Mower-conditioners FC LIFT-CONTROL series · Lowering the level of impurities from 4 % to 2% saves...
Transcript of Mower-conditioners FC LIFT-CONTROL series · Lowering the level of impurities from 4 % to 2% saves...
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KUHN offers solutions for mowing while meeting your requirements in terms of:Cost reductions Good practice
Today, all high-performance farms areaware of the importance of basic foragefor their herds. All the extra energy available in the forage is reflected inhigher production and the more palatableit is, the more the animals want to eat it.
Silos or pressed bales provide a real trea-sure with direct impact on profitability.
KUHN has put all its know-how into achie-ving the major objective of obtaining topquality forage.
LIFT-CONTROL lightening device: The clever, exclusive kinetics combines lighte-ning the mowing unit with break-awaysafety. Result: perfect ground-huggingand, above all, limited mixing of impuri-ties into the forage.
The nylon finger conditioner is anotherdecisive component: forage drying speeddepends on its efficiency. The shorter thedrying time, the more the forage willretain its nutritional qualities. Many com-parative tests have shown that the KUHNnylon finger conditioner is not only effec-tive in terms of drying speed but alsorecords low power consumption.
FC LIFT-CONTROL range: an unrivalledreference on the market.
On choosing these machines, you willhave some serious advantages to helpyou succeed.
KUHN LIFT-CONTROL MOWER-CONDITIONERS
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LIFT)CONTROL suspension: exclusive kinetics
KUHN LIFT-CONTROL MOWER-CONDITIONERS
... Reduced costs
- Less fuel consumption- Less disc skid wear- Less side forces- Increased working speed.
... Work made easier
- Increased ease of use- A pressure gauge provides accurate suspension adjustment
- Non-Stop safety breakaway.
+ 38 €/ha
and per year + 44 €/ha
and per year
ENERGY INGESTED PER COW PER YEAR ENERGY PER KG OF DRY MATERIAL
2227 UFL
0,84 UFL
0,87 UFL
2060 UFL
4 % impurities 4 % impurities 2 % impurities2 % impurities
Lowering the level of impurities from 4 % to 2% saves 82 Euros per hectare and per year!
Serious studies have been performed in Germany, in a region of intensive production, to determine the financial effect of the quality of silage on a dairy farm.
Researchers compared 2 types of silage: the first with 2% impurities and the second with 4%. After measuring the nutritionaleffect of the poorer quality silage, they determined the value of concentrate to add to reach the same production level.
The financial effect was found to be 82 €/ha/year!
The solution: LIFT-CONTROL suspension for...
Proven facts
Weser-Ems Chamber
of agriculture
(Germany)
Any profits from animal husbandry start with the feed reserves stored in a silo, bales, or bunk. The aim is simple: produce as much meator milk as possible from the basic feed ration components.To promote this objective the palatability of the feed must be maximized, encouraging as much uptake as possible while at the same timeproviding the maximum nutritional value. In this way the requirements for concentrates and supplements are considerably reduced thus increasing profitability.
2400UFL
2000UFL
0,9 UFL
0,8 UFL
... Improved mowing
- Improved forage quality: less soilmoved into the crop
- Increased forage quantity per hectare: preserved grass stubbleand faster regrowth.
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The key to the system: KineticsThe LIFT-CONTROL device is much more than just a suspension system with a nitrogen accumulatorreplacing the traditional spring.The principal advantage of the LIFT-CONTROL system is derived from the exclusive way in whichkinetic forces that act on the cutterbar are utilized. KUHN engineers have succeeded in making a dynamic suspension system as opposed to the passive system commonly in use. With the LIFT-CONTROL system as the force exerted on the cutterbar increases the suspension system automatically lightens the cutterbar. The greater the force the lighter the cutterbar.The clear benefits are:• Constant ground pressure• Non-stop safety breakaway• Excellent terrain following• Less soil in the crops• Minimize torn up turf.
Adjust pressure easily and accuratelyThrough the accumulators, the ground pressure can also be adjusted according to harvesting conditions, with great precision and easily from the tractor seat. Therefore, on wet land, minimal pressure on the ground prevents the fodder from becoming clogged and soiled. Lateral force, wear on the shoes and tensile strength can also be strongly reduced.
To mow with a mind at ease = ACTIVE Non-Stop break away!No farmer can afford to damage his mower during the peak season because of a forgotten or unnoticed obstacle or a false manoeuvre. The mowing head will pivot up to 25 degrees to the rear.
At the same time the mowing head will lift to clear the obstructionand will then automatically reset
into the original mowing position. There is no need to stop and reverse to reset the mower.
“Vincent Bach
Project Leader in the Design Office
How does it work in practice? When the cutter bar slides along the ground, it isinevitably subjected to backward stress 1 . The greater this stress, the lighter themowing unit becomes 2 through its exclusive LIFT-CONTROL kinetics.
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During our research, we wantedto find a system which would finally allow us to optimize
suspension to harvest high-qualityfodder, while providing a Non-Stop
safety system. It was only whenwe tested the first prototype, that
we really became aware of the incredible efficiency
of LIFT-CONTROL
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PROTECTADRIVE Safety Every minute saved during the season is precious: in theevent of a very violent impact between a disc and an obstacle, the shaft holding the disc can shear just above thebearing, thanks to a carefully dimensioned shear groove.The precious toothed wheels are protected.
The saving is enormous: in less than 15 minutesthe mower is operational once more at a verylow repair cost!
Long-term durability
All gearwheels, made of forged steel, are large diameter:this characteristic ensures maximum strength which is parti-cularly important in the event of impact on the discs.
Great wear resistance
The front part of the disc, where the blades are mounted, isthe area most actively involved in evacuating the forageand which may consequently be exposed to wear.KUHN has incorporated a massive forged steel part forwork under abrasive conditions, to ensure the longest lifepossible.
Symmetrical casings
The end casings are made from two U-shaped plates, sothat the mounting screws are located close to the neutralfibre.Consequently, there is no particular stress on the mountingscrews and tightness, unlike designs with one U-shapedcasing and a flat top plate.
High-capacity guidance
The disc bearings contain bearings with two rows ofoblique contact ball-bearings: high-end components for thecore of the cutter bars.
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FAST-FIT
Choice in blade mount systemsLIFT-CONTROL mowers can be equipped with Kuhn'sFAST-FIT quick release blade mount system, depen-ding on the country.
3 extra guarantees:• A powerful leaf spring provides constant pressure to the
blade retainer.• The blade retaining pins are also equipped with a
shoulder to provide an additional level of securement.
= 100% safe knife attachmentFAST-FIT attachmentFAST-FIT attachment Bolt attachment
or bolts
• The leaf spring can only be depressed to remove theblade at one point when the blade is centered over theshoe. Thus when the disc is rotating it is not possible forthe blade to be released.
To minimize costs the blade retention pin can be replacedseparately from the leaf spring.The profile of the disc is not compromised by the Fast-Fitsystem. Detrimental effects on cutting quality are minimized.
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Central articulation: perfect balance
Extra-strong covers
Because user safety is a paramount issue for KUHN, the protective covers resistperforation or tearing to a distinctly higher degree than what is required bygovernment safety standards or what is supplied by other manufacturers. This also contributes to the high resale value which is a globally-recognised advantagefor KUHN mowers.
No obstacle to road safety:- a signalling panel is incorporated directly in the protective cover- the tail light is protected by a steel enclosure.
A suspension system's performance is compromized ifthe weight distribution across the ground is not uniform. With the LIFT-CONTROL range the mowing head is suspended at the centre of gravity point to ensureeven weight distribution and a high quality cut acrossthe entire width.
The mowing unit pivot angle enables obtaining a clean cut in all conditions, including with a large working width.
Control with confidence
Control of the mowing head is easy and precise. The hydraulicrequirements have been minimized to reduce reaction times anda single hydraulic valve is all that is required to raise and lowerthe mowing head. The minimum lift clearance of 40 cm (16")easily clears obstructions and previously cut crop.
KUHN LIFT-CONTROL MOWER-CONDITIONERS
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Compact for transport
Swivelled by 90° towards the back, visibility is retained while height andwidth are reduced. The FC 313 is alsoequipped with suspension in transportposition which makes travel safer andmore comfortable.
One lubrication job less!The secondary pto shaft crossbars only haveto be greased every 250 hours: an advan-tage which you tend to forget because it's soenjoyable!
Automatic locking on the central articulationTo avoid swinging back and forth in trans-port position and for your safety.
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With fingers or rollers, the objective is the same: fast, high-quality drying
A dream adjustment range!
Imagine a Mower-Conditioner with 36 adjustment positions allowingyou to cope with young, dense or late forage, helping you to save pre-cious fuel... Your dream becomes reality with KUHN Mower-Conditioners.
Conditioning intensity can be modulated by:- Adjusting the deflector plate- Comb setting- Choice of conditioner speed (615 or 888 min-1)
Steel fingers for exceptional situations
For exceptional working conditions, whether there is heavy forage, longgrass or late herbs to be cut, steel fingers constitute an effective alternative. The fingers pivot and can, where necessary, avoid an obstacle.
WaterSugar
KUHN LIFT-CONTROL MOWER-CONDITIONERS
Avoid excess weight with nylonfingers
On a mounted machine, any extra weightaccumulates in the mowing unit, requiringa bigger weight-bearing structure and inthe end a heavier tractor using more fuel.This is the main reason why KUHN usesnylon finger conditioners on its machines.These are not only lighter but also veryeffective for fast drying!
The fingers that work the crop are V-shaped and made of a highly resilient material which stays supple on a transversal level.1. Should a foreign body pass through the conditioner, the fingers canbend out of the way and then regain their original position withoutbeing damaged.2. The fingers are rigid in the rotational direction of the rotor, whichenables a fluffy and regular swath to be obtained.This reduces drying times thanks to improved air circulation.
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Two roller drive
The two rollers are synchronized to ensure optimal operation under all conditions and long life, with no particular maintenance.
Polyurethane rollers
- With their chevron-form, they provide opti-mum conditioning of delicate crops. Leavesand stalks are regularly crimped and com-pressed in even layers thanks to the importantroller width.
- Adjusting pressure between the rollers is easyusing an easily accessible adjustment screw.
WaterSugar
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FC 243 GII / FC 283 GII / FC 313: absolute versatility and efficiency
KUHN LIFT-CONTROL MOWER-CONDITIONERS
Everything is provided to ensure top quality forage:- Exemplary ground-hugging using the LIFT-CONTROL kinetics and ball joint.- A highly efficient conditioner which can dry forage really fast while limiting power consumption.- Wide spreading is standard.
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Wide, high-quality spreading is only the bonus!Which farmer doesn't dream of forage which dries rapidly as soon as it is cut, with no extrawork or cost involved?On LIFT-CONTROL Mower-Conditioners with a nylon finger conditioner, forage is spread in auniform layer over the entire cutting width.The drying process can start immediately, limiting the loss of sugar from the forage.
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Conditioning fragile plants such as alfalfa or clover is a vital operation in harvesting these plants. You need equipmentwith one side effective at accelerating drying and another gentle enough to avoid losing all the nutritionally rich plantmaterial in the field.The conditioning rollers of the FC 243/283 RGII have been designed with this double objective of gentleness and efficiency. Combined with the assets of LIFT-CONTROL kinetics, these machines have all the assets to help youharvest maximum nutritional value from fragile plants.
KUHN LIFT-CONTROL MOWER-CONDITIONERS
FC 243 RGII / FC 283 RGII: pulses in focus
YOUR KUHN DEALER :
Some machines have a considerable weight. Respect the tractor gross vehicle weight rating, its lift capacity and maximum load per axle. The tractor front axle load must always reach minimum 20 % of the tractornet weight. Our material is produced in accordance with the European Machinery Directive in the member states of the European Union. In countries outside the E.U., our machinery complies with the safetyregulations set by the country concerned. Some safety devices may have been removed from our leaflets in order to clarify the illustration. Under no circumstances should the machine be operated without thenecessary safety devices in place (as specified by the assembly instructions and operators manual). We reserve the right to change any designs, specifications or materials listed without further notice. Our modelsand trademarks are patented in more than one country. Machines and equipment in this leaflet can be covered by at least one patent and/or registered design. Registered trademark(s) in one or several countries.
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Working width (m/ft) 2.40 / 7’1’’ 2.80 / 9’2’’ 3.11 / 10’2’’Attachment/category 3 points - Cat. II 3 point - Cat. IIIAdjustable side offset StandardPTO speed (min-1) 540 540 or 1000 1000Gear train protection PROTECTADRIVE systemNumber of discs 6 6 7 8Weight reducing and safe hydro-pneumatic suspension LIFT-CONTROL and NON-STOP safety combined
Conditioning system Flexible V Rubber Flexible V Rubber Flexible V shaped fingers, rollers - shaped fingers, rollers - shaped fingers,
conditioning flap synchronized conditioning flap synchronized conditioning flap+ adjustable and roller drive + adjustable and roller drive + adjustable andretractable comb retractable comb retractable combor pivoting steel or pivoting steel or pivoting steel
fingers + adjustable fingers + adjustable fingers + adjustabledeflector plate deflector plate deflector plate
Conditioning rotor speed (min-1) 615/888 1000 615/888 1000 615/888
Swath width min./max. (m/ft) 0.90 or 2.30 0.90 or 1.80 1.00 or 2.70 1.30 or 2.20 1.20 or 3.002’11” to 5’11” 2’11” to 5’11” 3’3” to 8’9” 4’2” to 7’3” 3’9” to 9’8”
Wide swath shields Standard - Standard - StandardPutting into transport position hydraulic with 90° swivel towards the back and automatic lockingWeight (kg/lbs) V-shaped fingers 920/2028 - 980/2160 - 1115/2453
Steel fingers 990/2183 - 1065/2348 - 1225/2701Rollers - 1050/2315 1125/2480
Theoretical PTO power requirement (kW/hp) 51/70 59/80 60/82 70/93 75/100Tractor electric equipment 1 7-pin plugNecessary hydraulic outlets 1 double acting valve 1 double
acting valve +1 single
acting valveLighting and signalling Standard
FC 243 GIILIFT-CONTROL
FC 243 R GIILIFT-CONTROL
FC 283 GIILIFT-CONTROL
FC 283 R GIILIFT-CONTROL
FC 313LIFT-CONTROLTECHNICAL SPECIFICATIONS
KUHN Services*: benefits for maximum use and profitabilityof your equipment
The KUHN difference through services means …- Receiving advice of partners trained in the latest product developments, to selectthe machine best suited to your needs,
- Benefiting from a technical documentation that will accompany you during all ofyour machine’s service life, to best capitalize on your machine,
- Having a Parts service available all day round, 7 days a week at competitive prices,
- Anticipating the unexpected with the warranty extension,and face the unexpected with at your dealership,
- Investing rationally with .
* Some services may not be available in certain countries.
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KUHN S.A. - F 67706 Saverne Cedexwww.kuhn.com
KUHN NORTH AMERICA, INC.Corporate Headquarters - 1501 West Seventh AvenueP.O. Box 167 - BRODHEAD, WI 53520-0167 - USAPhone: +1 608 897 2131 - Fax: +1 608 897 2561www.kuhnnorthamerica.com
KUHN FARM MACHINERY Pty Ltd,313 - 325 Foleys Road, Deer Park,VIC, 3023 - AustraliaPhone: +61 3 9982 1490 - Fax: +61 3 8348 5999www.kuhn.com.au
KUHN FARM MACHINERY (U.K.) LTDStafford Park 7TELFORD - SHROPSHIRE TF 3 3 BQPhone: (01952) 239300/1/2 - Fax: (01952) 290091www.kuhn.co.uk