Molsieve-based Dehydration Technology - Frames · 2018. 7. 4. · [email protected]...

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Product Definition Frames Molsieve-based Dehydration Technology achieves very low dew points for natural gas, associated gas and CO 2 . Our systems allow you to efficiently remove water and hydrocarbons in order to achieve clean gas streams ready for gas compression or even liquefaction (LNG/LPG). Product Description The operation of demanding production systems strongly depends on a continuous supply of clean gas with very low dew points. Compared to common absorption (glycol) or low temperature separation (LTS) technology, Frames Molsieve-based Dehydration Units can achieve dew points as low as -80°C, and if required, right down to -100°C (<10ppm). Full design service At Frames, we are committed to optimizing system design, including capital expenditure and operating expenses over the life of the production facility. Product Leaflet / p 1 Our team of engineers will design and commission a cost-efficient gas drying system using molecular sieves. However, selecting the best adsorbents is only the first step in system design. Our in-house experts deliver exceptional system performance by working together with leading desiccant suppliers. And to enhance performance and add further value, we incorporate specific switching valves and use heat conservation and energy-saving technologies. Molecular Sieve Package - Dumbarton Field Development Frames Eikenlaan 237 2404 BP Alphen aan den Rijn The Netherlands +31 172 461600 [email protected] frames-group.com Molsieve-based Dehydration Technology

Transcript of Molsieve-based Dehydration Technology - Frames · 2018. 7. 4. · [email protected]...

Page 1: Molsieve-based Dehydration Technology - Frames · 2018. 7. 4. · sales@frames-group.com frames-group.com Molsieve-based Dehydration Technology. Product Leaflet / p 2 Process Description

Product Definition

Frames Molsieve-based Dehydration Technology achieves very low

dew points for natural gas, associated gas and CO2. Our systems

allow you to efficiently remove water and hydrocarbons in order

to achieve clean gas streams ready for gas compression or even

liquefaction (LNG/LPG).

Product Description

The operation of demanding production systems strongly depends on

a continuous supply of clean gas with very low dew points. Compared

to common absorption (glycol) or low temperature separation (LTS)

technology, Frames Molsieve-based Dehydration Units can achieve dew

points as low as -80°C, and if required, right down to -100°C (<10ppm).

Full design service

At Frames, we are committed to optimizing system design, including

capital expenditure and operating expenses over the life of the

production facility.

Product Leaflet / p 1

Our team of engineers will design and commission

a cost-efficient gas drying system using molecular

sieves. However, selecting the best adsorbents is

only the first step in system design. Our in-house

experts deliver exceptional system performance by

working together with leading desiccant suppliers.

And to enhance performance and add further value,

we incorporate specific switching valves and use

heat conservation and energy-saving technologies.

Molecular Sieve Package - Dumbarton Field Development

FramesEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands

+31 172 [email protected]

Molsieve-based Dehydration Technology

Page 2: Molsieve-based Dehydration Technology - Frames · 2018. 7. 4. · sales@frames-group.com frames-group.com Molsieve-based Dehydration Technology. Product Leaflet / p 2 Process Description

Product Leaflet / p 2

Process Description

Feed gas enters the top of the Frames Dehydration Units and flows

downwards through a molsieve desiccant bed which removes the

water. The dried gas then exits at the bottom of the unit and is ready

for downstream processing.

Two-vessel system for peak performance

Frames Units typically use a multi vessel system with each vessel

automatically alternating between an adsorption and a regeneration

phase. The flow is automatically switched between the columns

to optimize system performance. Switching frequency is normally

determined by the required dew point and the selected desiccant, and

can either be time-based or dew point-based.

In the regeneration phase, the bed is first heated by a slipstream of

product gas to remove all water (and hydrocarbon) components. If

required, further heat can be supplied by an electrical heater or a

furnace. The dry adsorbent bed is then cooled by dry product gas and

is ready for re-use.

Dry versus wet regeneration gas

Adsorber regeneration can be achieved by using either dry or wet

gas. Dry gas is normally preferred when the adsorption system

must be maintained at a higher operating pressure. Because the dry

regeneration gas is extracted from the downstream process, the

adsorber capacity must be correspondingly increased. A compressor

may also be required to re-inject the dry gas into the system.

Wet gas regeneration gas has no impact on the system’s adsorption

capacity. The wet gas system does not require a compressor, typically

resulting in a relatively higher pressure drop. However, specific

measures must be taken to ensure safe and efficient cooling of the

adsorption beds.

Molsieve-based Dehydration Technology

Desiccant Dehydration - Dolphin Onshore Gas Plant Project

Molecular Sieve Package 3D Drawing

- Dumbarton Field Development

Molecular Sieve Package - Replicantes

FramesEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands

+31 172 [email protected]

Page 3: Molsieve-based Dehydration Technology - Frames · 2018. 7. 4. · sales@frames-group.com frames-group.com Molsieve-based Dehydration Technology. Product Leaflet / p 2 Process Description

Technical Details

• Removal of water from natural gas, associated gas

or CO2

• Multi-vessel systems for continuous batch gas

drying

• Fully-integrated adsorption and regeneration units

• Choice of dry or wet gas regeneration systems

Added Value Frames

• Robust and reliable units that drive downstream

productivity

• Tailored to your system’s unique gas composition

and operating conditions

• Reduced energy consumption thanks to smart heat

integration technology

• Designed with lean engineering, using high-end

materials

• Worldwide service with full, expert support

References

• Maasvlakte Power Plant - E.On, the Netherlands

• Dumbarton Field - Mærsk Oil, United Kingdom

• Gas Plant Project - Dolphin Energy, Qatar

• Bergermeer Gas Storage - TAQA, the Netherlands

Product Leaflet / p 3

Project Management

At Frames, we look at the bigger picture. Our team of in-house

experts works with our clients to understand their business, and

challenge them to examine better solutions that give them the

competitive edge.

From optimizing production to cutting operating costs, we work to

fully integrate our Frames solutions into your production system

within budget, on time, and in spec for years of trouble-free

operation.

We understand your expectations for high performance, and use

industry-leading project management and document control to

design, construct, and commission quality products where and

when you need them. Our centralized engineering and construction

teams in the Netherlands work together to find effective answers to

each unique project, with our global network of offices, suppliers,

and trusted service providers giving us the global reach to fully

accomplish the most challenging projects.

Molsieve-based Dehydration Technology

FramesEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands

+31 172 [email protected]

Contact

+31 172 461600

[email protected]

Page 4: Molsieve-based Dehydration Technology - Frames · 2018. 7. 4. · sales@frames-group.com frames-group.com Molsieve-based Dehydration Technology. Product Leaflet / p 2 Process Description

Frames Family TreeOnshore

RenewablesOil Water GasFlow Control

& Safeguarding

Offshore Floaters

Biogas Upgrading• Green Gas Installations

(GGI)• Combined Heat and

Power (CHP)• Compressed

Biomethane (CBM)• Liquefied Biomethane

(LBM)

Synthesis Gas Upgrading (CO

2, H

2S,

VOC, NH3 & H

2O)

• Hybrisol®• Laminol®• Galloxol®• Terpene (VOC) Removal• Ammonia Scrubber• Hydrogen Separation• Metering & Odorizing• N

2-injection & LPG-

addition • Liquefied CO

2

CO2 Capture

• Industrial Capture and Application of CO

2

• Carbon Capture and Storage (CCS)

• Bio-CO2 for Horticulture

Hydrogen• Electrolyser• Fuel Cells• Purification• Liquid Organic

Hydrogen Carrier (LOHC)

• Compression• Liquefaction• Green Hydrogen

Process Integration

Off-grid Power Solutions• Hybrid Energy Module• Standalone Solar

Solution

Bulk Separation• 2/3-phase Production

Separator• Degasser• Slug Catcher• Test Separator• Separation Internals

Dehydration• Electrostatic Dehydrator• Heater Treater• Dehydration Internals

Desalting• Electrostatic Desalter• Desalting Internals

Distillate Treating • Electrostatic DC Treater• Treating Internals

Stabilization• Crude Stabilizer

Deoiling• Hydrocyclones• Plate Coalescer• Filter Coalescer• Gas Flotation Unit

(Compact & Multi-cell)• Nutshell Filter

Absorption• Media Filter

Degassing• Degasser

Stripping• Sour Water Stripper

Desanding• Hydrocyclones• Multimedia Filter• Cartridge Filter

Sand Cleaning• Hydrocyclones

Biofouling Prevention• Electrochlorination

System• Chlorine Injection

System

Separation• Demister• Scrubber• Filter

Sweetening (H

2S & CO

2)

• Amine• Thiopaq O&G• Solid Bed Scavenger• CO

2 Membrane

• Molecular Sieve

Dehydration• Glycol (TEG)• Molecular Sieve

Dew Point Control• Low Temperature

Separation (LTS)• Solid Desiccant

Hydrate Inhibition• MEG/DEG Recovery• Methanol Recovery• MEG/DEG Desalination

Light Hydrocarbon Recovery• Condensate

Stabilization• Fractionation

Flare Gas Recovery

Wellsite Packages• Production Wellsite Skid• Water Injection Skid

Safety Instrumented Systems• High Integrity

Protection System (HIPS)• Buoy Telemetry• Tank Farm Control &

Safeguarding

Chemical Injection• Chemical & Methanol

Injection System• Chemical Distribution

System

Hydraulic Systems• Wellhead Control • Subsea Hydraulic Power

Unit• Hydraulic Power Unit• IWOCS (Intervention

Workover Control System)

• TUTU (Topside Umbilical Termination Unit)

• Cargo Ballasting System

Valve Automation Center• Actuator and Actuated

Valve Package• Control System

Services

Asset Life Cycle Management

Maintenance & Field Services

Commissioning & Start-up

Spare Parts

Operator Training

FramesEikenlaan 2372404 BP Alphen aan den RijnThe Netherlands

+31 172 [email protected] 0

7-2

018

Frames Family Tree