Montelektro Brochure

7/24/2019 Montelektro Brochure

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It is important that our clients are familiar

with our business. It is, however, much

more important that we learn about our

clients business.

Our goal is to improve our clients

industrial process, regarding not only the

current project but the whole production

as well.

We have learned that only rst class

equipment and best solutions are good

enough for our clients. Therefore, we

cooperate with leading component

providers, follow the latest regulations

and implement the highest standards.

We are one of the leading companies in

our eld of activities in Croatia, esteemed

and well-known abroad as well.

Montelektro is open to both its employees

and clients and applies business and

human ethical norms.

Who we are

Organization

Montelektro is well-established in Croatia

and operates through ofces situated in

Rijeka and Zagreb.

Montelektro employs skilled and

experienced, mostly University graduate

engineers, in order to provide fast and

efcient service worldwide.

In Croatia, Montelektro is a reliable

and permanent partner to the leading

companies in food processing, cement,

pharmaceutics, tobacco processing and

energy production.

Abroad, Montelektro cooperates with

world class process equipment suppliers

in various elds of industry: breweries,

steel plants, cement, tobacco industry and

pharmaceutics - in terms of PLC and HMI

software programming as well as turn-

key projects.

We are operating a certied QualityManagement System complying with the

requirements of ISO 9001

Since 1990, Montelektro has been an engineering solutions provider across a wide range of sectors, around the world.

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We offer complete services

including:

electrical design

supervision and control

systems

drives

energy distribution

electrical installation

Areas of competence:

beer and beverages

cement and lime

steel industry

tobacco

food

pharmaceutic

water and utilities

energy


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Our clients expect the whole electric

package. We therefore offer basic and

detailed design, planning, assembly and

installation.

They also expect modern plants. We

offer automation including production

software, plant and supervisory level

and integration to the business level.

Additionally, maintenance and service

during operation are an integral part of

our offer.

Electrical Systems Planning

We prepare design documents for

building permission, documentation

for production, erection, testing,

commissioning and maintenance.

Design solutions are in accordance with:

valid laws, regulations and technical

rules

international IEC, ANSI/IEEE and EN

standards

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What we doMontelektro offers a wide range of engineering services includingdesign, manufacturing, programming, erection and commissioning

national standards in our clients and

end users countries

professional rules and guidelines (GEP,

GMP, GAMP, etc.)

We use modern software tools (ePLAN,AutoCAD, MS Project etc.), databases

(MS SQL, My SQL) and specic automation

software.

Our design ranges from high-voltage

power supply of the industrial plant,

low-voltage distribution, MCC cabinets

for motor control, PLC cabinets and

distributed periphery, supervision

systems, instrumentation, cabling andterminals.

We always try to join our customer in

electrical planning process, itself being

the most interesting part of design

qualication procedure.


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Lowvoltage Cabinets

We offer various types of low-voltage

cabinets for industry and power

distribution:

Low-voltage distribution plants

Control cabinets for motor control

centres (MCC)

Cabinets for AC and DC regulated

drives

PLC and DCS cabinets

Control, protection and measurementcabinets

Depending on application requirements,

we offer:

various forms (enclosure type);

explosion protection (Ex) solutions

(for dust or gas hazardous areas);

ingress protection solutions (protection

against mechanical and water impact);

Before use, each component is subjected

to rigorous incoming inspection. This

guarantees the use of high-quality

and conforming components only, and

ensures their traceability. We use

only rst-class products such as ABB,

Siemens and Schneider, depending on

customersrequirements.

Prior to delivery, products are subjected

to extensive Factory Acceptance Testing

(FAT) in accordance with:

International standard IEC

Other international and national

standards according to customers and

end users requirements

Specic contract requirements.

As regards environment and energy

savings, concrete results are achieved

by environmental management system

according to ISO 14001, which covers the

whole life cycle of the cabinet, including

maintenance.

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AC and DC Drives

In the eld of motors and drives,

MONTELEKTRO offers the following

services:

application design and project

documentation of variable speed drives

and non-regulated drives,

delivery of equipment (motors,

frequency converters, soft starters,

cables, cabinets and other control and

protection equipment),

erection and connection of equipment,

commissioning, testing and start-up.

In the eld of variable speed drives we

usually use ABB, Danfoss and Siemens

products, but according to customers

whishes, we also use any other types

of products. Montelektro has installed

hundreds of drives for pumps, fans,

elevators etc. The biggest drives wereimplemented in cement plants, for fan

drives, roll press, kiln, etc.

Since 1999 MONTELEKTRO has been the

ABB Product Sales Partner for ACS400

and ACS600 products. Since March 2007

MONTELEKTRO has been the authorized

ABB Drives Alliance - Sales, Support andService partner for ACS600 and ACS800

products.

ABB Drives Alliance - Sales, Support

and Service partnership includes the

following services:

dimensioning and selection of

frequency converters, sales of frequency converters and

spare parts,

warranty handling,

warranty and non-warranty repair of

frequency converters,

trained and certied technical

personnel,

on-site and off-site technical supportand services,

customer training,

commissioning.


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Automation

Montelektro offers a wide range of

automation systems, ranging from simple

machine automation (micro PLC with OP

operator panel) to complex integrated

plant automation. This typically includes:

A number of various size/make PLCs to

control process in different sections of

the plant (process cells)

HMI with local OP (operation panel) or

TP (touch panel)

Several pairs of hot redundant SCADA

servers

Dozens of SCADA view stations with a

possiblity to control/monitor a part of,

or the entire

Hot rudundant database servers

Web server for web reporting

MES system incuding tracking and

tracing, recipe creating and monitoring,

KPI reporting, alarms analyzing tools,

production planning... Interface with ERP

We are able to offer an automation system

based on Siemens S7 and PCS7 and Allen

Bradley PLC. Other types are available

upon request.

Montelektro supplies systems on most

common SCADA platforms like:

GE Fanuc iFix

Siemens WinCC and PCS7

WonderWare InTouch or Archestra IDE

Rockwel Factory Talk View

We also implement special SW packages

intended for certain technologies:

Siemens Braumat Classic, Braumat

PCS7 Compact or Krones Botec F1 for

breweries

Siemens CEMAT for cement plants

Montelektro partnerships:

Siemens Solution Partner

Rockwell Automation System Integrator


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Programming Standards

Montelektro has used a wide range

and numerous generations of different

automation systems. We were able to

compare software solutions made byother experienced software suppliers.

As a result, we have developed our

own automation software framework:

Montelektro integrator. The aim was

to offer a exible and easy-to-use

automation system, customized according

to the end user needs. We believe that we

succeeded in nding the best compromise

between exibility and simplicity. Our

end users (operators, technologists,electrical/mechanical maintenance staff,

production managers) do not need to

be IT specialists to operate the system or

obtain the necessary information out of it.

The system is structured in a way which

makes the application code clear and easy

to understand or modify. A ladder diagram

is the default representation of PLC

programming code.

The system consists of the following

modules:

Control modules management (more

then 20 individual and complex CMs)

Unit control module with sequencer

according to S88

Batch Manager with recipe editor

Alarming

Data Acquisition and Trending

Event Logging

Standard and customized reporting

including tracking and tracing (MS

Excel or Web based)

Production scheduler

Maintance module

Connection to other MES or ERP

systems is available upon request

All system conguration data, recipes and

event logging are stored in SQL database.

We can offer automation system based onSiemens S7 and Allen Bradley PLC. HMI

can be based on GE Fanuc iFix, Siemens

WinCC, WonderWare InTouch/Archestra

IDE or Rockwel Factory Talk View.


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Erection, Commissioning

and Maintenance

As a part of the Turn-key support, we

regularly offer electric erection and

commissioning.

We assume the full responsibility for the

project. We possess the infrastructure to

carry out work with different specialists

within the company. Thus, the work is fully

controlled and coordinated with a purpose

of achieving the best possible result with

the least installation time.

We have several outstanding erection and

commissioning teams who can make the

reconstruction with a minimum impact on

normal production.

The main installation services are:

Industrial installation of cable routes;

Erection and installation of the

electrical equipment included in

automation systems;

Industrial cabling of power, control

and communication cables (laying,

connecting and tagging);

Design, supply and installation of

Lighting Systems (indoor and outdoor);

Design, supply and installation of

Earthing and Lightning Protection

Systems;

Full test of the equipment andInstruments;

Sequence tests (no-load tests)

Commissioning and system tests.

Training

We nd the education of operating and

maintenance personnel an important

part of our job. Operator Manual presents

a standard part of our delivery. This

allows us to perform the better quality of

maintenance services.

Maintenance

We offer maintenance services for

automation products and systems in

industry and building management.

We offer predictive, preventive and

corrective maintenance. Our maintenance

contract also includes a HOT-Line

mantenance team of experienced

engineers and a 24- hour service.


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Beer and beverage

Montelektro has more than 15 years of

experience in automation of breweries.

In this period we have become a reliable

partner for many breweries worldwide.

We are engaged in projects with worlds

leading beer producers like AB InBev,

Heineken, Carlsberg, Sacofrina and other

renowned international beer producers.

We operate through direct contracts with

breweries or as sub- supplier of the world

most famous beer processing equipment

suppliers such as: Meura, Ziemann,

Krones, Norit, Kieselmann, Alfa Laval, etc.

Over the last 15 years we have gained

extensive experience and knowledge

of SW solutions for breweries, but also

for brewing technologies. Today we

have developed into one of the biggest

independent SW suppliers for the brewing

industry. We are able to carry out even

the biggest automation projects. One of

our recent references is automation of

the 3 million hl InBev brewery in Eastern

Europe. We have replaced the complete

beer production automation system with a

new one designed by Montelektro.

Thanks to our experienced people,we have also become a specialist for

old automation systems replacement;

we are able to replace the most

complicated automation systems with

minimum stoppage time and maximum

performance. Our reference list contains

a number of replacement projects.

Due to the fact that we cooperate with

different equipment suppliers, we haveadopted various SW solutions for breweries:

Montelektro standard software with the

most famous SCADA software like iFIX,

WinCC, Factory talk, Wonderware

Botec F1

Braumat classic

Braumat PCS7 Compact

Who we do it forWe provide services for clients across a wide range ofindustries, all around the globe.


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Cement

Having been enganged in cement factories

in Croatia since 1997, Montelektro gained

considerable experience in cement

industry.

Our projects have included documentation

for building permission, detailed design,

cabinets, automation, electrical erection,

engineering and complete investment

projects such as:

110 kV/6 kV power station

6 kV power distribution 0,69 and 0,4 kV power distribution

Row crusher

Row mill

Kiln

Filter dust storage

Old oil storage and dosign

Old tires dosing

Cement grinding plant

Coal mill

Roll press

Cement silo

Fabric lters

Our own standard automation system as

well as Siemens-CEMAT were succesfully

implemented.

Internationaly we cooperate with IBAUHamburg in the eld of cement silo

equipment, with FLS - Denmark in the

eld of fabric lters and with KHD

Germany on complete projects.

Tobacco

Montelektro has gained experience in

tobacco industry through collaboration

with Italian producer Garbuio. This

included our support for automation and

commissioning of Primary processing

plants, with Lamina and Stem lines and

Presses, all around the world.

We made complete reconstructions of

tobacco plants in Croatia and Bosnia. In

Croatia we cooperate with market leader

in the eld of Leaf preparation plants.

In 2005 and 2006 we undertook our

biggest individual project: the new

greeneld factory in Croatia for the

leading cigarette manufacturer in the

region. This project management included

the complete equipment supply, erection

and commisionning of power stations,

power distribution, air conditionning

(HVAC), illumination, IT and telephone

network, re alarm system...

Nowadays, we cooperate with American

producer EvansMacTavish and Fishburne

in the eld of Threshing lines, Lab

equipment and Presses.


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Steel

Since its beginnings, Montelektro has

been engaged in automation of steel

industry all over the world. We collaborate

with world renowned experts for

equipment and tehnology production:

preparation and transport of scrap,

electric arc furnace for melting of scrap,

ladle rening furnace for iron rening,

preparation, transport and dosing of

additives,

vaccum furnace for the production ofspecial iron types,

fumes ltering plants,

continuous casting plants,

chemical water treatment,

rolling mill with reheating furnace,

cutting, weighing, sorting and transport

of proles,

hydraulic units and auxiliary

equipment,

transformer units and secondary units

for power distribution of medium and

low voltage,

uninterruptible power supply.

EMS (electromagnetic stirring

technology)

Bar edge heater technology

Pharmaceuticals

Our long-term cooperation in

engineering, design and equipment

delivery, automation and commissioning

with Croatian leading chemical and

pharmaceutical industry started in 1994.

Our projects in different types of plants

included human drugs production,

chemicals and nal product storage.

The farmaceutic industry has

inuenced Montelektro by insisting

upon standardization, certication and

development.

Sugar

Montelektro has been cooperating with

Croatian leading sugar manufacturer

since 1997, including the projects of Lime

furnace, Laboratory, Extraction, Renery.

Food

Other projects in food production included

more then fty projects in diferent types

of plants like human food production,

dairies, animal feed and yeast production.


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Ofce RijekaHR-51215 KastavJardasi 65

Phone: +385 51 54 58 10Fax: +385 51 54 58 [email protected]

Ofce ZagrebHR-10431 Sveta NedeljaMarka Marulica 5

Phone: +385 1 39 09 020Fax: +385 1 39 09 [email protected]

MONTELEKTRO d.o.o.Croatia51000 Rijeka

Vukovarska 21www.montelektro.hr

Montelektro Brochure

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