Novamont Power Point
-
Upload
arik-johnson -
Category
Business
-
view
6.168 -
download
6
Transcript of Novamont Power Point
NovamontPioneer in Development of the Bioplastics Market
Ontario BioAuto Council-CPIA
April 2, 2008
Presentation Outline
• Novamont History
• Mater-Bi™
• Novamont’s new achievements- Origo-Bi™
NOVAMONT CONFIDENTIAL
MONTEDISONMONTEDISON
ERIDANIAERIDANIA
BEGHIN SAYBEGHIN SAY(VILVOORDE(VILVOORDE
RESEARCH CENTERRESEARCH CENTER
MONTECATINIMONTECATINI
(DONEGANI (DONEGANI INSTITUTE)INSTITUTE)
•HIMONT (PP)
•MONTEFIBRE (PET)
•VEDRIL (PMMA)
•MONTEFLUOS (FLUORINATED POLYMERS)
•FARMITALIA
•AGRIMONT
•ETC.
•CERESTAR (STARCH)
•CEREOL (OILS)
•ERIDANIA-BEGHIN SAY (SUGAR)
•CENTRAL SOIA
•PROVIMI
•AGRA
•ETC.
FERTECFERTEC(FERRUZZI RESEARCH AND
TECHNOLOGY))
INTEGRATION OF CHEMISTRY AGRICULTURE AND
ENVIRONMENT
NOVAMONT ORIGINS
-THE LIVING CHEMISTRY PROJECT (1989)-
FERRUZZIFERRUZZI
NOVAMONT CONFIDENTIAL
NOVAMONTHISTORICAL BACKGROUND
• 1989: FERTEC formed by MONTEDISON starting as a spin-off of IGD (Donegani Institute)(Main projects:materials, paper additives, biodiesel fuel, cobuilders for detergency, craking of carbohydrates)
• 1991: merger of FERTEC in NOVAMONT• 1994: NOVAMONT focus on materials• 1996: NOVAMONT acquired by BCI (Banca
Commerciale Italiana) merchant bank (today BancaIntesa, the major Italian banking group) and INVESTITORI ASSOCIATI (the largest private equity fund in Italy)
NOVAMONT CONFIDENTIAL
NOVAMONT PROFILE • Market pioneer and leader in the sector of biodegradable
materials with focus on renewable resources
• Tailor-made materials for a wide range of industrial applications (composting, packaging, hygiene, agriculture, food serviceware, tires) under the tradename Mater-Bi™
• Focus on research and development as the driving force of Novamont industrial development (>10% of turnover , more than 30% of the human resources dedicated to research)
• More than 100 articles, about 80 patent families, 9 awards, >90ML$ of investment
NOVAMONT CONFIDENTIAL
NOVAMONT CONFIDENTIAL
NOVAMONT PATENT PORTFOLIO
0
100
1989 1991 1993 1995 1997 1999 2001 2003 2005
YEAR
n° P
ATE
NTS
1997: ACQUISITION OF ALL WARNER LAMBERT PATENT
PORTFOLIO
2001: EXCLUSIVE LICENCE OF BIOTEC’S PATENTS IN THE
SECTOR OF FILM INDUSTRY
NOVAMONT CONFIDENTIAL
RENEWABLE RESOURCES
TAILOR MADE MATERIALS FOR APPLICATIONS
ECONOMICALLY AND ENVIRONMENTALLY
SUSTAINABLE
CONTRIBUTION TOTHE SOLUTION OF
ENVIRONMENTAL/ TECHNICAL/
ECONOMICAL ISSUES OF A SECTOR OF
APPLICATION
NOVAMONTAPPROACH TO BIOPLASTICS
TECHNOLOGIES AT LOW ENVIRONMENTAL IMPACT
LIVING CHEMISTRY FOR QUALITY OF LIFE
NOVAMONT CONFIDENTIAL
+
POLYMERIC COMPLEXING
AGENTS
DESTRUCTURIZED STARCH+ CHEMICAL MODIFICATIONSMILLING
STARCH CORN KERNEL
AMORPHOUS AMYLOSE AND
AMYLOPECTINE
COMPLEXED STARCH
NOVAMONT TECHNOLOGY
NOVAMONT CONFIDENTIAL
0102030405060708090
100
0 10 20 30 40 50 60
Pure cellulose
Mater-Bi(100um)
Mater-Bi(1mm)
Time ( Days)
% B
iode
grad
atio
n(C
O2/
ThC
O2)
MATER-BI AEROBIC BIODEGRADATION UNDER
CONTROLLED COMPOSTING CONDITIONS EN 13432
NOVAMONT CONFIDENTIAL
MATER-BI GRADES FOR FILM-BIODEGRADATION BEHAVIOUR-
TOTALLY BIODEGRADABLE IN DIFFERENT ENVIRONMENTS:
• INDUSTRIAL COMPOSTING (EN13432, ASTM 6400-99,UNI15782)
• HOME COMPOSTING
• SOIL
NOVAMONT PLANT IN TERNI
CAPACITY: 20000 ton/year CERTIFIED ACCORDING TO ISO 9001 AND 14001
NOVAMONT CONFIDENTIAL
Injectionmolding
foaming
nanoparticlesFilm
blowing
extrusion
Thermofo
rming
MATER-BI GRADES
PROCESSING TECHNOLOGIES
NOVAMONT CONFIDENTIAL
NOVAMONTMAIN MARKET SEGMENTS
• Agriculture
• Composting
• Food serviceware
• Hygiene
• Packaging
• Tires biofillers
NOVAMONT CONFIDENTIAL
MATER-BI GRADESFOR WASTE BAGS
• Yard waste and lawn
& leaf bags
• Food and
bio-waste bags
• Liners for restaurants
NOVAMONT CONFIDENTIAL
MATER-BI GRADESFOR MULCH FILM
SOME PROPERTIES OF MATER-BI STANDARD FILMS
0.1-222-6dg/minASTM D1238MFI
8-1625-45MPaASTM D882Strenght at break
150-600250-800%ASTM D882Elongation at break
100-200100-450MPaASTM D882Young’s modulus
6030-150N/mASTM D1938Tear strength
10080-100%Processability
15500-1000gr30umm2*24hLYSSYPermeability
-OK COMPOSTDINCERTCO
CEN13432DIN54900
Compostability
-1-5weeksVGS certificatesIn-use resistance: yard waste
PE FILMMATER-BI FILM
UNITPROCEDURETEST
NOVAMONT CONFIDENTIAL
OTHER MATER-BI APPLICATIONS
NOVAMONT CONFIDENTIAL
•BIODEGRADABLE AND COMPOSTABLE IN DIFFERENT ENVIRONMENTS
•PERFORMANCES COMPARABLE WITH TRADITIONAL PLASTICS
•PROCESSABILITY WITH STANDARD MACHINES AS FOR TRADITIONAL PLASTICS
•HIGH BREATHABILITY (>1000 gr30um/24h m2 (ISO 2528 condition B) WITH BIOLOGICAL BARRIER
•REDUCED ENVIRONMENTAL IMPACT (energy saving, resources saving, reduction of greenhouse gas emissions (epd) ) VS STANDARD AND BIODEGRADABLE NON RENEWABLE PLASTICS
MATER-BI: MAIN CHARACTERISTICS
ORIGO-BI TM: THE NOVAMONT POLYESTERS FROM RRM
A RESULT OF THE INTEGRATION OF NOVAMONT’STECHNOLOGY ON RENEWABLE RAW MATERIALS FROM
VEGETABLE OILS WITH EASTMAN’S TECHNOLOGYPLATFORM (EASTAR-BIO Patent portfolio, Know-how )
(8/2004)
NOVAMONT CONFIDENTIAL
Eniv
ronm
enta
lC
osts
Technical Performances
ORIGO-BITM vs MATER-BITM
Environmental Costs vs technical performances
Mater-Bi
starchMater-Bi
ORIGO-BI
starchstarchstarch
COMPLEXING AGENTS
NOVAMONT CONFIDENTIAL
PSPHBPLA
PET
PP
LDPE
HDPEPCLPBS
EASTAR-BIOMATER-BI
MATER-BI
MATER-BI ORIGO-BI
ORIGO-BI
ORIGO-BIORIGO-BI0
1000
2000
3000
0 100 200 300 400 500 600 700 800 900ELONGATION AT BREAK (%)
MO
DU
LUS
(MPa
)TENSILE PROPERTIES
-MODULUS vs ELONGATION AT BREAK-COMPARATIVE DATA
NOVAMONT CONFIDENTIAL
THE BIOREFINERY INTEGRATED IN THE TERRITORY
•LOCAL RAW MATERIALS
•SPECIALIZED CROPS
•INNOVATION IN THE TERRITORY
•TERRITORY AS A LAB
•IMPLEMENTATION OF ADEQUATE STANDARDS
•READYNESS TO ABSORB NEW TECHNOLOGIES
•NEW INITIATIVES
NOVAMONT
S.I.N.C.R.O.
50-50 Joint Venture between
NOVAMONT and C.A.M.P.O.(cooperative of 600 farmersbelonging to COLDIRETTI)
BIOREFINERY
POLYESTERS FROM VEGETABLE OILS
MONOMERS FOR POLYESTERS AND CHEMICAL INTERMEDIATES
TRANSFORMATION OF CO/BY-PRODUCTS IN CO-MONOMERS AND ENERGY
COMPLEXED STARCH
TECHNOLOGY
STARCH NANOPARTICLES
CONCLUSIONS
1. MATER-BI : A RANGE OF TAILOR MADE MATERIALS WITH EXCELLENT TECHNICAL PERFORMANCES.
2. PRODUCTS DESIGNED FOR POSITIVE ENVIORNMENTAL IMPACT THROUGH THE FULL LIFE CYCLE (CRADLE TO GRAVE).
3. ORIGO-BITM THE NEW FAMILY OF RENEWABLE POLYESTERS (30-70%) TO ENLARGE THE RANGE OF NOVAMONT’S TAILOR MADE MATERIALS AND TO FURTHER STRENGTHEN TECHNICAL, ECONOMIC AND ENVIRONMENTAL PERFORMANCES
NOVAMONT CONFIDENTIAL
ThankThank youyou!!
NOVAMONT CONFIDENTIAL