MSFC Strategic Investment Symposium 4-20-15
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Transcript of MSFC Strategic Investment Symposium 4-20-15
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SPACE LAUNCH SYSTEM
National Aeronautics and Space Administration
www.nasa.gov/sls
5 . . . 4 . . . 3 . . . 2 . . . 1 . . .
Strategic Investment Symposium Welcome
Chris CrumblySpace Launch System Program
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www.nasa.gov/sls Page 2
Agenda 1:00 PM Welcome and Introduction Chris Crumbly
1:10 PM FPPO activities in support of NASAs Journey to Mars Jody Singer
1:30 PM Overview of current SLS ADO Projects Dr. Fred Bickley
2:00 PM Outer Loop Evolvability Update Angie Jackman
2:30 PM Break
2:40 PM Upcoming Industry Forecast Bryan Barley
3:15 PM Upcoming Academic and In-House Forecast Mindy Nettles
3:50 PM Closing Comments and General Q&A Dr. Fred Bickley
4:00 PM Conclusion and Networking Opportunity
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National Aeronautics and Space Administration
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www.nasa.gov
Marshall Space Flight CenterSLS Strategic Investment SymposiumApril 20, 2015
Jody SingerManager, Flight Programs and Partnerships Office
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The International Space Station (ISS)
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Capability-Driven Steps for Deep Space Human Exploration Roadmap
Critical capabilities regardless of path
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TIMELINE Dependent on Funding and Driven by Technology
Marshalls focus is on developing the critical capabilitieswe will need regardless of the path
Mars
Lander
In-spacepropulsion
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Fly-byMoonsSurface
BEO
LEO
Deep Space Habitat
SLS
OrionISS
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EvolvableMarsCampaign(EMC):PointingtheWayForward
StagingPointLocationTransportationAnalysis
SLSExplorationUpperstage andCoManifested
Cargo
CapabilityDevelopmentAnalysis
MarsCampaignHabitation
SEPARMExtensibility
DeepSpaceSurfaceOperationsinmicrogMarsandMarsMoonsSurfaceExploration
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HumanClassMarsSurfaceLander
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Delivery of Early HabitationExploration Augmentation Module
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Early Habitation and EDL Pathfinder LanderNear-Term Proving Ground Future Mission Candidates
ExplorationAugmentationModule(EAM)
Orion4Crewfor3060Days
NotShown:SLSBlock1BExplorationUpperStage(EUS)
Asteroid Redirect Crewed Utilization Mission
NotShown:SLSBlock1BExplorationUpperStage(EUS)OrionAsteroidRoboticVehicle(ARV)EvolvableDeepSpaceHabitat(EDSH)LogisticsResupplyModule
4Crewfor60 120Days
EDL Pathfinder Lander
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Launch and Propulsion Initiatives
NASA is working with DOD to identify the best ways to address technology needs and help strengthen our industrial supplier base. These efforts are critical to affordability and our leadership.
Accomplishments: SMC & MSFC signed Interagency Agreement
Liquid Propulsion Systems Advanced Manufacturing Demo (AMD)
MSFC collaborates with Industry with focuses ranging from analysis support to testing for new propulsion & launch vehicle development
Integrated Ox-rich Test Article: AFRL HCB Preburners & NASA MSFC ABEDRR Dynetics Chamber
installed at NASA SSC E Complex
Advanced Manufacturing Certification and Qualification Plan
Part Cost Savings
Time Savings
J-2X Gas Generator Duct 70% 50%
Pogo Z-Baffle 64% 75%
Turbopump Inducer 50% 80%
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Upper Stages/TOSProject mgmt., Mars Observer, ACTS
HEAOHEAO 1, 2, 3
HubbleTelescope design & development
James Webb Space TelescopeMirror, COCOA testing
Chandra & Other High-Energy ObservatoriesChandra X-ray Telescope Program, Compton & Fermi Gamma-Ray Instruments, Gravity Probe B
Earth InstrumentsMLE, OTD, TRMM/LIS, ER-2 & UAS Campaigns, HIRAD
Marshall Past, Present, and Future2030
Upper Stages/IUSProject mgmt., TDRS, Galileo, Magellan, Chandra
ConstellationAres I-X, Ares I/V, LAS motors
Industry Partnerships/InfusionX-33, X-34, FASTRAC, RS-84, COTS, CCDEV
Transportation SystemsNLS, ASTP, SLI, OSP
EuropaLaunch, Spacecraft Propulsion
Early LaunchRedstone, Jupiter
Saturn I/VApollo, Skylab, Apollo-Soyuz
DoD and Responsive LaunchSLI, NGLT, X-37, SWORDS, Peregrine, NIRPS
Space ShuttleMain Engine, Solid Rocket Booster & Motor, External Tank, Propulsion Integration
SLSBlock I
SkylabSL-2, SL-3, SL-4
ISS Payload OperationsPayload Operations Center
SpacelabPalette, module mgmt.
International Space Station VehiclePressurized modules, nodes, airlock, MPLM, ECLSS, WORF
Early HeliophysicsExplorer Series, Skylab ATM, Skylab Vector Magnetograph
Heliophysics InstrumentsGOES/SXI, Hinode/XRT, Solar Probe Plus/SWEAP
Earth Applied ScienceSPoRT, SERVIR, PEOPLE-ACE
Planetary Program ManagementDiscovery & New Frontiers, LRO-LCROSS
Spacelab/Mir/ISS PayloadsPhysical sciences experiments, Integration, EXPRESS racks, MSG, MSRR, ISERV, ISFR/AMTD
SpacelabMission planning, payload operations
Lunar RoverApollo 15, 16, 17
Deep Space HabitatsStructures, Advanced ECLSS
SLSBlock II
Mars Lander
Exploration Upper Stage
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Marshall Partnerships Office
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Entry point/hub for partners not familiar with Marshall Leverage Marshall/partner resources for win/win experiences
Connect partners with Marshall technical expertise/capabilities to form long-term relationships
Advocate for the partner on special requirements/challenges Provide education on and assistance with Space Act Agreements
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Partnerships Process Steps with NASA
Jointly Develop
Capture Review & Approval
Signed and
Funded
Negotiate the Agreement
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Identify the Opportunity: Potential Partners
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Evaluate the Opportunity: Alignment
Does the opportunity align with NASA Goals?
Human Exploration & Operations
Science
Mission Support
Space Technology
Aeronautics Research
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What resources unique to Marshall will the partner have access to through this partnership?
What opportunities are available because of this partnership with Marshall?
How might the Partner benefit?
Evaluate the Opportunity: Mutually Beneficial
Does the partnership support a current mission or customer?
Does the partnership expand existing work or expand to a new customer?
Does the partnership lay foundation for future growth? Technology Gap Capabilities Gap Underutilized Skills or Facilities
How might Marshall benefit?
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Jointly Develop
the Agreement
PWG Review Draft the
Scope Official
Evaluation
Capture, Review,
and Approval
Signed and
Funded
Negotiate and Execute the Agreement
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Partnerships Process Steps with NASA
Jointly Develop
Capture Review & Approval
Signed and
Funded
Negotiate the Agreement
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www.nasa.gov/marshall
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partnerships.msfc.nasa.gov
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SPACE LAUNCH SYSTEM
National Aeronautics and Space Administration
www.nasa.gov/sls
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SLS Technology Insertion Approach
Fred Bickley, PhDSpace Launch System Program
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THE JOURNEY TO MARS
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EVOLVING THE VEHICLE
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8675_M. Postman_Presentation_23
Upper Stage
Liquid or Solid Advanced Boosters
Core Stage
4 RS-25 Engines
Five-Segment Solid Rocket Boosters
Interim Cryogenic Propulsion Stage
Orion
5, 8.4 or 10 MeterPayload Fairings
Block I70 metric tons
Block II130 metric tons
THE WORLDS MOST POWERFUL ROCKET
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Manager Chris CrumblyDeputy Manager Steve CreechAssistant Manager Andy SchorrAssistant Manager Lori Mullins (On Detail)SLS Chief Technologist Fred Bickley
Advanced Development
Fred Bickley
Adapter/Payload Attachment Production/Test/Operations
Brent Gaddes
LVSACraig Liverett
Payload & Hardware Integration
Jim Lomas
Interfaces/Integrated Ops/ Mission OpsBrian Mulac
Requirements/Verification/CM/Risk/CoFRTim Griswold
ISPE Structural Test Article
Keith Higginbotham
Formulation/Evolvability
Angie Jackman
Industry Bryan Barley
Academia & In-HouseMelinda Nettles Evolvability
Advanced Booster
ATK: Angie JackmanDynetics: Sam Stephens
NGC: Bryan Barley
Tom Krivanek/GRC (Fairing)
Payload Integration
Angie JackmanSecondary Payloads (FP)
George Norris
SLS Spacecraft/Payload Integration and Evolution (SPIE)
Procurement ConfigurationManagementProgram
Planning & Control
CE: Jeff DilgDeputy, Integration: J BrownDeputy, Evolution: Keith Dill
Deputy, Evolution: George Young
Engineering Interface
S&MA
MSABrent Gaddes
ICPS
Chris CalfeeSteve Sexton
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Technology Transition
Valley of Death
Technology Development
Product Development Operational PhaseIdeasResearch
Level of Development
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Advanced Development1
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Advanced Development
Product Development
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Block 1B Design/DevelopmentAdvanced DevelopmentBlock 1B Requirements
Block 2 Design/DevelopmentAdvanced DevelopmentBlock 2 Requirements
Block 1B Mission
Block 2 Mission
SLS Approach to Block Upgrades
Improvements in Performance, Safety, Reliability, Cost, and Operations
* NASA, Office of Chief Technologist (TRL 1-6)
Notional Schedules
TechnologyMaturation*
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Formulation/Evolvability- Mission Requirements- Mission Capture- Concept Definition/Benefits
Advanced Development- Technology Tasks for Government,
Industry & Academia- Identified Obsolescence- Technology Demonstrations
Products- Payload Requirements- Mission Capture - Concept Definition/Benefits- Cost- Safety/Reliability
Products- Mature Technologies for
Block Upgrades- Data Package for
Technologies- Support for Transition
Process
End User- SLS Element
Offices- Payload Integration
Technology Needs
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Current Advanced Development TasksIn-house Tasks:
Cryogenic Matl & Process DevelopmentMitigate Obsolescence Hexavalent Chromium Free Primer for Cryo MPS Low Profile Diffuser
Solide State Ultracapacitor to Replace Batteries Lattice Boltzmann Modeling Zero-G Propellants Hot fire Test LOX/H2 Additively Manuf Injector Affordable for EUS Testing of Additively Manuf Turbomachinery Additive Manufacturing Infrared Inspection Computed Tomography Sensitivity & Verification of Engine Components Additive Manuf. Propellant Ducts, Manifolds & Bellows Adv. Manuf. Of Lightweight C-C Nozzle Ext. for Upper Stage
Performance Improvement of Friction Stir Welds by Better Surface Finish Composite Dry Structure Cost Improvement Approach Q2 Inconel 625 Marl Properties Development Q4 titanium 64 Matl Properties Development Pyroshock Characterization of Composite Materials (NESC funded) Booster Interference Loads (NESC funded Advanced Booster comp. Case/PBI NBR Insulation Dev (NESC funded) Advanced Booster Combustion Stability (NESC funded)
Academia Tasks:
Auburn University: High Electrical Density Device Survey for Aerospace Applications Louisiana State University: Improved Friction Stir Welds Using On- Line Sensing of Weld Quality Massachusetts Institute of Technology: Modeling Approach for Rotating Cavitation Instabilities in Rocket Engine Turbopumps Mississippi State University: Algorithmic Enhancement for High Resolution Hybrid RANS-LES and Large-Scale Multicore Architectures University of Florida: Development of Subcritical Atomization Models for Liquid Rocket Injectors and Two-Phase Flow Heat Transfer University of Maryland: Validation of Supersonic Film Cooling Numerical Simulations Using Detailed Measurement and Novel Diagnostics
University of Michigan: Advanced LES and Laser Diagnostics to Model Transient Combustion-Dynamic Processes in Rocket Engines: P rediction of Flame Stabilization and Combustion Instabilities Flame Stabilization and Combustion Instabilities University of Utah: Acoustic Emission Based Health Monitoring of Structures Pennsylvania State University: Characterization of Aluminum/ Alumina/Carbon Interactions under Simulated Rocket Motor Conditions
Awarded Industry Tasks:
Aerojet: AUSEP Engine Study
Exquadrum, Inc: AUSEP/DESLA Concept Development
Moog: AUSE High Press LOX Flow Control Valve Manufacturing Study
Northrup Grumman: System Requirements and Affordability Assessment for an AUSE
Pratt & Whitney Rocketdyne: Requirements, Logistics, and System Assessment of an AUSE
ULA: Integrated Vehicle Fluids (IVF) Testing
Advanced Booster Engineering Demonstration and Risk Reduction Tasks (ABEDRR):
Dynetics & Aerojet: Modernization of the F-1B Engines, Combustion Stability, and Cryotank Manufacturing
ATK: Demonstration of a FWC for High-Energy Propellant SRB
Northrop Grumman: Demonstration of a Common Bulkhead LOX/RP Composite Cryogenic Tank
Details of individual tasks can be found at www.ntrs.nasa.gov (search for NASA/TM-2015-218201) in the SLS SPIE Advanced Development FY14 Annual Report.
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SLS Advanced Development Group Technology Focus Areas
SLS Industry Task Focus Areas Exploration Upper Stage (EUS)
- Light weight structures and materials, including composites- Advanced LOX/LH2 engine- Cryogenic storage for long duration missions- Advanced/Additive Manufacturing (Selective Laser Melting)
Universal Stage Adapter- Light weight structures and materials, including composites- Design
SLS In-House and Academic Task Focus Areas Propulsion Stages, including upper stages Advanced boosters Shrouds Operations Payload accommodations Analytical modeling Advanced manufacturing Materials development
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Outer Loop Evolvability Update
Angie Jackman/XP50
Page 30
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Game-changing Power For Exploration
Human Missions to Mars
Europa Exploration
Ultra-Large Space Telescopes
MarsSampleReturn
Enceladus Geyser Sample Return
Interstellar Probe
Asteroid Redirect Mission
NASAs Space Launch SystemSpace Stations
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365.0 ft
RS-25 Engines
364.0 ft
Core StageCore Stage
322.4 ft.
Block 2 CargoBlock 1B Crew Block 1B Cargo
Interstage
AdvanceBoosters
Solid RocketBoosters
327.0 ft.
Block 1
Orion
Launch Abort System
Launch VehicleStage Adapter
Interim CryogenicPropulsion Stage
Exploration Upper Stage
Cargo Fairings
Interstage
SLS Evolution Overview
Orion
Launch Abort
System
Solid RocketBoosters
Core Stage
Exploration Upper Stage
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10.00
20.00
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Characteris c Energy, C3 (km2/s2)
SLS Block 1 Orion
SLS Block 1 w/ICPS
SLS Block 1B w/EUS
SLS Block 2B w/EUS + Advanced Boosters (minmax)
Exis ng Launch Vehicles
Europa Class Mission
SLS Vehicle Performance
Jupiter/EuropaMarsLunar SaturnviaJGASaturn/UranusDirect
Orion
Europa
5m x 19m (300 m3)
8.4m x 19m (620 m3)
10m x 31m (1800 m3)
TBD
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Mission conceptswith Universal Stage Adaptor
(includes additional payload capability)
Orion with EAM
total mission volume = ~ 400m3
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Orion with ARV
total mission volume = ~ 400m3
5m fairing w/RoboticLunar Lander & EAM
total mission volume= ~ 600m3
8m fairing with ATLAST
total mission volume= ~ 1200m3
10m fairing w/notional Mars payload
total mission volume= ~ 1800m3
SLS Payload Configurations
30 tall x 27.6 dia
Mission conceptswith 5m fairing
Europa Clipper
total mission volume = ~ 300m3
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Upcoming Industry Forecast
Bryan Barley/XP50
Page 36
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ADG Task Award Process
Industry Awards: Multiple
Period of Performance: 1 year base (up to 18 months base period allowed), one 1 year option
Type Solicitation: - NASA Research Announcement (NRA)- Designed for contracts or cooperative agreements
Type of Contract: Firm Fixed Price (FFP)
Anticipated Solicitation Announcement: FY15
Anticipated ATP: FY16
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SLS Advanced Development Group Technology Focus Areas
SLS Industry Task Focus Areas Exploration Upper Stage (EUS)
- Light weight structures and materials, including composites- Advanced LOX/LH2 engine- Cryogenic storage for long duration missions- Advanced/Additive Manufacturing (Selective Laser Melting)
Universal Stage Adapter- Light weight structures and materials, including composites- Design
Focus on these calls is based on the needs for Block 1B and the reasonable projection of readiness to implement at that time
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ADG Examples (Industry)
SLM Inconel 718 LOX Valve (Moog)
IVF (ULA)
Turbopump Assy Concept (Northrup Grumman)
Augment Expander Cycle Engine Concept
(Aerojet)
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ADG Examples (Industry)
8662_PhD_May.40
Composite Tank (Northrup Grumman)
Load Induc on System
Diesel Fuel Tank
CTS Test Ar cle
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4/22/2015
Previous Significant Accomplishments - Industry
AUSEPThe Air Forces Advanced/Affordable Upper Stage Engine program (AUSEP) is an initiative to develop an affordable upper stage engine concept that will be a replacement for the RL10 engine. The AUSEP engine has the requirement for 30,000 lb of thrust with the performance of the RL10B-2 that can be packaged in the envelope of an RL10A-4 to support USAF evolved expend- able launch vehicle (EELV) missions using existing Atlas and Delta launch vehicles.
Aerojet achievements:- Developed the major subsystems requirements associated verification requirements & documents.- Developed power balance for 30K-lb operation and for an additional throttleable 5K lbf thrust.- Developed DDT&E cost and schedule estimate.- Developed a flight engine production and delivery schedule.- Delivered a final flight engine architectural layout with a nozzle profile that aligned with AUSEP requirements.
Pratt & Whitney Rocketdyne (PWR) achievements:- Developed power balance models for several candidate upper stage engine architectures.- Developed a high-fidelity utility function balancing the main trade factors based upon customer inputs.- Developed recurring & nonrecurring cost estimates for three candidate RL-10 replacement engine cycle
configurations.- Completed validation plan and established program schedules for potential development.- Provided a technical report focused on three engine configuration concepts to replace the RL-10.
Exquadrum achievements:- Performed functional decomposition of AUSEP system requirements and trade space definition document.- Conducted turbomachinery trades and analyses.- Developed an integrated an aerospike engine configuration into a Centaur upper stage (geometric fit).- Developed recurring & nonrecurring cost estimates for the candidate RL-10 replacement engine.- Provided a technical report focused on the aerospike engine configuration concept to replace the RL-10.
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4/22/2015
Previous Significant Accomplishments - Industry
AUSEP (contd) Moog accomplishments:
- Completed the design, development, fabrication, and test of a high-pressure cryogenic LOX control valve. - Conducted an assessment of the Inconel 718 DMLS AM valve, including measuring seal friction and leakage,
measuring flow rates, and oxygen compatibility.- Provided a Technical Report regarding the development and test findings.
Northrup Grumman Aerospace System (NGAS) achievements:- Performed functional decomposition of AUSEP system requirements and trade space definition document- Completed turbomachinery trades and analyses.- Deliveredf recurring and nonrecurring cost and schedule estimates for the design, development, test, and
evaluation.- Finalize and deliver the recurring and nonrecurring cost and schedule estimates for the design, development, test,
and evaluation of the advanced upper stage engine.- Produced a final Technical Report focused on NGAS closed expander Engine Conceptual Design.
United Launch Alliance achievements:- Developed and fabricated an internal combustion engine (ICE), cryogenic compressor, and a five heat exchanger
complement. - Incorporated flight-worthy Krytox lubricants and coolants into the IVF ICE configuration. - Upgraded the IVF test facility to enable high-flow testing with cryogenic hydrogen and oxygen. - Developed and fabricated a first generation IVF controller. - Currently testing the Generation 1.5 integrated IVF system at Innovative Engineering Services (IES); tests include
operation with liquid and gaseous hydrogen and oxygen. - Current Gen 1.5 IVF system is used to demonstrate the IVFs system-level function.
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4/22/2015
Previous Significant Accomplishments - Industry
ABEDRR Task Northrup Grumman Aerospace System (NGAS) Advanced Booster achievements include the following:
- Successfully built out-of-autoclave test panels, fuel and oxidizer unitized tank halves.- Designed and fabricated test fixture.- Fabricated and outfitted the test stand with fixtures, including the substitute fuel (diesel) supply
tank.- Assessed and identified hazards associated with CTS testing.- Completed the mating of the out-of-autoclave unitized composite tank halves and installation of
tank fixtures.- Preparing for testing in April 2015 (Madison, AL).
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Upcoming Academic and In-House Forecast
Mindy Nettles/XP50
Page 44
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ADG Task Award Process
Academia Period of Performance: 1 year base, one 1 year option Contract Vehicle: Grant Anticipated Solicitation Announcement: CY15 Anticipated ATP: CY16
Teaming is possible on these activities. Over the last few years ATK and the University of Utah collaborated on an activity and MIT- Aerospace Corporation on another.
In-House Period of Performance: 1 year base, 1 year option Contract Vehicle: N/A Anticipated Call for Proposals: FY15 Anticipated ATP: FY16
Teaming on these would involve an SAA with the performing organization.
Another potential way to augment both the in-house and academic tasks is through the Cooperative Agreements.
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SLS Advanced Development Group Technology Focus Areas
SLS In-House and Academic Task Focus Areas Propulsion Operations Analytical modeling Light weight structures Advanced/Additive Manufacturing Materials Obsolescence Energy Storage
Focus on these calls is based on the needs for Block 1B and the reasonable projection of readiness to implement at that time
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ADG Examples (In-House)
Hexavalent Chromate-Free Primer
Additive Manufacturing 3-D Printer
Low-Profile Diffuser
LOX/H2 SLM Injector Testing
Ultra-Capacitor SLM Ti6-4 Turbopump Impeller
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4/22/2015
Previous Significant Accomplishments (In-House)
Solid State Ultracapacitor to Replace Batteries A number of patents (6) and spin-off technologies have resulted from these efforts. Dr. Terry Rolin was
honored with the Lean Forward; Fail Smart Agency level award for innovation in 2015.
Performance Improvement of Friction Stir Welds by Better Surface Finish Modification of existing tools to accelerate smoothing of weld and increasing fidelity of inspection.
Reducing the number of false-positives
Additive manufacturing Developing fracture criteria for parts Cooperatively with industry and other government agencies, developing protocol for testing and building
a preliminary material property database
Contractor interest/incorporation of the following tasks Gore stretching Manual TPS spray Low Profile Diffuser
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ADG Examples (Academic)
Time Averaged
Time Averaged Time Sliced
Flamelet Solver for Turbulent Combustion
LPT for Primary Drops LPT + Evaporation for Secondary Drops Stochastic Model for Atomization
High Order Unstructured CFD (MS State U)
Unsteady Burning in Coaxial Element (U of Michigan)
Injector Subcritical Atomization Simulation
(U of FL)
J-2X Film-Cooled Nozzle Extension (U of MD)
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4/22/2015
Previous Significant Accomplishments (Academia)
5 projects building on the Loci family of codes for liquid propulsion Super and sub sonic film cooling, reduce conservatism in design of nozzle extensions by increasing
fidelity of nozzle flow environments Modeling heat transfer of chilldown lines both in-space on for ground systems Improving physics based modeling data for combustion instability Next Generation Simulation Infrastructure for Large Scale Multicore Architectures
Inducer designed and fabricated at MIT, tested in the Aerospace Corporations water flow test facility. Results from the test will provide a baseline for validation of the body force methodology
Specialized testing capability at Auburn University provides additional characterization of ultracapacitor components
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12 contracted activities with academic institutions 11 grants 1 contract 1 cooperative agreement
Over 60 students involved 15 BS 20 MS, 11 with degrees conferred relating directly to SLS funded project 26 PhD, 16 with degrees conferred relating directly to SLS funded project
10 Post-Doctoral consultants
The value of the academic activities goes beyond the deliverables from the projects. The number of students and professors participating in and benefitting from these grants provides an opportunity to influence not only the curriculum at major universities, but to infuse individuals into the workplace who are familiar with the needs and challenges of the SLS program.
ADG Examples (Academic)
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Closing Comments & General Q&A
Dr. Fred Bickley/XP50
Page 52