MOTOMAN-RM2-2055 SUPPLEMENTAL INSTRUCTIONS€¦ · customers to assist in the operation of Motoman...

Part Number: 182216-1CDRevision: 1

MOTOMAN-RM2-2055 SUPPLEMENTAL INSTRUCTIONSFOR RH500C RETROFIT

Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain for future reference.

MOTOMAN INSTRUCTIONS

MOTOMAN RM2-2055 RH500C RETROFIT SUPPLEMENTAL INSTRUCTIONSMOTOMAN RM2-2055 TENNECO POSITIONER INSTRUCTIONSDX200 INSTRUCTIONSDX200 OPERATOR’S MANUAL DX200 MAINTENANCE MANUAL

The DX200 operator’s manual above corresponds to specific usage. Be sure to use the appropriate manual.

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RM2-2055, RH500C Retrofit

Copyright © 2018, 2017 Yaskawa America, Inc.

Terms of Use and Copyright Notice

All rights reserved. This manual is freely available as a service to Yaskawa customers to assist in the operation of Motoman robots, related equipment and software This manual is copyrighted property of Yaskawa and may not be sold or redistributed in any way. You are welcome to copy this document to your computer or mobile device for easy access but you may not copy the PDF files to another website, blog, cloud storage site or any other means of storing or distributing online content.

Printed in the United States of America

First Printing, 2017

Yaskawa America, Inc.Motoman Robotics Division100 Automation WayMiamisburg, OH 45342Phone: 937-847-6200

www.motoman.com

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IntroductionRM2-2055, RH500C Retrofit

IntroductionThe purpose behind this retrofit is to provide increased system reliability and less required maintenance.

This supplementary instruction describes the differences between the original RM2-2055 and the RM2-2055, RH500C retrofit.

Read this supplementary instruction thoroughly together with the RM2-2055 TENNECO POSITIONER INSTRUCTIONS (Part No. 179837-1CD).

Points of DifferenceThe RM2-2055 with the RH500C retrofit differences include:

• The RM2-2055 Positioner Technical Specifications

• The Headstock Main Axis Reducer inclues sealed bearing that requires no greasing

• The Headstock Slewing Bearing Raceway, and Gear and Pinion Teeth Lubrication are removed.

• The tailstock bearing will now have a grease fitting on the cover and will not need to remove the plate to install grease.

• The tailstock grease fitting requires Mobil CM-P grease instead of Gadus S2 V220 2 grease

• The motomount uses Mobil CM-P grease instead of Gadus S2 V220 2 grease

• There is no requirements for Setting (Sweep) Axis Backlash.

4 Basic Specifications4.1 Basic Specifications List

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RM2-2055 Positioner

Replaces -1 in RM2-2055 TENNECO POSITIONER INSTRUCTIONS (Part No. 179837-1CD)

4 Basic Specifications

4.1 Basic Specifications List

Table 4-1: RM2-2055 Positioner Technical Specifications

SPECIFICATION UNITS RM2-2055

Model P/N — 164343-TENN20553M164343-TENN20554M164343-TENN20555M

Rated Payload kg/lb 2055/4530

Load Height (floor to centerline)

mm 1090.4

Sweep Motor Power kW 3.0

Tooling Motor Power kW 3.7

Tooling Axis Ratio — 185 : 1

Sweep Axis Ratio — 581 : 232425

Rated Sweep Time sec 6.0

Rated Sweep Speed rpm 7.0

Max. Tooling Envelope M Ø1525

Max. Center Sweep mm Ø1635

Position Repeatability mm/in. 0.1/.004

Max. CG Offset mm 122

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6 Maintenance and Inspection


Page 6-1 in RM2-2055 TENNECO POSITIONER INSTRUCTIONS (Part No. 179837-1CD)

6 Maintenance and Inspection

WARNING• Before maintenance or inspection, be sure to turn OFF the main

power supply, and put up a warning sign. (ex. DO NOT TURN THE POWER ON.)

Failure to observe this warning may result in electric shock or injury.

CAUTION

• Maintenance and inspection must be performed by specified personnel.

Failure to observe this caution may result in electric shock or injury.

• For disassembly or repair, contact a YASKAWA representative.

• Do not remove the motor or release the brake.

Failure to observe this caution may result in injury from unexpected turning of the table.

6 Maintenance and Inspection6.1 Inspection Interval

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Replaces -2 in RM2-2055 TENNECO POSITIONER INSTRUCTIONS (Part No. 179837-1CD)

6.1 Inspection Interval

Proper inspections are essential not only to assure that the mechanism will be able to function for a long period, but also to prevent malfunctions and assure safe operation.

Table 6-1: Periodic Maintenance for Positioner

Inspection Item Frequency Inspection Operation

Physical damage Daily Check for physical damage; this indicates a load collision and is evidence of misuse.

Excessive or unusual noise Daily Listen for grinding, excessive or irregular noise. Contact YASKAWA Customer Support. Refer to section 1.5 “Customer Support Information” on page 1-4

Weld Brushes Weekly Check for dirt and ensure full contact with faceplate.

Cleaning As required Clean with dry cloth or compressed air.

Positioner Axis Motor Connectors • 1,000 H• 6,000 H• 12,000 H

Check for loose connections. tighten if necessary.

Positioner Main Axis Speed Reducer 6,000 H Grease with YASKAWA P/N 132412-1, Molywhite RE00

Positioner Tooling Axis Speed Reducer

12,000 H Grease with YASKAWA P/N 132412-1, Molywhite RE00

Limit Switch Actuator for Positioner Axis

• 6,000 H• 12,000 H

Check for damage and looseness. Tighten and check the actuator movement.

Tailstock Main Sweep Axis Bearing Monthly Grease with YASKAWA P/N 180144-1, Mobil CM-P, Lithium Complex. Apply grease with a grease gun thru the two grease fittings on each side. Apply five squeezes of the grease gun lever (approximately 2 @ 1.25g x 5).

Tailstock Motomount Bearing Monthly Grease with YASKAWA P/N 180144-1, Mobil CM-P, Lithium Complex. Apply grease with a grease gun thru the grease fitting. Apply 10 squeezes of the grease gun lever (approximately 1.25g x 10).

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6 Maintenance and Inspection6.1 Inspection Interval


Replaces Page 6-3 in the RM2-2055 TENNECO POSITIONER INSTRUCTIONS (Part No. 179837-1CD)

NOTE

The inspection interval depends on the total servo operation time.

For axes which are used very frequently other than arc welding, it is recommended that inspections be conducted at shorter intervals. Contact your YASKAWA representative.

Table 6-2: Inspection Parts and Grease Used

No. Grease Used YASKAWA Part Number Inspected Parts

1 Moly-White RE00 132412-1 Speed reducers of all axes

2 Mobil CM-P, Lithium Complex

180144-1 Tailstock Bearings and Tailstock Motomounts

6 Maintenance and Inspection6.2 Grease Replenishment/Exchange for Speed Reducers

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Replaces Page 6-5 through 6-9 in the RM2-2055 TENNECO POSITIONER INSTRUCTIONS (Part No. 179837-1CD)

6.2 Grease Replenishment/Exchange for Speed Reducers

6.2.1 Tooling Axes Reducer

1. Remove the M6 button head screw located on the top of the drive assembly.

Fig. 6-1: Tooling Greasing

2. Install the M6 grease fitting in the faceplate and pump Moly-White RE00 grease through the reducer.

3. Reinstall the M6 button head screw and remove the M6 grease fitting.

CAUTION

Follow all necessary safety procedures as described in this manual and all state and federal procedures and regulations.

Button Head Screw

Grease Fitting

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6 Maintenance and Inspection6.2 Grease Replenishment/Exchange for Speed Reducers



6.3.1 Tailstock Lubrication

The lubrication of the swingarm main axis bearing and the motomount axis bearing are required to be lubricated monthly.

6.3.1.1 Swingarm Main Swing Axis

1. Apply Mobil CM-P, Lithium Complex grease to the grease fitting by using a standard grease gun and pressing the lever 10 times (1.25g x 10).

Fig. 6-2: Tailstock Swingarm Grease Fitting

GREASE FITTING (GREASE WITH MOBIL CM-P, LITHIUM COMPLEX)

TAILSTOCK

6 Maintenance and Inspection6.4 General Cleaning

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6.3.1.2 Motomount Lubrication

1. Apply Mobil CM-P, Lithium Complex grease to each of grease fitting by squeezing the grease gun lever five times (approximately 5 @ 1.25g each). See Fig. 6-3 for location of motomount grease fitting.

Fig. 6-3: Motomount Grease Fittings

6.4 General Cleaning

The RM2-2055, RH500C Retrofit requires only occasional cleaning to remove dust and welding by-products. Use compressed air or vacuum, and a bristle brush (if required).

6.5 SIGMA 5 Servomotors

The SIGMA 5 servomotors (1 sweep axis, 2 tooling plate axis) are sealed units and have no parts that need inspection or replacement on a regular basis. Do NOT disassemble a SIGMA 5 servomotor. If suspecting that the servomotor requires maintenance or overhaul, contact YASKAWA Customer Support (refer to section 1.5 “Customer Support Information” on page 1-4).

GREASE FITTINGS MOTOMOUNT TAILSTOCK

NOTEYASKAWA recommends an application of a corrosion/rust preventive compound to tooling fixtures located in a high-humidity environment.

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6 Maintenance and Inspection6.6 Servo Pack



6.6 Servo Pack

The servo pack (located in the controller) does not require customer maintenance. If suspecting a problem with the servo pack, contact Yaskawa Customer Support (refer to section 1.5 “Customer Support Information” on page 1-4).

6.7 Main (Sweep) Axis Reduction Gear Unit (RV–320E–X)

The main (sweep) axis Reduction Gear Unit (RV–320E–X) is located on the Main Drive Housing Assembly (see section 1-2 “Main (Sweep) Axis — Side-A, Side-B “In Position” Safety Sensors” on page 1-2). This unit is sealed and contains no parts that need inspection or replacement on a regular basis. Do NOT disassemble the reduction gear unit or remove it from its associated AC servomotor. If suspecting the Reduction Gear Unit requires maintenance or an overhaul, contact Yaskawa Customer Support (refer to section 1.5 “Customer Support Information” on page 1-4).

6.8 Tooling Axis Reduction Gear Units (RV–320E)

Two Reduction Gear Units (RV–320E) are located in the Tooling Drive Swingarm Assembly, one for each tooling plate (see Fig. 1-1 “RM2-2055 Positioner Assembly” on page 1-1). These units are sealed and contain no parts that need inspection or replacement on a regular basis. Do NOT disassemble the reduction gear unit or remove it from its associated AC servomotor. If suspecting the Reduction Gear Unit requires maintenance or an overhaul, contact Yaskawa Customer Support (refer to section 1.5 “Customer Support Information” on page 1-4).

6 Maintenance and Inspection6.12 Positioner Home Position

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Replaces Page 6-16 and Page 6-17 in the RM2-2055 TENNECO POSITIONER INSTRUCTIONS (Part No. 179837-1CD)

6.12 Positioner Home Position

Home Position Definition:

S1 with Side B at Robot and Side A at Operator

S2 Tooling Down (At Operator Side)

S3 Tooling Up (At Robot Side)

6.12.1 Adjusting the Hardstops

Shock absorbing hardstops prevent the positioner from rotating a full 360°. It is important that the both the head and tailstock swingarms strike the hardstop shock absorbers at approximately the same time. To adjust the hardstops, proceed as follows:

1. Loosen the M16 bolts attaching the adjustable hard stop plates on the headstock swingarm.

Fig. 6-4: Headstock Hardstops

2. Rotate the square head adjusting screw to allow the hardstop to move away from the fixed component (you may need to snug one of the bolts to hold in this position). This will allow for the tailstock hardstops to contact first during motion.

3. Jog S1 axis into positioner hardstop with B-side at robot. Increment positioner against hard stop at the tailstock side until the holding torque is 10%. Record value into the “S1 Home” position.

Table 6-3: Jog positioner to both A & B sides checking the holding torque values. EX Position Variable Settings°

Adjustment Screw

Adjustable Hardstop PlateM16 Bolts

Variable Value Description Variable Name

EX040 -180.000°a)

a EX40 Variable value will vary from positioner-to-positioner and gives results of homing routine. The results should have a value of 179.5° and 180.5° for proper FSU operation.

S1 A-Side at Robot (Value may change after homing)

S1 A-SIDE @ RBT

EX050 0.000° S1 B-Side at Robot S1 B-SIDE @ RBT

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6 Maintenance and Inspection6.12 Positioner Home Position


4. Adjust hardstop plate on the headstock by loosening the jam nut and rotating the square head adjusting screw. (Loosen the M16 bolts that were snugged in step 2). When set properly, the hardstop will compress the conical spring system and the hardstops will touch. Snug the M16 bolts holding the hardstop on the swingarm and rotate to a position which will allow good access for tightening the M16 bolts to 250Nm. Lock the adjusting screw with jam nut.

5. Rotate positioner back to B-side position, torque should be 20%. Adjust position with teach pendent (if required) and reset home.

6. Repeat the above steps to set A-side except set value to EX40 S1 Position.

7. Jog positioner to both “A” and “B” sides checking the holding torque values. Adjust position “A” as required until holding torque stays at 20%. Several cycles will be required on both sides for confirmation.

6.12.2 Setting S3 Tooling at Robot

1. Using the Programming Pendant, place the robotic system into MANAGEMENT mode.

2. Jog S3 tooling vertical (90 degrees from level).

3. Install the plastic homing pin (see Fig. 6-5) in the back side of the faceplate into the homing pin hole. (see Fig. 6-15).

Fig. 6-5: Homing Pin Details

NOTEOnce the home position is set, if the FSU enabled, a message will appear directing you to flash reset the FSU in MAINTENANCE mode. This reset can be postponed until instructed later in the homing procedure.

NOTE Anytime the holding torque value changes on side “B” the holding torque value on side “A” needs to be adjusted.

0.5 x 45v

60 15

110

0.5 x 45v

4.5O

4.987 +0.0-0.05O

R 0.5

9.5253/8" Part Number 145896-6

7 Recommended Spare Parts

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7 Recommended Spare Parts

It is recommended that the parts and components in the following table be kept in stock as spare parts for the RM2-2055, RH500C Retrofit. Product performance can not be guaranteed when using spare parts from any company other than Yaskawa. The spare parts are ranked as follows:

• Rank A: Expendable and frequently replaced parts

• Rank B: Parts for which replacement may be necessary as a result of frequent operation

• Rank C: Drive Unit

To order spare parts or replacement parts for the RM2-2055, RH500C Retrofit, please contact Yaskawa Customer Support (Refer to section 1.5 “Customer Support Information” on page 1-4).

NOTETo replace parts in Rank B or Rank C, contact Yaskawa Customer Support. (Refer to section 1.5 “Customer Support Information” on page 1-4).

Table 7-1: Spare Parts for the RM2-2055, RH500C Retrofit

Rank Part No's. Name Qty Qty per Unit

Remarks

A 132412-1Molywhite R00 Grease

16kg -For speed reducer of each axis

A 180144-1

Mobil CM-P, Lithium Complex Grease

14oz -

Tailstock Bearings and Tailstock Motomounts

A 479348-2 Battery Pack 1 3 Backup

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Replaces Page A-4 in the RM2-2055 TENNECO POSITIONER INSTRUCTIONS (Part No. 179837-1CD)

Table A-1: Major Assemblies — RM2-2055

ITEM NO. RM2-2055, PART NO.

DESCRIPTION Qty

1 TEN2209A355 HOUSING ASSY,HEADSTOCK,RM2-2055 1

2 3.0M 164218-TEN20553M BEAM,Z-SPREADER,3M,RM2-2055 1

4.0M 164218-TEN20554M BEAM,Z-SPREADER,4M,RM2-2055

5.0M 164218-TEN20555M BEAM,Z-SPREADER,5M,RM2-2055

3 163902-1 SCREW,HHC,M16X40,ZP,CLASS 8.8, 3

4 132049-1 WASHER,CONICAL SPRING,GTS16 4

40 TEN2209A605 ARM ASSY,HEADSTOCK,SWINGARM, MAIN DRIVE, RM2-2055

1

42 148102-4 SCREW,SHC,M6X16,JIS 0209,W/CAPTIVE LOCK & FLAT, BLACK

26

43 163893-TEN2055 DRIVE ASSY,HEADSTOCK,W/ MOTOMOUNT,RM2-2055 2

44 163902-TEN2055 ARM ASSY,TAILSTOCK,SWINGARM, RM2-2055

1

46 164350-TEN2055 HOUSING ASSY,TAILSTOCK,RM2-2055 1

48 132652-9 PIN,DOWEL,M20X40 5

16

18

221

6-1C

D

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RM

2-2

055

, RH

500

C

Retrofit


Fig. A-1: Housing Assembly, Swingarm Headstock Main Drive

143

40

39

43

3738

39

56

DETAIL S75

77787974

76

78 79 80

SET GAP BETWEEN SENSORS AT 8mm

�

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Table A-2: Housing Assembly, Swingarm Headstock Main Drive

ITEM NO.

PART NO. DESCRIPTION Qty

1 TEN2209A355 HOUSING ASSY,SPEC, HEADSTOCK,RM2-2055

1

37 130532-15 SCREW,SHC,M16X60,CLASS 12.9,

16

38 130556-2 WASHER,CONICAL,1/2 INID X 1 INOD,0.073THK.,HT. 0.091

16

39 142278-3 PIN,DOWEL,M16X40,ISO 8734A H6

4

40 163898-TEN2055 ARM ASSY, HEADSTOCK, SWINGARM, MAIN DRIVE, RM2-2055

1

43 163893-TEN2055 DRIVE ASSY, HEADSTOCK,W/ MOTOMOUNT, RM2-2055

2

74 TEN2055A300 BRACKET,HEADSTOCK,SCHMERSAL SENSOR MOUNT,RM2-2055

2

75 168899-1 SENSOR,SAFETY,M18 DIA,8MM SWITCH DIST,M12,8 POLE,2 CH,PNP SAFETY OUTPUTS, CAT 4,PLe

2

76 168899-2 ACTUATOR,SAFETY SENSOR, M18 DIA,W/ CLAMPING BRKT

2

77 479296-4 SCREW,SHC,M5X10,CLASS 12.9

4

78 479148-3 WASHER,LOCK,M5 8

79 479147-3 WASHER,FLAT,M5,ZP 8

80 479296-10 SCREW,SHC,M5X35,CLASS 12.9

4

18

182

216

-1C

D

182216-1CD

RM

2-205

5, RH

50

0C

Retrofit


Fig. A-2: Housing, Headstock Swingarm

1

2426

2524

23

96

8

17

613

1819

20

1312

11

23

4

96

87

2221

10

16

12 11

15

12

56

14

27

1228

2930

31

33

32

34

34

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Replaces Page A-8 and Page A9 in the RM2-2055 TENNECO POSITIONER INSTRUCTIONS (Part No. 179837-1CD)

Table A-3: Housing, Headstock Swingarm


DESCRIPTION Qty

1 TEN2209A331 COVER,COLUMN,HEADSTOCK,UPPER,RM2-2055,RH500C

1

2 472303-6 SCREW,SHC,M12X35,CLASS 12.9, 3

3 132609-7 WASHER,CONICAL SPRING,M12,SST 3

4 TEN2209A332 BRACKET,WELDMENT,CABLE MANAGEMENT,RM2-2055,RH500C

1


6 470617-1 WASHER,CONICAL SPRING,GTS8, 1

7 TEN2209A329 ACTUATOR,A/B POSITION, SCHMERSAL,RM2-2055,RH500C

1

8 TEN2209A333 BRACKET,A/B POSITION SENSOR, RM2-2055,RH500C

2


10 156009-5 MOTOR, AC SERVO, 2.9kW, SIGMA 5 1

11 130532-15 SCREW,SHC,M16X60,CLASS 12.9 30

12 132049-1 WASHER,CONICAL,SPRING,GTS16 57

13 182003-1 REDUCER ASSY,RH-500C,400.04 1

14 TEN2209A355 HOUSING,HEADSTOCK,MAIN AXIS, RM2-2055,RH500C

1


16 TEN2209A604 FIXTURE ASSY,HEADSTOCK SWINGARM COMPLIANCE,MAIN DRIVE

1

17 407248-17 SCREW,SHC,M8X80, 1

18 TEN2209A354 SPACER,OUTPUT PINION,RH-500C-400.04

1

19 471075-1 WASHER,CONICAL, SPRING, GTS12, YS

4


21 471009-1 WASHER,CONICAL SPRING,GTS5,YS 2


23 132616-4 SCREW,HHC,M8X30,CLASS 8.8 1

24 479147-5 WASHER,FLAT,M8,ZP, 2

25 151843-1 HANGER, SUPPORT, CABLE 1

26 130440-5 NUT,HEX,M8,ZP 1

27 148102-4 SCREW,SHC,M6X16,JIS 0209,W/CAPTIVE LOCK & FLAT,BLACK

2

28 167176-TEN2055 STOP,BLOCK,HEADSTOCK HOUSING 1

29 164816-1 PIN, DOWEL, M20 X 50 m6, HARDEN STL

2


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31 158942-26 LABEL,PRODUCT IDENTIFICATION, RM2-2055,RETROFIT RH-500C

1

32 168899-1 SENSOR,SAFETY,M18 DIA,8MM SWITCH DIST,M12,8 POLE,2 CH,PNP SAFETY OUTPUTS,CAT 4,PLe

1

33 163835-TEN2055 HOUSING, HEADSTOCK SWINGARM, RM2-2055 TENNECO PAINT SPECTENNECO

1

34 168899-2 ACTUATOR,SAFETY SENSOR,M18 DIA,W/ CLAMPING BRKT

1

35 TEN2209A607 ACCESSORY,RETROFIT ASSY,RM2-2055,MISC ITEMS

1


DESCRIPTION Qty

21

182

216

-1C

D

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RM

2-205

5, RH

50

0C

Retrofit


Fig. A-3: Retrofit Assembly Accessories

50

6364

69

54

55

56

SIDE A - 1/2”

SIDE A - 3/8”

SIDE B - 1/2”

SIDE B - 3/8”

SIDE A - 1/2”

SIDE A - 3/8”

SIDE B - 1/2”

SIDE B - 3/8”

SIDE A - 1/2”

SIDE A - 3/8”

SIDE B - 1/2”

SIDE B - 3/8”

SIDE A - 1/2”

SIDE A - 3/8”

SIDE B - 1/2”

SIDE B - 3/8”

22

22

22

22

23

23

23

23

21

20

21

2025

25

24

24

27

26

27

26

1112

11 12

DETAIL A

DETAIL B

65

1

666768

62

62

A

60 61

B

22

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Table A-4: Retrofit Assembly Accessories

ITEM NO.


1 TEN2209A301 COVER,Z-BEAM,END,LH,MAIN DRIVE,W/STUDS,RM2-2055 TENNECO PAINT SPEC

1

11 143919-1 GASKET,GLAND PLATE,MRC/XRC 2

12 143047-86 PLATE,GLAND,1X M12 EUROFAST CONNECTOR,1X 1/2 INCH KO/PG16

2

20 180839-1 HOSE,PUSHLOK,1/2IN BLK,FIRE RESISTANT

30000

21 146337-1 HOSE,3/8ID,FIRE RESISTANT, TEXTILE BRAID,BLACK

30000

22 145790-3 FITTING,SWIVEL,FEMALE PIPE,1/2 HOSE TO 1/2 DUAL SEAT

6

23 145790-4 FITTING,SWIVEL,FEMALE,PIPE, 3/8 HOSE TO 3/8 37 DEG SEAT

6

24 182194-2 COUPLER,SERIES 10,QUICK CONNECT,PNEUMATIC,FEMALE,PUSH-LOK HOSE BARB,STEEL, 3/8IN BODY,3/8IN HOSE ID

2

25 182194-3 COUPLER,SERIES 10,QUICK CONNECT,PNEUMATIC,FEMALE,PUSH-LOK HOSE BARB,STEEL, 1/2IN BODY,1/2IN HOSE ID

2

26 182195-2 NIPPLE,SERIES 10,QUICK CONNECT,PNEUMATIC,MALE,PUSH-LOK HOSE BARB,STEEL,3/8IN BODY,3/8IN HOSE ID

2

27 182195-3 NIPPLE,SERIES 10,QUICK CONNECT,PNEUMATIC,MALE,PUSH-LOK HOSE BARB,STEEL,1/2IN BODY,1/2IN HOSE ID

2

50 TEN2209A606 ADAPTER ASSY,TAILSTOCK, MOTOMOUNT,W/ ROUNDED SHAFT ID EDGES,RM2-2055

2

52 180544-1 LABEL,GREASE,MOLY-WHITE RE 00

2

54 TEN2209A380 SPACER,SUPPORT,CABLE,RETROFIT,RM2-2055 TAILSTOCK SWINGARM

2

55 470617-1 WASHER,CONICAL SPRING,GTS8, 2


60 182084-1 BOLT,ANCHOR,8 5/8 IN,HAS-E B7 4

61 182085-1 ADHESIVE,FOIL CAPSULE,HVU 4

62 132652-25 PIN,DOWEL,PULL,M20X60,PIN,DOWEL,PULL,M20X 60

2

23

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63 131274-4 SCREW,HHC,M16X40,ZP,CLASS 8.8,

28

64 132049-1 WASHER,CONICAL SPRING, GTS16

28

65 TEN2209A302 COVER,MOTOR ACCESS 1


67 479148-11 WASHER,LOCK,M20 4

68 479147-11 WASHER,FLAT,M20,ZP 4

69 166355-1 PIN,DOWEL,PULL,M20 x 40,HARDENED STEEL,NF DIN7979D,M6 INTERNAL THRD

4

ITEM NO.


24

18

221

6-1C

D

182216-1CD

RM

2-2

055

, RH

500

C

Retrofit


Fig. A-4: Tailstock Swingarm Housing

25

26

5 6

9

8

2

2

1

56

26 25

24 23

24

23

22

22 28

25

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Table A-5: Tailstock Swingarm Housing Assembly

ITEM NO.


1 164342-TEN2055 ARM,SWING,TAILSTOCK, RM2-2055

1

2 TEN2209A606 ADAPTER ASSY,TAILSTOCK MOTOMOUNT W/ ROUNDED SHAFT ID EDGES RM2-2055

2

5 472303-9 SCREW,SHC,M12X50, CLASS 12.9,

20

6 471075-1 WASHER,CONICAL SPRING, GTS12,YS

20

7 133937-3 FITTING,ZERK,GREASE, M6(R)PT,

1

8 162456-1 BEARING,SPHERICAL, 5 INCH ID. X 7-3/4 INCH OD

1

9 167118-1 RING,RETAINING,INTERNAL, 7.75 INCH (196.8mm)

1

22 130441-7 NUT,HEX,3/8-16,ZP 2

23 137298-6 SCREW,SHOULDER,1/2 X 2-3/4,

2

24 152712-1 WASHER,BELLEVILLE,.505 ID X1 INOD

32

25 132616-6 SCREW,HHC,M8X100,ZP, GRADE 8.8,

2

26 130429-5 NUT,HEX JAM,M8,ZP, 2

28 182094-1 BEARING,TAILSTOCK, REMOTE LUBRICATION, RETROFIT,TENNECO VERSION

1

Not Shown

172544-2 SLIP-RING KIT, DEVICENET WITH AIR

OPTIONAL

Not Shown

173096-2 SLIP-RING KIT, ETHERNET WITH 1 AIR PASSAGE

OPTIONAL

MOTOMAN-RM2-2055 SUPPLEMENTAL INSTRUCTIONSFOR RH500C RETROFIT

HEAD OFFICE2-1 Kurosakishiroishi, Yahatanishi-ku, Kitakyushu 806-0004, JapanPhone +81-93-645-7703 Fax +81-93-645-7802

100 Automation Way, Miamisburg, OH 45342, U.S.A. Phone +1-937-847-6200 Fax +1-937-847-6277

YASKAWA America Inc. (Motoman Robotics Division)

Yaskawastrasse 1, 85391 Allershausen, GermanyPhone +49-8166-90-100 Fax +49-8166-90-103

YASKAWA Europe GmbH Robotics Divsion )

Phone +82-2-784-7844 Fax +82-2-784-8495

151 Lorong Chuan, #04-02A, New Tech Park, Singapore 556741Phone +65-6282-3003 Fax +65-6289-3003

YASKAWA Electric (Singapore) PTE Ltd.

No7 Yongchang North Road, Beijing E&T Development Area China 100176Phone +86-10-6788-2858 Fax +86-10-6788-2878

YASKAWA SHOUGANG ROBOT Co. Ltd.

#426, Udyog Vihar, Phase- IV, Gurgaon, Haryana, IndiaFax +91-124-475-8542Phone +91-124-475-8500

YASKAWA India Private Ltd. (Robotics Division)

YASKAWA Electric (China) Co., Ltd.22F, One Corporate Avenue, No.222, Hubin Road, Huangpu District, Shanghai 200021, ChinaPhone +86-21-5385-2200 Fax 86-21-5385-3299

YASKAWA Electric (Thailand) Co., Ltd.59,1st-5th Floor, Flourish Building, Soi Ratchadapisek 18,Ratchadapisek Road, Huaykwang, Bangkok 10310, THAILANDPhone +66-2-017-0099 Fax +66-2-017-0199

12F, No.207, Sec. 3, Beishin Rd., Shindian District, New Taipei City 23143, TaiwanFax +886-2-8913-1513Phone +886-2-8913-1333

YASKAWA Electric Taiwan Corporation

Secure Building-Gedung B Lantai Dasar & Lantai 1 JI. Raya Protokol Halim Perdanakusuma, Jakarta 13610, Indonesia

Fax +62-21-2982-6741Phone +62-21-2982-6470

PT. YASKAWA Electric Indonesia

Phone +46-480-417-800 Fax +46-486-414-10

YASKAWA Nordic ABVerkstadsgatan 2, Box 504 ,SE-385 25 Torsas, Sweden

35F, Three IFC, 10 Gukjegeumyung-ro, Yeongdeungpo-gu, Seoul, Korea　07326YASKAWA Electric Korea Corporation

182216-1CD

Specifications are subject to change without noticefor ongoing product modifications and improvements.

MANUAL NO.

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