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Product ManualMotor Unit
MU10/20/30 IRC5, M2004
3HEA 800 973-001 Rev. A September 2005
The information in this document is subject to alteration without prior notice and should not be regarded as an undertaking from ABB Automation Technologies AB. ABB Automation Technologies AB assumes no responsibility for errors that may occur in this document.
ABB Automation Technologies AB bears no responsibility for damage that is a consequence of using this document or the software or hardware described in this document.
The document, or parts of it, may not be reproduced or copied without prior permission from ABB Auto-mation Technologies AB. It may neither be imparted to a third party nor otherwise be used without autho-rization. Infringement hereof will be subject to action in accordance with applicable laws.
Further copies of this document can be obtained from ABB Automation Technologies AB at current prices.
© 2005 ABB Automation Technologies AB
ABB Automation Technologies ABRobotics & Manufacturing
SE-69582 LaxåSweden
3HEA 800 973-001 Rev. A September 2005 i
Content
Motor Unit3HEA 800 973-001 Rev. A September 2005
1 Introduction 1
1.1 General 11.1.1 Areas of application 11.1.2 Motor sizes 1
1.2 Terms and concepts 21.2.1 Definitions 21.2.2 Key to symbols 2
1.3 Description 31.3.1 General 31.3.2 Serial measurement box 3
1.4 Brakes 41.4.1 General 4
2 Technical specification 5
2.1 Motors 52.1.1 Motor MU10 52.1.2 Motor MU20 82.1.3 Motor MU30 12
2.2 Serial measurement box 172.2.1 One motor 172.2.2 Two motors 182.2.3 Up to four motors 19
2.3 Brake release box 202.3.1 Standard 202.3.2 Foundry 20
3 Electrical installation 21
3.1 Installation of software 21
ii 3HEA 800 973-001 Rev. A September 2005
4 Order information 23
4.1 General 234.1.1 IRB 140/IRB 1400/IRB 4400 234.1.2 IRB 6600/IRB 7600 23
4.2 Motors 24
4.3 Drive units 24
4.4 Cables 24
4.5 Motor unit with 1 external axis 254.5.1 IRB 140 254.5.2 IRB 1400, IRB 2400, IRB 4400 264.5.3 IRB 6600 och IRB 7600 med BRB 274.5.4 IRB 6600 och IRB 7600 28
4.6 Motor unit with 2 external axes 294.6.1 IRB 140, 1400, 2400, 4400, 6600, 7600 29
4.7 Motor unit with 3 external axes 304.7.1 IRB 140, IRB 1400, IRB 2400 304.7.2 IRB 4400 314.7.3 IRB 6600, IRB 7600 32
4.8 Motor unit with 4 external axes 334.8.1 IRB 140, IRB 1400, IRB 2400, IRB 4400 334.8.2 IRB 6600, IRB 7600 34
IntroductionGeneral
3HEA 800 973-001 Rev. A September 2005 1
1 Introduction
1.1 General
This manual provides a summary of the motor units.
1.1.1 Areas of application
The motor units are specially designed for ABB’s robots and can be used for phe-ripherals requiring servo-steered motors that are synchronized with the robot move-ments.The motor units are designed for optimal performance and to facilitate installation and application.
1.1.2 Motor sizes
Low voltage / High voltage
The motor units are available in the following sizes:
MU10 1,5 Nm 3300 rpm
MU20 6,8 Nm 3300 rpm
MU30 19 Nm 3300 rpm
Introduction
Terms and concepts
2 3HEA 800 973-001 Rev. A September 2005
1.2 Terms and concepts
1.2.1 Definitions
The table below lists terms and concepts used in the documentation.
1.2.2 Key to symbols
The different types of warnings are set out with symbols according to the table below:
Name Definition
Robot Manipulator and control equipment together
Manipulator The mechanical, moving part of the robot.
Robot Controller Control equipment of the type IRC5.
SMB Serial measurement box
BRB Brake release box
Symbol Name Meaning
!Danger Warning that serious or life-threatening personal injury and/or serious
damage to the product will occur if the instructions are not followed.
Warning! Warns of the risk of personal injury or serious damage to the product. Always follow the instructions that accompany the use of this symbol.
Electric shock Warns that electric shock can cause life-threatening or serious per-sonal injury. Always follow the instructions that accompany the use of this symbol.
Caution Draws your attention to the fact that damage to the product can occur if an action is not performed or is performed incorrectly.
Static electricity ESD
The ESD symbol indicates a risk of static electricity that may cause serious damage to the product.
Note Information about important parts.
Tip The Tip symbol refers to an instruction offering further information on a particular step.
IntroductionDescription
3HEA 800 973-001 Rev. A September 2005 3
1.3 Description
1.3.1 General
The motor units are servo-operated and function as external axes. The motors are controlled by drive units mounted in the control equipment drive modules.
• A motor can be linked to the robot system as an integrated external axis
• An integrated external axis can move synchronously with the robot axes.
• A complete motor unit comprises a serial measurement box/brake release box, motors, parameter diskette and a number of standardized cables.
1.3.2 Serial measurement box
The serial measurement box contains a serial measurement card (with battery backup) and push buttons for releasing the brakes. The serial measurement box can, if required, be located up to a recommended maximum of 15m from the motor.
Kom
pone
nter
.eps
Figure 1 Components
Item Description Item Description
1 MU10 4 Cables
2 MU20 5 Serial measurement box
3 MU30 6 Brake release box
1 23
4 56
Introduction
Brakes
4 3HEA 800 973-001 Rev. A September 2005
1.4 Brakes
1.4.1 General
All motors described in this manual are equipped with electric brakes that are “on” when they are not energized.
This means that with normal operations the FlexPendant or operator´s panel are to be used to stop.The brakes can be released in several different ways, and are described in the fol-lowing section.
Releasing the brakes
The various methods for releasing the brakes manually are specified in the table below:
SMB
BRB
This brake is not an operating brake!
When ... the brake ...
The serial measurement box is connected to the robot controller
will be released when the button on the box is pressed.
24V feeding device is connected between MP.SMB output d9 (0V) and d8 (+24VDC) in the serial measurement box
for the specific motor will be released when the button on the box is pressed.
Number of external axes Push button for releasing the brake
Axis 1 Axis 2 Axis 3 Axis 4
1 M7
2 M7 M8
3 M7 M8 M9
4 M7 M8 M9 M10
When ... the brake ...
the brake release box is connected to the robot controller
will be released when the button on the box is pressed.
24V feeding device is connected between MP.BRB output M (0V) and L (+24VDC) in the brake release box
will be released when the button on the box is pressed.
Technical specificationMotors
3HEA 800 973-001 Rev. A September 2005 5
2 Technical specification
2.1 Motors
2.1.1 Motor MU10
Illustration
The illustration below shows a MU10.
Technical data
5062
60A
01_3
D.ti
f
Figure 2 MU10
Parameters Values
Suitable drive unit C / G / T / U / V / W
Nnom 3300 rpm, (345,54 rad/s) 1
1. Used in the configurationfile
Nrms 1650 rpm
T0 1,5 Nm 1
Trms 1,4 Nm
Tnom 1,0 Nm
Max. dynamic torque 4,3 Nm
Max. current (Imax.) 11 Arms 1
Current at torque Tn (Irms) 2,7 Arms
Torque constant (Kt) 0,453 Nm/A
Voltage constant (Ke(Urms) 0,262 1
Winding resistance/phase (R) 1,09 ohm 1
Winding resistance/phase (L) 3,42 mH 1
Mass torque incl. brake (J) 0,00008 kgm2 1
Number of pairs of poles 3 1
Weight (M) 4,4 kg
Temperature range +5° - +45°C
Nominal output 0,25 kW
Peak output 1,4 kW
Degree of protection IP 67
Technical specification
Motor MU10
6 3HEA 800 973-001 Rev. A September 2005
Brake
Dimensional drawing
Parameters Value
Min. torque 0,9 Nm
Max. torque 1,4 Nm
Voltage 24 ± 10% V DC
Power consumption at 20° C 8 W
5062
76a0
1 Figure 3 Dimensional drawing MU10
7458
74 5890
R15(4x)
Ø7,5(4x)45140
260203
155
9 7,7
34
Ø36
,8 h
916
Ø14
j65h
7
Technical specificationMotor MU10
3HEA 800 973-001 Rev. A September 2005 7
Wiring diagram
Torque curve
Torque - Drive unit C / G / T / U / V / W:
Kra
ft M
U10
.eps
, Res
olve
r M
U10
.eps
Figure 4 Wiring diagram MU10
Cable Color Cable Color
S1 Red S4 Blue
S2 Yellow R1 Red/White
S3 Black R2 Black/WhiteYellow/White
ResolverForce
Yellow23P BUR NDY, bajonett
Green
R ed
PTC
YellowYellow
Green/Yellow
A
G
JK
LM
C
EW
B
V U
Ea rth M3~
Brake
8P BURNDY, bajonett
A X
C
OVX
YOVY
OVEXCEXC
S1S3
S4S2
R2R1
B
D
EF
MP
1 C
-don
.xls
Figure 5 Torque curve MU10
0
1
2
3
4
5
0 500 1000 1500 2000 2500 3000 3500
Speed (rpm)
To
rqu
e (N
m)
Continuously torque
Technical specification
Motor MU20
8 3HEA 800 973-001 Rev. A September 2005
2.1.2 Motor MU20
Illustration
The illustration below shows a MU20.
Technical data
5062
61A
01_3
D.ti
f
Figure 6 MU20
Parameters Value
Suitable drive unit G / T / U / V / W
Nnom 3300 rpm, (345,57 rad/s)1
1. Used in the configurationfile
Nrms 1650 rpm
T0 6,8 Nm 1
Trms 6,7 Nm
Tnom 3,3 Nm
Max. dynamic torque 19 Nm
Max. current (Imax.) 38,5 Arms 1
Current at torque Tn (Irms) 6,2A
Torque constant (Kt) 0,64 Nm/Arms
Voltage constant (Ke(Urms) 0,37 1
Winding resistance/phase (R) 0,14 ohm 1
Winding resistance/phase (L) 2,76 mH 1
Mass torque incl. brake (J) 0,00092 kgm2 1
Number of pairs of poles 3 1
Weight (M) 13,5 kg
Temperature range +5° - +45°C
Nominal output 1,2 kW
Peak output 4,2 kW
Degree of protection IP 67
Technical specificationMotor MU20
3HEA 800 973-001 Rev. A September 2005 9
Brake
Dimensional drawing
Parameters Value
Min. torque 16 Nm
Max. torque 25,6 Nm
Voltage 24 ± 10% V DC
Power consumption at 20° C 20 W
Dim
_Ritn
_MU
20.w
mf
Figure 7 Dimensional drawing MU20
Technical specification
Motor MU20
10 3HEA 800 973-001 Rev. A September 2005
Wiring diagram
Kra
ft R
esol
ver
MU
20.e
ps
Figure 8 Wiring diagram MU20
Cable Color Cable Color
S1 Red S4 Blue
S2 Yellow R1 Red/White
S3 Black R2 Black/WhiteYellow/White
Yellow8P BURNDY, bajonett23P BURNDY, bajonett
Green
Red
PTC
YellowYellow Brake
Green/Yellow
A
G
JK
L
A
M
M3~
C
EW
X
C
B
V U
OVX
YOVY
OVEXCEXC
Earth
S1S3
S4S2
R2R1
B
D
EF
B
D
F
H
Force Resolver
Technical specificationMotor MU20
3HEA 800 973-001 Rev. A September 2005 11
Torque curve
G/V Torque - Drive unit G/V
T/U/W Torque - Drive unit T/U/W
MP
2 G
_V-d
on.x
ls
Figure 9 Torque curve G/V MU20
0
2
4
6
8
10
12
14
16
18
20
0 500 1000 1500 2000 2500 3000 3500
Speed (rpm)
To
rqu
e (N
m)
Continuously torque
MP
2 T
_U_V
-don
.xls
Figure 10 Torque curve T/U/W MU20
0
2
4
6
8
10
12
14
16
18
20
0 500 1000 1500 2000 2500 3000 3500
Speed (rpm)
To
rqu
e (N
m)
Continuously torque
Technical specification
Motor MU30
12 3HEA 800 973-001 Rev. A September 2005
2.1.3 Motor MU30
Illustration
The illustration below shows a MU30.
Technical data
5062
62A
01_3
D.ti
f
Figure 11 MU30
Parameters Value
Suitable drive unit T / U / V / W
Nnom 3300 rpm, (345,57 rad/s)1
1. Used in the configurationfile
Nrms 1650 rpm
T0 19 Nm 1
Trms 15,5 Nm
Tnom 10 Nm
Max. dynamic torque 30 Nm
Max. current (Imax.) 72,5 Arms 1
Current at torque Tn (Irms) 16,1 Arms
Torque constant (Kt) 0,69 Nm/Arms
Voltage constant (Ke(Urms) 0,398 1
Winding resistance/phase (R) 0,058 ohm 1
Winding resistance/phase (L) 1,28 mH 1
Mass torque incl. brake (J) 0,00213 kgm2 1
Number of pairs of poles 3 1
Weight (M) 23,5 kg
Temperature range +5° - +45°C
Nominal output 2,7 kW
Peak output 12,1 kW
Degree of protection IP 67
Technical specificationMotor MU30
3HEA 800 973-001 Rev. A September 2005 13
Brake
Dimensional drawing
Parameters value
Min. torque 21 Nm
Max. torque 33,6 Nm
Voltage 24 ± 10% V DC
Power consumption at 20° C 28 W
Dim
_Ritn
_MU
30.w
mf
Figure 12 Dimensional drawing MU30
Technical specification
Motor MU30
14 3HEA 800 973-001 Rev. A September 2005
Wiring diagram
Kra
ft R
esol
ver
MU
30.e
ps
Figure 13 Wiring diagram MU30
Cable Color Cable Color
S1 Red S4 Blue
S2 Yellow R1 Red/White
S3 Black R2 Black/WhiteYellow/White
Yellow8P BURNDY, bajonett23P BURNDY, bajonett
Green
Red
PTC
YellowYellow Brake
Gn/Ye
A
G
JK
L
A
M
M3~
C
EW
X
C
B
V U
OVX
YOVY
OVEXCEXC
Earth
S1S3
S4S2
R2R1
B
D
EF
B
D
F
H
N
V
U
S
Force Resolver
Technical specificationMotor MU30
3HEA 800 973-001 Rev. A September 2005 15
Torque curve
T Torque - Drive unit T
U/W Torque - Drive unit U/W
MP
3 T
-don
.xls
Figure 14 Torque curve T MU30
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
0 500 1000 1500 2000 2500 3000 3500
Speed (rpm)
To
rqu
e (N
m)
Continuously torque
MP
3 U
_W-d
on.x
ls
Figure 15 Torque curve U/W MU30
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
0 500 1000 1500 2000 2500 3000 3500
Speed (rpm)
To
rqu
e (N
m)
Continuously torque
Technical specification
Motor MU30
16 3HEA 800 973-001 Rev. A September 2005
Torque curve motor MU30 + MU20
Torque - Drive unit GT (continuously available torque 0 rpm).
Torque curve motor MU30 + MU30
Torque - Drive unit GT (continuously available torque 0 rpm)
Mom
ent -
Driv
enhe
t GT
Figure 16 Torque curve motor MU30 + MU20
Large -T
Medium -G
Nm
Nm
Mom
ent -
Driv
enhe
t GT
Figure 17 Torque curve MU30 + MU30
Large1 -T
Large2 Nm
Nm
Technical specificationSerial measurement box
3HEA 800 973-001 Rev. A September 2005 17
2.2 Serial measurement box
2.2.1 One motor
SM
U_1
mot
or.w
mf
Figure 18 SMB 1 axis
Item Qty Art. no Description Remark
3HXD 0100-89 SMB for one motor IRB 1400, IRB 2400, IRB 4400
3HXD 1616-1 SMB for one motor IRB 6600, IRB 7600
1 1 3HEA 800 975-001 Push button
2 2 3HEA 801 138-001 Jumper plug
3 1 505 966-001 Serial measurement card
MP.SM
U
SMU.O
BRAKERELEASE
M7
LP.SMU MP.M7
LS2.SMU
SMU.I
FB.M7
LS1.SMU
Vy B-B
B
0,047µF
B
120
139.
5
1716
0
130
Ø 7 (4x)300
320
340
10
3
1
2
Technical specification
Two motors
18 3HEA 800 973-001 Rev. A September 2005
2.2.2 Two motors
SM
U_2
mot
orer
.wm
f
Figure 19 SMB 2 axes
Item Qty Art. no Description Remark
3HXD 0100-90 SMB for two motors IRB 1400, IRB 2400, IRB 4400
3HXD 1616-2 SMB for two motors IRB 6600, IRB 7600
1 2 3HEA 800 975-001 Push button
2 2 3HEA 801 138-001 Jumper plug
3 1 506 966-001 Serial measurement card
RELEASE
M7
BRAKE
MP.SM
U
FB.M8
FB.M7
SMU.I
LP.SMU
LS1.SMU
LS2.SMU
M8
4
3
2
1
MP.M7
MP.M8
B
0,047µF
B
Vy B-B
3
120
17
139.
5
300
320
340
130
160
10
Ø 7 (4x)
1
2
Technical specificationUp to four motors
3HEA 800 973-001 Rev. A September 2005 19
2.2.3 Up to four motors
SM
U_4
mot
orer
.wm
f
Figure 20 SMB 4 axes
Item Qty Art. no Description Remark
3HXD 0100-92 SMB for up to four motors IRB 1400, IRB 2400, IRB 4400
1 4 3HEA 800 975-001 Push button
2 2 3HEA 801 138-001 Jumper plug
3 1 505 966-001 Serial measurement card
4 1 3HEA 801 139-001 Jumper plug
MP.SM
U
FB.M8
FB.M7FB.M9
SMU.I FB.M10
LP.SMU MP.M9
LS1.SMU
LS2.SMU
MP.M10
MP.M7
MP.M8
RELEASE
M9
M7
BRAKE
M10
M8
8
6
7
4
5
3
2
1
0,047µF
Vy B-B
BB 139.
5
1712
016
0
130
340
300
320
Ø7 (4x)
10
3
1
4
2
Technical specification
Brake release box
20 3HEA 800 973-001 Rev. A September 2005
2.3 Brake release box
2.3.1 Standard
2.3.2 Foundry
Same as above, with additional sealing.
BR
U.w
mf
Figure 21 BRB standard
Item Qty Art. no Description Remark
3HEA 801 009-001 BRB Standard
3HEA 801 021-001 BRB Foundry
1 1 3HEA 800 975-001 Push button
2 2 3HEA 800 897-001 Dust cap
1 2 3HEA 801 138-001 Jumper plug
BRAKERELEASE
MP.M7 MP.BRU
LS1.BRU LP.BRULS2.BRU LIM.BRU
21
A A
Vy A-A
1
3
2
171
189
120
150
81.5
Electrical installationInstallation of software
3HEA 800 973-001 Rev. A September 2005 21
3 Electrical installation
3.1 Installation of software
The system parameters for the motor units are on the diskette included in the deliv-ery. There are files on the diskette that suit the most frequent occurring combinations of drive and measuring systems that can be loaded via RobInstall.The parameters can be loaded either via:
• The FlexPendant:“System parameters / Load - replace parameters”
• or when booting using RobInstall:“Additional Data / Additional Parameters”
The files on the diskette are in tree structure and you select the file required depend-ing on the location of the drive unit and then depending on the size of motor.The parameters are a basis for continued work. It is therefore always necessary to change either the name or the acceleration data, transmission (gear ratio), etc.
See also the User´s Guide “Additional axes”, 3HAC 021395-001.
Electrical installation
Installation of software
22 3HEA 800 973-001 Rev. A September 2005
Order informationGeneral
3HEA 800 973-001 Rev. A September 2005 23
4 Order information
4.1 General
With delivery of the motor unit comes a diskette with the basic set-up of the system parameters.
4.1.1 IRB 140/IRB 1400/IRB 4400
When IRB 140/IRB 1400/IRB 4400 up to three external axes can be connected to the same drive module as the robot.
One external axis If only one axis is used it can be connected to a SMB that is connected in series with the robot SMB (on the serial measurement system Measurement Link 1) or with a SMB connected to the serial measurement system Measurement Link 2.
Several external axes
If several axes are used they are connected with a SMB to the serial measurement system Measurement Link 2.
4.1.2 IRB 6600/IRB 7600
When IRB 6600/IRB 7600 up to two external axes can be connected to the same drive module as the robot.
One external axis If only one axis is used it can be connected to a SMB that is connected in series with the robot SMB (on the serial measurement system Measurement Link 1) or with a SMB connected to the serial measurement system Measurement Link 2. It is also possible to connect one axis directly to the robot SMB if that option is chosed for the robot.
Several external axes
If several axes are used they are connected with a SMB to the serial measurement system Measurement Link 2.
Important to state control system with order (IRC5). All article numbers below refer to robots with IRC5 control.
Order information
Motors
24 3HEA 800 973-001 Rev. A September 2005
4.2 Motors
4.3 Drive units
There are following drive units for external axis:
4.4 Cables
“yy” Where the last numbers of the article number are replaced by “yy” in the table, the cable length should be stated in decimetres (-70 for 7 metres, -150 for 15 metres, -220 for 22 metres and -300 for 30 metres).
“#” Where the last numbers of the article number are replaced by “#” it should be stated according to the following table:
Motor Art. no
MU10 3HEA 506 260-880
MU20 3HEA 506 261-880
MU30 3HEA 506 262-880
Type Designation Robot
Low voltage C, T and U IRB 140/IRB 1400/IRB 2400
High voltage W IRB 6600/IRB 7600
The robot must be equipped with drive units for external axes. For a description of the drive units, please refer to the description of the robot.
Drive unit Max. output Function with
C 12A MU10
T 38A MU10, MU20
U 55A MU10, MU20, MU30
W 55A MU10, MU20, MU30
Cable length #
7 meters 001
15 meters 002
22 meters 003
30 meters 004
Order informationMotor unit with 1 external axis
3HEA 800 973-001 Rev. A September 2005 25
4.5 Motor unit with 1 external axis
4.5.1 IRB 140
MU
1 a
xis
140.
wm
f
Figure 22 Motor unit with 1 external axis IRB 140
Cable Art. no Item
Power cable, (floor) 3HEA 800 824-00# 1
Serial measurement cable 3HXD 1411-yy 2
Motor cable 3HXD 1249-yy 3
Resolver cable 3HXD 1250-yy 4
Serial measurement box, SMB 3HEA 800 964-001 -
Cable Connection Item
The external axis’ motor cable is connected between the drive module (XS7) and the SMB (MP.SMB)
1
The external axis’ serial mea-surement cable
is connected between the drive module (XS2) and the SMB (SMB.I)
2
Motor cable is connected between the SMB (MP.M7) and the motor 3
Resolver cable is connected between the SMB (FB.M7) and the motor 4
The robot’s motor cable is connected to the drive module (XS1) R
The robot’s serial measurement cable
is connected to the SMB (SMB.0) R
SMB1-axis
DriveModule
ControlModule
Axis 7
1
R
R
3 4
2
XS7
XS1
XS2
Order information
IRB 1400, IRB 2400, IRB 4400
26 3HEA 800 973-001 Rev. A September 2005
4.5.2 IRB 1400, IRB 2400, IRB 4400
MU
1 a
xis
1400
240
0 44
00.w
mf
Figure 23 Motor unit with 1 external axis IRB 1400, IRB 2400 och IRB 4400
Cable Art. no Item
Power cable, (floor) 3HEA 800 824-00# 1
Serial measurement cable 3HXD 1411-yy 2
Motor cable 3HXD 1249-yy 3
Resolver cable 3HXD 1250-yy 4
Serial measurement box, SMB 3HEA 800 964-001 -
Cable Connection Item
The external axis’ motor cable is connected between the drive module (XS7) and the SMB (MP.SMB)
1
The external axis’ serial mea-surement cable
is connected between the drive module (XS2) and the SMB (SMB.I)
2
Motor cable is connected between the SMB (MP.M7) and the motor 3
Resolver cable is connected between the SMB (FB.M7) and the motor 4
The robot’s motor cable is connected between the drive module (XS1) and the robot foot (R1.MP)
R
The robot’s serial measurement cable
is connected between the SMB (SMB.0) and the robot foot (R1.SMB)
R
SMB1-axis
DriveModule
ControlModule
Axis 7
1
R
R
3 4
2
XS7
XS1
XS2
Order informationIRB 6600 och IRB 7600 med BRB
3HEA 800 973-001 Rev. A September 2005 27
4.5.3 IRB 6600 och IRB 7600 med BRB
MU
1 a
xis
6600
760
0 w
ith B
RU
.wm
f
Figure 24 Motor unit with 1 external axis, IRB 6600 and IRB 7600 with BRB
Cable Art. no Item
Motor cable 3HXD 1249-yy 1
Resolver cable 3HXD 1250-yy 2
Power cable, (floor) 3HEA 801 461-00# 3
Brake release box, BRB standard 3HEA 800 805-001 -
Brake release box, BRB foundry 3HEA 800 806-001 -
Cable Connection Item
Motor cable is connected between the BRB (MP.M7) and the motor 1
The external axis’ serial mea-surement cable
is connected between the robot foot (R3.FB7) and the motor
2
The external axis’ motor cable
is connected between the drive module (XS7) and the BRB (MP.BRB)
3
The robot’s motor cable is connected between the drive module (XS1) and the robot foot (R1.MP)
R
The robot’s serial measure-ment cable
is connected between the drive module (XS2) and the robot foot (R1.SMB)
R
BRB
DriveModule
ControlModule
Axis 7
3 XS7
XS1
XS2
Order information
IRB 6600 och IRB 7600
28 3HEA 800 973-001 Rev. A September 2005
4.5.4 IRB 6600 och IRB 7600
MU
1 a
xis
6600
760
0.w
mf
Figure 25 Motor unit with 1 external axis, IRB 6600 and IRB 7600
Cable Art. no Item
Power cable, floor 3HEA 801 461-00# 1
Resolver cable 3HXD 1250-yy 2
Cable Connection Item
The external axis’ motor cable is connected between the drive module (XS7) and the motor 1
The external axis’ serial mea-surement cable
is connected between the robot foot (R3.FB7) and the motor 2
The robot’s motor cable is connected between the drive module (XS1) and the robot foot (R1.MP)
R
The robot’s serial measure-ment cable
is connected between the drive module (XS2) and the robot foot (R1.SMB)
R
DriveModule
ControlModule
Axis 7
XS7
XS1
XS2
Order informationMotor unit with 2 external axes
3HEA 800 973-001 Rev. A September 2005 29
4.6 Motor unit with 2 external axes
4.6.1 IRB 140, 1400, 2400, 4400, 6600, 7600
MU
2 a
xis
140
1400
240
0 44
00 6
600
7600
.wm
f
Figure 26 Motor unit with 2 external axes, IRB 140, 1400, 2400, 4400, 6600, 7600
Cable Art. no Item
Serial measurement cable 3HXD 1411-yy 1
Power cable 3HEA 800 824-00# 2
Resolver cable 3HXD 1250-yy 3
Motor cable 3HXD 1249-yy 4
Serial measurement box, SMB standard 3HEA 800 964-003 -
Cable Connection Item
The external axis’ serial mea-surement cable
is connected between the drive module (XS42) and the SMB (SMB.I)
1
The external axis’ motor cable
is connected between the drive module (XS7) and the SMB (MP.SMB)
2
Resolver cable is connected between the SMB (FB.Mx) and the motors 3
Motor cable is connected between the SMB (MP.Mx) and the motors 4
The robot’s motor cable is connected between the drive module (XS1) and the robot foot (R1.MP)
R
The robot’s serial measure-ment cable
is connected between the drive module (XS2) and the robot foot (R1.SMB)
R
SMB2-axis
DriveModule
ControlModule
Axis 7
1
2
R
3 4
R
Axis 8
3 4
XS7
XS42
XS1
XS2
Order information
Motor unit with 3 external axes
30 3HEA 800 973-001 Rev. A September 2005
4.7 Motor unit with 3 external axes
4.7.1 IRB 140, IRB 1400, IRB 2400
MU
3 a
xis
140
1400
240
0.w
mf
Figure 27 Motor unit with 3 external axes, IRB 140, IRB 1400 och IRB 2400
Cable Art. no Item
Serial measurement cable 3HXD 1411-yy 1
Power cable, floor 3HEA 801 270-00# 2
Resolver cable 3HXD 1250-yy 3
Motor cable 3HXD 1249-yy 4
Serial measurement box, SMB 3HEA 800 964-005 -
Cable Connection Item
The external axis’ serial mea-surement cable
is connected between the drive module (XS42) and the SMB (SMB.I)
1
The external axis’ motor cable
is connected between the drive module (XS7) and the SMB (MP.SMB)
2
Resolver cable is connected between the SMB (FB.Mx) and the motors 3
Motor cable is connected between the SMB (MP.Mx) and the motors 4
The robot’s motor cable is connected between the drive module (XS1) and the robot foot (R1.MP)
R
The robot’s serial measure-ment cable
is connected between the drive module (XS2) and the robot foot (R1.SMB)
R
SMB4-axis
DriveModule
ControlModule
Axis 7
1
2
R
3 4
R
4
Axis 8
Axis 93
4
3
XS1
XS2
XS7
XS42
Drive Unit U
Drive Unit U
Drive Unit U
Order informationIRB 4400
3HEA 800 973-001 Rev. A September 2005 31
4.7.2 IRB 4400
Drive module 1 = Low voltageDrive module 2 = High voltage
MU
3 a
xis
4400
660
0 76
00.w
mf
Figure 28 Motor unit with 3 external axes, IRB 4400
Cable Art. no Item
Serial measurement cable 3HXD 1411-yy 1
Power cable, floor 3HEA 801 270-00# 2
Resolver cable 3HXD 1250-yy 3
Motor cable 3HXD 1249-yy 4
Serial measurement box, SMB 3HEA 800 964-005 -
Cable Connection Item
The external axis’ serial mea-surement cable
is connected between drive module 2 (XS2) and the SMB (SMB.I)
1
The external axis’ motor cable
is connected between drive module 2 (XS1) and the SMB (MP.SMB)
2
Resolver cable is connected between the SMB (FB.Mx) and the motors 3
Motor cable is connected between the SMB (MP.Mx) and the motors 4
The robot’s motor cable is connected between drive module 1 (XS1) and the robot foot (R1.MP)
R
The robot’s serial measure-ment cable
is connected between drive module 1 (XS2) and the robot foot (R1.SMB)
R
SMB4-axis
DriveModule 2Control
Module
Axis 7
1
2
R
3 4
R
4
Axis 8
Axis 93
4
3
XS2
XS1
DriveModule 1
XS1
XS2
Drive Unit W
Drive Unit W
Drive Unit W
Order information
IRB 6600, IRB 7600
32 3HEA 800 973-001 Rev. A September 2005
4.7.3 IRB 6600, IRB 7600
Drive module 1 = High voltageDrive module 2 = High voltage
MU
3 a
xis
140
1400
240
0.w
mf
Figure 29 Motor unit with 3 external axes, IRB 6600, IRB 7600
Cable Art. no Item
Serial measurement cable 3HXD 1411-yy 1
Power cable, floor 3HEA 801 270-00# 2
Resolver cable 3HXD 1250-yy 3
Motor cable 3HXD 1249-yy 4
Serial measurement cable, SMB 3HEA 800 964-005 -
Cable Connection Item
The external axis’ serial mea-surement cable
is connected between drive module 2 (XS2) and the SMB (SMB.I)
1
The external axis’ motor cable
is connected between drive module 2 (XS1) and the SMB (MP.SMB)
2
Resolver cable is connected between the SMB (FB.Mx) and the motors 3
Motor cable is connected between the SMB (MP.Mx) and the motors 4
The robot’s motor cable is connected between drive module 1 (XS1) and the robot foot (R1.MP)
R
The robot’s serial measure-ment cable
is connected between drive module 1 (XS2) and the robot foot (R1.SMB)
R
SMB4-axis
DriveModule 2Control
Module
Axis 7
1
2
R
3 4
R
4
Axis 8
Axis 93
4
3
XS2
XS1
DriveModule 1
XS1
XS2
Drive Unit W
Drive Unit W
Drive Unit W
Order informationMotor unit with 4 external axes
3HEA 800 973-001 Rev. A September 2005 33
4.8 Motor unit with 4 external axes
4.8.1 IRB 140, IRB 1400, IRB 2400, IRB 4400
Drive module 1 = Low voltageDrive module 2 = High voltage
MU
4 a
xis
140
1400
240
0 44
00.w
mf
Figure 30 Motor unit with 4 external axes, IRB 140, IRB 1400, IRB 2400, IRB 4400
Cable Art. no Pos
Serial measurement cable 3HXD 1411-yy 1
Power cable, floor 3HAC 11818-# 2
Resolver cable 3HXD 1250-yy 3
Motor cable 3HXD 1249-yy 4
Serial measurement cable, SMB 3HEA 800 964-005 -
Cable Connection Pos
The external axis’ serial mea-surement cable
is connected between drive module 2 (XS2) and the SMB (SMB.I)
1
The external axis’ motor cable
is connected between drive module 2 (XS1) and the SMB (MP.SMB)
2
Resolver cable is connected between the SMB (FB.Mx) and the motors 3
Motor cable is connected between the SMB (MP.Mx) and the motors 4
The robot’s motor cable is connected between drive module 1 (XS1) and the robot foot (R1.MP)
R
The robot’s serial measure-ment cable
is connected between drive module 1 (XS2) and the robot foot (R1.SMB)
R
SMB4-axis
Axis 7
1
2
R
3 4
R
4
Axis 8
Axis 103
4
Axis 9
3
4
3
XS2
XS1
XS2XS1
Drive unit W
Drive unit W
Drive unit W
Drive unit V
DriveModule 2
ControlModule
DriveModule 1
Order information
IRB 6600, IRB 7600
34 3HEA 800 973-001 Rev. A September 2005
4.8.2 IRB 6600, IRB 7600
Drive module 1 = High voltageDrive module 2 = High voltage
MU
4 a
xis
140
1400
240
0 44
00.w
mf
Figure 31 Motor unit with 4 external axes, IRB 6600, IRB 7600
Cable Art. no Pos
Serial measurement cable 3HXD 1411-yy 1
Power cable, floor 3HAC 11818-# 2
Resolver cable 3HXD 1250-yy 3
Motor cable 3HXD 1249-yy 4
Serial measurement cable, SMB 3HEA 800 964-005 -
Cable Connection Pos
The external axis’ serial mea-surement cable
is connected between drive module 2 (XS2) and the SMB (SMB.I)
1
The external axis’ motor cable
is connected between drive module 2 (XS1) and the SMB (MP.SMB)
2
Resolver cable is connected between the SMB (FB.Mx) and the motors 3
Motor cable is connected between the SMB (MP.Mx) and the motors 4
The robot’s motor cable is connected between drive module 1 (XS1) and the robot foot (R1.MP)
R
The robot’s serial measure-ment cable
is connected between drive module 1 (XS2) and the robot foot (R1.SMB)
R
SMB4-axis
Axis 7
1
2
R
3 4
R
4
Axis 8
Axis 103
4
Axis 9
3
4
3
XS2
XS1
XS2XS1
Drive unit W
Drive unit W
Drive unit W
Drive unit V
DriveModule 2
ControlModule
DriveModule 1
3HEA 800 973-001 Rev. A September 2005
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