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Transcript of MUTO COMFORT DORMOTION SELF-CLOSING XL 120 SCproducts.dorma.com/content/download/42407/478753... ·...
Installation instructions -
Ceiling mount with DORMOTION (Glass door)
with sidelites
MUTO COMFORT DORMOTION SELF-CLOSING
XL 120 SC
—
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 E-mail: dormaarchitectural@dorma. com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
TABLE OF CONTENTS—
Overview Intended use
Ceiling requirements and fi ttings
Requirements for glass panel
Safety instructions
Symbols used - safety/ installation
Maintenance, care, repair
Disposal 3
Specifi cations
Technical data 3
Tempered laminate glass and adhesive specifi cations 4
Overall view 5
Single sidelite mount
Multiple sidelite mount 7
INSTALLATION INSTRUCTIONS
SIDELITE: Securing gasket to track
Securing track and sidelite section profi le to mounting surface 8
Installing u-channel for sidelite
Installing sidelite glass 9
Installing sidelite glass fi ller panel
Installing sidelite glass gasket 10
Installing the roller carriers: on monolithic glass ONLY 11
Installing the roller carriers: on tempered laminate glass ONLY 12
ANTI-JUMP: Disengaging the anti-jump 10
Engaging the anti-jump 15
DORMOTION UNIT: Installing DORMOTION: on monolithic glass ONLY 13
Installing DORMOTION start/stops 17
END STOPS: Installing end stops 7
Adjustment end stop location: LEADING end stop
Adjustment end stop location: TRAILING end stop 16
FLOOR GUIDE: Installing fl oor guide 14
Installing glass/rollers on track 13
SELF-CLOSE UNIT: Install self-close hold open clamp
Install self-close hold open ball
Install self-close cable connector 18
Install self-close cable unit
Prepare self-close cable unit 19
Installing cover clips
Installing brush profi le 21
Install view protection clips 22
Installing cover and view protection profi le
Installing end caps (optional) 23
ADJUSTMENTS:
Adjustment door height 15
Adjustment end stop location: LEADING end stop
Adjustment end stop location: TRAILING end stop 16
Adjust tension in self-close cable unit 20
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
3
Symbols used – Safety/Installation
Caution! Mounting components must meet the requirements of
substructure/wall and door weight. Please read the
technical information for fittings.
Risk of breaking glass When installing the door, support the door panel with
a block of wood or similar object.
Information note
Always use silicone- and oil-free cleaners
(e.g. acetone).
Closing edge
Maintenance, care, repair
- immediately replace damaged parts
- always use original dormakaba parts
- use a damp cloth for occasional cleaning, especially the
track
Disposal
Dispose in accordance with local, state and national
regulations.
OverviewThese instructions are for installation of the MUTO COMFORT
Self-Closing sliding door system XL120 for the following
mounting and style versions:
1. Ceiling/Sidelite mounting
Intended use
- for sliding doors in dry indoor areas only
- for manual slow opening and closing only
Wall/Ceiling requirements and fittings
- The substructure/wall must be able to bear permanent loads,
be level and perpendicular (max. tolerance: 1/16" (2 mm) per
meter).
- Fixings must be sufficiently dimensioned for the substructure/
wall and weight of the door.
Requirements for glass panel
- Heat-soaked thermally tempered safety glass
- Clamping area must be level and uncoated
(no self-cleaning coating!)
Safety instructions
- Installation requires two people
- Always wear protective clothing
Single Sliding Panel
Two Sliding Panels
XL120 XL120
Ceiling/SideliteMount
Max. door leaf width inches [mm]57"
[1448]
2 x 57"
[2 x 1448]
Min. door leaf width inches [mm]33-1/2"
[850]
2 x 33-1/2
[2 x 850]
Max door leaf height inches [mm]118"
[3M]
118"
[3M]
Door leaf glass thickness inches
[mm]
5/16"-1/2"
[8-13.5]
5/16"-1/2"
[8-13.5]
Door leaf weight lbs [kg]<264lbs
[<120]
<264lbs
[<120]
Technical dataSpecifications
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
4
Required parts for laminate glass with MUTO System (not included)
Color Part Number Quantity Usage recommendation
3M™ Scotch-Weld™ Urethane Adhesive,
DP 605 NS
off white 934.800 1 tube 1 tube per 4 roller
carriers
3M™ Scotch-Weld™ EPX™ Plus II
Applicator with 2:1 and 1:1 Plunger 2
934.801 1 applicator
3M™ Scotch-Weld™ EPX™ Plus II
Mixing Square Nozzle, 5.3mm 3gold 934.805 Pk of 4 4 nozzles per 1 tube of
adhesive
MUTO TLG gasket set 807.640 1 set
Handling time frame Function Time
Working life (time between application and clamping of carrier)
5 minutes @ 75°F
Handling strength 20 minutes @ 73°F or more
Full cure time (time until glass may be completely installed into door)
48 hours @ 73°F or more
NOTE: Door glass should not installed until the full cure time as been reached (see chart above).
2 Scotch-Weld™ EPX™ Plus II Applicator with 2:1 and 1:1 Plunger is a trademark of 3M.
3 Scotch-Weld™ EPX™ Plus II Mixing Square Nozzle is a trademark of 3M.
Important safety-related information for the mounting and use of dormakaba glass hardware.
(Follow these instructions in addition to the mounting and operating instructions in order to avoid damage of product and damage to person or property.)
Important: This document is intended to inform users of safety-related information and the mounting and operation instructions.
General information
1. dormakaba requires use of tempered glass.
2. dormakaba glass hardware is not suitable for application
in rooms where chemicals (e.g. chlorine) are used as
indoor swimming pools, saunas or salt-water pools.
3. Never move sliding panels faster than walking speed
and always stop the door manually before it reaches end
position.
Mounting
1. Only properly qualified and specially trained staff is
authorized to mount dormakaba glass hardware.
2. Never use glass with conchoidal fractures and/or
damaged edges.
3. Due to crushing hazards and possible injury caused
by breakage of glass during mounting, corresponding
protective clothing (especially gloves and protective
goggles) is required.
4. Clean clamping area with alcohol-based standard
commercial cleaning agent before mounting the glass
hardware.
5. Never clamp metal glass fitting hardware directly to glass
surface.
6. Never use clamping roller carriers on self-cleaning
coatings.
7. When adjusting glass elements, always stick to the
required clearance for the respective hardware. Adjust
clearance so glass does not come in contact with any
hard surfaces such as glass, metal or concrete.
8. Do not use excessive force when installing the glass
(avoid over tightening screws).
Maintenance Check glass hardware at regular intervals for proper
positioning and smooth operation and correct
adjustment. High traffic door systems require inspection
by properly qualified staff (specialized companies or
installation firms). Immediately replace damaged glass
elements (no glass flaking and/or conchoidal fractures)!
Only use suitable cleaning and care products to clean
the surfaces.
Tempered laminate glass (TLG) and adhesive specifications
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
5
Syst
em in
clud
es t
he f
ollo
win
g co
mpo
nent
s:
1.
Cove
r panel
2.
Bru
sh s
trip
3.
Tra
ck
4.
Cove
r end c
ap
5.
Sid
elite
pro
fi le
end c
ap
6.
Fill pro
fi le
7.
Sid
elite
pro
fi le
8.
End s
top
9.
Cove
r clips
10
. S
tart
/sto
p g
uid
e
Ove
rall
view
1
98
76
4
32
10
5
11
12
13
11
14
8
54
11
. R
oller
carr
ier
12
. D
orm
oti
on u
nit
13
. Flo
or
guid
e
14
. U
-channel
15
. S
elf
-clo
se c
able
unit
16
. S
elf
-clo
se c
able
connecto
r
17
. S
elf
-clo
se h
old
open b
all
18
. S
elf
-clo
se h
old
open c
lam
p
19
. Vie
w p
rote
cti
on p
rofi le
20
. Vie
w p
rote
cti
on c
lip
18
17
16
15
19
20
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
6
Single sidelite mount
Sidelite profile length & Track length
(incl. endcaps 1/2" x 1/16" [13x2mm])
Multiple sidelite mount
1-3/16"
[30mm]
Sidelite glass
clear opening
width (CW)
Glass door panel
1-3/16"
[30mm]
1-3/16"
[30mm]
Sidelite glass
Glass door panel
Sidelite glass
Sidelite profile length & Track length
(incl. endcaps 1/2" x 1/16" [13x2mm])
(DW)
(SW)
(DW)
(SW) (SW2)
clear
opening
height (CH)
clear opening
width (CW)
clear
opening
height
(CH)
TH Floor to top of track
DH Glass door height clear opening height + 7/8" [22mm]
FPH Sidelite height clear opening height + 1/8" [3mm]
DW Glass door width clear opening width + 1-3/16" [30mm]
FPW Sidelite width track length - clear opening width
Bottom of
glass to floor
Bottom of
glass to floor
DH
Back of track to
center of mounting
hole in track
7/8"
[23mm]
TH
= D
H +
1-7
/8"
[47
]
FPH
clear
opening
height
(CH)
3/8"[10mm]
1/2"[13mm]
Bottom of glass to floor
Bottom of glass to floor
TH Floor to top of track
DH Glass door height clear opening height + 7/8" [22mm]
FPH Sidelite height clear opening height + 1/8" [3mm]
DW Glass door width clear opening width + 2-3/8" [60mm]
FPW Sidelite width track length - clear opening width
Bottom of
glass to floor
Bottom of
glass to floor
DH
Back of track to
center of mounting
hole in track
7/8"
[23mm]
TH
= D
H +
1-7
/8"
[47
]
FPH
clear
opening
height
(CH)
3/8"[10mm]
1/2"[13mm]
Bottom of glass to floor
Bottom of glass to floor
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
7
INSTALLATION INSTRUCTIONS
NOTE: Overhead Reinforcement:The overhead reinforcement must be a minimum of ¼” (6mm) x 3” (76mm) steel angle, 16 gauge metal stud, or two pieces of 1 1/2” (38mm) thick wood blocking (double stacked), se-cured to studs or joists on a maximum 16” (406mm) centers for the length of the track. The overhead reinforcement may be flush on the overhead surface or on the interior of this surface.
Track mounting screws must fully penetrate the steel angle, metal stud, or at a minimum of 2” (51mm) into wood block-ing, utilizing the predrilled holes in the MUTO track.
Consult with a structural engineer to determine if reinforce-ment is adequate for your specific application or to meet specific codes in your location.
Handing the [closing side] end stop:1.1 Determine closing edge of door.
Self-close end stop will be used on closing side of door.1.2 Hand self-close end stop by inserting bumper on
appropriate side of end stop.
Install both end stops:1.3 Closing side of track: self-close end stop
1.4 Opening side of track: standard end stop
NOTE: Loosen bottom section of end stop for easier install.NOTE: Be sure set screw is flush with back of bumper.NOTE: Exact location/adjustments will be determined in step 16.
1
Track
End stops
Set
screw
Installing the end stops
Hex key size:
XL120 = 3mm
Legend: closing/leading
edge of glassHanding self-close end stop
Standard end stop Standard end stopSelf-close end stop Self-close end stop
Slide open to the right: RIGHT hand
Slide open to the left: LEFT hand
Bottom
section
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
8
Securing track and sidelite section profile to mounting surface
3.1 Secure track to mounting surface.
3.2 Align sidelite profile holes with track profile holes.
NOTE: Holes will be predrilled every 7-7/8" [200mm].
3.3 Secure with proper fasteners.
NOTE: Be sure fasteners are flush with track to avoid rollers catching protruding fasteners.
3
2.1 Ensure track is cut to proper length.
NOTE: SEE DIMENSION INSTRUCTIONS ON PAGE 6.
2.2 Cut adhesive gasket equal to sidelite glass width.
2.3 Adhere gasket along bottom edge of back of track.
2
Securing gasket to track
Adhesive
gasket
Sidelite profileTrack
Sidelite glass
Track
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
9
4.1 Secure u-channel to floor using appropriate fasteners. NOTE: Ensure u-channel is plumb and the back of the u-channel profile aligns with back of sidelite profile.NOTE: Gaskets are pre-installed.
Installing u-channel for sidelite
4
u-channel
5.1 Place setting blocks into u-channel.
5.2 Spray inside of u-channel with glass cleaner.
5.3 Lift glass up and into sidelite profile.
5.4 Lower glass into u-channel.
5.5 Ensure there is 1/8" [3mm] gap between wall and edge
of sidelite glass.
5.6 If using tempered laminated glass, gently press glass
panel against u-channel gasket and dispense silicone
along full length of non-gasket side of U-channel.
5
Installing sidelite glass
U-channel
setting
blocks
Sidelite
profile
Sidelite
glass
U-channel
Lift
up into
sidelite
profile Lower
down
into
u-channel
Sidelite
glass
1/8"
gap
Sidelite
glass
Wall
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
10
8.1 Disengage the anti-jump on roller carrier. NOTE: Using an appropriate-size hex key, push anti-jump adjustment screw IN and turn COUNTER-CLOCKWISE to disengage anti-jump.
8
Anit-jump
adjustment
screwAnti-
jump
Anti-
jump
Disengaging the anti-jump
Hex key size:
XL120 = 4mmNOTE: Anti-jump shipped engaged.
6.1 Fit filler panel between track and sidelite profile, on door
side.
6
7.1 Cut gasket to length.
7
7.2 Press gasket in between sidelite glass and sidelite
profile.
Installing sidelite glass filler panel
Filler panel
Sidelite
glass
Installing sidelite glass gasket
Sidelite
gasket
Sidelite
gasket
location
Sidelite
profile
Sidelite
glass
Track
Sidelite
profile
Disengage
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
11
Installing the roller carriers: on monolithic glass ONLY
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.
9A
Roller location on glass with DORMOTION unit
XL120
Single door X 2-3/8" [60]
Single door Z 3-1/8" [80]
Double door X 2-3/8" [60]
Double door Z 3-1/8" [80]
Z
X
Hex key size:
4mm
Glass
gasket
Roller
carrier
(Front of) Glass (Front of) Glass
9A.1 Slide roller carriers onto glass.
9A.2 Slide glass gasket and metal shim between glass and
roller carrier.
NOTE: Orient gasket with rubber side facing the glass.
9A.3 Secure roller carriers to glass using appropriate-size hex
key at 10.3 ft lbs (14 Nm) of force.
Legend: leading edge
of glass
Secure
DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH (CLOSED)."
Torque value:
10.3ft lbs (14Nm)
NOTE: Rubber side of gasket facing glass.
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
12
NOTE: THE RECOMMENDED ADHESIVE'S SET-UP TIME IS 20 MINUTES FOR THE DUO-PAK CARTRIDGES.
NOTE: USE 1:1 RATIO PLUNGER WITH THE 3M™ Scotch-Weld™ Urethane Adhesive.
NOTE: FULLY CLEAN SURFACE OF GLASS WITH AN ALCOHOL-BASED MILD GLASS AND SURFACE CLEANER. ENSURE NO DEBRIS IS ON THE GASKET.
Installing the roller carriers: on tempered laminate glass ONLY
Roller
carrier
Glass
gasket
Ventedset screws
3M™ Scotch-
Weld™ Urethane
Adhesive
Stop when adhesive can be seen past end
of roller carrier9B
(Back of) Glass(Front of) Glass(Front of) Glass
Roller location on glass with DORMOTION unit
XL120
Single door X 2-3/8" [60]
Single door Z 3-1/8" [80]
Double door X 2-3/8" [60]
Double door Z 3-1/8" [80]
Z
X
DETERMINE THE LEADING (X) VERSUS TRAILING (Z) EDGE OF THE GLASS. "LEADING IS SIDE CLOSEST TO LATCH (CLOSED)."
Hex key size:
4mm
Legend: leading edge
of glass
Torque value:
4ft lbs (5Nm)
9B.1 Slide roller carriers onto glass.
9B.2 Slide laminated glass gasket and metal shim between
glass and roller carrier.
NOTE: Orient gasket with rubber side facing the glass.
9B.3 Tighten vented set screws using a torque wrench with
4 ft-lbs (5Nm).
NOTE: Onto scrap material, first dispense approximately 12" of 3M™ Scotch-Weld™ Urethane Adhesive prior to application to prevent mixing errors and ensure optimal hardening.
9B.4 Dispense adhesive into vented set screws on both sides
of carrier.
Stop application when adhesive can be seen past edge of roller carrier.
DO NOT WIPE any excess adhesive from glass surface. Allow adhesive to dry and scrape off glass surface with a beveled-edge chisel or putty knife.
NOTE: Keep glass flat during curing process.
NOTE: See chart in Specifications section for appropriate curing time.
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
13
10.1 Slide DORMOTION dampener onto glass.
NOTE: Oriented with triggers facing outward.10.2 Dampener must be flush against leading roller carrier.
NOTE: Leading carrier is on side of glass closest to latch.
10.3 Secure dampener to glass using appropriate-size hex key.
10.4 Engage triggers - push out towards end of Dormotion
unit.
10
Installing DORMOTION
DORMOTION dampener
Roller carrier
DORMOTION dampener flush against LEADING
roller carrier
Hex key size:
4mm
Legend: leading edge
of glass
Torque value:
2.2ft lbs (3Nm)
Secure Trigger
ENSURE ROLLERS AND TRACK ARE FREE OF DEBRIS.
11.1 Place glass on setting blocks on floor for stability. 11.2 Tip glass and rollers upward and rest rollers on track.
11
Setting
block
locations
Door panel
Sidelite
glass panel
Install glass/rollers in track
Rollers
[Leading carrier]
Trigger engaged
Track
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
14
12
Glass
Install floor guide
12.1 Align centerline of glass with centerline of floor guide.
12.2 Be sure the glass is plumb.
NOTE: Center of floor guide should be 13/16" [20mm] off the corner of the wall.
12.3 Mark appropriate floor guide measurements, and remove
glass and rollers from track.
12.4 Pre-drill into mounting surface using a 5/16" drill bit.
12.5 Secure floor guide anchor with included fasteners.
Floor
guide
anchor
1-7/16"
[36 mm]
13/16"
[20 mm]
5/16"
drill bit
Glass
door
13/16"[20mm]
Floor
guide
Sidelite
glass
U-channel
Floor
guide
13.1 Set glass and rollers onto track.
13.2 Slide floor guide over floor guide anchor and tighten with
set screws.
13.3 Remove setting blocks.
NOTE: Be sure glass is centered in floor guide.
13
Floor
guide
Floor
guide
anchor
Glass
Install floor guide: continued
Set screws
Hex key size:
XL120 = 1.5mm
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
15
15.1 Set height of glass door.
15.2 Using appropriate-size hex key, loosen height adjustment
locking screws.
15.3 Using appropriate-size hex key, turn height adjustment
screw CLOCKWISE or COUNTER-CLOCKWISE to raise or
lower glass.
NOTE: Be sure glass is level during this adjustment.
15
Height
adjustment
locking screws
Height
adjustment
screw
Hex key size:
XL120 = 4mm
Door height adjustment tolerance
XL120
+3/16" [+5]
-3/16" [-5]
14.1 Engage anti-jump on roller carrier. NOTE: Using appropriate-size hex key, push anti-jump adjustment screw IN and turn CLOCKWISE to engage anti-jump.
14
Anti-
jump
Anti-jump
adjustment
screw
Anti-
jump
Engaging the anti-jump
Hex key size:
XL120 = 4mm
Adjustment door height
Glass
door
Floor
guide 3/8"
[10mm]
= =
+3/16"
-3/16"
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
16
Set end stop locations:16.1 Slide end stop to
desired location
on track. Bumper
should touch edge
of roller carrier.
16
Adjustment end stop location: LEADING end stop
Door opened
End
stop
Hex key size:
XL120 = 3mm
Door closed
LOCATION OF GLASS DOOR
TO FRAMEEDGE
END STOP LOCATION:LEADING EDGE
Handle to frame edge distance.*Verify with local jurisdiction.*
Glass
Handle
Frame
edge
Glass
edge
max. 1-3/16"
[30mm]
Glass overlap of door frame
min. 1"
[25mm]
Handle
Frame
edgeGlass
edge
min. 1"
[25mm]
End
stop
0mm
Bumper Edge of roller
carrier
NOTE: Pair of doors: Be sure there is a 1/4" [6mm] gap between the two doors.
Bumper
Secure
XL120torque
3 ft lbs
[4 Nm]
Adjustment end stop location: TRAILING end stop
END STOP LOCATION:TRAILING EDGE
LOCATION OF GLASS DOOR
TO FRAMEEDGE
Set end stop locations:16.2 Slide end stop to
desired location
on track. Bumper
should touch edge
of roller carrier.
Hex key size:
XL120 = 3mm
NOTE: Pair of doors: Be sure there is a 1/4" [6mm] gap between the two doors.
Handle to frame edge distance.*Verify with local jurisdiction.*
Glass
BumperEdge of roller
carrier
0mm
16
XL120torque
3 ft lbs
[4 Nm]
Bumper
Secure
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
17
17.1 Loosen screws on plates. NOTE: Plates should start out parallel to track.
17.2 Place start/stop into track channel.
17.3 (SEE STEPS 17.3 - 17.7 INSIDE IMAGE ABOVE.)
17
Install DORMOTION start/stops
Trigger
Legend: leading edge
of glass
Plates parallel Plates parallel
Rotate in
track
Set
screw(s)
Hex key size:
XL120= 4mm
End
stop
End
stop
Start/
stop
RollerDORMOTION
UNIT
Roller
End
stop
0mm
Bumper
Edge of roller
carrier
Slide trigger in toward middle of
Dormotion unit.
Start/stop
17.3 Slide door all the way OPEN.
17.4 Carrier should touch end stop.
17.5 Slide start/stop into
Dormotion unit.
17.6 Rotate plates inside track to
engage.
17.7 Tighten screws using
appropriate-size hex key.
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
18
Install self-close hold open clamp
Self-close unit
18.1 Secure self-close hold open clamp to the end stop
furthest from latch [closing side].
Use two screws and tighten to 2.5 ft lbs (3Nm).
18
Self-close
hold open
clamp
End stopHex key size:
XL120 = 4mm
Legend: leading edge
of glass
Install self-close hold open ball
19.1 Secure self-close hold open ball to carrier furthest from
latch [closing side].
Use two screws and tighten at 2.5 ft lbs [3Nm].
Install self-close cable connector
20.1 Secure self-close cable connector to opposite end of
carrier, furthest from latch [closing side].
Use two screws and tighten at 2.5 ft lbs (3Nm).
Hex key size:
XL120 = 4mm
Self-close
hold open
ball
Hex key size:
XL120 = 4mm
Self-close cable
connector
19
20
Legend: leading edge
of glass
Legend: leading
edge
of
glass
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
19
Install self-close cable unit
21.1 Secure self-close cable unit into first groove of MUTO
track.
21.2 Rotate plates inside track channel to engage.
Use three screws/plates and tighten at 3 ft lbs (4 Nm).
21
Self-close
cable unit
Cable unit
plates
4"
[100]
Self-close
cable unit
TrackEnd stop
22.1 Pull "end of cable" over to connect with cable connector. 22.2 Continue to pull cable through connector to either
increase or decrease self-closing tension.
22
Prepare self-close cable unit
Self-close
cable unit
Self-close
cable
connector
End of
cable
Beginning
of cable
End of
cable
NOTE: CABLE UNIT COVER HIDDEN FOR BETTER VIEWING OF CABLE.
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
20
v = max. 0,2 m/Sek
200...
...
23
Adjust tension in self-close cable unit
23.1 To adjust tension in cable unit cord if necessary, pull
'beginning knot of cable' through cable holder.
23.2 Secure another 'knot' and pull cable through holder as
show in image above.
23.3 Secure beginning 'knot' in holder clamp.
NOTE: Be sure there is a 7-7/8" [200mm] gap between each new 'knot' in the cord.
v = max. 0.2 m/sec
7-7/8" [200]
Beginning
knot of cable
Cable
holderSecond
'knot'
Holder clamp
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
21
25.1 Measure and cut brush to appropriate length.
25
Install brush profile
25.2 Slide brush into cover.
24.1 Insert cover clips into track. (One clip per foot) 24.2 Insert perpendicular to track, and turn CLOCKWISE to
snap into place.
Install cover clips
24
Cover
clip
Brush
Cover
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
22
26.1 Slide door open until it meets the end stop.
26.2 Measure and cut view protection profile to fit into empty
sliding portion of track - 3/16" [5].
Install view protection clips
26
Empty sliding portion of track
26.3 Tip profile up and snap down into track as shown.
26.4 Snap view protection clips onto inside of cover as shown.
• Use minimum 1 clip per foot of profile.
• Exception: If profile is minimum of 1 foot in length, use
2 clips.
View protection
profile
Door panel Sidelite glass
(Slide door panel)
View
protection clip
TO BE USED WITH ONE OR MULTIPLE SIDELITE APPLICATIONS.
Cover
View
protection
clips
DORMA USA, Inc. Dorma Drive, Drawer AC Toll-Free: 800-523-8483 Website: www.dorma.com
936016 04/17 Reamstown, PA 17567 Fax: 800-274-9724 Subject to change without notice
MUTO COMFORT XL120 (SELF-CLOSING) - SIDELITE MOUNT—
23
28.1 Snap sidelite profile end caps into sidelite profile.
Install end caps (optional)
Sidelite
profile
end cap
Cover
end capCover
end cap
28
28.2 Snap end caps into sidelite profile.
Sidelite
profile
end cap
27.1 Secure cover to clips and snap into place.
27
Cover
Install cover and view protection profile
NOTE: Roll cover from the bottom upwards. Ensure the bottom of the cover is supported by the groove in the cover clip.
Cover
Cover
clip
View
protection
profi le
Cover