New Production Controls Technology Applications for East …€¦ · Petrobel, DEKA-1, offshore...

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New Production Controls Technology Applications for East Mediterranean Projects Jan van den Akker, Product Manager Controls

Transcript of New Production Controls Technology Applications for East …€¦ · Petrobel, DEKA-1, offshore...

Page 1: New Production Controls Technology Applications for East …€¦ · Petrobel, DEKA-1, offshore Egypt; ongoing 15 SUBSEA SYSTEMS. FIELD LAYOUT Midline Endline PSM PSM 22” Production

New Production Controls Technology Applications for East Mediterranean Projects

Jan van den Akker, Product Manager Controls

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SUBSEA SYSTEMS

Introduction to Cameron

Our Production Controls Products

Project Examples

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Get to Know Cameron

Fortune 500 company with strong balance sheet

$7 billion revenues in 2011

Leadership position in most every market segment served

Leading aftermarket service provider

22,500+ employees in 300+ locations worldwide

Cameron is a leading provider of flow equipment products, systems and services to worldwide oil, gas and process industries.

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Cameron’s Broad Market Coverage

Cameron is in nine market segments, offering a full suite of products and services to the drilling, production, processing, refining, petrochemical and LNG, transmission and storage, and industrial segments of the industry.

Offshore Drilling Offshore Production Topsides Processing

Refining/Petrochemical/LNG

Onshore Drilling Onshore Production Subsea Production Transmission/Storage Industrial

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Cameron’s Subsea Solutions

Subsea Tree

Tree during installation

Subsea Control Module

Template during installationMARS Injection skid running tool

Connectors

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Introduction to Cameron

Our Production Controls Products

Project Examples

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When to go subsea?

Potential advantages Subsea vs Topside

Schedule, shorter time to production start

Reduced CAPEX and OPEX

Flexibility with respect to reservoir● Well count required

● Top hole locations

● Reach

Protected from environment

Reduced environmental impact (e.g. CO2 footprint)

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Subsea

ControlSystem

Flowline &Connector

System

DownholeCompletionSea Bed

Host facility

SDU Tree Manifold PLET

8

Surface

Subsea Production System Components

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SUBSEA SYSTEMS

Surface Host Facility

Subsea Production Equipment

Pro

du

ctio

n o

f O

il/ G

as

Co

ntr

ol

of

Su

bse

a E

qu

ipm

ent

9

SPS - Subsea Production Systems

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Surface

EPUMCSHPU

SDU

UTAManifold

Trees

TUTA

*no redundancy shown

EPU

Subsea

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Production Controls System, Typical Scope of Supply

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High-speed communication system (1)

• High-speed, broadband, long range communication system

• Developed and qualified in 2004 – 2007

• Field proven - first subsea installation in 2008, plus a number of ongoing projects

• Core of Cameron subsea control system CAMTROL™

• Based on industrial Fast Ethernet technology, fibre optic and/or cable (DSL) communication, TCP/IP protocol

• Flexible open network architecture

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• Over 160 km step out (unlimited with repeaters)

• FO, DSL or FO-DSL

• Up to 100 Mbit/s (higher bandwidth on request)

• Full duplex communication

• Fully redundant

• Transparent interface to third-party devices

• Supports intelligent field concept

• Fully scalable

High-speed communication system (2)

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Introduction to Cameron

Our Production Controls Products

Project Examples

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Key Technology Indicators for East Mediterranean

Mainly Gas● Material class FF, PSL 3 with Gas

Water depth, Medium to Deep (100 – 1500 m)

● ROV friendly design

Long offsets, beach approach preferred

● Drives for FO communication technology

● Flow assurance is important

No HP/HT

● Standard hardware components

Clustered Field layouts

● HIPPS systems are common

Stage developments (various extension phases)

● System design needs to be flexible enough to adapt future changes

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Controls Project Experience, East Mediterranean

ENI, West Libya Gas Project, offshore Libya; 2003

Rashpetco, Rosseta Phase III, offshore Egypt; 2007

Gupco, Taurt Phase I, offshore Egypt; 2008

Burrullus Sequoia, offshore Egypt; 2008

PhPC, Taurt Phase II & Ha’py Extension, offshore Egypt; 2009

Noble Energy, Tamar, offshore Israel; 2012

Petrobel, DEKA-1, offshore Egypt; ongoing

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FIELD LAYOUT

Midline PSMEndline

PSM

22” Production Line, 8” Test Line

4” Service Line

Mellitah

N

MainUmbilical

Intrafield Umbilical

Sabratha Platform

SSIV

Western Libya Gas Project, offshore Libya

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WLGP, Scope overview

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World’s first installation of a broadband communication system (Optical fibres with open communication channels

based on TCP/IP)

Gupco, Taurt Phase 1, offshore Egypt

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Field Layout Taurt II & Ha’py, offshore Egypt

Key Features:

Extension of Taurt Phase-1

2 slot Manifold tie-back via 2km 20” P/L (already laid) to southern drill center

Extension of Ha’py 30” P/L from an existing 24” branch Tee

2 slot Manifold tie-back via 5.8 km 20” P/L & TIM to the 24” Tee

Common Drill Centre layout for both TP2 & HFE

Common Manifold design scaled from TP1 for both TP2 & HFE.

Overpressure protection HIPPS for Ha’py 30” P/L included on Manifold

Ha’py Platform

Ha’pyWell P31 (H9)

Manifold

Ha’py FieldExtension

West Harbor

Taurt FieldPhase 2

CSS/UTDA/SDU

TIMTaurt Field

Phase 1

Ha’pyWell P32 (H10)

Taurt 2Well P21 (T6)

Taurt 2Well P22 (T7)

Existing TeeIn Pipeline

Ha’py Pipelineto Shore

30” x 70 km

Taurt Pipelineto Shore

20” x 68 km

Taurt Umbilicalfrom Shore

CSS/SDU

CSS/SDU

Ha’py Manifoldc/w HIPPS

Manifold

FlexibleJumpers

700 & 450 m x 10”

Phase 2 Pipeline20” x 2 km

20” x 5.8

km

Umbilical 2 km

Umbilical from Taurt Phase1

12 km

Ha’py Field

TAURT PHASE 2 & HA’PY FIELD EXTENSIONDEVELOPMENT SCHEMATIC

Well P13 (T5)

Taurt 1Well P11 (T3)

Ha’py TIM

Well P12 (T4)

Flexible Jumper

10”x 200m

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Ha’py HIPPS Manifold, Manufacturing in Egypt

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Petrobel DEKA-1 Overview (Denise NW & Karawan), offshore Egypt

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11230901-001 June 5, 2009

Tamar Field Development

TAMAR 2

T-P1-N-B1

T-P1-NC-C1

T-P1-C-B1

TAMAR 1

Click to edit Master text stylesSecond level

Third level

Noble Energy, Tamar, offshore Israel

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Thank you for your attention

Any questions?

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Contact:Jan van den Akker

Cameron

[email protected]

+49 5141 806 955