.11 18.11 18.11 18.11 18.11 18.11 18.11 24.13 24.13 24.13 24.13 24.13 24.13 24.13 24.13 24.13 24.13 24.13

Pitchmm

Roller Width

mm

Roller Diameter

mm

Pin Diameter

mm

Link Plate Thickness

mmKilograms Per Meter

Average Tensile Strength

Nmm mm mm mm mm

1.472.904.295.807.408.87

11.8214.76

1.763.475.166.862.575.027.47

10.0212.5014.9919.96

3.015.858.81

11.71

7

OIL FIELD ROLLER CHAINCHAIN DESCRIPTIONS AND DIMENSIONS

Dimensions in mm

RROLLERWIDTH

HCTIPRETEMAID RELLOR

C

S. A.

R CK

U. S. A.U.

DIAMOND DIAMOND

H E

Chart continues on next page.

100 100-2100-3100-4100-5100-6100-8100H100H-2100H-3100H-4120 120-2120-3120-4120-5120-6120-8120-10120H120H-2120H-3120H-4120H-6140 140-2140-3140-4140-6140H140H-2140H-3140H-4160 160-2160-3160-4160-6160H160H-2160H-3160H-4

31.75 31.75 31.75 31.75 31.75 31.75 31.75 31.75 31.75 31.75 31.75 38.10 38.10 38.10 38.10 38.10 38.10 38.10 38.10 38.10 38.10 38.10 38.10 38.10 44.45 44.45 44.45 44.45 44.45 44.45 44.45 44.45 44.45 50.80 50.80 50.80 50.80 50.80 50.80 50.80 50.80 50.80

19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 31.75 31.75 31.75 31.75 31.75 31.75 31.75 31.75 31.75

19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 19.05 22.23 22.23 22.23 22.23 22.23 22.23 22.23 22.23 22.23 22.23 22.23 22.23 22.23 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 25.40 28.58 28.58 28.58 28.58 28.58 28.58 28.58 28.58 28.58

9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53 9.53

11.10 11.10 11.10 11.10 11.10 11.10 11.10 11.10 11.10 11.10 11.10 11.10 11.10 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 12.70 14.27 14.27 14.27 14.27 14.27 14.27 14.27 14.27 14.27

3.96 3.96 3.96 3.96 3.96 3.96 3.96 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 4.75 5.56 5.56 5.56 5.56 5.56 5.56 5.56 5.56 5.56 5.56 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 6.35 7.14 7.14 7.14 7.14

43.94 79.76

115.82 151.64 187.45 223.01 294.64

47.24 86.61

125.73 164.85

54.36 99.82

145.29 191.01 236.47 281.94 372.87 463.80

57.66 106.68 155.70 204.72 302.51

58.67 107.70 156.46 205.49 303.28

61.98 114.30 166.62 218.95

69.34 128.02 186.69 245.36 362.46

72.64 134.62 196.85 258.32

40.89 76.71

112.52 148.34 184.15 219.96 291.59

44.20 83.31

122.43 160.02

50.80 96.27

141.73 187.45 232.92 278.38 369.32 460.25

54.10 116.84 152.15 201.17 298.96

54.36 103.38 152.40 201.42 299.21

57.91 110.24 162.31 214.63

64.52 123.19 181.86 240.54 357.89

68.07 130.05 192.02 254.00

…. 35.76 35.76 35.76 35.76 35.76 35.76

…. 39.09 39.09 39.09

…. 35.76 35.76 35.76 35.76 35.76 35.76 35.76

…. 48.87 48.87 48.87 48.87

…. 48.87 48.87 48.87 48.87

…. 52.20 52.20 52.20

…. 58.55 58.55 58.55 58.55

…. 61.87 61.87 61.87

106757213515320272427029533787640544854059106757213515320272427029151240302479453719604958756198907437

12099161512395

151240302479453719604958907437204618409236613855818473

1227709204618409236613855818473257997515994773991

10319871547981

257997515994773991

1031987

26.04 26.04 26.04 26.04 26.04 26.04 26.04 26.04 26.04 26.04 26.04 31.24 31.24 31.24 31.24 31.24 31.24 31.24 31.24 31.24 31.24 31.24 31.24 31.24 36.45 36.45 36.45 36.45 36.45 36.45 36.45 36.45 36.45 41.66 41.66 41.66 41.66 41.66 41.66 41.66 41.66 41.66

30.18 30.18 30.18 30.18 30.18 30.18 30.18 30.18 30.18 30.18 30.18 36.20 36.20 36.20 36.20 36.20 36.20 36.20 36.20 36.20 36.20 36.20 36.20 36.20 42.24 42.24 42.24 42.24 42.24 42.24 42.24 42.24 42.24 48.26 48.26 48.26 48.26 48.26 48.26 48.26 48.26 48.26

Pitchmm

Roller Width

mm

Roller Diameter

mm

Link Plate Thickness

mmKilograms Per Meter

Average Tensile Strength

N

PinDiameter

mm mm mm mm mm mm3.747.31

11.0114.5818.1621.7328.87

4.208.30

12.3816.43

5.4910.9416.5221.8827.4332.9043.8654.81

6.0711.9617.8423.7235.48

7.4414.3621.2828.2042.04

8.0415.8523.6631.40

9.7219.0928.3238.1056.2210.4620.6630.7841.10

8

OIL FIELD ROLLER CHAIN

CHAIN DESCRIPTIONS AND DIMENSIONS

RROLLERWIDTH

HCTIPRETEMAID RELLOR

C

S. A.

R CK

U. S. A.U.

DIAMOND DIAMOND

H E

RROLLERWIDTH

HCTIPRETEMAID RELLOR

C

S. A.

R CK

U. S. A.U.

DIAMOND DIAMOND

H E

Dimensions in mm

Dimensions in mm

SPECIALTY OIL FIELD ROLLER CHAIN

These chains do not fall under ANSI standards and are not covered by API.

180 180-2180-3180H180H-2180H-3

200 200-2200-3200-4200-6200H200H-2200H-3

240 240-2240-3240H

57.15 57.15 57.15 57.15 57.15 57.15

63.50 63.50 63.50 63.50 63.50 63.50 63.50 63.50

76.20 76.20 76.20 76.20

35.72 35.72 35.72 35.72 35.72 35.72

38.10 38.10 38.10 38.10 38.10 38.10 38.10 38.10

47.63 47.63 47.63 47.63

35.71 35.71 35.71 35.71 35.71 35.71

39.67 39.67 39.67 39.67 39.67 39.67 39.67 39.67

47.63 47.63 47.63 47.63

17.45 17.45 17.45 17.45 17.45 17.45

19.84 19.84 19.84 19.84 19.84 19.84 19.84 19.84

23.80 23.80 23.80 23.80

7.14 7.14 7.14 7.92 7.92 7.92

7.92 7.92 7.92 7.92 7.92 9.53 9.53 9.53

9.53 9.53 9.53

12.70

80.01 146.05 211.84

83.31 152.40 221.74

87.38 159.00 230.63 302.26 445.01

94.23 172.47 250.95

109.73 197.36 285.24 123.19

73.15 139.19 204.98

76.45 145.54 214.88

79.25 150.88 222.50 294.13 437.13

86.11 164.59 242.82

97.28 184.66 272.54 110.49

…. 65.84 65.84

…. 69.16 69.16

…. 71.55 71.55 71.55 71.55

…. 78.31 78.31

…. 87.83 87.83

….

338065676130

1014195338065676130

1014195

422581845162

126774316903242535486

489304978609

1467913

70104014020792103119

701040

46.86 46.86 46.86 46.86 46.86 46.86

52.07 52.07 52.07 52.07 52.07 52.07 52.07 52.07

61.52 61.52 61.52 61.52

54.31 54.31 54.31 54.31 54.31 54.31

60.33 60.33 60.33 60.33 60.33 60.33 60.33 60.33

71.27 71.27 71.27 71.27

Pitchmm

Roller Width

mm

Roller Diameter

mm

Link Plate Thickness

mmKilograms Per Meter

Average Tensile Strength

N

PinDiameter

mm mm mm mm

13.4826.3038.9914.2728.0741.8815.8532.0048.0763.8495.9919.9139.2660.7925.3449.7674.0731.37

472427-2472-3472-4

264264-3

38.10 38.10 38.10 38.10

63.50 63.50

12.70 19.05 19.05 19.05

38.10 38.10

22.23 22.23 22.23 22.23

39.67 39.67

11.10 11.10 11.10 11.10

22.23 22.23

4.75 4.75 4.75 4.75

9.53 9.53

47.24 87.63

127.00 166.37

94.23 250.95

43.69 83.82

123.19 162.81

86.11 242.82

…. 39.27 39.27 39.27

…. 78.31

0.04 0.08 0.12 0.15

0.16 0.47

151240302479453719604958

660561660561

Pitchmm

Roller Width

mm

Roller Diameter

mm

Link Plate Thickness

mmKilograms Per Meter

Average Tensile Strength

N

PinDiameter

mm mm mm mm

9

OIL FIELD ROLLER CHAIN

PUMP

CATSHAFT

PUMP

NO. 3ENGINE

NO. 2ENGINE

NO. 1ENGINE

MAINDRUM

SANDREEL

DRUM

J

I

G

C

B A

H F

E D

DIAMOND ACE® CHAIN

Diamond ACE (anti-corrosion exterior) chain incorporates an electrochemically bonded, protective exterior coating that is applied prior to assembly for maximum resistance to iron oxide (red rust) corrosion. Pre-assembly coating ensures all component parts are thoroughly treated, which prevents internal rust from seeping out and causing contamination. Diamond ACE features a zinc-nickel and non-hexava-lent chromate coating with a protective lubricant to provide corrosion protection and extended wear resistance. The anti-corrosion exterior is specifically designed to permit sacrificial oxidation of the outer layer, allowing the chain to function without corrosive attack of the base metal.

Dimensions in mm

Single pitch drive chains

Dimensions in mm

Double pitch drive chains

NOTE: FOR SIZES NOT LISTED, CONTACT DIAMOND FOR AVAILABILITY ON A MADE-TO-ORDER BASIS, AT +44-191-414-8822.

RROLLERWIDTH

ROLLER DIAMETER PITCH

C

10

Pitchmm

Roller W idth

mm

Roller Diameter

mm

Link Plate Thickness

mmKilograms Per Meter

Average Tensile Strength

N

PinDiameter

mm 12.70

15.88

19.05

25.40

40 ACE

50 ACE

60 ACE

80 ACE

7.95

9.53

12.70

15.88

7.92

10.16

11.91

15.88

3.96

5.08

5.94

7.92

1.52

2.03

2.39

3.18

18.29

22.61

28.19

36.58

17.02

21.08

26.42

33.53

1.00

1.24

1.55

1.96

17793

29358

37810

64499

mm mmANSI

Number

Pitchmm

Roller Width

mm

Roller Diameter

mm

Link Plate Thickness

mmKilograms Per Meter

Average Tensile Strength

N

PinDiameter

mmC-2040 ACE

C-2042 ACE

C-2050 ACE

C-2052 ACEC-2060H ACE

C-2062H ACE

C-2080H ACE

C-2082H ACE

25.40

25.40

31.75

31.75 38.10

38.10

50.80

50.80

7.95

7.95

9.53

9.53 12.70

12.70

15.88

15.88

7.92

8.26

10.16

19.05 11.91

22.23

15.88

28.58

3.96

3.96

5.08

5.08 5.94

5.94

7.92

7.92

1.52

3.96

5.08

5.08 5.94

5.94

7.92

7.92

19.30

19.30 23.37

23.37 31.75

31.75

39.88

39.88

17.27

17.27

21.34

21.34 29.97

29.97

36.83

36.83

1.01

1.01

1.25

1.251.76

1.76

2.16

2.16

16458

16458

27134

2713437810

37810

64499

64499

mm mmANSI

Number

COILED TUBING KITS

Diamond Chain coiled tubing kits feature specially manufactured pins for increased tensile strength and improved impact and pin fatigue resistance. Special interference fit coverplates are manufactured to exacting tolerances to minimize pin turning and assure equal distribution of chain working load. Diamond’s coiled tubing kits are available in nickel or ACE® plating for im-proved resistance to stress corrosion cracking caused by use in wet environ-ments. Diamond Chain products stand up to the strenuous conditions of the oil and gas industry which means longer chain life and increased up-time and production.

NOTE: DIAMOND CHAIN WILL SUPPLY THE FULL KIT OF COMPONENTS THAT WILL PROVIDE FOUR CHAINS FOR ONE COMPLETE INJECTOR UNIT AS SHOWN ABOVE. THE CHAINS WILL BE SUPPLIED LOOSE, TO BE ASSEMBLED BY THE USER.

11

AB

12

3

4 5

C

2 1

34

A

B

C

D

PREASSEMBLED CHAIN LENGTH WITH CONNECTING LINK

ONE KIT

PAIR APAIR B

1. Diamond M-Link2. Diamond Roller Link3. Diamond Slip -Fit Centerplates4. Diamond Semi-Press Coverplate5. Diamond Cotters

1. Diamond Extended Pin Chain2. Diamond Extended Pin M-Link (Loose)3. Diamond Slip -Fit Coverplate (Loose)4. Diamond Retaining Clips (Loose)

DIAMOND® CHAIN COMPANY

nothing outlasts a diamond®©The Diamond Chain Company 2011DC-OG11

AmericasCorporate Headquarters402 Kentucky AvenueIndianapolis, Indiana 46225PH: 1-800 US CHAIN1-800-872-4246

Dallas Service Center9120 Premier RowDallas, Texas 75356PH: 1-800-872-4246Fax: 1-214-631-2374

Sacramento Service Center1331 Terminal St.West Sacramento, CA 95691PH: 1-800-872-4246Fax: 1-916-372-5801

sales@diamondchain.com

Canada/MexicoPH: 1-317-638-6431

www.diamondchain.com

United Kingdom Unit 7 – 9Blaydon Industrial ParkChainbridge RoadBlaydon on TyneNE21 5ABPH: +44-191-414-8822

sales@diamondchain.co.uk

www.diamondchain.co.uk

AsiaCentury Financial Tower, Unit 2005No. 1 Suhua Road, SIP, SuzhouJiangsu Province, China 215021PH: +86-512-6265-3075

salescn@diamondchain.com

nothing outlasts a diamond®©The Diamond Chain Company 2012DC-0FGEU