New Performance Tests Federal Aviation Administration

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Presented to: By: Date: Federal Aviation Administration New Performance Tests Changes to Draft AC 150/5370-10H Standard Specifications for Construction of Airports IX ALACPA Seminar on Airport Pavements Quito, Ecuador David R. Brill, P.E., Ph.D. 30 May 2018

Transcript of New Performance Tests Federal Aviation Administration

Page 1: New Performance Tests Federal Aviation Administration

Presented to:

By:

Date:

Federal AviationAdministration

New Performance Tests

Changes to Draft AC 150/5370-10H

Standard Specifications for

Construction of Airports

IX ALACPA Seminar on Airport Pavements

Quito, Ecuador

David R. Brill, P.E., Ph.D.

30 May 2018

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Draft AC 150/5370-10HStandard Specifications for Construction of Airports

• Current standard version is AC 150/5370-10G.

• Draft AC 150/5370-10H was released for industry

review November 2017.

• Many significant changes, reorganization:

– Items moved out of General Provisions:

• C-100 Contractor Quality Control Program

• C-105 Mobilization

• C-110 Method of Estimating Percent Within Limits (PWL)

– New Items: P-156, Cement Treated Subgrade; P-207, In-place

Full Depth Reclamation (FDR) Recycled Asphalt Aggregate Base

Course; P-307 Cement treated Permeable Base Course (CTPB).

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Major Changes to Item P-401Asphalt Mix Pavement

• Material properties organized in table format.

• Clarified and simplified lot size definitions.

• New requirements for smoothness:

– Smoothness measuring equipment requirements.

– Moved straightedge testing requirements to section on Contractor

Quality Control – testing performed on a sublot basis.

– Profilograph smoothness for QA acceptance – final profilograph on full

length of project.

• Same numerical mix design requirements for Marshall or

Gyratory design (75 blows or gyrations).

– Added use of Asphalt Pavement Analyzer (APA) as standard

performance test for asphalt mixes.

– Removed requirement for Marshall stability and flow.

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Smoothness Requirements

• Contractor QC

– Test each sublot.

– ¼ inch (6 mm) maximum

deviation using 12-foot (3.7 m)

straightedge or rolling

inclinometer.

– For rolling inclinometer, use

FAA program ProFAA to

simulate 12-foot straightedge.

• Acceptance Testing

– Testing on the basis of a

profilograph or inertial profiler.

– Full length of project.

– Average profile index (PI)

< 15 in./mile per 1/10 mile.

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Profilograph (ASTM E1274)

Rolling Inclinometer

(ASTM E2133)

Inertial Profiler

(ASTM E950)

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APA Performance Test

• Test for rutting susceptibility of asphalt mixture.

• Accelerated wheel trafficking test.

• Wheel loads applied through a pressurized hose.

• Modification of test procedure used by some

highway agencies in the U.S.

– Supplements Superpave® mix design standards.

– Original Superpave® protocol did not include a performance

standard for mixes comparable to Marshall stability/flow.

– Test procedure described in AASHTO Standard T 340-10.

– Modified for higher tire pressure (250 psi versus 100 psi).

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Asphalt Design Criteria

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Background of Performance Test

• APA test criterion in AC 150/5370-10H was derived from

R&D at the FAA William J. Hughes Technical Center.

• Part of the successful FAA effort to develop gyratory

mix design standards for airport pavements equivalent

to the existing Marshall standards.

• Sought a test method to discriminate between well-

performing and non-well performing mixtures that

otherwise met design requirements for gyratory

compaction and volumetrics.

• Considered test methods: APA (modified); Asphalt

Mixture Performance Tester (flow number test); High-

Temperature Indirect Tensile Test (IDT); Hamburg Wheel

Tracking test, uniaxial fatigue testing.

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FAA Customized APA

• Ref. AASHTO T340.

• FAA’s APA was

specifically designed

to simulate high tire

pressures associated

with aircraft.

• Customized for high

tire pressure ≥ 250 psi

(1.72 MPa).

• Variable loading

speeds.

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APA in Action

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Run Clip

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APA Testing Program

• Tests performed at NAPTF testing lab on samples

prepared by US Army Corps of Engineers ERDC.

– 250-psi (1.72 MPa) pressure.

– Test temperature – high temperature for the binder grade.

– Samples prepared at 70 gyrations.

– Target 3.5% air voids.

– 3 aggregate types, 2 different aggregate sizes, 2 different

gradations (course/fine), 3 sand contents.

– Included mixes with natural sand exceeding FAA limits.

• TRB paper: Rushing, Little, & Garg (2012),

Transportation Research Record No. 2296.

• POC: Dr. Navneet Garg

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APA Results for All Mixtures

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APA Results for Mixtures Containing No

Natural Sand

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APA Results for Mixtures Containing 10%

Natural Sand

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APA Results for Mixtures Containing 30%

Natural Sand

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Results of APA Tests

• Preliminary criterion for accepting HMA for

high tire pressure aircraft during mix

design:

– APA < 10 mm rut depth after 4000 load cycles.

– Using 250 psi (1.72 MPa) hose pressure at 64°C

(high temperature for the binder grade used in mix

PG 64-22).

• This criterion was found to separate known

well-performing mixes from poorly

performing mixes in subsequent tests.

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Test Validation

• Draft AC 150/5370-10H will require APA results as

part of the design submittal (JMF) for P-401.

• Over time, these data will enable the FAA to evaluate

the APA criterion as an indicator of asphalt

performance.

• FAA is also collecting field samples (asphalt cores)

for the extended life R&D project.

– Runways from large- and medium-hub airports.

– Testing includes APA per -10H standard.

– Current research will group tested samples according to the

standard and identify correlation to long-term performance.

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Sample Data – Extended Life

0

2

4

6

8

10

12

14

De

pth

(MM

)

Cycles (60 Cycles Per Minute)

Rut Depth

Left Center Right

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4000 cycles

10 mm rut

APA RUT CRITERION

Airport “A” Field Core

7.772 mm at 4000 cyc.

(within criterion)

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Thank You! ¡Gracias!

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http://www.airporttech.tc.faa.gov/

[email protected]

30 May 2018 AC 150/5370-10H & New

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Acknowledgments:

FAA Airport Technology R&D Branch:

Dr. Michel Hovan, Branch Manager;

Jeff Gagnon, Airport Pavement Section Manager;

Dr. Navneet Garg; Dr. Richard Ji; Al Larkin; Murphy Flynn; Ryan Rutter; Quinn Jia, Wilfredo Villafane

FAA Airport Engineering Division:

Doug Johnson; Greg Cline

General Dynamics Information Technology:

Michael Collins; Dr. Izydor Kawa; Dr. Qiang Wang; Dr. Yuanguo Chen; Dr. Kairat Tuleubekov; Shawn

Hershman; Jeff Stein

Gemini:

Dr. Hao Yin