NUCLEAR PRODUCT BROCHURE - AMETEK, Inc. · 2019-05-16 · 85-CC3000-XX 300 94 4,580 85-CC4000-XX...
Transcript of NUCLEAR PRODUCT BROCHURE - AMETEK, Inc. · 2019-05-16 · 85-CC3000-XX 300 94 4,580 85-CC4000-XX...
NUCLEAR PRODUCT
BROCHURE
The Nuclear Power Industry requires the most stringent process and quality control procedures. Due to the critical
nature of these applications, AMETEK Solidstate Controls engineers our equipment for a 40-year design life.
To ensure that this requirement is met, each piece of equipment undergoes rigorous environmental
qualification, aging analysis, seismic qualification and testing in accordance with applicable IEEE
and IEC standards. We can also provide Class 1E Safety Related product upgrades.
More than 75% of the nuclear generating stations in the United States rely on our
products to provide power protection for their critical plant control systems. We also
have extensive experience in supplying power systems for nuclear facilities
outside of the United States, including facilities in China, Mexico, South
America and Europe.
We offer start-up, preventative maintenance, product service
training and managed inventory agreements
for replacement parts. We can provide direct
replacements for obsolete power equipment no
longer manufactured or supported by the
original suppliers. Our nuclear team
offers a full range of design support
and consulting services to
ustomize to your
needs.
PROVIDING CONTINUITY OF ELECTRICAL POWER
The Nuclear Digital ProcessPower (NDPP) from AMETEK Solidstate Controls is a true on-line, double conversion Uninterruptible Power Supply (UPS) system that provides continuous, clean, regulated power for nuclear 1E applications. The 1E qualified NDPP has been developed and tested within a NRC inspected 10 CFR 50 Appendix B Digital System Quality Assurance program, which Solidstate Controls has built from the ground up. It incorporates Pulse Width Modulation (PWM) technology and an isolation transformer to reduce the footprint and provide tighter output regulation. Utilizing time-tested engineering techniques, the NDPP boasts the same reliability as the commercial DPP, with added safety measures for software integrity and cyber security. The NDPP software features diagnostics, self-checking, system monitoring, data capturing and event logging capability without the need for external communication with other plan safety systems.
PROCESSPOWER UPS SYSTEM LCD AND TOUCH SCREEN USER PANELShown with optional indicator lights
The Power Behind the Process
NUCLEAR DIGITAL PROCESS POWERNuclear Grade 1E Pulse Width Modulated Uninterruptible Power Supply SystemSINGLE PHASE 5 - 50 kVA
Keypad Controls andSwitches• Float/Equalize
Initialization with Light
• Lamp Test Initialization
• Inverter to Load with Light
• Bypass to Load with Light
• Static Switch Reset Retransfer
• Latching Alarm Reset
• Audible Alarm Silence
• Display On• Inverter Enable
(On/Off) Switch
Standard LCD Panel Indicators• Equalize Time
Remaining• Charger Status
(OK/Fail)• Float/Equalize
Status• Inverter Status
(OK/Fail)• Synchronism Status
(In/Out of Sync)• Static Switch
Position (Inverter or Bypass)
• Manual Bypass Position (Normal or Bypass)
• Bypass Status (OK/Fail)
* Standard LED Indicators: UPS Normal and UPS Trouble
NUCLEAR DIGITAL PROCESS POWER
General Specifications
Charger/Rectifier
Input Voltage 208, 480 or 600 VAC; 3-Phase
Input Voltage Range ± 10% of nominal
Input Frequency 60 Hz ± 5%
Output Voltage (with Rectifier) 140 VDC
Output Voltage Float/Equalize 135 VDC/ 140 VDC (± 5 Adjustability)
Battery Input Voltage 125 VDC
Battery Input Voltage Range 100 - 145 VDC
Inverter
Output Voltage 120 VAC; 1-Phase
Output Voltage Regulation ± 1%
Output Total Harmonic Distortion < 5%
Output Power Factor 0.8 to 1.0 PF
Bypass Input Voltage 120 VAC; 1-Phase
Output Frequency 60 Hz
Environmental
Output Voltage 120 VAC; 1-Phase
Output Voltage Regulation ± 1%
kVA Model Number
5 NDP005-xx1-12-12-60
7.5 NDP007-xx1-12-12-60
10 NDP010-xx1-12-12-60
15 NDP015-xx1-12-12-60
20 NDP020-xx1-12-12-60
30 NDP030-xx1-12-12-60
40 NDP040-xx1-12-12-60
50 NDP050-xx1-12-12-60 1Where xx, is 20, 48 or 60, depending on the AC Input Voltage
Based on your specific needs and desired features, data and cabinet dimensions may vary. Please contact us with your requirements.
To ensure maximum security against cyber-attacks, we developed and tested software and firmware within a secure environment. The secure testing environment is located in a restricted-access area without any network or internet connection capability. During operation, Solidstate Controls’ NDPP 1E UPS system offers advanced monitoring, data capturing and event logging capability without the need for external communication with other plant safety systems. The static transfer switch used to transfer the load from Inverter output to Bypass output has been designed as a fail-safe component, eliminating the safety risk of a single-point of failure.
To reduce footprint, the NDPP utilizes an IGBT bridge and feedback-controlled Pulse Width Modulation to regulate the output feedback loop. This engineering decision eliminates the need for a large ferroresonant transformer, which are tuned to a specific output voltage and will stay within 2%. The smaller, PWM design allows for 1% regulation and output voltage adjustability of ±5%.Enhanced safety features include the isolated user-interface, seismic bracing, employment of electromagnetic interference (EMI) suppression and isolation transformers designed for 40-year life. For more information on the customization and footprint design of the NDPP, please contact us.
Single Phase Isolimiter
7.5 kVA - 100 kVA
The ISL Series Ferroresonant regulating transformers are housed in a single system enclosure. These units are designed to accept a widely varying AC input voltage, while simultaneously producing a well regulated, filtered AC output. ISL units feature the unique characteristic of being short circuit protected so that overloads and short circuits on the secondary side are not reflected back to the primary.
• High reliability - 20 Year and 40 Year Designs Available
• Constructed with entirely passive magnetic components
• Low Audible Noise: Provides unparalleled attenuation of common and transverse mode noise
• Low Audible Noise < 65 dBA• High Efficiency• 1/4 cycle output ride-through• Compatible with non-linear loads• Industrial grade - built to operate in
extreme environmental conditions• For use with Inverter/UPS systems, or
in stand alone operations
Product shown with optional meters and breakers.
ISL CLASS 1E 40 YEAR DESIGN / CLASS N1E 20 YEAR DESIGN
General Specifications
Isolimiter Environmental
AC Input Ambient Temperature 32°F to 104°F (0 to 40°C)
Voltage 120, 220, 380, 480 1-phase Relative Humidity 0 - 95% non-condensing
Range - 15% to + 10% Operating Altitude 10,000 feet (0 - 3,048 meters)
Frequency1 60 Hz ± 1% Audible Noise:65 - 72 dB(A) @ 4.9 feet (1.5 meter) typicalAddition of drip shield may increase the noise by 1 - 3 dB(A)
Cooling Convection < 37.5 kKAForced Air > 50 kVA
AC Output
Voltage 120, 220, 380, 480 VAC 1-Phase Cable Entry Top or Bottom
Regulation + 2%
Frequency1 60 Efficiency > 88% at full load
Load Power Factor 0.8 to 1.0 Standard Features
Harmonic Distortion 5% (or less) THD Circuit Breakers AC Input
Overload 150% to 200% fault clearing Indicators and Alarms2 Fan Failure (> 50kVA)
Also available in 120/240 VAC 3-wire, 60 Hz and 600 VAC. Consult us. Optional Features150 Hz available, contact us Circuit Breakers AC Output 2Alarms provide one SPDT contact rated for 3 Amps at 120 VAC Meters Voltmeters, Ammeters and Frequency Meter
Indicators and Alarms2 Over Temperature, Low AC Output, High AC Output, AC Output Overload
Transformer
Noise Attenuation 120 dB common mode 80 dB transverse mode Construction All copper windings, electrostatic shield
Specifications subject to change without notice
Model kVA Input Amps Number1 Input Circuit Breaker Ampacity Output Amps1 Heat Loss
120 480 220 380 120 480 220 380 120 480 220 BTU/Hr
ISL1007 7.5 72 18 40 23 125 30 60 40 62 16 34 3,824
ISL1010 10 95 23 52 30 150 40 80 50 83 21 45 4,654
ISL1015 15 142 35 77 45 225 60 125 70 125 31 68 6,979
ISL1020 20 187 46 102 59 300 70 150 90 167 42 90 8,434
ISL1025 25 234 58 128 74 350 90 200 125 208 52 114 10,542
ISL1030 30 278 70 151 88 450 125 225 150 250 63 136 11,373
ISL1037 37.5 343 87 187 108 600 125 300 175 312 78 170 12,654
ISL1050 50 458 116 250 145 700 175 400 225 416 104 227 16,872
ISL1075 75 ----- 177 387 224 ------ 300 600 400 625 156 341 34,895
ISL1100 100 ----- 231 505 292 ------ 350 800 500 833 207 455 37,911
1At Nominal Line Based on your specific needs and desired features, data and cabinet dimensions may vary. Please contact us with your requirements.
ISL CLASS 1E 40 YEAR DESIGN / CLASS N1E 20 YEAR DESIGN
SV SERIES STATIC INVERTERSSingle and Three Phase3 kVA - 100 kVA 10 kVA - 150 kVA
We manufacture nuclear static inverters to meet a 40-year qualified design life and will place in seismic grade cabinets and packaging to meet most seismic levels. These ferroresonant inverts are meant to convert DC power from a rectifier/charger or battery to an extremely accurate, regulated AC output for powering safety and non-safety loads. Our inverters have an integral and stand-alone Zero-Break Static Switch. We can equip them with rectifier and bypass options as part of our designing and engineering to your specific facility’s needs.
Single Phase
Model Number kVA kW DC Bus
85-VC0030-XX 3 3 130, 260
85-VC0050-XX 5 5 130, 260
85-VC0075-XX 7.5 7.5 130, 260
85-VC0100-XX 10 10 130, 260
85-VC0150-XX 15 15 130, 260
85-VC0200-XX 20 20 130, 260
85-VC0250-XX 25 25 130, 260
85-VC0300-XX 30 30 130, 260
85-VC0400-XX 40 40 130, 260
85-VC0500-XX 50 50 130, 260
85-VC0600-XX 60 60 130, 260
85-VC0750-XX 75 75 260
85-VC1000-XX 100 100 260
Three Phase
86-VC0100-XX 10 10 130, 260
86-VC0150-XX 15 15 130, 260
86-VC0200-XX 20 20 130, 260
86-VC0250-XX 25 25 130, 260
86-VC0300-XX 30 30 130, 260
86-VC0400-XX 40 40 130, 260
86-VC0500-XX 50 50 130, 260
86-VC0600-XX 60 60 130, 260
86-VC0750-XX 75 75 130, 260
86-VC1000-XX 100 100 260
86-VC1500-XX 150 150 260
Based on your specific needs and desired features, data and cabinetdimensions may vary. Please contact us with your requirements.
SV SERIES STATIC INVERTERS
BCS SERIES BATTERY CHARGERSSingle Phase50 AMPS - 600 AMPS1
We can help you find the optimum solution for your battery charging needs. Our battery chargers are thyristor-based systems that are designed for high efficiency conversion, (> 90%) of commercial AC power to DC power, for charging station type batteries. These chargers are also compatible with our inverter systems to be used as an Uninterruptible Power Supply (UPS) as a float system or as a stand-alone charger for DC only applications. All models are equally compatible with all lead acid type batteries including, lead calcium and antimony, nickel cadmium or valve regulated for DC systems. A dry type isolation transformer is used to isolate the DC output from the AC input and to provide the proper voltage for the rectification process. Standard output ripple filter, 2% with the battery connected, is provided. Optional low ripple and battery eliminator low ripple options are available.
Model Number Output Amps1 AC/DC % Efficiency DC Bus2
85-CC0500-XX 50 91 1,200
85-CC0750-XX 75 91 1,760
85-CC1000-XX 100 92 2,100
85-CC1500-XX 150 93 2,750
85-CC2000-XX 200 93 3,650
85-CC3000-XX 300 94 4,580
85-CC4000-XX 400 94 6,250
85-CC5000-XX 500 94 7,800
85-CC6000-XX 600 94 9,300
1Additional sizes up to 1,200 Amps available, contact us.2DC Bus Voltages available: 24 VDC, 48 VDC, 110 VDC, 220 VDC and 260 VDCBased on your specific needs and desired features, data and cabinetdimensions may vary. Please contact us with your requirements.
RP SERIES AC DC POWER SUPPLIES
AMETEK Solidstate Controls offers direct replacements for original Basler Power Supplies used in Westinghouse Digital Rod Position Indicator (DRPI) and Solidstate Protection System (DRPI and SSPS) and the 7300 Series Power Supplies as part of the Westinghouse Reactor Process Control Systems. DRPI and SSPS• Electrolytic capacitors temperatureratings upgraded from 185°F (85°C)to 221°F (105°C)
• Resistor upgraded to metal film forcarbon composition (where possible)
• Upgraded design and componentsfor better overall use and ease ofreplacing parts
Reactor Process Control• Can be configured for load sharingor for primary/standby operation
• Includes alarm contacts for outputoverload and output under voltage
• Digital meters provided for outputvoltage and current measurementsand test jack on front of unit
Model NumberReplaces
Westinghouse Model Number
AC Input Voltage Output Rating
DRPI Model
85-RP1512-00 2376A52G01 118 VAC 15 VDC/ 12.8 A
SSPS Models
85-RPDUAL4807-00 2374A07G01 118 VAC 15 VDC/ 12.8 A
85-RPDUAL1513-00 2374A07G01 118 VAC 15 VDC/ 12.8 A
85-RP1510-00 2374A07G02 118 VAC 15 VDC/ 10 A
85-RP4808-00 2374A07G03 118 VAC 48 VAC/ 7.7 A
85-RP4804-00 2374A07G04 118 VAC 48 VDC/ 4.3 A
Reactor Process Control Models
RP2660RP2660-011
6005D54-G036005D54-G04
118 VAC26 VDC/ 24.2 A
(50 Hz only)
RP2675RP2675-011
New product, replaces none 118 VAC 26 VDC/ 23.4 A
RP2665RP2665-011
6005D54-G016005D54-G02
118 VAC 26 VDC/ 23.4 A
1The -01 models feature the 52-curve output breaker
Based on your specific needs and desired features, data and cabinet dimensions may vary. Please contact us with your requirements. Please contact us with your requirements.
Pictured: Reactor Process Control
REV 05/2019
THE PURPOSE OF OUR BUSINESS IS TO PROVIDE CONTINUITY OF ELECTRICAL POWER TO KEEP BUSINESSES IN BUSINESS.WE DO THIS BY HELPING CLIENTS SOLVE THEIR POWER PROBLEMS AND BY CREATING THE MOST ECONOMICAL LONG-TERM RESULTS.
WORLD HEADQUARTERS875 Dearborn Drive Columbus, Ohio 43085 Phone: +1-614-846-7500 Toll Free: +1-800-635-7300 Fax: +1-614-885-3990
GLOBAL OFFICES LOCATED INMexicoAsia Pacific Brazil
WEBSITEwww.solidstatecontrolsinc.com
[email protected] Middle East
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