Moulding through innovative ideas .

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Moulding through innovative ideas PRECITEK EXPORTS www.precitekexport s.com

Transcript of Moulding through innovative ideas .

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Slide 2 Moulding through innovative ideas www.precitekexports.com Slide 3 Our goals To position and develop Precitek Exports as the top plastic manufacturer in this region. To focus on business areas which are market driven and customer orientated. To establish a versatile manufacturing resources to cope with the up-and- coming changes in global technology. To strive for total customer satisfaction through total commitment on timely delivery for defect-free product that meet our customer requirement. To enhance market growth through diversification. To cultivate product innovations, continuous design improvements, value engineering and development of new product that are competitive and challenges in the decade ahead. To improve on the product quality though better and stringent quality control. To ensure business profitability by creating satisfied long term customer. Slide 4 Contents COMPANY PROFILE 1 MILE STONE 2 ORGANIZATION CHART 3 PRODUCT RANGE 5 MAJOR CUSTOMER 6 PERFORMANCE TREND 7 FACILITIES 8 IMPROVEMENTS 9 FUTURE PLAN 10 PROCESS FLOW 4 Slide 5 Capital Main Client Main Product Factory Scale 4 Crores in INR PHA India (P) Limited Automotive Parts Land Area: 10,000 Sq.Ft Building Area:8,000 Sq.Ft PROFILE Address : DP : 226 SIDCO Industrial Estate,Thirumudivakkam,Chennai-44 Slide 6 MILE STONE Precitech Moulds Established by Mr.A.N.Rajasekaran 1990 Plastic parts manufacturing facility established 1992 Formation of Private Limited concern 1990 Certified ISO 9001:2000 by BVQI 2002 Entering in to Overseas market Export to USA 2005 Entering to PHA for Hyundai motors 2006 Establishment of Grand Technologies at Pondy.For Godrej Saralee 2006 Six sigma implementation 2007 Slide 7 MILE STONE SQ MARK Certification by HMI 2010 2011 Establishment of Precitek Exports at Chennai(Thirumudivakkam) 2008 Certified ISO 9001:2008 by GCAS 2008 Precitek got Model Vendor Appreciation By HMI ISO/TS -16949 : 2009 Certification by TUV 2012 Slide 8 ORGANIZATION CHART PLANT MANAGER Mr. M.NAGASHANKAR PLANT MANAGER Mr. M.NAGASHANKAR MR / QUALITY Mrs.M.SIVAKAMI MR / QUALITY Mrs.M.SIVAKAMI COMMERCIAL EXECUTIVE Mr.R.DEVARAJAN COMMERCIAL EXECUTIVE Mr.R.DEVARAJAN PRODUCTION INCHARGE Mr.D.RAMESH PRODUCTION INCHARGE Mr.D.RAMESH PROPERITOR Mr. A.N.RAJASEKARAN PROPERITOR Mr. A.N.RAJASEKARAN PROD- SUPERVISOR QA Mr.P.PALANIKUMAR QA Mr.P.PALANIKUMAR INPROCESS QC STORES INCHARGE M/C OPERATORS M/C OPERATORS SECONDARY OPERATORS SECONDARY OPERATORS QA Mr.R.SABARI RAJAN QA Mr.R.SABARI RAJAN Slide 9 Incoming Inspection RM Storage RM Preheating Production DespatchFG Storage Final Inspection Secondary Operation PROCESS FLOW Slide 10 VERNA FLUIDIC ACCENT i10 i20 EON MICRA 12 PARTS 7 PARTS 19 PARTS 12 PARTS 5 PARTS 3 PARTS PRODUCT RANGE Slide 11 MAJOR PRODUCTS Slide 12 OUR CUSTOMERS END USERS Slide 13 CR in INR Years Actual Plan PERFORMANCE CUSTOMER SALES Slide 14 Year2008200920102011 2012 1 st Qtr2 nd Qtr3 rd Qtr4 th Qtr Target100 50 Actual3073085917900 0 100 200 300 400 CUSTOMER PPM Slide 15 Year2008200920102011 2012 1 st Qtr2 nd Qtr3 rd Qtr4 th Qtr Target3000 1000 Actual4254394580311561000687 INHOUSE PPM Slide 16 MACHINE DETAILS TonnageQtyMake 150 Ton2L & T Demag 160 Ton 1Demand 100 Ton1L & T Demag 90 Ton1Multiplast -Vertical 90 Ton1Demand Slide 17 RAW MATERIAL STORAGE RAW MATERIAL STATUS FIFO & COLOR CODESAFETY LAYOUT RM - MANAGEMENT Slide 18 SHOP FLOOR EOT CRANE AUTO HOPPER ONLINE GRINDER WORK TABLE SHOPFLOOR- MANAGEMENT Slide 19 TESTING FACILITY Slide 20 Slide 21 MOULD MAINTENANCECRITICAL SPARES MOULD STORAGEMAINTENANCE PLAN MOULD MAINTENANCE Slide 22 INCOMINGFG STORAGECONFERENCE MASTER SAMPLEPRODUCT RANGESAFETY LAYOUT IMPROVEMENTS Slide 23 Addition Infrastructure for In-house Expansion ERP Installation in Process New Project Development for Sub Assemblies FUTURE PLAN Slide 24 TREND Slide 25 APPRECIATION AWARD SLP AWARD BY PHA BY TAKATA Slide 26 CERTIFICATION SQ MARKISO/TS 16949:2009 Slide 27 Precitek Exports No : DP 226,sidco Industrial Estate, Thirumudivakkam, Chennai - 44 SIDCO THIUNEER MALAI TEMPLE Palanthandalam SIDCO Estate THAMBARAM BYPASS ROAD PALLAVARAM ROAD HARDWARE SHOPS JJJ HOTEL PAMMAL ROAD PONDS ROAD THIRUNEER MALAI ROAD SIDCO BUS STAND VINAYAGA TOOLSVINAYAGA TOOLS EB SUB STATION ROAD ROAD MAP AIRPORT VIA THAMBARAM Slide 28 CONTACTS NAME :- M.NAGASHANKAR DESIGNATION :- PLANT MANAGER MOBILE NO :- +9195000 25915 MAIL ID :- [email protected] NAME :- A.N.RAJASEKARAN DESIGNATION :- PROPRIETOR MOBILE NO :- +9198410 75078 MAIL ID :- [email protected] Slide 29 Moulding through innovative ideas