NON-INVASIVE IMAGING OF LIQUID/GAS FLOW USING...

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NON-INVASIVE IMAGING OF LIQUID/GAS FLOW USING ULTRASONIC TRANSMISSION-MODE TOMOGRAPHY MOHD HAFIZ BIN FAZALUL RAHIMAN UNIVERSITI TEKNOLOGI MALAYSIA

Transcript of NON-INVASIVE IMAGING OF LIQUID/GAS FLOW USING...

NON-INVASIVE IMAGING OF LIQUID/GAS FLOW USING ULTRASONIC

TRANSMISSION-MODE TOMOGRAPHY

MOHD HAFIZ BIN FAZALUL RAHIMAN

UNIVERSITI TEKNOLOGI MALAYSIA

NON-INVASIVE IMAGING OF LIQUID/GAS FLOW USING ULTRASONIC

TRANSMISSION-MODE TOMOGRAPHY

MOHD HAFIZ BIN FAZALUL RAHIMAN

A thesis submitted in fulfilment of the

requirements for the award of the degree of

Master of Engineering (Electrical)

Faculty of Electrical Engineering

Universiti Teknologi Malaysia

JUNE 2005

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Dengan nama Allah yang Maha Pemurah lagi Maha Pengasih.

To my beloved and supportive parents,

Norkharziana Mohd Nayan,

brothers and sisters.

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ACKNOWLEDGEMENT

I would like to express my deepest gratitude to my supervisor Assoc. Prof.

Dr. Ruzairi Abdul Rahim for his outstanding support and excellent supervision. This

research would not have been successful without his valuable guidance, enthusiastic

help as well as constructive criticisms throughout the research.

I would like to express my sincere thanks to Chan Kok San who provided

guidance and help during the research. Also to my colleagues Leong Lai Chen,

Chiam Kok Thiam, Amri, Helen, Tee Zhen Cong and Ahmad Kamarulail, thank you

for your helpful discussions and suggestions. Also to the lab technician, En. Mohd

Faiz Abas thanks you for your helps and supports during my research.

Special thanks to my parents for their assistance and continued guidance

during my thesis writing. To Norkharziana, thank you for your help during my

experiments and data collections. Also, thanks to my friends and all those whom had

helped me in one-way or other during my research.

Last but not least, to the Ministry of Science, Technology and Environment

(MOSTE) for providing the research grant and to the Universiti Teknologi Malaysia

for allowing me to use the facilities during my research is greatly appreciated and

without it, this research could not have been carried out.

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ABSTRACT

Real-time process monitoring plays a dominant role in many areas of industry

and scientific research concerning liquid/gas two-phase flow. It is proved that the

operation efficiency of a process is closely related to accurate measurement and

control of hydrodynamic parameters such as flow regime and flow rate. The

ultrasonic tomography which has been developed recently for the liquid/gas

visualization mostly implements the invasive systems. The invasive systems however

could not withstand high pressure from the industrial pipeline besides it has a few

disadvantages and limitations. Due to the disadvantages and the limitations of an

invasive system therefore this thesis presents a non-invasive of ultrasonic

tomography system to overcome the problems. By using 16-pairs of ultrasonic

transducers, the electronic measurement circuits, the data acquisition system and

suitable image reconstruction algorithms, the online measurement of a liquid/gas

flow was realized. The system was capable of visualizing the internal characteristics

of liquid and gas flow and provides the concentration profile for the corresponding

liquid and gas flow. The results obtained are useful for the online monitoring of

liquid/gas flow in flow regime, chemical mixture transportation or fluid

transportation at sub-sea oil fields.

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ABSTRAK

Proses pemerhatian masa nyata berkenaan dengan pengaliran cecair/gas

dalam dua fasa memainkan peranan yang penting dalam pelbagai cabang industri dan

penyelidikan saintifik. Telah terbukti bahawa kecekapan operasi bagi sesuatu proses

adalah bergantung kepada ketepatan pengukuran dan pengawalan ke atas parameter

hidrodinamik seperti regim aliran dan kadar aliran. Tomografi ultrasonik yang telah

di rekabentuk pada masa kini bagi pemerhatian cecair/gas kebanyakannya

mengunakan sistem bersentuhan. Bagaimanapun, sistem ini tidak mampu bertahan

dengan tekanan yang tinggi yang terdapat dalam salur perpaipan industri di samping

ia mempunyai beberapa keburukan dan juga terbatas kepada had-had tertentu. Kesan

ke atas keburukan dan pengehadan ini telah membawa kepada rekabentuk sebuah

sistem yang tidak mengganggu proses aliran seperti matlamat dalam tesis ini.

Dengan menggunakan 16-pasang penderia ultrasonik, sistem pengukuran elektronik,

sistem perolehan data dan algorithma pembentukan imej yang bersesuaian,

pengukuran masa nyata bagi aliran cecair/gas dapat direalisasikan. Sistem ini dapat

memaparkan ciri-ciri dalaman bagi aliran cecair/gas dan memberikan profil

ketumpatan bagi aliran cecair/gas tersebut. Keputusan yang diperolehi berguna bagi

pemerhatian masa nyata aliran cecair/gas bagi regim aliran, penghantaran campuran

bahan kimia atau penghantaran cecair di kawasan luar pantai.

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TABLE OF CONTENTS

CHAPTER TITLE PAGE

TITLE i

DECLARATION ii

DEDICATION iii

ACKNOWLEDGEMENT iv

ABSTRACT v

ABSTRAK vi

TABLE OF CONTENTS vii

LIST OF TABLES xi

LIST OF FIGURES xii

LIST OF ABBREVIATIONS xvi

LIST OF APPENDICES xviii

1 SIGNIFICANCE OF THE STUDY 1

1.1 Background Problems 2

1.2 Problem Statements 3

1.3 Importance of Study 4

1.4 Aims and Objectives of the Thesis 5

1.5 Research Scopes 6

1.6 Organization of the Thesis 7

2 LITERATURE REVIEW 9

2.1 Introduction – An Overview of Process Tomography 9

2.2 Types of Tomography Techniques 10

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2.2.1 Electrical Capacitance Tomography (ECT) 10

2.2.2 Electrical Impedance Tomography (EIT) 12

2.2.3 Optical Tomography 12

2.2.4 Electrical Charge Tomography 13

2.2.5 X-Ray Tomography 14

2.2.6 Nuclear Magnetic Resonance Tomography 15

2.2.7 Ultrasonic Tomography 16

2.3 The Tomographic Technique 16

2.4 The Non-invasive Measurement 18

2.5 Ultrasonic Waves Propagation 19

2.6 Ultrasonic Tomography – An Overview 20

2.7 Ultrasound Imaging Flow Limitation 22

2.8 Fan-shaped Beam Projection 24

2.9 Recent Work Related to Ultrasonic Tomography 25

2.10 Summary 27

3 ULTRASONIC TOMOGRAPHY MODELLING 28

3.1 Introduction 28

3.2 Ultrasonic Wave at Boundaries 28

3.3 Ultrasonic Attenuation Model 32

3.4 Ultrasonic Transmission-Mode Modelling 34

3.5 Multi-Fluid Flow System 43

3.6 Projection Geometry 43

3.7 Tomographic Imaging 46

3.7.1 The Forward Problem 46

3.7.2 Sensitivity Maps 47

3.7.3 The Inverse Problem 56

3.7.4 Image Reconstruction Algorithm 56

3.7.4.1 Linear Back Projection Algorithm 58

3.7.4.2 Hybrid Reconstruction Algorithm 59

3.7.4.3 Hybrid-Binary Reconstruction

Algorithm 60

3.8 Reconstruction Algorithm Simulation 62

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3.9 Image Reconstruction Error Measurement 63

3.10 Summary 64

4 THE MEASUREMENT SYSTEM 65

4.1 Introduction 65

4.2 The Front-End System 65

4.2.1 Ultrasonic Transducer 66

4.2.2 The Non-invasive Fabrication Technique 69

4.2.3 Process Temperature Effects 72

4.2.4 The Ultrasonic Tomography System 73

4.2.4.1 The Digital Controller Unit 74

4.2.4.2 Ultrasound Signal Generator 76

4.2.4.3 Signal Conditioning Circuit 77

4.2.4.4 Data Acquisition System (DAS) 81

4.2.4.5 Printed Circuit Board (PCB) Design 81

4.3 Software Development 83

4.4 Summary 93

5 EXPERIMENTS, RESULTS AND ANALYSIS 94

5.1 Introduction 94

5.2 Forward Model Simulation Results 94

5.3 The Experimental Design 101

5.3.1 The Bubbly Flow 101

5.3.2 The Stratified Flow 107

5.3.3 The Annular Flow 114

5.3.4 The Slug Flow 121

5.3.5 The Sludge Flow 126

5.4 Reconstruction Algorithm Repeatability 131

5.5 Discussions 133

5.6 Summary 134

6 CONCLUSIONS AND RECOMMENDATIONS 136

6.1 Conclusions 136

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6.2 Significant Contribution Towards the Research 137

6.3 Recommendation for Future Work 138

REFERENCES 140

Appendices A – F 150-174

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LIST OF TABLES

TABLE TITLE PAGE

3.1 The time-of-flight (TOF) due to projection Tx13 39

4.1 The transducer characteristic 68

4.2 The MC14067 truth table 75

5.1 The liquid area for stratified flow 108

5.2 The Area Error for stratified flow 109

5.3 The liquid area for annular flow 115

5.4 The Area Error for annular flow 116

5.5 The sludge model dimension 127

5.6 Image reconstruction algorithm repeatability 132

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LIST OF FIGURES

FIGURE TITLE PAGE

2.1 The overview of tomography measurement system 10

2.2 Non-invasive and non-intrusive method 19

2.3 The ultrasonic longitudinal wave oscillations 19

3.1 Illustration of ultrasonic transmitter mounting 29

3.2 Ultrasonic wave propagation from pipe-section to liquid

media 30

3.3 Ultrasonic wave propagation from liquid to gas media 31

3.4 The ultrasonic attenuation model 33

3.5 The attenuation model for ultrasonic transmitter 33

3.6 Transmission-mode with fan-shape beam transmitter

projection 36

3.7 Example of a transmitter and a receiver signal 36

3.8 Penetration by the longitudinal wave from Tx13 to Rx4 37

3.9 The Lamb wave propagation from Tx13 to Rx4 38

3.10 The graph for time-of-flight due to projection Tx13 40

3.11 Simulation of projection Tx13 during half liquid flow 40

3.12 Three possible paths for receiving signals 41

3.13 Receiving signals for different sound paths 42

3.14 The measurement section configuration 44

3.15a Single scanning geometry 45

3.15b Sixteen scanning geometry 45

3.16 Image plane model for 64 x 64 pixels tomogram 47

3.17 Nodes representing transducer arc on the image plane model 48

3.18 The virtual projection for Tx13 to Rx7 49

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3.19 The sensitivity map for projection Tx13 to Rx16 51

3.20 The sensitivity map for projection Tx13 to Rx1 51

3.21 The sensitivity map for projection Tx13 to Rx2 52

3.22 The sensitivity map for projection Tx13 to Rx3 52

3.23 The sensitivity map for projection Tx13 to Rx4 53

3.24 The sensitivity map for projection Tx13 to Rx5 53

3.25 The sensitivity map for projection Tx13 to Rx6 54

3.26 The sensitivity map for projection Tx13 to Rx7 54

3.27 The sensitivity map for projection Tx13 to Rx8 55

3.28 The sensitivity map for projection Tx13 to Rx9 55

3.29 The normalized sensitivity distribution of ultrasonic sensing

array 56

3.30 The back projection method 57

3.31 The fan-shaped beam back projection 57

3.32 The HBRA flowchart 61

3.33 Stratified flow and annular flow modelling 62

3.34 Image reconstruction error measurement models 63

4.1 Piezoelectric crystal vibration concept 66

4.2 The transducer dimension 67

4.3 The receiver sensitivity against temperature variations 67

4.4 The transmitter sound pressure level against temperature

variations 68

4.5 The divergent and narrow focused ultrasound beam 69

4.6 The transducer ring 71

4.7 The transducer arrangement 71

4.8 The electronic measurement system block diagram 73

4.9a The PIC18F458 microcontroller unit 74

4.9b The analogue switch 74

4.10 The major and minor frequency 76

4.11 The signal generator circuit 77

4.12 Two stages of inverting amplifier 78

4.13 The receiver response signal for both invasive and non-

invasive sensing 78

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4.14 The sample and hold operation 79

4.15 The sample and hold circuit 79

4.16 The signals captured from the above design 80

4.17 The ultrasonic tomography system 82

4.18 Printed circuit board for the ultrasonic tomography system 82

4.19 Application program graphic user interface (GUI) 83

4.20 The application program main flowchart 84

4.21 The DrawImage subroutine flowchart 85

4.22 Colour bar representing liquid and gas concentration 88

4.23 The programming instruction for generating colour levels 89

4.24 The tomogram of a test model 89

4.25 The concentration profile matrix 90

5.1 One quarter flow forward model 95

5.2 Half flow forward model 96

5.3 Three quarter flow forward model 97

5.4 27mm-diameter annular flow forward model 98

5.5 42.2mm-diameter annular flow forward model 99

5.6 60.5mm-diameter annular flow forward model 100

5.7 The single gas bubble experiment 102

5.8 The dual gas bubbles experiment 102

5.9 Single gas bubble 103

5.10 Dual gas bubbles 104

5.11 The bubbly flow experiment 105

5.12 Bubbly flow 106

5.13 The stratified flow experiments 108

5.14 The liquid area for stratified flow 109

5.15 AE for the stratified flow 110

5.16 One quarter flow 111

5.17 55% Flow 112

5.18 Three quarter flow 113

5.19 The annular flow experiments 115

5.20 The liquid area for annular flow 116

5.21 AE for the annular flow 116

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5.22 The annular flow with 33.7mm diameter 118

5.23 The annular flow with 42.2mm diameter 119

5.24 The annular flow with 60.5mm diameter 120

5.25 The slug flow experiments 121

5.26 The liquid area for slug flow 122

5.27 AE for slug flow 122

5.28 The slug flow with 42.2mm model diameter 123

5.29 The slug flow with 48.6mm model diameter 124

5.30 The slug flow with 60.5mm model diameter 125

5.31 The sludge flow experiment 127

5.32 The sludge I reconstructed image 128

5.33 The sludge II reconstructed image 129

5.34 The sludge III reconstructed image 130

5.35 The repeatability of LBPA over 30 samples of data 132

5.36 The repeatability of HRA and HBRA over 30 samples of

data 133

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LIST OF ABBREVIATIONS

),(, yxM RxTx - Normalized sensitivity map for the view of Tx to Rx

AC - Alternative Current

Ad - Annular test pipe diameter

ADC - Analog to Digital Converter

AE - Area Error

AG - Gas area percentage

AL - Liquid area percentage

ART - Algebraic Reconstruction Technique

Bx,y(m,n) - Boolean array used to represent the pixels

c - Sound Velocity

D - Transmission Coefficient

DAS - Data Acquisition System

dB - Decibel

ECT - Electrical Capacitance Tomography

EIT - Electrical Impedance Tomography

F - Frequency

GUI - Graphical User Interface

HBRA - Hybrid Binary Reconstruction Algorithm

HRA - Hybrid Reconstruction Algorithm

Hz - Hertz

IC - Integrated Circuit

kHz - Kilohertz

LBPA - Linear Back Projection Algorithm

LED - Light Emitting Diode

MHz - MegaHertz

MTx,Rx(x,y) - Sensitivity map for the view of Tx to Rx

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N(x,y) - Sum of sensitivity maps

NMR - Nuclear Magnetic Resonance

PC - Personal Computer

PCB - Printed Circuit Board

pd - Transmitted Wave Sound Pressure

pe - Incident Wave Sound Pressure

PET - Positron Emission Tomography

PIV - Particle Image Velocimetry

pr - Reflected Wave Sound Pressure

PSV - Particle Streak Velocimetry

Pth - Threshold pixel

PTV - Particle Tracking Velocimetry

R - Reflection Coefficient

Rx - Ultrasonic Receiver

Sd - Transducer Diameter

SMD - Surface Mount Device

STx,Rx - Sensor Loss Voltage

TOF - Time-Of-Flight

ts - Observation Time

Tx - Ultrasonic Transmitter

v - speed of sound

Vref Tx,Rx - Reference voltage by ultrasonic receiver during full liquid flow

Vth - Threshold voltage

VTx,Rx - Ultrasonic receiver voltage (sensor value)

Z - Acoustic Impedance

α - Ultrasound Divergence Angle

βs - Liquid component fraction

λ - Wavelength

ρ - Density

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LIST OF APPENDICES

APPENDIX TITLE PAGE

A Acoustic properties of materials 150

B Sensitivity maps for projection of Tx13 151

C The observation times 162

D The sensor values 163

E Program listing for selected important functions and

subroutines 164

F Publications related to the thesis 174

CHAPTER 1

SIGNIFICANCE OF THE STUDY

The word “tomography” is derived from Greek language, “Tomoυ” means

cutting section and “Graph” means picture. Tomography is a field of

interdisciplinary that is concerned with obtaining cross-sectional images of an object.

Therefore, the tomography process can be defined as a process of obtaining plane

section images of an object (Williams and Beck, 1995).

Measuring techniques capable of monitoring continuously and

simultaneously the dynamics of the liquid flow without interfering the hydrodynamic

condition in the system are required to elucidate the transient phenomena in such

multiphase systems. Unfortunately, such techniques are very limited.

The tomography was first applied in industrial field in middle of 1980’s. The

tomography process can increase the productivity and the efficiency of a process that

uses material transportation through pipes such as in oil industry. Pipes flow

visualization is often to be the first step in experimental analysis in order to improve

the pipe flows and performs the process control. This makes the tomographic

measurement becomes more important in industrial process nowadays (Williams and

Beck, 1995).

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A simple tomography system can be built by mounting a number of sensors

around the circumference of a vertical pipe or horizontal pipe. The output signal

from the sensors will be sent to the computer via an interface card. The computer

will receive the signal from the respective sensors to perform data processing and

finally construct a cross-section flow image in the pipe.

Process tomography is a technique still in its infancy, but it has the potential

for enabling great improvements in efficiency and safety in process industries, while

minimizing waste and pollution in a range of applications. It can be used to obtain

both qualitative and quantitative data needed in modelling a multi-fluid flow system.

In tomography, multiple projections are used to obtain sets of data from various

views across the process vessel. These data are used to provide tomographic images

representing the contents of the pipeline or vessel. The tomographic imaging of

objects provides an opportunity to unravel the complexities of structure without

invading the object (Dyakowski, 1995).

Information obtained from tomography will enable concentration, velocity

and flow-rate to be determined over a wide range of flow regimes by providing better

averaging in time and space through multi-projections of the same observation

(Abdul Rahim, 1996). Tomography will provide an increase in the quantity and

quality of information when compared to many earlier measurement techniques

(Abdul Rahim, 1996).

1.1 Background Problems

In the previous research conducted by Gai et al. (1989b), the non-invasive of

ultrasonic tomography fabrication technique was introduced. Since then, the

improvement on the research work is no longer carried out. Later, the development

on ultrasonic tomography has focused more to liquid/gas two-phase flow (Xu et al.,

1993; Xu and Xu, 1997; Xu et al., 1997). However, the latter system implements

invasive technique which is not favoured mostly by the industries. Besides, the

system constructed by Xu et al. (1997) utilized high excitation voltage (200V) for the

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transmitter. This is quite dangerous if any fault happened to be in the system.

Nevertheless, the high excitation voltage has put a restriction on the system and also

the application.

1.2 Problem Statements

The approach that will be used in this research is a non-invasive technique

where 16 pair of ultrasonic transducers will be mounted on the surface of an acrylic

pipe. The ideas involved in considering the method of non-invasive technique and

developing the real-time image reconstruction are listed as follows:

• By using the ultrasonic method in air is very inefficient due to the mismatch

of the sensors’ impedance as compared with the air’s acoustic impedance

(Abdul Rahim et al., 2003). New types of sensor are continually being

developed but the effective ones are expensive. Thus, an acoustic coupling

should be equipped between the sensors and the outer pipe surface so that the

ultrasonic pulses could through the pipe. In addition, the assumption of

straight-line propagation of ultrasonic waves has been used.

• The selection of ultrasonic transducer must be suitable to the application

design where the transducer projection should be in a wide angle. This is

important for successful implementation of fan-shaped beam projection

technique. Besides, it should compromise with the low excitation voltage of

ultrasonic transmitter. This is to ensure the system design safety.

• Supplying pulses to activate the transmitting sensors should ideally be

software controlled so that the timing of the pulses can be easily varied and

the synchronization is ensured. Besides, the pulses to activate the transmitter

should be long enough for the transient response and it is short enough to

avoid multiple reflection and overlapping receiver signals. Thus, the

microcontroller is needed for controlling those.

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• A low-noise signal conditioning circuit is required to amplify and process the

ultrasound receiver signal. In ultrasonic tomography system, the noise has

become the most challenging issue. This is because the ultrasound

information is relying on the received signals by the receiver. Therefore,

noise existence has become the most significant disturbance.

• The cross-sectional distribution of the physical property is obtained by

reconstruction of the integral values of the property field projected

(measured) from different directions. There are numerous reconstruction

algorithms (Natterer, 1986) are available for tomographic reconstruction and

the suitable algorithm is selected to perform the real-time image

reconstruction.

1.3 Importance of Study

Fluid flows are widespread in the oil industry, chemical plant, energy and

biological engineering, where the operating efficiency of such process is closely

concerned with the flow regime (Fordham et al., 1999). The operating conditions in a

fluid flow for various applications may vary widely. For example, the pressure can

vary from as low as a few bars in liquid transportation, to as high as up to 1000 bar in

slurry conveying operations. Characteristics of the fluids may range from clean water

to highly abrasive cement slurries, viscous gel suspensions or erosive and dangerous

chemical solutions. In such conditions, accurate measurement and on-line monitoring

of processes are extremely difficult (Hou et al., 1999).

An offshore oil production platform produces oil, water, gas and sediment in

the form of a suspended multiphase mixture (Southern and Deloughry, 1993). This

mixture is fed into oil separation vessels to recover the oil and gas. Water and

sediment are removed and can be returned to the environment when there is a

minimum of oil contamination. This ensures maximum extraction of the oil and

minimum pollution of the environment (Southern and Deloughry, 1993). It is

important that the sampling method employed for measuring the percentage of water

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contained in the crude oil be as accurate as possible in order to optimize oil

production and separation. This will reduce the operating cost and enable early

detection of faults in the process (Xu et al., 2001).

For measuring flow rate, the flow meters which are available currently cannot

operate independently in the fluid flow (Hou et al., 1999). Most of the flow meters

require a homogeneous mixture of components in order to obtain measurement

stability and the required accuracy especially in horizontal pipes (Yan et al., 2004).

The performance of turbine flow meters can be seriously affected by the viscosity

changes and the presence of solid particles in the flow. Similar degradation also

happens when differential pressure instruments are used (Hou et al., 1999).

Electromagnetic flow meters which are widely applied cannot be operated if the

conductivity of the fluid drops below 10-4 S/m (Ahn et al., 2003). As most sensors

currently used in multiphase flow meters are affected by the distribution of

components in the mixture, tomographic imaging may possibly improve the accuracy

and provides a wider measurement range.

1.4 Aims and Objectives of the Thesis

The main objective of this research is to develop a non-invasive ultrasonic

tomography with real-time liquid visualization application program for measuring

the liquid/gas two-phase flow. It is carried out by employing 16-pairs of ultrasound

transducer as the measuring device, supported by the electronic circuitry system and

the data acquisition system and also the application software for image

reconstruction. The specific objectives of this thesis are:

1. To review the process tomography techniques especially in ultrasonic

tomography system and the image reconstruction principles.

2. To implement ultrasonic transducers non-invasively in imaging process for

determining the cross-section of liquid and gas flow in a process vessel.

3. To investigate the suitable ultrasonic transducer for non-invasive application,

the transducer fabrication techniques and the suitable acoustic coupling.

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4. To design and implement the electronic measurement system for Ultrasonic

Tomography imaging in liquid/gas flow.

5. To implement microcontroller for controlling ultrasound projection, signal

conditioning circuit triggering, the operation and synchronization of data

acquisition system.

6. To develop an application program for reconstructing the concentration

profile of liquid/gas two-phase flow regime and detect the sludge existence in

the process vessel by using Visual Basic 6.0 software.

7. To implement suitable algorithms for the image reconstruction.

8. To interface the hardware and software system using a suitable interfacing

card for real-time image processing.

9. To provide suggestions for future expansions and improvements on this

research.

1.5 Research scopes

The research scopes are divided into six main parts. They are the transducers

fixture design, the coupling material, the electronic measurement circuit, the digital

controller and the data acquisition system, the application program for performing

the image reconstruction and finally the thesis writing. The details are explained as

following:

i. The transducers fixture design

The design includes the mechanical structure of the fixture, the transducers

arrangement geometry, the transducer’s beam angle, the non-invasive

transducer fabrication technique and the cost effective to the design.

ii. Transducers coupling material

The design includes the selection of couplant that is suitable with the

experimental environment and the handling feasibility.

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iii. The electronic measurement circuit

The design includes the ultrasound signal generator, the selection of low-

noise amplifier integrated circuit (IC) and the appropriate amplifying

technique, the signal processing circuit using the sample and hold technique

and other electronic design. At the same time, the printed circuit board (PCB)

layout and the electronic components positioning are took into consideration

to reduce the noise within the circuits.

iv. The digital controller and the data acquisition system

The design includes the microcontroller design, the ultrasound projection

sequence, the receiver reverberation delay estimation, the determination of

observation time (ts), the sample and hold triggering signal and finally the

synchronization of data acquisition by controlling the data acquisition system

(DAS) start and stop operation.

v. The application program for performing the image reconstruction

The design includes the data acquisition configurations (sampling rate, gain,

operation mode, input range, number of samples, start and stop operation

method, memory storage and the data transferring method), the liquid and gas

measurement, the transducers output modelling, the forward problem

solution, the graphical user interface (GUI), the implementation of image

reconstruction algorithm and the tomogram.

vi. The thesis writing

1.6 Organization of the Thesis

Chapter 1 presents an introduction to process tomography, the research

background problems, the problem statements and the importance of the study, the

research objectives and the research scopes.

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Chapter 2 describes an overview on process tomography, common types of

tomography sensor and the tomographic technique, some literature review regarding

the ultrasonic tomography including the principles, the limitation and the recent

research on it.

Chapter 3 explains the modelling and some investigation on the ultrasonic

tomography system. The process of obtaining sensitivity maps were details and the

image reconstruction algorithm for the system were briefly summarized. Finally, the

error measurement analysis for the system was introduced.

Chapter 4 discusses the design of ultrasonic tomography system including the

hardware and software development and also the flow model.

Chapter 5 presents the results obtained by the system where some

experiments were carried out to investigate the capability of the system. The

experiments show the results obtained for a range of liquid volume represented by

several test profiles.

Chapter 6 was to discuss the conclusions and the suggestions for the overall

system design.

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Therefore, investigation of using the non-invasive Ultrasonic Tomography on

the metallic vessel is recommended.

(v) Image processing time obtained for the current system is about 0.4 second

(for 64x64 pixels tomogram). However, for successful real-time monitoring,

the processing time should be faster. This can be done on a higher computer

speed such as the Pentium IV computer. It is expected that the image

processing time will greatly improved by using this computer.

(vi) Converting the current application program into the Visual C++ platform is

believed could increase the image reconstruction speed. It is because the bulk

processing code in Visual Basic can be reduced due to fully native language

compilation in Visual C++. Besides, the image reconstruction is more

efficient in Visual C++ environment because the Windows API functions are

originated from the C++ library.

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