Molsieve-based Dehydration Technology - Frames · 2018. 7. 4. · [email protected]...
Transcript of Molsieve-based Dehydration Technology - Frames · 2018. 7. 4. · [email protected]...
Product Definition
Frames Molsieve-based Dehydration Technology achieves very low
dew points for natural gas, associated gas and CO2. Our systems
allow you to efficiently remove water and hydrocarbons in order
to achieve clean gas streams ready for gas compression or even
liquefaction (LNG/LPG).
Product Description
The operation of demanding production systems strongly depends on
a continuous supply of clean gas with very low dew points. Compared
to common absorption (glycol) or low temperature separation (LTS)
technology, Frames Molsieve-based Dehydration Units can achieve dew
points as low as -80°C, and if required, right down to -100°C (<10ppm).
Full design service
At Frames, we are committed to optimizing system design, including
capital expenditure and operating expenses over the life of the
production facility.
Product Leaflet / p 1
Our team of engineers will design and commission
a cost-efficient gas drying system using molecular
sieves. However, selecting the best adsorbents is
only the first step in system design. Our in-house
experts deliver exceptional system performance by
working together with leading desiccant suppliers.
And to enhance performance and add further value,
we incorporate specific switching valves and use
heat conservation and energy-saving technologies.
Molecular Sieve Package - Dumbarton Field Development
FramesEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands
+31 172 [email protected]
Molsieve-based Dehydration Technology
Product Leaflet / p 2
Process Description
Feed gas enters the top of the Frames Dehydration Units and flows
downwards through a molsieve desiccant bed which removes the
water. The dried gas then exits at the bottom of the unit and is ready
for downstream processing.
Two-vessel system for peak performance
Frames Units typically use a multi vessel system with each vessel
automatically alternating between an adsorption and a regeneration
phase. The flow is automatically switched between the columns
to optimize system performance. Switching frequency is normally
determined by the required dew point and the selected desiccant, and
can either be time-based or dew point-based.
In the regeneration phase, the bed is first heated by a slipstream of
product gas to remove all water (and hydrocarbon) components. If
required, further heat can be supplied by an electrical heater or a
furnace. The dry adsorbent bed is then cooled by dry product gas and
is ready for re-use.
Dry versus wet regeneration gas
Adsorber regeneration can be achieved by using either dry or wet
gas. Dry gas is normally preferred when the adsorption system
must be maintained at a higher operating pressure. Because the dry
regeneration gas is extracted from the downstream process, the
adsorber capacity must be correspondingly increased. A compressor
may also be required to re-inject the dry gas into the system.
Wet gas regeneration gas has no impact on the system’s adsorption
capacity. The wet gas system does not require a compressor, typically
resulting in a relatively higher pressure drop. However, specific
measures must be taken to ensure safe and efficient cooling of the
adsorption beds.
Molsieve-based Dehydration Technology
Desiccant Dehydration - Dolphin Onshore Gas Plant Project
Molecular Sieve Package 3D Drawing
- Dumbarton Field Development
Molecular Sieve Package - Replicantes
FramesEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands
+31 172 [email protected]
Technical Details
• Removal of water from natural gas, associated gas
or CO2
• Multi-vessel systems for continuous batch gas
drying
• Fully-integrated adsorption and regeneration units
• Choice of dry or wet gas regeneration systems
Added Value Frames
• Robust and reliable units that drive downstream
productivity
• Tailored to your system’s unique gas composition
and operating conditions
• Reduced energy consumption thanks to smart heat
integration technology
• Designed with lean engineering, using high-end
materials
• Worldwide service with full, expert support
References
• Maasvlakte Power Plant - E.On, the Netherlands
• Dumbarton Field - Mærsk Oil, United Kingdom
• Gas Plant Project - Dolphin Energy, Qatar
• Bergermeer Gas Storage - TAQA, the Netherlands
Product Leaflet / p 3
Project Management
At Frames, we look at the bigger picture. Our team of in-house
experts works with our clients to understand their business, and
challenge them to examine better solutions that give them the
competitive edge.
From optimizing production to cutting operating costs, we work to
fully integrate our Frames solutions into your production system
within budget, on time, and in spec for years of trouble-free
operation.
We understand your expectations for high performance, and use
industry-leading project management and document control to
design, construct, and commission quality products where and
when you need them. Our centralized engineering and construction
teams in the Netherlands work together to find effective answers to
each unique project, with our global network of offices, suppliers,
and trusted service providers giving us the global reach to fully
accomplish the most challenging projects.
Molsieve-based Dehydration Technology
FramesEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands
+31 172 [email protected]
Contact
+31 172 461600
Frames Family TreeOnshore
RenewablesOil Water GasFlow Control
& Safeguarding
Offshore Floaters
Biogas Upgrading• Green Gas Installations
(GGI)• Combined Heat and
Power (CHP)• Compressed
Biomethane (CBM)• Liquefied Biomethane
(LBM)
Synthesis Gas Upgrading (CO
2, H
2S,
VOC, NH3 & H
2O)
• Hybrisol®• Laminol®• Galloxol®• Terpene (VOC) Removal• Ammonia Scrubber• Hydrogen Separation• Metering & Odorizing• N
2-injection & LPG-
addition • Liquefied CO
2
CO2 Capture
• Industrial Capture and Application of CO
2
• Carbon Capture and Storage (CCS)
• Bio-CO2 for Horticulture
Hydrogen• Electrolyser• Fuel Cells• Purification• Liquid Organic
Hydrogen Carrier (LOHC)
• Compression• Liquefaction• Green Hydrogen
Process Integration
Off-grid Power Solutions• Hybrid Energy Module• Standalone Solar
Solution
Bulk Separation• 2/3-phase Production
Separator• Degasser• Slug Catcher• Test Separator• Separation Internals
Dehydration• Electrostatic Dehydrator• Heater Treater• Dehydration Internals
Desalting• Electrostatic Desalter• Desalting Internals
Distillate Treating • Electrostatic DC Treater• Treating Internals
Stabilization• Crude Stabilizer
Deoiling• Hydrocyclones• Plate Coalescer• Filter Coalescer• Gas Flotation Unit
(Compact & Multi-cell)• Nutshell Filter
Absorption• Media Filter
Degassing• Degasser
Stripping• Sour Water Stripper
Desanding• Hydrocyclones• Multimedia Filter• Cartridge Filter
Sand Cleaning• Hydrocyclones
Biofouling Prevention• Electrochlorination
System• Chlorine Injection
System
Separation• Demister• Scrubber• Filter
Sweetening (H
2S & CO
2)
• Amine• Thiopaq O&G• Solid Bed Scavenger• CO
2 Membrane
• Molecular Sieve
Dehydration• Glycol (TEG)• Molecular Sieve
Dew Point Control• Low Temperature
Separation (LTS)• Solid Desiccant
Hydrate Inhibition• MEG/DEG Recovery• Methanol Recovery• MEG/DEG Desalination
Light Hydrocarbon Recovery• Condensate
Stabilization• Fractionation
Flare Gas Recovery
Wellsite Packages• Production Wellsite Skid• Water Injection Skid
Safety Instrumented Systems• High Integrity
Protection System (HIPS)• Buoy Telemetry• Tank Farm Control &
Safeguarding
Chemical Injection• Chemical & Methanol
Injection System• Chemical Distribution
System
Hydraulic Systems• Wellhead Control • Subsea Hydraulic Power
Unit• Hydraulic Power Unit• IWOCS (Intervention
Workover Control System)
• TUTU (Topside Umbilical Termination Unit)
• Cargo Ballasting System
Valve Automation Center• Actuator and Actuated
Valve Package• Control System
Services
Asset Life Cycle Management
Maintenance & Field Services
Commissioning & Start-up
Spare Parts
Operator Training
FramesEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands
+31 172 [email protected] 0
7-2
018
Frames Family Tree