Moeller Type Test Assembly (TTA)

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    Building Automation Industrial Automation Systems

    PCC4000 Low VoltagePower DistributionSwitchboard

    Modular, economical power distribution boardfor 800A4000A

    Product Information

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    Moeller Electric is a world renownedinnovator and supplier of systems andcomponents for industrial automation,building automation and powerdistribution applications.

    A global player with a turnover in excessof 700 million, Moeller employs over11,000 people in more than 80 countriesworldwide. With extensive experience, a

    customer focused approach andcontinued investment in developing bothits products and employees, Moellercontinues to set new standards in theindustry.

    Moeller in the UK known for

    quality and value

    Moeller opened its first office in the UK in1957. Now employing over 400 people,with an annual turnover of 50 million,the UK operation is the largest contributor

    to Moellers global sales outside of theGerman home market.

    Moeller Electric Limited

    The UK headquarters, in Aylesbury,encompasses:

    manufacture and testing of busbars,switchgear and motor control systems

    project engineering

    product engineering

    KeyBuild facility, assembling Moeller

    components to meet your specificrequirements

    sales, contract management and after-sales support

    technical support

    accounting and credit control

    marketing

    Moellers UK distribution centre, whereover 7,000 line items are held in stock

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    Power distribution and circuit protection

    from Moeller ensure safety and reliability

    at the Marks and Spencer store in

    Fenchurch Street, London.

    (Photograph courtesy of Avolites)

    Moeller switchboards and busbar ensure

    optimum availability of power at

    Abbey Nationals offices in London.

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    Long regarded as a leading supplier ofcomponents for low voltage switchgear,automation and power distribution,Moeller Electric Ltd is rapidly developing areputation for its intelligent motor controland switchgear systems capability. Bybringing the Barduct brand busbarproducts into the organisation, Moellerare increasingly able to offer singlesourced automation and power

    distribution solutions from MV (11kV) tofinal distribution and control.

    Moellers dedicated systems sales teamspecialising in busbar and switchgearwork in partnership with clients to ensurethat our services and equipment meettheir needs right from design, throughmanufacture in our two ISO accreditedmanufacturing facilities in Aylesbury, todelivery and final commissioning.

    Moeller switchgear provides safety and

    reliability in electrical switching systems from the small building distribution boardto the modular power distribution andmotor control system up to 6300 amps.The integration of intelligence andcommunication capability into the devicesenables them to be directly connected toProfibus.

    The combination of our highly flexiblepower distribution switchboards, motorcontrol centres and unique KeyBuild

    Switchgear and busbar trunking for

    safe and reliable power distribution

    facility enables us to satisfy a widespectrum of applications, from buildingservices to process control to highlyspecified petro-chemical installations.

    Moellers market leading range of busbartrunking systems extends from 25 to 6000amps, covering applications from lightingtrunking through to heavy currentengineered systems, developed to provide

    specifiers with a wide choice of technicalcharacteristics, at a competitive price.

    Moellers flexible approach to contractmanagement ensures that client needs aremet with the highest levels of service andconsistency, assured by ISO 9001accreditation. Lead times, drawingapproval procedures, and customerwitness programmes can all be integratedinto our contract schedules. Backed upwith thorough project management,onsite installation, commissioning and

    training, Moeller offers a completepackage from inception to completion.

    As a responsible designer, manufacturerand supplier of low-voltage systems,Moeller continues to influence theformation of both national, European andinternational standards for the industry,through active membership andparticipation within EIEMA (ElectricalInstallation Equipment ManufacturersAssociation).

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    The main busbars made from hard drawn copper

    offer safe operation under fault conditions up to

    80kA for 1 second.

    Busbar trunking entries

    make installation easier.

    PCC4000 is a modular power distributionboard for ratings between 800A and4000A.

    Cost effective and space efficient

    Designed, engineered and manufacturedin Britain to meet the needs of UKspecifiers and contractors, the systemsmodular design, enables easy

    configuration and short delivery times.The combination of high stacking densityand option of rear cable access ensurethat PCC4000 is a really cost effective andspace efficient solution.

    Safety assured

    As a fully Type Tested Assembly (TTA) toIEC/EN 60439 BS EN 60439-1 IEC 439-1,PCC4000 provides flexible powerdistribution solutions. Not only do thebusbar trunking entries make installation

    easier, but they are also part of the TypeTested Assembly. The system offersseparation up to Form 4, Type 2, 5, and 6.

    The main busbars within the switchboardare made from hard drawn copper andoffer safe operation under fault conditionsup to 80kA for 1 second. They come witha fully rated neutral (with the option of adouble neutral for 3200A), making themsuitable for IT installations and locationswith high harmonic system levels.

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    PCC4000 LV switchboard

    economical power distribution

    Versatile configurations

    PCC4000s flexibility is achieved throughthe wide range of busbar ratings availableand the variety of componentarrangements that can be accommodatedwithin its standard range of cubicles.

    Incomers and outgoers

    Air circuit breakers

    Moulded case circuit breakers

    Fuse switches

    Stacking Density (600mm column)

    16 x 160A

    16 x 63A

    24 x 40A

    Easy to maintain and extend

    The PCC4000 system can be easilyextended at either end at a later date. Thewithdrawable ACB (up to 4000A 4 pole)gives easy access for general maintenance.Safety is assured during maintenance asall devices are padlockable.

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    Both front and rear

    cable access is offered.

    A wide range ofinstrumentation and

    monitoring options.

    BS88 or DIN

    fuse switches

    up to 800A.

    Control and intelligence can

    be added with Moellers

    standard components:

    A wide variety of

    incoming and

    outgoing options can

    be accommodated

    within the standard

    range of cubicles:

    MCCBs fixed

    or pluggable

    up to 1600A.

    ACBs fixed or

    withdrawable

    up to 4000A.

    intelligent relays.

    DIL contactors.

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    General Standards

    Type Tested Assembly

    IEC/EN 60439 BS EN 60439-1

    IEC 439-1

    Forms of segregation Form 4 types 2, 5 & 6

    Operating EnvironmentAmbient temperature -5C +40C peak to

    BS EN 60439-1

    Humidity 50% at 40C Maximum

    Installation conditions Indoors to BS EN 60439-1

    Maximum altitude 2000m above sea level

    Degree of protectionExternal IP31 to BS EN 60529Internal IP 2X / IPXXB to BS EN 60529

    Dimensions

    Height 2320mm(2380mm with lifting eye)

    Reduced height (optional) 1945mm

    Depth 680mm up to 3200A1360mm up to 4000A

    Cable entry/exit Top and bottom

    Cable access Front and rear

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    Specifications

    PCC4000

    Electrical Characteristics

    Rated insulation voltage Ui 1000V AC/DC toBS EN 60439-1

    Rated operational voltage Ue 690V AC

    Rated frequency 5060 Hz

    Rated fault current50 | 65 | 65 | 65 | 65 | 80kA

    Main busbars 800 | 1600 | 2000 | 2500 | 3200 |4000A

    Dropper busbars 800 | 1600 |2000A

    Rated short time withstand current IcwMain busbars Up to 80kA 1s (50kA 3s)

    Dropper busbars Up to 65kA 1s

    Rated peak withstand current IpkMain busbars Up to Ipk176kA

    Dropper busbars Up to Ipk143kA

    Busbar material HDC Copper

    Mechanical Specification

    Construction Reinforced steel structure

    Material thickness 2mm

    Enclosure treatment

    Internal Partitions Galvanised

    External Cladding Powder spray coated

    Standard finish RAL 7032 Light Grey (othercolours on request)

    Options

    Incomers and Outgoers

    ACB Fixed or withdrawableup to 4000A 4 Pole

    MCCB fixed or pluggableup to 1600A

    Fuse switch fixed up to 800A

    Power Factor Correction Up to 300kVAR in 600mmwide enclosure

    Instruments On request

    Additional Protection Restricted earth fault,earth fault and surgeprotection available on request

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    Moellers comprehensive range of lowvoltage systems offer integrated powerdistribution and motor control solutions tocustomers in all market sectors. Fullyengineered packaged solutions from MV(11kV) to final distribution and control canbe offered, including:

    MV/LV transformers

    MV switchgear and ring mains units

    Fully equipped weatherproof housings

    Power factor correction systems andbattery UPS units

    Intelligent motor control andswitchgear systems

    Main, riser and low power busbarsystems

    MCCB panel boards, MCB mini panelboards and distribution boards, andconsumer units

    All of the systems offered by Moeller aredesigned, constructed and tested inaccordance with the latest National andInternational standards for switchgearassemblies at our ISO 9001 accreditedfacilities in Aylesbury, Buckinghamshire.

    Moellers team of competent, qualifiedproject engineers ensure all packagedsolutions meet the customers technicalrequirements to agreed schedules, usingtheir contract management skills andengineering experience.

    We aim to establish lasting partnershipswith customers through the provision ofboth on and off site customer services.Comprehensive training programmescovering all aspects of Moeller systems arealso available and can be individuallytailored to suit particular customerrequirements.

    Complete solutions from

    Moeller Electric

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    Moeller Electric LimitedPO Box 35Gatehouse CloseAylesburyBuckinghamshire HP19 8DH

    Tel: 01296 393322Fax: 01296 421854

    Email: [email protected]: www.moeller.co.uk

    2002 by Moeller Electric Ltd

    Subject to alteration

    W-4600-255GB 09/02

    Article No.: 637948

    XtraCombinations indicates that all yourautomation requirements can now be met by onecompany Moeller.

    We have the experience and technologicalexpertise to satisfy all your industrial automation,

    building automation and power distributionrequirements.

    From the component level up, Moeller uses opencommunications standards, offers accessibility viathe Internet, and can bring everything togetherinto a complete solution tailored to yourrequirements.

    Utilise our services in any one of these specialistareas, or in any combination, according to yourneeds Moellers products and services fittogether perfectly. All backed up by Moellersexperience and expertise over more than100 years, in switchgear, control gear, and PLC

    technology, in automation and power distributionapplications.

    What other company offers so much froma single source?

    Contact us wed like to talk to you.

    Moeller Electric Limited