Nur zur internen Verwendung Geared Motors MOTOX Customer Benefits.

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Nur zur internen Verwendung Geared Motors MOTOX Customer Benefits

Transcript of Nur zur internen Verwendung Geared Motors MOTOX Customer Benefits.

Page 1: Nur zur internen Verwendung Geared Motors MOTOX Customer Benefits.

Nur zur internen Verwendung

Geared Motors MOTOX

Customer Benefits

Page 2: Nur zur internen Verwendung Geared Motors MOTOX Customer Benefits.

Nur zur internen Verwendung

Industry Sector

Overview, customer benefits

Complete range

Rated gear unit torque

Flexibility

Range of ratios

TIA

Additional features

Complete range of geared motors

Standard gearedmotors up to 20.000Nm

Sector solutions

Operation in ATEX zones

International specifications and sector

requirements

Highest ratios

Plug-in pinion principle

Highest flexibility

Modular gear unit system

MODULOG system on the motor side

Integrated in TIA

Standard and unified system solutions

System responsibility

Highest rated gear torques

High service factors

Highest radial forces

Energy-saving motors

Overview, customer benefits

MOTOX – customer benefits

Page 3: Nur zur internen Verwendung Geared Motors MOTOX Customer Benefits.

Nur zur internen Verwendung

Industry Sector

Overview, customer benefits

Complete range

Rated gear unit torque

Flexibility

Range of ratios

TIA

Additional features

Feature Function Customer benefits• Standard geared motors as helical,

offset-shaft, bevel, helical worm and worm gear units in the power range up to 200kW and for rated gear unit torques up to 20.000Nm

• Complete drive technology from a single source

• Industry-sector specific solutions for electric suspended monorails, cooling towers, extruders, agitators, mixers, underwater, theater-technology, washing systems, …

• Operation in hazardous zones corresponding to the EU Directive 94/9/EC (ATEX) for Zones 1 and 2 (gas) and 21 and 22 (dust)

• Geared motors fulfill all international specifications and sector requirements: CE, UL, CSA, CCC, GOST-R, electrical NEMA, VIK, …

• Use of energy-saving motors EFF1 and EFF2 for efficient energy flow and gear units with a high efficiency

Complete range

Complete range of geared motors

Page 4: Nur zur internen Verwendung Geared Motors MOTOX Customer Benefits.

Nur zur internen Verwendung

Industry Sector

Overview, customer benefits

Complete range

Rated gear unit torque

Flexibility

Range of ratios

TIA

Additional features

Feature Function Customer benefitsHighest rated gear unit torques as

a result of

• Wider gear wheels

• Optimized gearing (gear teeth)

• High casing stiffness

Therefore higher service factors

When selecting the same gear unit size as the competition

• Higher operational reliability

• Higher system availability

• Higher product lifetime

Possibility of selecting a smaller gear unit size than the competition:

• Cost saving

• Lower space requirement

• Highest radial forces are possible at the output shaft

• Standard bearings instead of heavy duty bearings are often sufficient

• Higher bearing lifetime

• Smaller chain sprockets can be selected

Flachgetriebemotoren: Vergleich der Getriebenennmomente

0%

20%

40%

60%

80%

100%

120%

140%

160%

28 38 48 68 88 108 128 148 168 188

Getriebebaugröße

Dreh

mom

ent [

%]

Wettbew erber Flender MOTOX®

Rated gear unit torque

Highest rated gear unit torques

Page 5: Nur zur internen Verwendung Geared Motors MOTOX Customer Benefits.

Nur zur internen Verwendung

Industry Sector

Overview, customer benefits

Complete range

Rated gear unit torque

Flexibility

Range of ratios

TIA

Additional features

Features Function Customer benefits• Intelligent modular system on

the gear unit side

• Minimized number of components by using a multiple number of times in various gear units

• Simple stocking in the assembly centers

• The dimensions for output shafts and flanges can be selected

• Close ratio stages

• High degree of flexibility

• Fast product availability

• Can replace competitors products

• Always the optimum output speed

Highly-flexible modular MODULOG motor system

•Basic motor with a mounted shaft system that can be individually configured on the NDE motor side

• Motor can be supplemen-ted with function units such as brake, separately-driven fan, encoder etc. – this is also possible after the motor has been shipped

Helical + Parallel-shaft gear unit

Helical worm gear unit

Bevel helical gear unitFlexibility

Highest degree of flexibility on the gear unit and motor sides

Page 6: Nur zur internen Verwendung Geared Motors MOTOX Customer Benefits.

Nur zur internen Verwendung

Industry Sector

Overview, customer benefits

Complete range

Rated gear unit torque

Flexibility

Range of ratios

TIA

Additional features

Feature Function Customer benefits• Higher range of ratios in the

first gearbox stage due to the plug-in pinion principle

• Therefore higher overall ratios

• Fewer gear unit stages are required, e.g. a 2-stage gear unit can be selected instead of a 3-stage gear unit

• 4-pole standard motors can be selected instead of 6 or 8-pole motors

• Cost saving

• Lower weight

• Lower space requirement

•Lower circumferential velocity after the first ratio stage

• Lower noise level

Range of ratios

Highest range of ratios due to the plug-in pinion principle

Page 7: Nur zur internen Verwendung Geared Motors MOTOX Customer Benefits.

Nur zur internen Verwendung

Industry Sector

Overview, customer benefits

Complete range

Rated gear unit torque

Flexibility

Range of ratios

TIA

Additional features

Feature Function Customer benefits• Geared motors are part of

Totally integrated Automation (TIA)

Seamless and integrated system solutions with components that are harmonized with one another

•Investments are secured

•Productivity increased

•Total responsibility for the system (everything from a single source)TIA

Integrated in Totally integrated Automation (TIA)

Page 8: Nur zur internen Verwendung Geared Motors MOTOX Customer Benefits.

Nur zur internen Verwendung

Industry Sector

Overview, customer benefits

Complete range

Rated gear unit torque

Flexibility

Range of ratios

TIA

Additional features

Feature Function Customer benefits• Gear units from our

competitors can be replaced

• (same dimensions for gear unit retaining holes and output shafts)

• Alternative to current suppliers (e.g. SEW) and positioned as first and/or second supplier

• Single-section gear unit casing

• Therefore high casing stiffness

• No leaks

• Combination-shaft seal (optional, mainly used in rugged environments)

• No leaks

• Higher seal lifetime

• Bayonet connection for the motor fan cowl

• Service-friendly assembly / disassembly of the fan cowl

16x28 20x40 25x50 30x60 40x80 50x100 60x120 70x140 90x170 100x210D/Z18D/Z28D/Z38D/Z48D/Z68D/Z88D/Z108D/Z128D/Z148D/Z168D/Z188

42CrMo4 St60

Wellendurchmesser

Additional features

Additional features that can be marketed

Page 9: Nur zur internen Verwendung Geared Motors MOTOX Customer Benefits.

Nur zur internen Verwendung

Industry Sector

Overview, customer benefits

Complete range

Rated gear unit torque

Flexibility

Range of ratios

TIA

Additional features

Feature Function Customer benefits Adjustable braking torque

High lifetime due to the durable brake pads/linings

The braking torque can be adapted to the application

Maintenance-friendly

Drywell version of the output shaft seal

No leaks

Service friendliness

Low maintenance costs

Gear oilAdditional features

Additional features that can be marketed