www.mikrone.com

Mould Making Injection Moulding CNC Turning & Milling| |

ISO 9001 : 2008

Corp

ora

te Info

rmation: 2015-1

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About

WHAT WE DO?

With consistent focus on precision engineering since 1993 Mikrone stands proud as a provider to some of the biggest names

across various industries. We design and manufacture Moulds, design and produce Precision Plastic Injection components and

design & make CNC-turned components for a host of products. Our experience and expertise includes Medical & Surgical

Devices, Electrical and Electronic products, Automotive parts & accessories.

Mikrone offers high end tools with latest CNC machines to assist our qualied designers, engineers and workers to develop world

class products. Please browse through our website to see what all we have to offer and see our tool room capabilities.

We have witnessed consistent growth with our steadfast reputation for quality, on-time delivery and attention to customer needs.

Our ne quality work and total commitment to our customers combined with high quality test standards and professional

approach have earned us customers, business and goodwill that we are proud of.

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A precision mould

being manufactured

at Mikrone

Moulds & Spares

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SINGLE CAVITY MOLD

In single cavity moulds, the part is usually located centrally, and plastic ows directly from the sprue into the cavity. After ejection the sprue remains attached to the component and must be remove manually. We provide complete in-house design and manufacturing for Single cavity, high quality moulds for various industries.

MULTI CAVITY MOLD

Multi-cavity molds are particularly economical in mass production of high quality components.

We have experience in designing and making moulds for pharma, auto and electical industries over last several years.

MULTI CAVITY HOT RUNNER MOLD

A hot runner system is an assembly of heated components used in plastic injection molds that inject molten plastic into the cavities of the mold. (The cavities are the part of the mold shaped like the parts to be produced.) By contrast, a cold runner is simply a channel formed between the two halves of the mold, for the purpose of carrying plastic from the injection molding machine nozzle to the cavities. Mikrone has expertise in designing and making both these kind of precious moulds.

Precision Engineering

& detailed inspection

for superior results

5 |

DIE CAST MOLD

JIGS & FIXTURES

Die casting is a metal casting process that is characterized by forcing molten metal under high pressure into a mold cavity. The mold cavity is created using two hardened tool steel dies which have been machined into shape and work similarly to an injection mold during the process. Mikrone can handle various die cast related mould making jobs to deliver high quality results on a consistent basis.

In simple terms, the jig is a tool that guides the cutting (or machining) tool. The most common type of jig is the drill jig, which guides the drill bit for creating holes at desired locations. Using drill jigs increases production rate drastically by eliminating the time spent using a square scriber, height gauge, centre punch, etc.The xture is a tool which holds the work piece with the machine bed precisely at the desired location. The xture also reduces the nonproductive loading, unloading, and xing time of the work piece. For example, you need to use a milling machine for giving a chamfer at the corner of rectangular work pieces. Mikrone can take care of these requirements all under one roof.

From Single Cavity

to complex multi-cavity

hot runner moulds.

Plastic Injection Molding

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AUTOMOTIVE

Mikrone provides design, mould making and manufacturing services for automotive plastic and polymer components.

The combination of design abilities, mould making and injection molding facilities, quality testing and adherence expertise gives us accurate and relevant set of skills to provide complete package to OEMs.

We have the capability to handle various sizes, different levels of complexity while providing design, mould and manufacturing of the automotive plastic injection components.

Mikrfone designs

& manufactures injection moulding

parts for various industries

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PACKAGING ELECTRICALS & ELECTRONIC

Ever higher standards are demanded of the quality of packaging and exible production.

With global concerns at all time high for environment protection, reusable packaging materials has never been this important.

We provide the packaging industry end-to-end services for manufacturing robust presentable components which provide control on costs.

These components provide strength as well as multiple use cycles over their lifetime, ensuring waste if minimal.

Electrical and Electronic industry is a large consumer of plastic injection moulded components.

Mikrone provides design and mould making services as well as contract manufacturing services for a variety for components.

Customers can be assured of high quality design, sampling, material selection, waste control and superior product outcome in a consistent manner.

Injection moulding

components of various

complexities can be handled.

CNC Turning & Milling

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AUTOMOTIVE

REFRIGERATION

Mikrone has the necessary infrastructure, knowhow and manpower to provide high precision, high quality CNC machines components for Automotive industry.

Designs can be done in-house based on customers input. Customers can send their won design, get sampling done, with quality checks before proceeding for volume orders.

Essential refrigeration parts made from high class material with CNC turned workmanship can be ordered with us. These can be made to order if the customer has the blue-print with a sample.

Similar to Auto components, we can also provide complete design, sampling and production service as well.

Precision Engineering

& detailed inspection

for superior results

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FORGINGHAND TOOLS

Mikrone provides CNC Turning and Milling services for the hand tools industry. We undertake large scale precision design and manufacturing jobs for a variety of tools and components that cater to domestic and foreign markets.

Forging is a manufacturing process involving the shaping of metal using localized compressive forces. The blows are delivered with a hammer (often a power hammer) or a die. Forging is often classied according to the temperature at which it is performed: cold forging (a type of cold working), warm forging, or hot forging (a type of hot working). For the latter two, the metal is heated, usually in a forge. Forged parts can range in weight from less than a kilogram to hundreds of metric tons.

Processes :

There are many different kinds of forging processes available, however they can be grouped into three main classes:

• Drawn out: length increases, cross-section decreases• Upset: length decreases, cross-section increases• Squeezed in closed compression dies: produces multidirectional ow

DIE CAST

Mikrone provides CNC Turning and Milling services for the die cast industry as well. We undertake nish jobs for small to large size dies and deliver high quality nished products.

A precision mould

being manufactured

at Mikrone

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Infrastructure

Two co-located Plants

Limitless Potential

Over 30 Machines

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Machine Mode/Description MAKE No.s

CNC Vertical Machining Center Model S33 Size 650 x 450 x 450mm x,y,z

CNC EDM Roboform 35P CHARMILLES Machine

CNC Vertical Machining Center Model ACE Center Mb-46VA (max 22000 RPM)

CNC SMARTURN LMW Lathe

CNC SMARTURN LMW Lathe Model LL20T L5

ACTSPARK – CNC EDM MACHINE

Electric Discharge Machine Model EMS-5535 PS with PS50 Generator and inbuilt digital readout system for 3 axes

Universal Cylindrical Grinder Model GCV-200S (With Internal Grinding of 28000 RPM & helpful for smaller bore diameter)

Universal Cylindrical Grinder Model GCV-200S

Vertical Turret Milling M/c. TOM-3VHG 3HP Motor with D.R.O. 2 Axis with variable drive

Gedee Wailer Precision Centre Gear Head Centre Lath

Flexible Shaft Grinder with 25000 R.P.M.

Surface Grinder 140x70, 70x140, 80x200

Automatic Hydraulic Surface Grinder 800 x 300mm

Cold Welding Machine (Mold Doctor)

Larsen and Toubro Molding Machine Model DT 60/320-310 LNC5E

Larsen and Toubro Molding Machine Model DTS 150/510-900 LNC5E

Makino

Charmilles

Okuma

LMW

LMW

Charmilles, China

Electronica

Parishudh

Parishudh

Taiwan make

Gedee Wailer

Suhner

Guru Arjan M/c Tools

Taiwan Make

Korean

L&T

L&T

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1

1

2

1

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3

2

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2

1

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4

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2

18.

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Larsen and Toubro Molding Machine Model DTS 100 LNC5E

Larsen and Toubro Molding Machine Model DTS 250 LNC5E

L&T

L&T

1

1

(CMM) Coordinate Measuring Machine ZEISS Make (3d CNC) Contura GZ 700 Active

TOS Milling Machine FGU 40

TOS Automatic Hydraulic Surface Grinder F3 with Professional 5 Control ZOCCA RPAT 1000x300mm

CNC VMC F3 with Professional 5 Control

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20. ZEISS

TOS

TOS

Makino

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QualityQuality Policy

“To prosper by providing cost effective quality products at

competitive prices and timely delivery as per the stated and

implied needs of our customers through strict adherence to

QMS and its continual improvement to enhance their

satisfaction.”

The nature of our business places an enormous emphasis

on quality control. At Mikrone Toolings, we are relentlessly

monitoring the quality of our products and services to

ensure that at no point they are compromised and remain

consistent and unsurpassed. We are focused to establish a

long-lasting bond with our customers. To ensure complaint

free transactions, we ensure that attention and priority is

given to the quality standards that our customers deserve.

Each mould, whether it be simple or complex, requires

signicant expenditure of human resources and technology.

We ensure that close attention given to the growth in

professional ability of our staff and we keep our design and

construction technology updated, enabling us to maintain

the quality of each individual operation high. This ensures

that each mould, CNC component or injection moulding

part is of the highest precision and reliability.

• Complete traceability of all materials used and a

documented quality control policy

• The superior quality of raw materials used in

manufacturing assure our clients of getting high

quality end products and longer service life

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ISO 9001:2008

A mould component

being precisely examined

at Mikrone

standards from our mould products.

• Raw materials, work-in-process and nished

products pass through our stringent quality control

procedures, respecting strict quality demands.

Unless the raw materials, work-in-process and

nished products qualify our inspection, further

development of products are halted.

Dispatch to Customer

Customer inputDesign Control

Material HardnessInspection

ElectrodesInspection

Core and Cavity Steel DimensionInspection

Pre-AssemblyInspection

Trial Report and SamplesInspectionPre-

ShipmentInspection

Quality Assurance

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Mikrone Toolings (P) LimitedPlot 183 Lane# 2

Krishna Nagar Industrial Area

Ballabgarh Faridabad

HR 121004

INDIA

P: +91 (129) 427-4300

E: info@mikrone.com

W: www.mikrone.com

The information provided in this brochure contains

general description of performance and/or characteristics.

This may not always apply as described or may change as

a result of further development of the products. An obligation

to provide the respective performance/characteristics shall

only exist if expressly agreed in the terms of contract.

© 2015 Mikrone Toolings Pvt. Ltd.