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Transcript of M/s. BENZO CHEM INDUSTRIES PVT. LTD.environmentclearance.nic.in/writereaddata/Online/... · M/s....
PRE FEASIBILITY REPORT
for
PROPOSED EXPANSION OF SPECIALTY CHEMICALS &
PESTICIDE INTERMESDIATE PRODUCTS IN EXISTING UNIT
of
M/s. BENZO CHEM INDUSTRIES PVT. LTD.
Plot No. Z-103/D, PHASE –II, DAHEJ SEZ,
Taluka: Vagra, Dist: Bharuch-392 130,
Gujarat.
CONTENTS
Sr. No. Description Page No.
1. Executive Summary 1
2. Introduction of the Project/Background information 25
3. Project Description 27
4. Site Analysis 35
5. Planning Brief 27
6. Proposed Infrastructure 38
7. Rehabilitation and resettlement (R & R) Plan 42
8. Project Schedule & Cost Estimates 44
9. Analysis of Proposal (Final Recommendations) 45
1
1.0 EXECUTIVE SUMMARY
1.1 Company Profile
M/s. Benzo Chem Industries Pvt. Ltd., is one of the leading specialty chemicals
manufacturing companies, promoted by Mr. Surendra Mohatta in 1987. It has head office in
Mumbai. Benzo Chem has expertise in large scale production of organic, specialty
chemicals. Their manufacturing site & technical operations are located in JALGAON &
MALKAPUR (MAHARASHTRA) with over 350 people employed & operate in a responsible
manner and comply with all environmental, health and safety standards.
Benzo Chem is also having Chemical manufacturing 100% Export Oriented company at
Malkapur (MAHARASHTRA) & R & D Centre at Ambernath (MAHARASHTRA) with customers
in western Europe, USA, etc. Their customers include 10 of the world’s top chemical
companies.
Their ethos around centers around customer focus & rapid response. They have
systematically strengthened their capabilities & aligned themselves with their customers’
needs through their operational flexibilities. Strategic sourcing from around the world &
high quality, cost effective manufacturing give them a competitive edge.
Benzo Chem is going to promote 100% Export oriented unit for specialty chemical products
manufacturing unit at Dahej SEZ-II to be known as M/s. Benzo Chem Industries Pvt. Ltd.
registered under the provision of Companies Act, 1956.
2
Project Details
1.2.1 Products along with Production Capacity
Sr.
No.
Name of Products CAS No. Quantity as
per EC No. F.
No. J-
11011/132/20
14-IA II (I) and
CTE No. 70398
Chang Quantity
after
proposed
expansion
LD50
(MT / Month)
1. 2-Amino Benzo Nitrile 1885-29-6 10 -9 1 80
mg/kg,
2. 2-Amino-5-Bromo
Benzo Nitrile
39263-32-
6
5 -5 0 -----
3. 2,4,6-trimethyl
Benzaldehyde
(Mesitaladehyde ) / or
2,4,6-
TrimethylBenzaldehyd
e 84%in 16% Aceton
(Mesitaladehyde 84%
in 16% Acetone)
487-68-3 20 -12 8 3
mg/kg,Ora
l,
4 Indoline 496-15-1 20 -20 0 238
mg/kg,
5 2,4-Dichloro Phenyl
Acetic Acid
19719-28-
9
25 -25 0 -----
6 2,4-Dichloro Phenyl
Acetyl Chloride
53056-20-
5
25 -12 13 Acute >
5000
mg/kg.
7 2,4,6-Trimethyl
Phenyl Acetyl Chloride
52629-46-
6
20 +5 25 4400
mg/kg.
8 2,4 Dichloro Meta
Cresol
17788-00-
0
4 -3 1 > 3200
mg/kg
9 Pivolonitrile
(Trimethylacetonitrile
)
630-18-2 10 -10 0 -----
10 4,4-dihydroxy Benzo 611-99-4 25 -25 0 500
3
phenone mg/kg,
11 2-chloro-4,6
dimethoxy-1,3,5-
Triazine
3140-73-6 25 0 25 ---
12 2-Coumaranone
30%,Acetic
Anhydride70 %
553-86-6 170 +38 208 2,000
mg/kg
4
Sr.
No.
Name of Products CAS No. Quantity as per
EC No. F. No. J-
11011/132/201
4-IA II (I) and
CTE No. 70398
Chang Quantity
after
proposed
expansion
LD50
(MT / Month)
13. 4-Bromo-2-Hydroxy
Anisole / 5-Bromo-2-
Methoxy Phenol
37942-01-
1
4 -4 0 --
14. 5-Propionyl-2-Thiophenyl
acetic acid (PPP) /
103918-
73-6
2 -2 0 8 mg/kg
2-Phenyl Thio-5-Propionyl
Phenyl Acetic Acid
92321-29-
4
--
15. 2,3,4,5-tertrachloro
Benzoyl chloride
42221-52-
3
17 -17 0 --
16. 3,4,5 trimethoxy Toluene 6443-69-2 25 -17 8 --
17. 3,4,5 trimethoxy Benzyl
chloride
3840-30-0
2 -2 0 --
18. 3,4,5-trimethoxybenzyl
cyanide
13338-63-
1
2 -2 0 56 mg/kg
19. 3,4,5-trimethoxyphenyl
acetic acid
951-82-6
2 -2 0 --
20. 3,4,5-trimethoxy benzoic
acid
118-41-2 4 -3 1 2100 mg/kg
21. 3,4,5-Trimethoxy
Benzaldehyde
86-81-7
17 -17 0 422 mg/kg
22. 4,4-dimethoxy-2-Butanone 5436-21-5
17 -17 0 6200 mg/kg
23. R-2-(2,4-Dichlorophenoxy)
Propionic Acod
15165-67-
0
40 -40 0 825 mg/kg
24. Para Methyl Benzaldehyde
/ 4-Methyl Benzaldehyde
104-87-0
25 -25 0 400 mg/kg
25. 2-5 Dimethyl Phenyl Acetyl
Chloride
55312-97-
5
25 +8 33 --
26. 2-Amino 2 Phenyl Butyric
Acid
5438-07-3
4 -4 0 --
27. 1-(2,6 Dichloro Phenyl)2-
Indolinone
15307-86-
5
4 -4 0 170 mg/kg
28. 2-(3-Benzoyl Phenyl)-
propio Nitrile / Ketoprofen
42872-30-
0
8 -8 0 483 mg/kg
5
Sr.
No.
Name of Products CAS No. Quantity as per
EC No. F. No. J-
11011/132/201
4-IA II (I) and
CTE No. 70398
Chang Quantity
after
proposed
expansion
LD50
(MT / Month)
Nitrile
29. N-Methyl-1-Naphtahlene
Methyl Amine Acetate
------- 2 -- 2 --
30. N-Methyl-1-Naphtahlene
Methyl Amine Base
14489-75-
9
2 -- 2 --
31. Para Chloro Phenyl Ethyl
Amine / 2-(4-Chloro-
Phenyl)-Ethylamine
156-41-2
5 -5 0 --
32. Ortho Chloro Phenyl Ethyl
Amine
13078-80-
3
5 -5 0 --
33. 2-Dimethylamino-2Phenyl
Butanol/2-(N,N-
Dimethylamino)-2-Phenyl-
1-Butanol
39068-94-
5
4 -4 0 --
34. Methyl- 2- Dimethylamino-
2- Phenyl butyrate /2-
(N,N-Dimethyl Amino)-2-
Phenyl-2-Butyrate
39068-93-
4
4 -4 0 --
35. 2-Phenyl Butyric Acid 90-27-7
4 -4 0 --
36. 5-Chloro-2-Hydroxy Benzo
phenone
85-19-8
5 -4 1 980 mg/kg
37. 5-(1- Carboxy Ethyl)-2-
Phenyl Thiophenyl Acetic
Acid (DIACID)
83237-49-
4
2 -2 0 --
38. N-Methyl 1-Napthalene
Methyl Amine
Hydrochloride
65476-13-
4
5 -2 3 --
39. 7-Methoxy 1 Tetralone 6836-19-7
5 -5 0 --
40. 2-Amino 4 Hydroxy
Acetophenone
19745-72-
3
0 +3 3 --
41. 3-coumaranone 7169-34-8 0 +8 8 --
6
Sr.
No.
Name of Products CAS No. Quantity as per
EC No. F. No. J-
11011/132/201
4-IA II (I) and
CTE No. 70398
Chang Quantity
after
proposed
expansion
LD50
(MT / Month)
42. 3, 3 Dimethyl Butyrl
Chloride
7065-46-5 0 +16 16 277 mg/kg
43. 4-bromo Anisole 104-92-7 0 +16 16 2200 mg/kg
44. 4-Cyano Benzoic Acid 619-65-8 0 +1 1 2000 mg/kg
45. 7-Hydroxy 1 Tetralone 22009-38-
7
0 +1 1 --
46. Atropic acid 492-38-6 0 +2 2 300 mg/kg
47. 4-chloro Benzaldehyde
Glycol Acetal
2403-54-5 0 +6 6 240 mg/kg
48. 2,2-Dichloro-2 Phenyl
Acetic Acid Ethyl Ester
5317-66-8 0 +16 16 6000 mg/kg
49. Para Chloro Meta Xylenol
BP
88-04-0 0 +25 25 3830 mg/kg
50. Pivaloacetonitrile 59997-51-
2
0 +3 3 283 mg/kg
51. 3-Chloro2- Methyl Anisole 3260-88-6 0 +25 25 2000 mg/kg
52. 2-Dimethyl 2 Methyl 1
Propanol
75-84-3 0 +8 8 1506 mg/kg
53. 4-Hydroxy 3 5 Dimethyl
Benzaldehyde
2233-18-3 0 +2 2 2000 mg/kg
54. 2 Ethyl 2 Methyl Butanoic
Acid
19889-37-
3
0 +8 8 500 uL/kg
55. 2 2 Dimethyl Butyrl
Chloride
5856-77-9 0 +8 8 --
56. DV Acid Chloride (60:40
Cistrans)
52314-67-
7
0 +5 5 575 mg/kg
57. Ortho Benzyl Para Chloro
Phenol
120-32-1 0 +7 7 65 mg/kg
58. 4-Isopropyl Catechol 2138-43-4 0 +1 1 56 mg/kg
59. 1-Adamantyl HCL 665-66-7 0 +8 8 800 mg/kg
60. 1-Bromo-2-(3-Chloro-4-
Ethoxyphenyl)-2-Methyl
Propane
0 +11 11 --
61. 4-Chloro 2,6 Dimethyl
Phenyl Acetic Acid
39944-18-
8
0 +8 8 2000 mg/kg
62. 4-Hydroxy Benzyl Alcohol 623-05-02 0 +3 3 10500 mg/kg
7
Sr.
No.
Name of Products CAS No. Quantity as per
EC No. F. No. J-
11011/132/201
4-IA II (I) and
CTE No. 70398
Chang Quantity
after
proposed
expansion
LD50
(MT / Month)
63. 2-Methoxy Phenyl Acetone 5211-62-1 0 +1 1 3330 mg/kg
64. Methyl-2-Dimethyl Amino-
2-phenyl butyrare
39068-93-
4
0 +2 2 --
65. Meta Phenoxy Benzyl
Alcohol
13826-35-
2
0 +4 4 2040 mg/kg
66. 4-Bromophenyl Acetic Acid
Methyl Ester
41841-16-
1
0 +1 1 2000 mg/kg
67. N Methyl 1-Napthalene
Methyl Amine Hydro
Chloride
65473-13-
4
0 3 3 --
67. 4-Hydroxy Acetophenone 99-93-4 0 +16 16 1500 mg/kg
68. 2-(1-Admantyl)-4-Bromo
Anisole
104224-
63-7
0 +2 2 3200 mg/kg
69. 2-(3-Hydroxy-2-Methyl
Propionyl)-aminol-2-
methyl-propanol
-- 0 +10 10 --
70 4-Bromophenyl Acetic Acid 1878-68-8 0 +1 1 1050 mg/kg
71 2-Amino 2-Methyl
Propanol
124-68-5 0 +12 12 --
72 2-Bromo-5-Methoxy-
Benzoic Acid
22921-68-
2
0 +4 4 2900 mg/kg
73 2-Bromo-5-Hydroxy -
Benzoic Acid
58380-11-
3
0 +4 4 --
74 Diphenylmethane-bis-4,4’-
N,N’-ethylene Urea (DEU)
7417-99-4 0 +8 8 2000 mg/kg
75 TrimethylolpropaneTris(2-
methyl-1-
aziridinepropionate)
64264-57-
2
0 +8 8 2000 mg/kg
76 PentaerythritolTris([3-(1-
aziridinyl)propionate]
57116-45-
7
0 +8 8 4.92 mg/kg
77 2-Bromophenyl
Acetonitrile
194727-
74-3
0 +1 12 --
78 Phenyl Acetic Acid Ethyl
Ester
101-97-3 0 +8 8 3300 mg/kg
79 3-Methoxy,2-Methyl
Benzoyl Chloride
24487-91-
0
0 +8 8 --
8
Sr.
No.
Name of Products CAS No. Quantity as per
EC No. F. No. J-
11011/132/201
4-IA II (I) and
CTE No. 70398
Chang Quantity
after
proposed
expansion
LD50
(MT / Month)
80 Methyl(E)-3-methoxy-2-(2-
chloromethylphenyl)-2-
propenoate
11742-51-
0
0 +33 33 --
81 2-(2-hydeoxyphenyl)-3-
methoxypropenoic acid
methyl ester
125808-
20-0
0 +33 33 --
82 Methyl (2E) -2-( 2-(6-(2-
Cyanophenoxy )Pyrimidine
-4yl)Oxy ) Phenyl Acetate
47841-45-
5
0 +33 33 --
83 3-CHLORO-4-
METHYLISOPROPYL
BENZOATE
-- 0 +25 25 2000 mg/kg
Total 600 144 744
9
1.2.2 LIST OF BY–PRODUCTS
Sr.
No.
List of By product Existing
quantity as
per EC
(MT/Month)
Generated from Products Proposed
quantity after
expansion
(MT / Month)
1. HCl (30%) 126 2-Amino Benzo Nitrite,
2,4-Dichloro Phenyl
Acetyl Chloride, 2,4,6-
Trimethyl Phenyl Acetyl
Chloride,2,5-Dimethyl
Phenyl Acetyl Chloride, 5-
Chloro-2-Hydroxy Benzo
Phenone, 3 3 Dimethyl
Butyrl Chloride, 7-
Hydroxy 1 Tetralone, 2,2-
Dichloro-2-ohenyl Acetic
Acid Ethyl Ester, Para
Chloro Meta Xylenol BP,
Pivalacetonitrile, 2,2
Dimethyl Butyrl Chloride,
DV Acid Chloride, Ortho
Benzyl Para Chloro
Phenol, 1-Admantyl HCL,
Meta Phenoxy Benzyl
Alcohol, 4-Hydroxy
Acetophenone, 4-Bromo
Phenyl Acetic Acid./
Diphenylmethane-bis-
4,4’-N,N’-ethylene Urea
(DEU)/
TrimethylolpropaneTris(2-
methyl-1-
aziridinepropionate) /
PentaerythritolTris([3-(1-
aziridinyl)propionate]/ 2-
Bromo-5-Hydroxy –
Benzoic Acid
156
2. H2SO4 (70%) 50 --- 20
3. Liquor Ammonia
(22-24% solution)
45 2-Coumaronone 30%,
Acetic Anhydride,
Pivaloacetonitrile, 2,2
Dimethyl Butyrl Chloride,/
4-Bromo Phenyl Acetic
55
10
Acid
4. HBr
(35-40% Solution)
70 3,4,5 Trimethoxy toluene,
3,4,5- Trimethoxy benzoic
acid/ ester/2-Bromo-5-
methoxy-benzoic Acid/ 2-
Bromo-5-hydroxy-benzoic
Acid
70
5. NaBr
(18-20% Solution)
76 3,4,5 Trimethoxy toluene,
3,4,5- Trimethoxy benzoic
acid/ ester, 4-Bromo
Anisole,/ 2-Bromophenyl
Acetonitrile/ 4-Bromo
Phenyl Acetic Acid
76
6. Phosphoric Acid (30-
35% Solution)
60 7-Hydroxy 1 Tetralone 60
7. Copper Sulphate /
Copper Hydroxide /
Copper Oxidize
80 2-Coumaranone 30%,
Acetic Anhydride 70%
40
8. Sodium Chloride 80 Methyl(E)-3-methoxy-2-
(2-chloromethylphenyl)-
2-propenoate
60
9. Sodium Sulphate 60 -- 00
10. Sodium Acetate 5 -- 00
11. Sodium
SulfiteSolution(18-
20%) or Sodium
Bisulfite Solution
(18-20%)
30 2,4-Dichloro phenyl acetyl
chloride, 2,4,6-Trimethyl
phenyl acetyl chloride,
3,4,5-Trimethoxy Benzoic
Acid/ ester, 2-5 Dimethyl
phenyl acetyl chloride,
3,3 Dimethyl Butyrl
Chloride, 2,2-Dichloro-2
phenyl acetic acid ethyl
ester, 2,2 Dimethyl butyrl
chloride, D V acid
Chloride,
Diphenylmethane-bis-
4,4’-N,N’-ethylene Urea
(DEU)/
TrimethylolpropaneTris(2-
methyl-1-
aziridinepropionate) /
PentaerythritolTris([3-(1-
aziridinyl)propionate]/ 3-
60
11
Methoxy,2-Methyl
Benzoyl Chloride
12. Potassium Chloride 5 -- 0
13. Potassium
Carbonate
12 -- 12
14. Ammonium
Sulphate
4 -- 0
15. Mix Chloro Xylenol 0 Para Chloro Meta Xylenol
BP
6
16. 2-Hydroxy
Acetophenone
0 4-Hydroxy Acetophenone. 1
17. Methanol 50% 0 2-Chloro-4,6 Dimethoxy-
1,3,5-Triazine.
40
18 Poly Aluminium
Chloride Solution
25%
0 2,4-Dichloro Meta Cresol,
%-Chloro-2-Hydroxy
Benzo Phenone, 2-Amino-
4-Hydroxy
Benzophenone, 7-
Hydroxy 1 Tetralone,
Meta Phenoxy Benzyl
Alcohol, 4-Hydroxy
Acetophenone,
20
12
1.3 Raw Material Requirement
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
1.
2-Amino Benzo Nitrile
1
Toluene 0.42 0.42
Phosphorous
Penta chloride
2.60 2.60
Sodium
Hydroxide
1.50 1.50
2-
Aminobenzamide
1.54 1.54
Total 6.06 6.06
2.
2,4,6-Trimethyl
Benzaldehyde
(Mesitaladehyde ) /
2,4,6-Trimethyl
Benzaldehyde 84% in
16% Acetone
(Mesitaladehyde 84%
in 16% Acetone)
8
Mesitylene 0.84 6.72
Choral 1.13 9.07
Titanium
Tetrachloride
1.46 11.68
Soda Ash 0.67 5.38
Acetone 0.16 1.28
Tetra Ethyl
Benzyl
Ammonium
Chloride
0.01 0.08
Total 4.28 34.21
3.
2,4-Dichloro Phenyl
Acetyl Chloride
13
2,4-Dichloro
Phenyl Acetic
Acid / 2-4,
Dichloro Benzyl
Alcohol
1.10 14.30
Sodium
Hydroxide
0.48 6.24
Toluene 0.05 0.65
Thionyl Chloride 0.70 9.10
Total 2.33 30.29
4.
2,4,6-Trimethyl
Phenyl Acetyl
Chloride
25
2,4,6-Trimethyl
Phenyl Acetic
Acid / Mesitylene
1.06 26.50
Toluene 0.08 2.00
Thionyl Chloride 0.87 21.75
Sodium
Hydroxide
0.53 13.25
Total 2.54 63.50
13
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
5.
2,4-Dichloro Meta
Cresol
1
2-Tert-Butyl-5-
Methyl Phenol
1.00 1.00
Sodium
Hydroxide
0.60 0.60
Aluminium
Chloride
0.40 0.40
Toluene 0.10 0.10
Chlorine Gas 0.30 0.30
HCL 30% 2.50 2.50
Total 4.90 4.90
6.
2-Chloro-4,6
Dimethoxy-1,3,5-
Triazine
25
Cyanuric Chloride 1.89 47.25
Methanol 0.70 17.50
Sodium Bi
Carbonate
2.00 50.00
Total 4.59 114.75
7.
2-Coumaranone 30%,
Acetic Anhydride 70 %
208
Ortho Chloro
Benzyl Cyanide
0.43 88.61
Caustic Soda Lye
48%
0.88 183.04
Toluene 0.08 15.60
HCL 30% 0.97 201.55
Copper Sulphate 0.03 6.03
Acetic Anhydride 0.70 145.60
Total 3.08 640.43
8.
3,4,5 Trimethoxy
Toluene
8
Para Cresol 0.80 6.40
Hydro Bromic
Acid 48%
2.68 21.44
Hydrogen
Peroxide 50%
1.03 8.26
Methanol 1.03 8.20
Sodium Metal 0.36 2.88
Toluene 0.84 6.72
Copper Chloride 0.03 0.20
Dimethyl
Formamide
0.16 1.28
Sulphuric Acid 0.80 6.40
Total 7.72 61.78
9. 3,4,5-Trimethoxy 1 Para Cresol 0.80 0.80
14
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
Benzoic Acid / Ester
Hydro Bromic
Acid 48%
2.69 2.69
Hydrogen
Peroxide 50%
1.03 1.03
Methanol 0.40 0.40
Sodium Metal 0.36 0.36
Toluene 0.84 0.84
Copper Chloride 0.05 0.05
Dimethyl
Formamide
0.16 0.16
Sulphuric Acid 0.80 0.80
Total 7.13 7.13
10.
2-5 Dimethyl Phenyl
Acetyl Chloride
33
2,5-Dimethyl
Phenyl Acetic
Acid
1.00 33.00
Thionyl Chloride 0.84 27.72
Toluene 0.05 1.65
Sodium
Hydroxide
0.57 18.81
Total 2.46 81.18
11.
N-Methyl 1-
Napthalene Methyl
Amine Acetate
2
Dimethyl
Formamide
0.08 0.15
Sodium Hydride
60% in Paraffin
0.28 0.57
N-Methyl
Formamide
0.52 1.05
1-Chloro Methyl
Naphthalene
1.05 2.09
Sulphuric Acid
98%
1.05 2.09
Caustic Soda Lye
48%
2.30 4.60
Acetic Acid 0.29 0.58
Toluene 0.32 0.65
Total 5.89 11.78
12.
N-Methyl 1-
Napthalene Methyl
Amine Base
2
Dimethyl
Formamide
0.09 0.17
Sodium Hydride
60% in Paraffin
0.32 0.64
15
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
N-Methyl
Formamide
0.60 1.19
1-Chloro Methyl
Naphthalene
1.19 2.38
Sulphuric Acid
98%
1.19 2.38
Caustic Soda Lye
48%
2.62 5.23
Toluene 0.32 0.65
Total 6.32 12.64
13.
5-Chloro-2-Hydroxy
Benzo phenone
1
Para Chloro
Phenol
0.72 0.72
Ortho Dichloro
Benzene
0.05 0.05
Aluminium
Chloride
0.80 0.80
Benzoyl Chloride 0.85 0.85
HCL 30% 0.50 0.50
Methanol 0.07 0.07
Total 2.99 2.99
14.
2-Amino 4 Hydroxy
Acetophenone
3
3-Amino Phenol 1.05 3.15
Nitrobenzene 0.15 0.45
Acetyl Chloride 1.60 4.80
Sodium Sulphate 0.05 0.15
Aluminium
Chloride
1.72 5.16
HCL 30% 1.88 5.64
Soda Ash 0.10 0.30
Sodium
Methoxide
0.60 1.80
Toluene 0.09 0.27
Total 8.54 25.62
15.
3-coumaranone
8
Ethyl Chloro
Acetate
0.70 5.60
Potassium
Carbonate
0.70 5.60
Methyl Salicylate 0.70 5.60
Dimethyl 0.30 2.40
16
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
Formamide
Sodium
Methoxide
0.80 6.40
Toluene 0.40 3.20
HCL 30% 2.70 21.6
Potassium
Hydroxide
0.55 4.40
Methanol 1.80 14.40
Carbon 0.05 0.40
Total 8.70 69.60
16.
3, 3 Dimethyl Butyrl
Chloride
16
1,1,2
Trichloroethane
1.97 31.52
Sodium
Hydroxide
1.18 18.91
Carbon 0.01 0.16
Ter. Butanol 0.74 11.79
Sulphuric Acid 10.12 161.90
Thionyl Chloride 1.18 18.82
Total 15.19 243.10
17.
4-bromo Anisole
16
Anisole 0.75 12.00
Bromine 0.70 11.20
Hydrogen
Peroxide ( 50%)
0.30 4.80
Sodium
Hydroxide
Solution
0.05 0.80
Sodium
ThioSulphate
0.05 0.80
Total 1.85 29.60
18.
4-Cyano Benzoic Acid
1
Para Chloro
Benzoic Acid
1.10 1.10
Sodium Cyanide 0.34 0.34
Potassium Iodide 0.11 0.11
Dimethyl
Formamide
0.17 0.17
Sodium
Hypochloride
0.10 0.10
Total 1.82 1.82
17
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
19.
7-Hydroxy 1
Tetralone
1
Anisole 0.86 0.86
Ethylene
Dichloride
0.11 0.11
Aluminium
Chloride
1.93 1.93
Succinic
Anhydride
0.80 0.80
HCL 30% 2.05 2.05
Hydrazine
Hydrate 80%
0.29 0.29
Potassium
Hydroxide
0.40 0.40
Diethylene Glycol 0.04 0.04
Poly Phosphoric
Acid
0.66 0.66
Toluene 0.11 0.11
Total 7.26 7.26
20.
Atropic acid
2
Phenyl Acetic
Acid
0.97 1.93
Para
Formaldehyde
0.21 0.43
Potassium
Carbonate
0.98 1.96
HCL 30% 0.87 1.74
Toluene 0.18 0.36
TBAB ( Cat. ) 0.00 0.00
Total 3.21 6.43
21.
4-chloro
Benzaldehyde Glycol
Acetal
6
4-Chloro
Benzaldehyde
0.90 5.40
Toluene 0.06 0.36
Ethylene Glycol 0.43 2.58
Total 1.39 8.34
22.
2,2-Dichloro-2 Phenyl
Acetic Acid Ethyl Ester
16
Phenyl Acetic
Acid
0.90 14.40
Thionyl Chloride 0.90 14.40
Chlorine Gas 0.30 4.80
Catalyst 0.01 0.14
Ethanol 0.40 6.40
18
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
Total 2.51 40.14
23.
Para Chloro Meta
Xylenol BP
25
Meta Xylenol / 3-
5 Xylenol
1.00 25.00
HCL 30% 0.12 2.88
Cupric Chloride 0.01 0.25
Per Chloro
Ethylene
0.18 4.38
Chlorine 0.58 14.50
Total 1.88 47.00
24.
Pivaloacetonitrile
3
Pivaloyl Chloride 1.30 3.90
Methanol 0.35 1.05
Toluene 0.18 0.54
Acetonitrile 0.57 1.71
Sodamide 0.57 1.71
HCL 30% 1.42 4.27
Total 4.39 13.18
25.
3-Chloro2- Methyl
Anisole
25
2,6 Dichloro
Toluene
1.25 31.25
Dimethyl
Sulfoxide
0.35 8.75
Sodium
Methoxide
0.46 11.50
HCL 30% 0.22 5.50
Total 2.28 57.00
26.
2 Dimethylamino 2
Methyl 1 Propanol
8
Acetone 1.30 10.40
Sodium Cyanide 1.30 10.40
Methanol 2.60 20.80
Ammonium
Bicarbonate
1.50 12.00
HCL 30% 1.00 8.00
Sodium
Hydroxide
2.40 19.20
Sodium
Borohydride
0.55 4.40
Tetrahydro Furan 0.50 4.00
Para
formaldehyde
Solution
1.20 9.60
19
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
Formic Acid 1.00 8.00
Total 13.35 106.80
27.
4-Hydroxy 3 5
Dimethyl
Benzaldehyde
2
2,6-Xylenol 1.00 2.00
Toluene 0.16 0.32
Acetic Acid 0.05 0.10
HexamethyleneT
etramine
1.16 2.32
Total 2.37 4.74
28.
2 Ethyl 2 Methyl
Butanoic Acid
8
2,2 Dimethyl
Butanol
0.85 6.80
Sulphuric Acid 1.60 12.80
Firmic Acid 0.75 6.00
Ice 1.00 8.00
Total 4.20 33.60
29.
2 2 Dimethyl Butyrl
Chloride
8
2-Methyl2-
Butanol
1.00 8.00
HCL 30% 2.50 20.00
Sodium Cyanide 0.50 4.00
Sodium
Hydroxide
0.40 3.20
Thionyl Chloride 1.00 8.00
Total 5.40 43.20
30.
DV Acid Chloride
(60:40 Cistrans)
5
D V Ester 1.05 5.25
Sodium
Hydroxide
1.38 6.88
Toluene 0.10 0.50
Sulphuric Acid 0.28 1.38
Thionyl Chloride 0.57 2.85
N-Methyl-2-
Pyrolidinine
0.0005 0.0025
Total 3.37 16.85
31.
Ortho Benzyl Para
Chloro Phenol
7
Benzyl Chloride 1.00 7.00
Para Chloro
Phenol
1.00 7.00
Toluene 0.10 0.70
Total 2.10 14.70
32.
4-Isopropyl Catechol
1
4-Isopropyl
Phenol
1.25 1.25
20
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
Hydro Bromic
Acid 48%
1.66 1.66
Hydrogen
Peroxide 50%
0.73 0.73
Sodium Thio
Sulphate
0.02 0.02
Caustic Soda
Flakes
0.50 0.50
Cupric Chloride 0.03 0.03
N-Butyl Alcohol 0.25 0.25
HCL 30 % 1.40 1.40
Total 5.84 5.84
33.
1-Adamantyl HCL
8
Adamantane 1.00 8.00
Methylene
Dichloride
1.00 8.00
Catalyst 0.05 4.00
Sulphuric Acid 2.50 20.00
Acetonitrile 2.40 19.20
Methanol 0.50 4.00
Sodium sulphate 0.05 0.40
Chlorine Gas 0.53 4.20
HCL 30% 0.50 4.00
Total 8.53 68.24
34.
1-Bromo-2-(3-Chloro-
4-Ethoxyphenyl)-2-
Methyl Propane
11
Ortho Chloro
Phenol
0.80 8.80
Zinc dust 0.05 0.55
Sodium
Hydroxide
0.28 3.03
Diethyl sulphate 0.80 8.80
3 Bromo-2-
Methyl-1-
Propane
0.70 7.70
Toluene 0.10 1.10
Methanol 0.10 1.10
Total 2.83 31.08
35.
4-Chloro 2,6 Dimethyl
Phenyl Acetic Acid
8
3-5,xylidene 0.80 6.40
HCL 30% 4.70 37.60
Para 0.30 2.40
21
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
Formaldehyde
Solution
Sodium Nnitrite 1.00 8.00
Copper Chloride 0.01 0.08
Sodium Cyanide 0.26 2.08
Sodium
Hydroxide
0.35 2.80
Total 7.42 59.36
36.
4-Hydroxy Benzyl
Alcohol
3
Para Hydroxy
Benzaldehyde
1.25 3.75
Caustic Soda
Flakes
0.37 1.11
Sodium Boro
Hydride
0.35 1.05
HCL 30% 1.15 3.45
Total 3.12 9.36
37.
2-Methoxy Phenyl
Acetone
1
O-Anialdehyde 1.00 1.00
Methyl-2-
chloropropionate
0.91 0.91
Sodium
Hydroxide 50%
0.40 0.40
Sulpharic Acid 0.15 0.15
Total 2.45 2.45
38.
Methyl-2-Dimethyl
Amino-2-phenyl
butyrare
2
Toluene 0.28 0.56
2-Amino-2-
Phenyl Butyris
Acid
1.12 2.24
Sodium
Hydroxide 50%
1.06 2.11
Dimethyl
Sulphate
0.62 1.24
Formic Acid 0.77 1.54
Formaldehyde
37%
0.70 1.41
Total 4.55 9.10
39.
Meta Phenoxy Benzyl
Alcohol
4
Aluminium
Chloride
0.90 3.60
Bromine 0.85 3.40
22
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
Benzaldehyde 0.55 2.20
Ethylene
Dichloride
0.10 0.40
Monoethylene
Glycol
0.025 0.10
PTSA 0.003 0.012
Phenol 0.50 2.00
Potassium
Hydroxide
0.30 1.20
Copper Chloride 0.01 0.04
Hydrogen 0.01 0.04
Chlorine Gas 0.30 1.20
Tri ethyl Amine 0.00 0.01
Catalyst 0.01 0.04
Total 3.56 14.24
40.
4-Bromophenyl Acetic
Acid Methyl Ester
1
4-Bromophenyl
Acetic Acid
1.07 1.07
Methanol 0.42 0.42
Sulphuric Acid 0.22 0.22
Soda Ash 0.03 0.03
Total 1.73 1.73
41.
N Methyl 1-
Napthalene Methyl
Amine Hydro Chloride
3
Dimethyl
Formamide
0.08 0.23
Sodium Hydride
60% in Paraffin
0.31 0.92
N-Methyl
Formamide
0.57 1.70
1-Chloro Methyl
Naphthalene
1.13 3.39
Sulphuric Acid
98%
1.13 3.39
Caustic Soda Lye
48%
2.49 7.46
HCL 30% 0.18 0.53
Toluene 0.13 0.39
Total 5.99 17.98
42.
4-Hydroxy
Acetophenone
16
Acetyl Chloride 0.90 14.40
Phenol 1.00 16.00
23
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
Mono Chloro
benzene
0.30 4.80
Aluminum
Chloride
2.80 44.80
Sodium
Hydroxide
0.20 3.20
HCL 2.00 32.00
Total 7.20 115.20
43.
2-(1-Admantyl)-4-
Bromo Anisole
2
4-Bromo anisole 1.00 2.00
Adamantanol 0.63 1.26
Sulphuric Acid 0.45 0.90
Ethylene
Dichloride
0.50 1.00
Toluene 0.10 0.20
Total 2.68 5.36
44.
2-(3-Hydroxy-2-
Methyl Propionyl)-
aminol-2-methyl-
propanol
10
2-Amino
Isobutyric Acid
0.75 7.50
Methacrylic Acid 0.65 6.50
Toluene 0.10 1.00
HCL 30% 0.50 5.00
Tetrahydrofuran 0.20 2.00
Sodium
Borohydride
0.25 2.50
Caustic Soda
Flakes
0.25 2.50
Total 2.70 27.00
45.
4-Bromophenyl Acetic
Acid
1
4-Bromotoluene 1.16 1.16
AIBN 0.01 0.01
Bromine 1.00 1.00
Sodium Thio
Sulphate
0.02 0.02
Sodium Cyanide 0.27 0.27
Caustic Soda
Flakes
0.25 0.25
HCL 30% 0.76 0.76
Total 3.47 3.47
46. 2-Amino 2-Methyl
Propanol
12
Acetone 1.30 15.60
24
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
Sodium Cyanide 1.30 15.60
Methanol 0.20 2.40
Ammonium
Carbonate 1.50 18.00
Toluene 0.05 0.60
HCL 30% 2.40 28.80
Sodium
Hydroxide 2.40 28.80
Sodium Boro
Hydrate 0.55 6.60
Total 10.20 122.40
47. 2-Bromo-5-Methoxy-
Benzoic Acid
4
Meta Anisic Acid 0.69 2.76
Ethylene
Dichloride 0.07 0.28
Bromine 0.73 2.90
Total 1.49 5.94
48. 2-Bromo-5-Hydroxy –
Benzoic Acid
4 3-Hydroxy
Benzoic Acid 0.666 2.66
Ethylene
Dichloride 0.050 0.20
Bromine 0.771 3.08
Total 1.487 5.95
49. Diphenylmethane-bis-
4,4’-N,N’-ethylene
Urea (DEU)
8
Monoethanolami
ne 0.540 4.32
HCL 30% 1.200 9.60
Toluene 0.200 1.60
Thionyl Chloride 1.230 9.84
Caustic Flakes 1.500 12.00
4,4'-Diphenyl
methane
Diisocyanate 0.820 6.56
Total 5.490 43.92
50. TrimethylolpropaneTr
is(2-methyl-1-
aziridinepropionate)
8
Isopropanolamin
e 0.680 5.44
25
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
HCL 30% 1.180 9.44
Toluene 0.100 0.80
Thional Chloride 1.350 10.80
Caustic Flakes 1.760 14.08
Trimethyl
propane
Triacrylate 0.680 5.44
4-Methoxy
Phenol 0.005 0.04
Total 5.755 46.04
51. PentaerythritolTris([3-
(1-
aziridinyl)propionate]
8 Ethanolamine 0.620 4.96
HCL 30% 1.370 10.96
Toluene 0.090 0.72
Thionyl Chloride 1.400 11.20
Caustic Flakes 1.710 13.68
Pentaerythritol
Triacrylate 0.750 6.00
4-Methoxy
Phenol 0.005 0.04
Ethanolamine 0.620 4.96
Total 5.945 47.56
52. 2-Bromophenyl
Acetonitrile
1 2-Bromo Benzyl
Bromide 1.430 1.43
Sodium Cyanide 0.270 0.27
tetrabutyl
Ammonium
Bromide 0.030 0.03
Toluene 0.030 0.03
Total 1.760 1.76
53. Phenyl Acetic Acid
Ethyl Ester
8 Phenyl Acetic
Acid 1.000 8.00
Sulphuric Acid 0.010 0.08
Ethanol 0.370 2.96
Sodium
Bicarbonate 0.050 0.40
Total 1.430 11.44
26
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
54. 3-Methoxy,2-Methyl
Benzoyl Chloride
8 2 Methyl 3
Hydroxy Benzoic
Acid 1.000 8.00
Dimethyl
sulphate 0.620 4.96
HCL 30% 0.100 0.80
Caustic Flakes 0.540 4.32
Thionyl Chloride 0.788 6.30
Total 3.048 24.38
55. Methyl€-3-methoxy-
2-(2-
chloromethylphenyl)-
2-propenoate
33
Orho Methyl
Phenyl Acetic
Acid 1.365 45.05
Mono Chloro
Benzene 0.5 16.50
Chlorine Gas 0.7 23.10
Thionyl Chloride 0.9 29.70
Methanol 0.15 4.95
Toluene 0.2 6.60
Sodium
Hydroxide 0.15 4.95
Sodium
Methoxide 0.252 8.32
Methyl Formate 0.3 9.90
Xylene 0.048 1.58
Hydrochloric Acid 0.35 11.55
Dimethyl
Sulphate 0.4 13.20
Potassium
Carbonate 0.3 9.90
Orho Methyl
Phenyl Acetic
Acid 5.615 185.30
Total 1.365 45.05
56. 2-(2-hydeoxyphenyl)-
3-methoxypropenoic
acid methylester
33
2-Hydroxy phenyl
Acetic Acid 0.9 29.70
Sulphuric Acid 0.01 0.33
Methanol 0.235 7.76
27
Sr.
No.
Name of Products Quantit
y in
MT/
Month
Name of Raw
Materials
Quantity
in T/T
Quantity in
MT/Month
Sodium
Bicarbonate 0.05 1.65
Sodium
Methoxide 0.65 21.45
Methyl Formate 0.36 11.88
HCL 30% 0.15 4.95
potassium
Carbonate 0.55 18.15
Toluene 0.05 1.65
Xylene 0.05 1.65
Total 3.005 99.17
57. Methyl (2E) -2-( 2-(6-
(2-Cyanophenoxy
)Pyrimidine -4yl)Oxy )
Phenyl Acetate
33 2-Hydroxy Phenyl
Acetic Acid 0.9 29.7
Sulphuric Acid 0.01 0.33
Methanol 0.765 25.245
Sodium
Bicarbonate 0.05 1.65
4,6 Dichloro
Pyrimidine 0.6 19.8
2-Cyno Phenol 0.2 6.6
Hydrochloric Acid 0.15 4.95
Potassium
Carbonate 0.55 18.15
Toluene 0.07 2.31
Xylene 0.05 1.65
Total 3.345 110.385
58. 3-CHLORO-4-METHYL
ISOPROPYL BENZOATE
25 Para toluic acid 1.067 26.663
Triphenyl
phosphine 0.001 0.027
Thionyl chloride 1.244 31.093
Chlorine gas 0.594 14.850
Ferric Chloride 0.004 0.090
Isopropyl alcohol 0.715 17.875
Soda asha 0.002 0.060
TOTAL 3.626 90.657
28
1.4 Water Requirement, Waste Water Generation and Treatment
Total water requirement will be 630 m3/day which shall be met through GIDC water supply.
The wastewater generation will be 350 m3/day. Effluent generated shall be segregated in to
high COD and low COD stream. M/s. BENZO CHEM INDUSTRIES PVT. LTD. proposes a new
ETP consisting of primary, secondary and tertiary treatment facility. The low COD stream
effluent will be sent to proposed ETP. Treated effluent shall be sent to GIDC effluent
pipeline for final disposal into deep sea. The high COD stream and High TDS effluent will be
treated in primary ETP and then treated effluent will be sent to MEE and MEE Condensate
will be treated in ETP. Final Treated effluent shall be sent to GIDC effluent pipeline for final
disposal into deep sea. Domestic Waste water will be treated in secondary treatment.
1.5 Air Pollution Source and Control Management
There will be emission from Boiler, Thermo pack, D.G. Sets and Process Vents. To control
the emission from Flue gas emission or process gas emission, multicyclone separator with
bag filter, ESP and adequate scrubbers will be installed.
1.6 Hazardous Waste
Hazardous waste generation will be Used oil @ 500 Liters/Month, ETP Waste @ 50
MT/Month, Distillation Residue @ 95 MT/Month, Discarded Containers @ 3000
Nos./Month & Used Bags/Liners @ 4000 Nos./Month, Carbon Sludge @ 5 MT/Month,
Inorganic Salt @ 50 MT/Month and MEE Salt @ 300 MT/Month, Spent solvent @ 50
KL/Month, Boiler Ash @ 100 MT/Month.
Used Oil shall be given to registered refiner. ETP Sludge, MEE Salt and Carbon Sludge will be
sent to TSDF facility for final disposal. Distillation Residue, spent solvent shall be sent to
cement industries for co-processing or sent to common incineration facility for final
disposal. Discarded Containers & Used Bags/Liners shall be sold to GPCB registered vendors
after decontamination.
1.7 Green Belt
29
Total 47,613.19 sq. meter land area is available at site; out of this area about 15,000 sq.
meter (31.5 %) area is covered as greenbelt and other forms of greenery.
1.8 Power & Fuel Requirements
Power required from DGVCL
1500 KVA (Existing)
4100 KVA (Proposed)
5600 KVA (Total)
Stand by power supply from
D.G. set = Existing: 500 KVA
D.G. Set = Proposed -1000 KVA
Total = 1500 KVA (D.G.Set)
Fuel:
Existing:
Natural gas = 15000 m3/day
Coal = 40 MT/Day
HSD = 300 Lit/Day
Proposed:
Coal = 40 MT/Day
HSD = 300 Lit/Day
Total:
Natural gas = 15000 m3/day
Coal = 80 MT/Day
HSD = 600 Lit/Day
2.0 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project and project proponent. In case of mining project, a copy
of mining lease/letter of intent should be given.
Identification of the project
M/s. Benzo Chem Industries Pvt. Ltd., proposes specialty chemical products and
agrochemical intermediates manufacturing unit located at Plot No. Z/103/D, Phase-II, Dahej
SEZ, Village: Lakhigam, Taluka: Vagra, Dist. Bharuch – 392 130, Gujarat.
Identification of the project proponent
30
1) Shri Surendra Kumar
Mohatta
Mr. Surendra Mohatta is Executive Director of the
company. He is Graduate in commerce, with over 30+ years
of experience in Finance, International marketing and
effectively running chemical business.
2) Smt. Vimla Devi Mohatta Graduate in commerce, a professional with 30 years of
experience in administration and financial matter is the
Director of the company.
3) Shri Gaurav Mohatta
B.Sc. Graduate (Industrial & system Engineering) from
university of Southern California, L.A. (U.S.A.) and
successfully completed the FBM Course from Jain Institute,
He is looking after Domestic as well as International
Marketing of Products and Finance of the company.
4) Shri Sunil Shantilal Nawal B.Sc. (Tech) specialised in Dyes and Intermediate, and M.Sc.
(Organic Chemistry), with over 25 years experience in
Chemical Industries. Responsible for Smooth plant
operations, New Business Development, De Bottlenecking,
Projects and commercial matters feasibility study of new
projects, New product development, etc.
2.2 Brief description of nature of the Project
Proposed Expansion of specialty chemicals and pesticide intermediate products
manufacturing unit.
2.3 Need for the project and its importance to the country and or region
The demand for products intended to be manufacture is increasing in the international
market. By expanding this unit, M/s. Benzo Chem Industries Pvt. Ltd., will be able to meet
the demand of various products in foreign countries. The project will earn forex. This will
also generate direct and indirect employment opportunity for various level of people in the
state of Gujarat.
2.4 Demand-Supply Gap
Based on our informal survey of the market with our current customers and various traders,
we have found that there is a big potential for the range of the products we are planning.
These products will be an addition to the current range of our products.
31
2.5 Imports vs. Indigenous production
Based on the current cost of indigenous raw materials and the non availability of some
materials, we will have to import some of the key raw materials as they are not available
indigenously. This will make us very competitive against imported finished products and we
will export of our finished products to the international markets.
2.7 Domestic/Export Markets
Our products have good demand in international markets. We shall export (100%) the
products.
2.8 Employment Generation (Direct and Indirect) due to project.
M/s. Benzo Chem Industries Pvt. Ltd. will give direct employment to local people based on
qualification and requirement. In addition to direct employment, indirect employment shall
generate ancillary business to some extent for the local population.
3.0 Project Description
3.1 Type of Project including interlinked and interdependent projects, if any.
No interlinked project has been submitted.
28
3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates.
• Map showing general location
(Courtesy: Environmental Information Center, New Delhi)
29
• Specific location and project boundary
(Courtesy: Environmental Information Center, New Delhi)
Project
Site
30
• Project Site (Google Map)
21
• Plot Layout
32
3.3 Details of alternate sites considered and the basis of selecting the proposed site,
particularly the environmental considerations gone into should be highlighted.
Looking to the international market demand of the products it was decided by M/s. Benzo
Chem Industries Pvt. Ltd. to set up a new facility. As Dahej SEZ is centrally located as in
special economic Zone near to Sea Port & Import Export activities can be easily handled, so
it was decided to set up the unit in Dahej SEZ (Gujarat). Over and above Gujarat has been
chemical industry friendly, Skilled/ un-skilled persons are easily available so it was finally
decided to set up the unit in Gujarat.
Major factors involved in the selection of site are listed below:
• Proposed project site is within the Dahej Industrial Estate & Gujarat Industrial
Development Corporation. Minor site clearance activities shall be carried out to clear
shrubs and weed.
• The project site is located on level ground, which does not require any major land filling
for area grading work.
• Proximity to Raw Material suppliers.
• Site is very well connected by sea, road, air and railway.
• Availability of NG, Power, Water, etc.
• Availability of Skilled, Un-skilled persons.
• Availability of Good Housing for Staffs
Modern infrastructure support and amenities at par in other global markets, including:
� Efficient transport facilities.
� Environment-friendly zone.
� Uninterrupted power supply.
33
3.4 Size or Magnitude of Operation
Please refer Section-1.2.1, Page No. 2 to 5.
3.5 Project Description with process details (a schematic diagram/flow chart showing the
project layout, components of the project, etc. should be given)
Please refer Please refer Form-I, Annexure-III.
3.6 Raw Material required along with estimated quantity, likely source, marketing area of
final product/s, mode of transport of raw material and Finished product.
For raw material required along with quantity; Please refer Form-I, Annexure-I. We shall
procure the raw material as much as possible from domestic market and if there is no
availability of any raw material we will import. We shall export (100%) the finished
products.
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be
briefly outlined.
After set up of unit, every effort will put to recycle/reuse the water.
3.8 Availability of water its source, energy/power requirement and source should be
given.
Water Source
Total water requirement shall meet through GIDC water supply.
Power & Fuel Requirement
Power required from DGVCL
1500 KVA (Existing)
4100 KVA (Proposed)
5600 KVA (Total)
Stand by power supply from
D.G. set = Existing: 500 KVA
D.G. Set = Proposed: 1000 KVA
Total = 1500 KVA (D.G.Set)
Fuel:
Existing:
34
Natural gas = 15000 m3/day
Coal = 40 MT/Day
HSD = 300 Lit/Day
Proposed:
Coal = 40 MT/Day
HSD = 300 Lit/Day
Total:
Natural gas = 15000 m3/day
Coal = 80 MT/Day
HSD = 600 Lit/Day
3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their
management/disposal.
Please refer Please refer Form-I, Annexure-V.
3.10 Schematic representations of the feasibility drawing which give information of EIA
purpose.
RECONNAISSANCE SURVEY OF EXISTING PLANT ANNUAL REPORT
MARKET ASSESSMENT
FINANCIAL REPORT
PROJECT REPORT
INTRODUCTION
MONITORING OF AIR, WATER & SOIL QUALITY & NOISE
LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS
& BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH
LOCALS
BASELINE
ENVIRONMENTAL
STATUS
ENVIRONMENTAL INFORMATION CENTRE
CENTRAL GROUND WATER BOARD
GUJARAT POLLUTION CONTROL BOARD (GPCB)
PUBLIC HEALTH ENGINEERING DEPT.
AGRICULTURE DEPARTMENT
FOREST DEPARTMENT
IRRIGATION DEPARTMENT
EMPLOYMENT EXCHANGE
HEALTH CENTER
CENSUS DEPT.
INDIAN METEOROLOGICAL DEPT.
SOCIOECONOMIC
STATUS &
INFRASTRUCTURE
Proposed Expansion
PLANT
FACILITY DESCRIPTION
IMPACTS
METHODOLOGY OF
IMPACT
ASSESSMENT
IDENTIFICATION & ASSESSMENT OF IMPACTS
EVALUATION OF IMPACTS BY MATRIX METHOD
SOURCE OF INFORMATION OVERVIEW OF
E. I. A. STUDIES
ACTIVITIES
ENVIRONMENTAL
MANAGEMENT PLAN
DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR
POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT,
GREEN BELT DEVELOPMENT MONITORING PROGRAM
RISK ANALYSIS
STUDIES &
DISASTER
MANAGEMENT PLAN
SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY
DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. CONSEQUENCE ANALYSIS
PREPARATION OF DISASTER MANAGEMENT PLAN
35
4.0 Site Analysis
4.1 Connectivity
• Site is very well connected by sea, road, air & railway.
• Availability of water, power, etc.
4.2 Land Form, Land Use and Land Ownership
It will be incorporated in EIA Study.
4.3 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area
under CRZ)), shortest distances from the periphery of the project to periphery of the forests,
national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the
river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be
given.
It will be incorporated in EIA Study. CRZ Ckearance is not applicable.
4.5 Existing Infrastructure
This is proposed expansion project activity & now there is only open land.
4.6 Soil Classification
Soil Characteristics under Project Area are as below Table;
CATEGORY AREA_SQ
KM DESCRIPTION TAXONOMY1 TAXONOMY2 CLASS SUB_CLASS
A 88.93
Very deep,
moderately
well drained,
calcareous,
fine soils on
very gently
sloping
alluvial plain
with slight
erosion and
moderate
salinity;
Fine,
montmorillonitic
(calcareous),
hyperthermic
Typic
Chromusterts
Fine,
montmorillonitic
(calcareous)
hyperthermic
Udic
Chromusters
Soils of
west
coast
(soils
of
Gujarat
plain)
Soils of
alluvial
plains
37
associated
with very
deep
moderately
well drained,
calcareous,
fine soils
with
moderate
erosion.
C 108.64
Very deep,
poorly
drained,
calcareous
fine-loamy
soils on very
gently
sloping
coastal plain
with
moderate
erosion and
strong
salinity;
associated
with very
deep ,
imperfectly
drained,
calcareous,
fine soils
with severe
erosion and
strong
salinity.
Fine-loamy,
mixed
(calcareous),
hyperthermic
Aeric
Haplaquepts
Fine, mixed
(calcareous),
hyperthermic
Typic
Halaquepts
Soils of
west
coast
(soils
of
Gujarat
plain)
Soils of
coastal
plains
- 116.43 Sea - - - -
38
4.7 Climatic data from secondary sources.
Climatic data from primary & secondary sources will be incorporated in EIA Study.
5.0 Planning Brief
5.1 Planning Concept (type of industries, facilities, transportation etc) Town and Country
planning/Development authority classification.
Type of Industry: Proposed Expansion of specialty chemicals and pesticide intermediate
products manufacturing unit.
5.2 Population Projection
It will be incorporated in EIA Report.
5.3 Land use planning (breakup along with green belt etc.)
SR.
NO.
LAND USE PROPOSED AREA
(SQ. MT.)
1 Production Plants 5500
2 Admin 400
3 Research & Development 400
4 Engg. Store and Scrap yard 350
5 Effluent Treatment plant 1000
6 Utility 2700
7 Raw Material Storage 500
8 Finished Products Storage 400
9 U.G. Tank area 500
10 Tank Farm 700
11 Green Belt 15000
12 Parking Area 250
13 U.G. Water Tank 1000
39
14 Occupational Health Centre 100
15 Security Cabin 100
16 Coal Yard 800
17 Canteen 100
18 Road & Open Area 17813.19
Total 47613.19
5.4 Assessment of Infrastructure Demand (Physical & Social)
• Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed project activity.
• Social Welfare
• Cordial relation with the nearby villagers shall be established and representation shall
be made to villages for help for creation of facilities related to health, education, etc.
40
5.5 Amenities/Facilities
Details of amenities available in study area
Taluka Village Educational Medical Drinking
Water
Post &
Telegraph
Communication Approach
to
Village
Nearest
Town
Power
Supply
Vagra Galenda P(2),Ac,O RP,CHW T,W,TK PO BS PR,KR Bharuch EA
Samatpor P(2),Ac RP,CHW W,TK -(-5 Kms) BS PR,KR Bharuch EA
Vav P(2),Ac RP,CHW T,W,TK,HP -(-5 Kms) BS,RS PR,KR Bharuch EA
Jolva P(2),Ac,O PHS,FPC,RP,CHW W,TK -(-5 Kms) BS,NW PR,KR Bharuch EA
Vadadla P(2),Ac CHW W,TK PO BS PR,KR Bharuch EA
Dahej
P(4),H,Ac(4),O PHC,D,FPC,RP,
CHW
T,W,TK PTO,
Phone
BS,RS,NW PR,KR Bharuch EA
Lakhigam P(2) PHS,RP,CHW W,TK po BS,NW PR,KR Bharuch EA
Luvara P(2),Ac RP,CHW W,TK -(-5 Kms) BS,NW PR,KR,NR Bharuch EA
Jageshwar P(2),Ac,H RP,CHW W,TK PO BS,NW PR,KR,NR Bharuch EA
Ambheta P(2),Ac CHW T,W,TK PO BS,NW KR,NR Bharuch EA
Suva P(2),Ac -(5-10 Kms) W,TK,R -(-5 Kms) BS,NW PR,KR,NR Bharuch EA
Rahiad P(2),Ac(2),O RP,CHW W,TK PO BS,NW PR,KR.NR Bharuch EA
Harinagar
Un
inhabited
Padariya P(2),Ac RP,CHW W,TK PO BS PR,KR Amod EA
Kadodara
P(2),Ac(2),H PHS,FPC,
RP,CHW
W,TK PO BS PR,KR Bharuch EA
Sambheti P(2),Ac -(10+Kms) W,TK PO BS,RS PR,KR Bharuch EA (Courtesy: Census Dept., GOI)
41
ABBREVIATIONS
1. Education
P-Primary Elementary School
H-Matriculation or Secondary
O-Other Educational Institution
PUC-Higher Secondary/Intermediate/pre-University/junior Collage
AC – Adult literacy class
TR – Training center
2. Medical Facilities
RP-Registered Private Practitioner
PHS-Primary Health Centre
FPC-Family Planning Centre
D- Dispensary
CHW - Community Health Worker/Health Worker
H - Hospital
NH - Nursing Home
MH - Maternity Home
PHC - Public Health Centre
CWC - Child Welfare Centre
TB - T.B Clinic
O - Others
3. Drinking Water
T-Tap Water
HP-Hand Pump
TK-Tank Water
W-Well Water
R-River Water
C-Canal
N - Nallah
S - Spring
4. Post & Telegraph
PO-Post Office
42
PTO-Post & Telegraph
Phone-Telephone Communication
5. Transportation
RS- Railway Station
BS-Bus Station
NW-Navigable Waterway
6. Approach to Village
PR-Pucca Road
KR-Kuccha Road
7. Power Supply
EA-Electricity for all purposes
EAG - Electricity for Agriculture
ED - Electricity for domestic
EO - Electricity for other purpose like Industrial, Commercial etc.
6.0 Proposed Infrastructure
6.1 Industrial Area (Processing Area)
Processing Area (Plant facilities, R&D, ETP Area and Engineering / Utility Services, Work
Shop) = 9600 m2
6.2 Residential Area (Non Processing Area)
Non Processing Area (Green belt, Raw material storage area, finished storage area, Admin
and open area) = 38013.19 m2
6.3 Green Belt
Total 47,613.19 sq. meter land area is available at site; out of this area about 15,000 sq.
meter (31.5 %) area will be covered as greenbelt and other forms of greenery.
43
6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc)
Major factors involved in the selection of site are listed below:
• Site is very well connected by sea, road, air & railways.
• Proximity to Raw Material suppliers
• Availability of sufficient land free from cultivation
• Availability of power evacuation facilities
• Availability of water for industrial use
6.6 Drinking water Management (Source & Supply of water)
Total water requirement shall meet through GIDC supply.
6.7 Sewerage System
Sewage pipes would be laid in entire company for the removal and disposal of mainly non-
harmful liquid wastes from the offices, canteen and domestic waste coming from different
sections. These liquid wastes will be sent to ETP.
6.8 Solid Waste Management
Please refer Form-I, Annexure-V.
6.9 Power Requirement & Supply/Source
Please refer Section 3.8, Page No. 11 of this report.
7.0 Rehabilitation and Resettlement (R & R) Plan
7.1 Policy to be adopted (central/state) in respect of the project affected including home
oustees, land oustees and landless laborers (a brief outline to be given)
There is no habitation on the proposed project activity area and it is open industrial land, so
R & R policy is not applicable to this project.
There shall not be displacement of any population in project area. Any major activity that
may lead to resettlement of the people is considered as permanent impact. Hence, there is
44
no permanent impact on this account. The increasing industrial activity will boost the
commercial and economical status of the locality up to some extent.
8. Project Schedule & Cost Estimates
8.1 Likely date of start of construction and likely date of completion (Time schedule for
the project to be given).
We shall start construction of proposed project activities after getting EC & CTE. We shall
start production after applying for CCA.
8.2 Estimated Project cost along with analysis in terms of economic viability of the
project.
Total Project Cost for proposed project activity is Rs. 45 crores.
Proposed Capital Investment for new Plant
(Rs.in Lakhs)
CAPITAL INVESTMENTS AMOUNT
LAND 600
LAND DEVELOPMENT, FACTORY BUILDING, OFFICE / LAB/ GODOWNS & STORAGE TANKS AREA 800
PLANT & MACHINERY 1700
IMPORTED CAPITAL GOODS ( CIF ) 315
MISC MACHINERIES 1085
TOTAL PROJECT COST 4500
MEANS OF FINAMCE
FINANCIAL INSTITUATE 3000
PROMOTERS CONTRIBUTION / INTERNAL ACCRUALS 1500
GRAND TOTAL 4500
45
9. Analysis of Proposal (Final Recommendations)
9.1 Financial and social benefits with special emphasis on the benefit to be local people
including tribal population, if any, in the area.
• Employment would be as per prevailing norms of state government for skilled and
unskilled people for the proposed project.
• Social Welfare shall be done.
• Cordial relation with the nearby villagers shall be established and representation shall
be made to villages for help for creation of facilities related to health, education, etc.