MODEL TS-2 TEST SIMULATOR - Emerson Electric€¦ · Model TS-2 Test Simulator c. One 60-pin ribbon...

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MODEL TS-2 TEST SIMULATOR __________________________________________ DANIEL DANIEL FLOW FLOW PRODUCTS, PRODUCTS, INC. INC. HOUSTON, HOUSTON, TEXAS TEXAS Part Part Number: Number: 3-9000-610 3-9000-610 REVISION REVISION B December December 1995 1995

Transcript of MODEL TS-2 TEST SIMULATOR - Emerson Electric€¦ · Model TS-2 Test Simulator c. One 60-pin ribbon...

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MODEL TS-2TEST SIMULATOR__________________________________________

DANIELDANIEL FLOWFLOW PRODUCTS,PRODUCTS, INC.INC.HOUSTON,HOUSTON, TEXASTEXAS

PartPart Number:Number: 3-9000-6103-9000-610REVISIONREVISION BB

DecemberDecember 19951995

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MMOODDEELL TTSS--22 TTEESSTT SSIIMMUULLAATTOORR ________________________________________________________________________________________________DEC 1995

DANIELDANIEL INDUSTRIES,INDUSTRIES, INC.INC.ModelModel TS-2TS-2 TestTest SimulatorSimulator

forfor thethe ModelModel 25002500 SeriesSeries FlowFlow ComputersComputers

NOTICENOTICE

DANIEL INDUSTRIES, INC. AND DANIEL FLOW PRODUCTS, INC. ("DANIEL")SHALL NOT BE LIABLE FOR TECHNICAL OR EDITORIAL ERRORS IN THISMANUAL OR OMISSIONS FROM THIS MANUAL. DANIELDANIEL MAKESMAKES NONOWARRANTIES,WARRANTIES, EXPRESSEXPRESS OROR IMPLIED,IMPLIED, INCLUDINGINCLUDING THETHE IMPLIEDIMPLIED WARRANTIESWARRANTIESOFOF MERCHANTABILITYMERCHANTABILITY ANDAND FITNESSFITNESS FORFOR AA PARTICULARPARTICULAR PURPOSEPURPOSE WITHWITHRESPECTRESPECT TOTO THISTHIS MANUALMANUAL AND,AND, ININ NONO EVENT,EVENT, SHALLSHALL DANIELDANIEL BEBE LIABLELIABLE FORFORANYANY SPECIALSPECIAL OROR CONSEQUENTIALCONSEQUENTIAL DAMAGESDAMAGES INCLUDING,INCLUDING, BUTBUT NOTNOT LIMITEDLIMITEDTO,TO, LOSSLOSS OFOF PRODUCTION,PRODUCTION, LOSSLOSS OFOF PROFITS,PROFITS, ETC.ETC.

PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIERIDENTIFICATION ONLY AND MAY BE TRADEMARKS/REGISTEREDTRADEMARKS OF THESE COMPANIES.

COPYRIGHT © 1995BY DANIEL FLOW PRODUCTS, INC.

HOUSTON, TEXAS, U.S.A.

All rights reserved. No part of this work may be reproduced orcopied in any form or by any means - graphic, electronic ormechanical - without first receiving the written permission ofDaniel Flow Products, Inc., Houston, Texas, U.S.A.

PREFACEPREFACE ii

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____________________________________________________________________________________________ MODELMODEL TS-2TS-2 TESTTEST SIMULATORSIMULATORDEC 1995

WARRANTY

Daniel Flow Products, Inc. ("Daniel") warrants all equipment manufactured by it to be free fromdefects in workmanship and material, provided that such equipment was properly selected for theservice intended, properly installed, and not misused. Equipment which is returned,transportation prepaid to Daniel within twelve (12) months of the date of shipment (eighteen (18)months from date of shipment for destinations outside of the United States), which is found afterinspection by Daniel to be defective in workmanship or material, will be repaired or replaced atDaniel’s sole option, free of charge, and return-shipped at lowest cost transportation. Alltransportation charges and export fees will be billed to the customer. Warranties on devicespurchased from third party manufacturers not bearing a Daniel label shall have the warrantyprovided by the third party manufacturer.

Extended warranty -Models 2470, 2480 and 2500 are warranted for a maximum of twenty-four(24) months. The Danalyzer valves are warranted for the life of the instrument and the columnsfor five years.

The warranties specified herein are in lieu of any and all other warranties, express or implied,including any warranty of merchantability or fitness for a particular purpose.

Daniel shall be liable only for loss or damage directly caused by its sole negligence. Daniel’sliability for any loss or damage arising out of, connected with, or resulting from any breachhereof shall in no case exceed the price allocable to the equipment or unit thereof which givesrise to the claim. Daniel’s liability shall terminate one year after the delivery of the equipmentexcept for overseas deliveries and extended warranty products as noted above.

In no event, whether as a result of breach of warranty or alleged negligence, shall Daniel beliable for special or consequential damages, including, but not limited to, loss of profits orrevenue; loss of equipment or any associated equipment; cost of capital; cost of substituteequipment, facilities or services; downtime costs; or claims of customers of the purchaser forsuch damages.

iiii PREFACEPREFACE

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TABLE OF CONTENTS

1.0 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.1 GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11.2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

1.2.1 PHYSICAL CHARACTERISTICS. . . . . . . . . . . . . . . . . . . . . . 1-11.2.2 ELECTRICAL CHARACTERISTICS. . . . . . . . . . . . . . . . . . . . 1-21.2.3 OUTPUTS FROM THE MODEL 2500. . . . . . . . . . . . . . . . . . . 1-21.2.4 INPUTS TO THE MODEL 2500. . . . . . . . . . . . . . . . . . . . . . . 1-41.2.5 COMMUNICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-5

2.0 INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12.1 MATERIAL SUPPLIED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12.2 MODEL TS-2/MODEL 2500 TEST SETUP. . . . . . . . . . . . . . . . . . . . . 2-12.3 OTHER CABLE CONNECTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.3.1 LOADING APPLICATION PROGRAMS. . . . . . . . . . . . . . . . . 2-32.3.2 PC OR SERIAL PRINTER INTERCONNECTS. . . . . . . . . . . . . 2-4

3.0 OPERATION AND TESTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13.1 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13.2 UNIT TEST PROCEDURE 2500 SERIES USING TS-2 (ES-19057). . . . 3-6

3.2.1 PURPOSE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63.2.2 MATERIAL AND EQUIPMENT REQUIRED. . . . . . . . . . . . . . 3-63.2.3 SET-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

3.3 TEST PROCEDURE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73.3.1 POWER SUPPLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73.3.2 SERIAL PORTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-73.3.3 KEYBOARD / DISPLAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93.3.4 ANALOG INPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-93.3.5 ANALOG OUTPUTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-213.3.6 CONTROL OUTPUTS / STATUS INPUTS. . . . . . . . . . . . . . . 3-253.3.7 OSCILLATOR AND CLOCK ADJUSTMENT . . . . . . . . . . . . 3-263.3.8 PULSE INPUTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-263.3.9 ALARM RELAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-273.3.10 PROVER #1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-273.3.11 PROVER #2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-283.3.12 BATTERY CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-28

TABLE OF CONTENTS iii

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4.0 MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14.1 SERVICE AND REPAIR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14.2 SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14.3 PIN-OUT FOR REAR TERMINAL CONNECTORS

ON MODEL TS-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2

iv TABLE OF CONTENTS

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MMOODDEELL TTSS--22 TTEESSTT SSIIMMUULLAATTOORR ________________________________________________________________________________________________DEC 1995

1.0 DESCRIPTION

1.1 GENERAL

The Model TS-2 Test Simulator was designed to test the application programs developed for theModel 2500 series flow computer. The Test Simulator allows the various inputs and outputs ofthe Model 2500 to be exercised or monitored during the course of evaluating an applicationprogram. The unit is intended for use in protected environments.

Power requirements for this unit are 120 VAC, 60 Hertz, 210 mA. It is capable of supplying the24 VDC operating power for Model 2500. The unit can monitor four analog output channels, 24control outputs, up to 18 analog inputs, 24 status inputs, two frequency densitometer inputs, sixmeter inputs, one watch-dog timeout indicator, and two prover detect switch inputs. In additionup to three serial ports of Model 2500 can be connected to the back panel of the Model TS-2 foruse with printers, etc.

The Model TS-2 is connected with ribbon cables to the 2500 series printed circuit boards. Oncethe application is running in the 2500, the various displays, LED’s and switches on the TS-2 areused to monitor inputs or outputs or change inputs to the application under test.

1.2 SPECIFICATIONS

1.2.1 PHYSICAL CHARACTERISTICS

The test set is housed in an aluminum cabinet and is intended to operate in a weather protectedenvironment.

The mechanical specifications are:

- Dimensions : 1/2" deep x 14 3/16" long x 4 3/16" high- Weight : 11.5 pounds

SECTION 1 1-1

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1.2.2 ELECTRICAL CHARACTERISTICS

Model TS-2 is capable of supplying the 24 VDC power required by theModel 2500.

The electrical specifications are:

- Operating temperature : 32 - 120 degrees F.- A-C input voltage : 115 VAC @ 60Hz.- D-C internal P/S for Model 2500 : 24 VDC @ 2 amps.

1.2.3 OUTPUTS FROM THE MODEL 2500

1.2.3.1 Analog Outputs

Model TS2 is capable of reading four analog output channels.Each channel can be read via the LCD % F.S. (Full Scale) display.

- ANA 1 OUT reads Analog Output # 1 from the 2500- ANA 2 OUT reads Analog Output # 2 from the 2500- ANA 3 OUT reads Analog Output # 3 from the 2500- ANA 4 OUT reads Analog Output # 4 from the 2500- Analog range 4-20mA- Maximum error 0.1% F.S.- Internal load for each channel is 250 ohms

1-2 DESCRIPTION

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1.2.3.2 Control Outputs

Model TS-2 includes 24 LED(s) which indicate the status of the control outputs from the Model2500 application program.

- An illuminated LED indicates a "low" or "ON" condition- A non-illuminated LED indicates a "high" or "OFF" condition

1.2.3.3 Alarm

Model TS-2 includes a LED to signify the occurrence of any alarms that may have been activatedby the application program under test. The LED is actuated in tandem with the red LED on theModel 2500 Series instrument.

1.2.3.4 Density Frequency Generator

A Density Frequency Generator with a range of one Hz to 9.999 KHz provides pulse inputchannels three and seven with frequency data.

NOTE: Both channels are fed the same frequency.

1.2.3.5 Meter Frequency Generator

A Meter Frequency Generator with an output multiplier supplies meter frequency data for pulseinput channels 1, 2, 4, 5, 6, and 8.

- 1 MULT provides a range of 1 Hz to 9,999 Hz- .1 MULT provides a range of .1 Hz to 999.9 Hz- .01 MULT provides a range of .01 Hz to 99.99 Hz

NOTE: All six inputs are fed the same frequency.

SECTION 1 1-3

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1.2.4 INPUTS TO THE MODEL 2500

1.2.4.1 Analog Inputs

Model TS-2 includes six analog input controls which manipulate three channels at a time for atotal of 18 analog inputs. Each control can be read via the LCD % F.S. display.

The analog input controls and their associated channels are as follows:

- ANA 1 controls analog inputs on channels 1, 7, and 13.- ANA 2 controls analog inputs on channels 2, 8, and 14.- ANA 3 controls analog inputs on channels 3, 9, and 15.- ANA 4 controls analog inputs on channels 4, 10, and 16.- ANA 5 controls analog inputs on channels 5, 11, and 17.- ANA 6 controls analog inputs on channels 6, 12, and 18.- Analog range 4-20 Ma.- Maximum error 0.1% F.S.- Maximum load 500 ohms

1-4 DESCRIPTION

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1.2.4.2 Status Inputs

Model TS-2 includes 24 status input switches which set the state of the status input lines on theModel 2500.

- Switch up indicates a closed condition- Switch down indicates an open condition

1.2.4.3 Prover Detect Switches

Model TS-2 contains two push-button Prover Detect switches.

- PR IN 1 is for Prover Detect 1 start and stop- PR IN 2 is for Prover Detect 2 start and stop

1.2.5 COMMUNICATIONS

The three serial communication channels from the Model 2500 are routed to barrier striptermination blocks which are located on the back panel of Model TS-2. This provides useraccess to the channels to hook up computers, printer, etc. Refer to paragraph 2.3.1 for typicalinterconnect wiring.

SECTION 1 1-5

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1-6 DESCRIPTION

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2.0 INSTALLATION

2.1 MATERIAL SUPPLIED

Remove all packing carefully and verify that the following materials were supplied with theModel TS-2.

a. Instruction Manualb. Model TS-2 Test Simulatorc. One 60-pin ribbon cable assembly for J3d. Two 50-pin ribbon cable assemblies for J6 and J7e. One 4-pin cable assembly for 24 VDC connection to the Model 2500f. One A-C power cord assembly for input power to Model TS-2

As noted earlier, operating power for the Model 2500 under test is supplied by the Model TS-2Test Simulator.

2.2 MODEL TS-2/MODEL 2500 TEST SETUP

To connect the Model TS-2 to a Model 2500 series computer, make connections as follows:

a. Remove the Model 2500 series computer from its enclosure as all interconnect ribboncables from the Model TS-2 will connect directly to the Model 2500 PC boards. SeeFigure 2-1. The Model 2500 series will use either two or four of the ribbon cablesdepending on whether it’s a one or two-board configuration.

SECTION 2 2-1

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b. Connect the applicable cables as follows:

TS-2 CONNECTOR CABLE 2500 SERIES PCB CONNECTORJ3 via 60 pin cable to P3 on the CPU-I/O PCBJ6 via 50 pin cable to P6 on the I/O Expander PCBJ7 via 50 pin cable to P7 on the I/O Expander PCB24VDC via 4 pin cable to P5 on the Quad Power Supply PCB

c. Connect the Model TS-2 power cable to 120 VAC, 60 Hertz.

The cable connections have now been completed. If an application has already beendown-loaded to the Model 2500 flow computer, the simulator and application program may beused to simulate flow inputs or monitor specific outputs.

Figure 2-1. Connection Locations for Model TS-2

2-2 INSTALLATION

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2.3 OTHER CABLE CONNECTIONS

2.3.1 LOADING APPLICATION PROGRAMS

If an application program has not been downloaded to the 2500 series computer, it may bedown-loaded via port 2 at the rear of the Model TS-2. The various serial ports, up to three, arebrought out to the rear of the Model TS-2 simulator. The serial communications ports are labeledP1, P2, and P3. The pin-out for these three serial ports is as follows:

Serial Port # 1 Serial Port # 2 Serial Port # 3

P1 P2 P3

Term. Descriptor Term. Descriptor Term. Descriptor63 Data Out (TX) 58 Data Out (TX) 98 Data Out (TX)64 Data In (RX) 59 Data In (RX) 99 Data In (RX)65 RTS (DTR) 60 RTS (DTR) 101 RTS (DTR)66 CTS (DSR) 61 CTS (DSR) 102 CTS (DSR)67 Ground (COM) 62 Ground (COM) 100 Common (COM)

SECTION 2 2-3

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2.3.2 PC OR SERIAL PRINTER INTERCONNECTS

Typical interconnects for a serial printer or a PC to allow application download are as follows:

Interconnect to EPSON Serial printer via DB25 connector.

PRINTER TS-2DB25 P1

Pin # Pin #

1 Shield open at TS-2 end2 ------------------ 643 ------------------ 637 ------------------ 676 ---| |--- 65

20 ---| |--- 66

Interconnect to IBM PC via DB25 connector

IBM PC TS-2DB25 P2Pin # Pin #

2 ------------------ 593 ------------------ 587 ------------------ 626 ---| |--- 60

20 ---| |--- 61

Interconnect to IBM PC via 9 Pin connector

IBM PC TS-29 Pin P2

Pin # Pin #

3 ------------------ 592 ------------------ 585 ------------------ 626 ---| |--- 604 ---| |--- 61

7 ---|8 ---|

2-4 INSTALLATION

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3.0 OPERATION AND TESTING

3.1 OPERATION

Figure 3-1. Model TS-2 Front Panel Controls

Figure 3-2. Model TS-2 Rear Panel Controls

SECTION 3 3-1

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FRONT PANEL

ITEM LOCATION OPERATION

STATUS INPUT SWITCHES On the left hand side ofthe front panel

Various status inputs areactivated by the 24 toggleswitches

PROVER DETECT PUSH-BUTTON SWITCHES (PR IN)

Left of the LCD Display Two channels areavailable, marked 1 and 2

LCD DISPLAY(DISPLAY % F.S.)

Upper center of the panel Used to display percentof F.S. values for thevarious analog outputsand analog inputs

METER SELECT ROTARYSWITCH

Below LCD display Used to select one of fouranalog outputs or one of6 analog inputs fordisplay in percent of F.S.of the Model 2500output.

SIX MULTI-TURNPOTENTIOMETERS*

Below the meter selectswitch in a line

Used to adjust the analoginputs when usingappropriate rotary switchsettings. The range ofthe analog inputs asdisplayed is from 4 to 20mA with a maximumerror of 0.1% of F.S.

TWO FREQUENCYADJUSTING PUSH-BUTTONSWITCH UNITS

DENSITOMETERSIMULATOR (DENSITY)

METER FREQUENCYGENERATOR (METER)

Below the sixpotentiometers

Left push-button unit

Right push-button unit

Frequency is set bypressing push buttonsabove (-) and below (+)each digit until desiredfrequency is displayed.

May be adjusted from 1Hz to 9,999 Hz.

May be adjusted from 1Hz to 9,999 Hz.

3-2 OPERATION

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MULTIPLIER ROTARYSWITCH

Right of density and meterpush-button units

The ".01" multiplierallows for a range of .01Hz to 99.9 Hz.The ".1" multiplier allowsfor a range of .1 Hz to999.9 Hz.The "1" multiplier allowsfor a range of 1 Hz to9,999 Hz.

CMRR ROTARY SWITCH Left of density and meterpush-button units

The Common ModeRejection Ratio selectorprovides either none(OFF), Low (LO) or High(HI) CMRR adjustment tothe input instrumentationamplifier.

ALARM Right of LCD display. Operates in tandem withthe red LED on the frontpanel of Model 2500. Itenables the monitoring ofany alarms that occurwithin the 2500application under test.

CONTROL OUTPUTS(s) Far right hand side of thefront panel

24 red LED(s) used tomonitor the status of thevarious control outputsthat may be part of theapplication program. Anilluminated LED indicatesa "low" or "ON"condition. Anon-illuminated LEDindicates a "high" or"OFF" condition.

SECTION 3 3-3

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* - ANA 1 IN controls analog input channels 1, 7, and 13- ANA 2 IN controls analog input channels 2, 8, and 14- ANA 3 IN controls analog input channels 3, 9, and 15- ANA 4 IN controls analog input channels 4, 10, and 16- ANA 5 IN controls analog input channels 5, 11, and 17- ANA 6 IN controls analog input channels 6, 12, and 18

3-4 OPERATION

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REAR PANEL

ITEM LOCATION OPERATION

PWR Switch By the A-C inputconnector on the rearpanel

After all cables have beenproperly connected,power may be applied tothe Model TS-2 bypressing the PWR switch.With the cablesconnected, this will alsopower up the Model 2500series flow computer. Ifan application has alreadybeen down-loaded to theModel 2500 flowcomputer, the simulatorand application programmay be used to simulateflow inputs or monitorspecific outputs.

PORT 2 At the rear of Model TS-2 If an application programhas not been downloadedto the Model 2500 seriescomputer, it may bedownloaded via port 2.Refer to paragraph 2.3.

SECTION 3 3-5

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3.2 UNIT TEST PROCEDURE 2500 SERIES USING TS-2 (ES-19057)

3.2.1 PURPOSE

This procedure defines the use of the TS-2 Test Set to evaluate the operation of the 2500 FlowComputer.

3.2.2 MATERIAL AND EQUIPMENT REQUIRED

Quantity Description1 Serial Printer (2400 Baud)1 IBM Personal Computer or Compatible with DOS 3.1 or higher1 2500 Application Program PN 8-8999-009 "TS2TSTXX.CFG" the letters

"..XX.." in the file name indicating the version number of CONFIG25 usedto generate the file

1 2500 Hardware Manual - PN 3-9000-5901 2500 Users Manual - PN 3-9000-5911 CONFIG25 User’s Manual - PN 3-9000-5921 Daniel TS-2 - PN 1-2592-0011 TS-2 Manual - PN 3-9000-6101 Universal Frequency Counter1 Oscilloscope, Tektronix Model 4568 or equivalent1 5 Digit Voltmeter1 Power Supply load fixture per Daniel Engineering Specification ES-10244

Reference 2500 Users Manual for various resistors required

3.2.3 SET-UP

A. Connect the P3, P5, P6 and P7 cables to the 2500.

B. For repair or service, note any available failure descriptions or instructions.

C. For non-hardware issues, verify any difficulties using resident software if available onpower-up. TS2TSTXX cannot duplicate calculation errors.

3-6 OPERATION

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3.3 TEST PROCEDURE

3.3.1 POWER SUPPLY

A. Turn the TS-2 on/off switch to the "ON" position.Verify power supply voltages as follows:

+24V, ± 200mV+15V, ± 100mV- 15V, ± 100mV+ 5V, ± 100mV

Refer to Quad P/S Test Procedure ES-10244, in the event of a power supply being outof tolerance.

3.3.2 SERIAL PORTS

A. Serial Port #2, TS2 Terminals 58, 59, and 62

1. Connect PC to serial port 2.

2. Transfer the 2500 test program (Filename: TS2TSTXX) to the 2500, using the PCcomputer.

NOTE: For more information about using the IBM computer, consult theCONFIG25 User’s Manual.

3. Observe the PC CRT monitor, for a statement telling you of a successful datatransfer to the 2500.

4. Observe the 2500’s LCD display is reading:

"TS2TSTXXDD-MM-YY HH:MM"

(CURRENT DATE and TIME)

SECTION 3 3-7

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B. Port #1, TS2 Terminals 63, 64 and 67

1. Connect 2400 baud printer to port 1.

2. To print the "ANALOG" report and "Frequency" report, scroll to the "REPORTS"menu and press enter.

3. Printed values should match input values and be within ± 2mV channel to channelanalog and ± 0.2 Hz frequency.

4. Change the "Port Use 2" from "Slave" to "None".

5. Change the "Port Use 1" from "None" to "Slave" at 9600 Baud.

Connect PC cable to Port 1.

To verify Serial In / Serial Out functions, download TESTER.

C. Port #3, TS2 Terminals 98, 99 and 100.

1. Disconnect the PC cable from Port 1.

Connect the PC cable to Port 3 on TS2.

2. Scroll to the "SERIAL PORT" menu.

3. Change the "Port Use 2" from "Slave" to "None".

4. Change the "Port Use 3" from "None" to "Slave" at 9600 Baud.

5. Download "TS2TSTXX" through Port 3.

3-8 OPERATION

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3.3.3 KEYBOARD / DISPLAY

A. To verify key integrity:

Scroll to "SYSTEM COMMANDS", "Time/Date" sub-menu and enter Numbers 0 through9. "Up arrow" completes key pad test.

NOTE: For more information concerning using the 2500, consult the 2500Users Manual and Model 2500 Hardware Manual.

B. Enter the numeric part of the 2500’s serial number as the Unit ID Number under "UnitID" sub-menu.

C. Exit SYSTEM COMMANDS.

3.3.4 ANALOG INPUTS

A. Scroll to the ANALOG INPUTS sub-menu. With 5.000V applied observe that analoginput channels 1 to 6, and 7 to 18 display 5.000 ± .0001 VDC.

B. To adjust the analog input reference voltage on CPU board #1:

Connect the positive lead of the DVM to U13 pin 20.

Connect the negative lead of the DVM to U13 pin 10.

Adjust R2 for a DVM reading of 5.0000 ± .0001 VDC.

C. To adjust the analog input comparator perform the following steps:

1. Remove power and remove the DAC (U14).

2. Short R55 to R75 (See Figure 3-3 "A"), and connect the positive lead of the DVMto the top of R76 (See Figure 3-3 "B").

3. Apply power and adjust R106 so that the output of the comparator (U70) justswitches from a TTL low to a TTL high.

4. Adjust R106 back (CCW) 1 turn.

SECTION 3 3-9

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5. Remove shorting jumper.

D. To adjust the Common Mode Rejection Ratio (CMRR) of the input instrumentationamplifier, use the following steps:

1. Connect the positive lead of the DVM to U2 pin 1, and the negative lead of theDVM to the anode of CR1.

2. Scroll front panel by pressing the following key sequence:

DISPLAY KEY

TS2TSTXX DOWNINPUT CHANNELS DOWNOUTPUT CHANNELS DOWNALARMS DOWNOPERATOR ENTRY DOWNCALCULATIONS ENTERI/O 2 PULSE IN DOWNANALOG CAL and REF ENTER0 CHANNEL ENTERCHANNEL 0 ENTERCHANNEL MANUAL 0 DOWNCHANNEL FIXED 0 3CHANNEL FIXED 3 ENTER

3-10 OPERATION

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Figure 3-3. CPU Board #1

SECTION 3 3-11

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3. Rotate CMRR switch to "LO" position and note reading on DVM. Must be 0V,± .010V (10mV).

4. Rotate CMRR switch to "HI" position and adjust R1 for the same reading as wasnoted with switch in "0" position.

5. To obtain a DVM reading variance of no more than 100 micro volts, repeat 3 and4 as required.

6. To terminate the common mode adjustment mode, press 0, ENTER, UP, ENTER,EXIT, EXIT, EXIT.

Then, return CMRR switch to "OFF" position.

F. To calibrate the Digital to Analog Convertor section (DAC adjustment), the followingsteps must be performed :

1. Remove power and reinstall DAC (U14).

Connect the positive lead of the DVM to top of R75 (Note the negative lead ofthe DVM should still be connected to the anode CR1.)

Re-apply power and observe correct date and time.

2. Scroll front panel by pressing the following key sequence:

DISPLAY KEY

TS2TSTXX DOWNINPUT CHANNELS DOWNOUTPUT CHANNELS DOWNALARMS DOWNOPERATOR ENTRY DOWNCALCULATIONS ENTERI/O 2 PULSE IN DOWNANALOG CAL & REF ENTER0 CHANNEL ENTERCHANNEL 0 ENTERCHANNEL MANUAL 0 DOWNCHANNEL FIXED 0 2CHANNEL FIXED 2 ENTER

3-12 OPERATION

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3. Adjust the OFFSET of the DAC by adjusting R3 until the DVM reads -10.000 ±.0005 VDC.

4. To cause the DAC to output +10.000, on the keypad, press 1 and ENTER.

Adjust R4 for 10.000 ±.0005 VDC.

NOTE: +10.000 will be placed on the DAC output, by depressing an oddnumber followed by ENTER.

-10.000 will be placed on the output of the DAC, by pressing aneven number followed by ENTER.

5. Repeat steps 3 and 4 until the (OFFSET with R3) reading remains at -10.000 ±.0005 VDC and the (SPAN with R4) reading remains at 10.000 ± .0005 VDCwhen toggled back and forth.

G. The next test that is to be performed is to verify the Analog Input section. Only oneadjustment is to be made to calibrate the analog reference. There are no otheradjustments to be made at this time, due to the fact that all analog input adjustment istaken care of in the software device handlers. This test is to be done with a precisionsupply. Note that in testing, the raw analog values of the reference voltages are shownin the calculation section of the program. These can shift up to ± 150 counts withoutcausing a failure due to the ability of the 2500 to automatically correct for minordeviations. The nominal values for the 2.5 and 5 volt references are 3138 and 7500respectively. Enter the following key sequence:

DISPLAY KEY

CHANNEL FIXED 0 ENTER, UPCHANNEL MANUAL 0 ENTERCHANNEL 0 EXITBD1R5 (5.00 VDC REF) DOWN

7500 ± 150 COUNTSBD1R25 (2.5VDC REF)

3138 ± 150 COUNTS EXIT

SECTION 3 3-13

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Continue to press the EXIT key until the display shows the messageTS2TSTXX INPUT CHANNELS.

DISPLAY KEY

INPUT CHANNELS ENTERANALOG INPUTS ENTERA1 DOWNA2 DOWN

To display all the analog inputs, continue to press the DOWN key.

1. Connect digital volt meter to DVM jacks on TS-2. Set the six "ANA" Pots foran output of 5.0000 VDC. Adjust R2 so that all driven analog inputs are within0.001 VDC of the reference meter.

2. Set the six "ANA" Pots for an output of 4.0000 VDC. Verify that all the drivenanalog inputs match the input reference meter to within 0.001 VDC.

3. Set the six "ANA" Pots for an output of 3.0000 VDC. Verify that all the drivenanalog inputs match the input reference meter to within 0.001 VDC.

4. Set the six "ANA" Pots for an output of 2.0000 VDC. Verify that all the drivenanalog inputs match the input reference meter to within 0.001 VDC.

5. Set the six "ANA" Pots for an output of 1.0000 VDC. Verify that all the drivenanalog inputs match the input reference meter to within 0.001 VDC.

3-14 OPERATION

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H. To adjust the analog input reference voltage, On I/O PCA #2:

Connect the positive lead of the DVM to U4 pin 20.

Connect the negative lead of the DVM to U4 pin 10.

Adjust R2 for a DVM reading of 5.0000 ± .0001VDC.

I. To adjust the analog input comparator perform the following steps:

1. Remove power and remove the DAC (U12).

2. Short R53 to R54, and R72 to R73 (See Figure 3-4 "A").

Connect the positive lead of the DVM to the top of R55 (See Figure 3-4 "B").

3. Apply power and adjust R115 so that the output of the comparator (U54) justswitches from a TTL low to a TTL high.

4. Adjust R115 back (CCW) 1 turn.

5. Connect the positive lead of the DVM to the top of R74 (See Figure 3-4 "C").Adjust R118 so that the output of the comparator (U55) just switches from a TTLlow to a TTL high.

6. Adjust R118 back (CW) 1 turn.

7. Remove shorting jumper.

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J. To adjust the Common Mode Rejection Ratio (CMRR) of the input instrumentationamplifier, use the following steps:

1. Remove power and replace the DAC in location U12.

Re-apply power.

Connect the positive lead of the DVM to U5 pin 14.

NOTE: The negative lead of the DVM should now be connected to theanode of CR2 to provide a stable ground reference point.

3-16 OPERATION

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Figure 3-4. I/O PCA #2

SECTION 3 3-17

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2. Scroll front panel by pressing the following key sequence:

DISPLAY KEY

TS2TSTXX DOWNINPUT CHANNELS DOWNOUTPUT CHANNELS DOWNALARMS DOWNOPERATOR ENTRY DOWNCALCULATIONS ENTERI/O 2 PULSE IN DOWNANALOG CAL & REF ENTER0 CHANNEL ENTERCHANNEL 0 ENTERCHANNEL 0 MANUAL DOWNCHANNEL FIXED 0 3CHANNEL FIXED 3 ENTER

3. Set "CMRR" switch to "0" and note reading on DVM. Must be within 10mV of0V.

4. Set "CMRR" switch to "+" and note reading on DVM. Adjust R49 for the samereading as was noted with switch set to "0".

5. To obtain a DVM reading variance no more than 100 micro volts, repeat 3 and4 as required.

6. Connect DVM positive lead to U7 pin 14.

7. Set "CMRR" switch to "0" and note reading on the DVM. Set switch to "+" andadjust R59 for the same reading as was noted with switch set to "0".

8. Repeat 7 as required to obtain a DVM reading variance of no more than 100micro volts.

9. To terminate the common mode adjustment mode, set "CMRR" switch to "OFF".Press 0 then press ENTER, up ENTER, EXIT, EXIT, EXIT.

3-18 OPERATION

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K. To calibrate the digital to analog convertor section (DAC adjustment), the following stepsmust be performed:

1. Connect the positive lead of the DVM to top of R54.

NOTE: The negative lead of the DVM should still be connected to theanode CR2.

2. Scroll front panel by pressing the following key sequence:

DISPLAY KEY

FIXED 2FIXED 2 ENTER

3. Adjust the OFFSET of the DAC by adjusting R58 until the DVM reads -10.000± .0005 VDC.

4. On the keypad press 1 and ENTER. This will cause the DAC to output+10.000V. Adjust R48 for +10.000 ± .0005 VDC. Pressing an odd numberfollowed by enter 10.000 will be placed on the DAC output and pressing an evennumber followed by ENTER -10.000 will be placed on the output of the DAC.

5. Repeat steps 3 and 4 until the (OFFSET with R58) reading remains at -10.000 ±.0005 VDC and the (SPAN with R48) reading remains at +10.000 ± .0005 VDCwhen toggled back and forth. Press 0 followed by ENTER to terminate DACadjustment.

L. The next test that is to be performed is to verify the Analog Input section. Only oneadjustment is to be made to calibrate the analog reference. There are no otheradjustments to be made at this time, due to the fact that all analog input adjustment istaken care of in the software device handlers. Note that in testing, the raw analog valuesof the reference voltages are shown in the calculation section of the program. These canshift up to ±250 counts without causing a failure due to the ability of the 2500 toautomatically correct for minor deviations. The nominal values for the 2.5 and 5 voltreferences are 15700 and 11300 respectively. Enter the following key sequence:

SECTION 3 3-19

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DISPLAY KEY

0 CHANNEL DOWNBD1R5 (5.00 VDC REF) DOWN7500 (± 150 COUNTS)BD1R25 (2.50 VDC REF) DOWN3138 (± 150 COUNTS)BD2AR5 (5.00 VDC REF) DOWN15700 (± 250 COUNTS)BD2AR25 (2.50 VDC REF) DOWN11300 (± 250 COUNTS)BD2BR5 (5.00 VDC REF) DOWN15700 (± 250 COUNTS)BD2BR25 (2.50 VDC REF.) DOWN11300 (± 250 COUNTS)0 CHANNEL EXIT

Continue to press the EXIT Key until the display shows the message:

"CALCULATIONS"

Continue to press the DOWN key until the display shows the message:

"REPORTS"

Then, press the ENTER key to display the values of the analog inputs on the CRT. Eachtime the procedure calls for a reading of the analog inputs press the ENTER key toupdate the display.

1. Connect digital volt meter to "DVM" jacks on TS-2. Set the "ANA" pots for anoutput of 5.000 ±.001 VDC. Adjust R19 so that all driven analog inputs arewithin 0.001 VDC of the reference meter.

2. Set the "ANA" pots for an output of 4.000 ±.001 VDC. Verify that all the drivenanalog inputs match the input reference meter to within 0.001 VDC.

3. Set the "ANA" pots for an output of 3.000 ±.001 VDC. Verify that all the drivenanalog inputs match the input reference meter to within 0.001 VDC.

4. Set the "ANA" pots for an output of 2.000 ±.001 VDC. Verify that all the drivenanalog inputs match the input reference meter to within 0.001 VDC.

3-20 OPERATION

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5. Set the "ANA" pots for an output of 1.000 ±.001 VDC. Verify that all the drivenanalog inputs match the input reference meter to within 0.001 VDC.

3.3.5 ANALOG OUTPUTS

A. To calibrate Current Output 1:

Rotate switch to Analog 1 Out.

Connect the positive lead of the DVM to the (+) test point and the negative lead to (-)test point.

1. Depress the "Down Arrow Key" scrolling to OUTPUT CHANNELS menu.

Depress the ENTER key.

Then depress the "Down Arrow Key" scrolling to ANALOG OUTPUT menu.

Depress the ENTER key.

Then depress the "Down Arrow Key" scrolling to Rate Current Output #1.

Depress the ENTER key to enter the sub-menu field.

Determine the output Z scale value and F scale value.

2. Depress the "Down Arrow Key" scrolling to the FIXED display.

3. Enter the Z scale value and depress ENTER. Adjust R7 on the CPU/IO board for1.000V on the volt meter.

4. Enter F scale value and depress ENTER. Adjust R8 on CPU/IO board for 5.000V,repeat steps #3 and #4 until no further adjustment is required.

5. Depress the "Down Arrow Key" scrolling to the MANUAL display.

Depress ENTER key taking the output out of manual mode.

Then depress EXIT key to exit from the sub-menu field.

SECTION 3 3-21

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B. To calibrate Current Output 2, rotate switch to Analog 2 Out.

1. Depress the "Down Arrow Key" scrolling to OUTPUT CHANNELS menu.

Depress the ENTER key.

Then depress the "Down Arrow Key" scrolling to ANALOG OUTPUT menu.

Depress the ENTER key.

Then depress the "Down Arrow Key" scrolling to Rate Current Output #2.

Depress the ENTER key to enter the sub-menu field.

Determine the output Z scale value and F scale value.

2. Depress the "Down Arrow Key" scrolling to the FIXED display.

3. Enter the Z scale value and depress ENTER. Adjust R6 on the CPU/IO board for1.000V on the volt meter.

4. Enter the F scale value and depress ENTER. Adjust R5 on the CPU/IO board for5.000, repeat steps #3 and #4 until not further adjustment is required.

5. Depress the "Down Arrow Key" scrolling to the MANUAL display.

Depress ENTER key taking the output out of manual mode.

Then depress EXIT key to exit from the sub-menu.

3-22 OPERATION

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C. On I/O PCA #2 to calibrate Current Output 3, rotate switch to Analog 3 Out.

1. Depress the "Down Arrow Key" scrolling to OUTPUT CHANNELS menu.

Depress the ENTER key.

Then depress the "Down Arrow Key" scrolling to ANALOG OUTPUT menu.

Depress the ENTER key.

Then depress the "Down Arrow Key" scrolling to Rate Current Output #3.

Depress the ENTER key to enter the sub-menu field.

Depress ENTER key again to set the output to manual mode.

Depress the "Down Arrow Key" scrolling through the sub-menu field. Determinethe output Z scale value and F scale value.

2. Depress the "Down Arrow Key" scrolling to the FIXED display.

3. Enter the Z scale value and depress ENTER. Adjust R22 on the I/O board for1.000V.

4. Enter F scale value and depress ENTER. Adjust R23 on I/O board. Repeat steps#3 and #4 until no further adjustment is required.

5. Depress the "Down Arrow Key" scrolling to the MANUAL display.

Depress ENTER key taking the output out of manual mode.

Then depress EXIT key to exit from the sub-menu field.

SECTION 3 3-23

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D. To calibrate Current Output 4, rotate switch to Analog 4 Out.

1. Depress the "Down Arrow Key" scrolling to OUTPUT CHANNELS menu.

Depress the ENTER key, then depress the "Down Arrow Key" scrolling toANALOG OUTPUT menu.

Depress the ENTER key.

Then depress the "Down Arrow Key" scrolling Rate Current Output #4.

Depress the ENTER key again to set the output to manual mode.

Depress the "Down Arrow Key" scrolling through the sub-menu field.

Determine the output Z scale value and F scale value.

2. Depress the "Down Arrow Key" scrolling to the FIXED display.

3. Enter the Z scale value and depress ENTER. Adjust R20 on the I/O board for1.000V on the volt meter.

4. Enter the F scale value and depress ENTER. Adjust R21 on the I/O board for5.000V, repeat steps #3 and #4 until no further adjustment is required.

5. Depress the "Down Arrow Key" scrolling to the MANUAL display.

Depress ENTER key taking the output out of manual mode.

Then depress EXIT key to exit from the sub-menu field.

3-24 OPERATION

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3.3.6 CONTROL OUTPUTS / STATUS INPUTS

A. On TS-2 turn all the "STATUS INPUT" switches to the "OPEN" position.

B. Observe that all the "CONTROL OUTPUT" LEDs are off.

C. Repeat steps D to E for each "STATUS INPUT".

D. On TS-2 turn each "STATUS INPUT" switch to the "CLOSE" position.

E. The control output activated will conform to the following chart:

BOARD 1

STATUS # CONTROL OUTPUTS #1 12 23 34 45 56 6

BOARD 2

STAT # CONTROL # STAT # CONTROL # STAT # CONTROL #

19 7 7 13 13 19

20 8 8 14 14 20

21 9 9 15 15 21

22 10 10 16 16 22

23 11 11 17 17 23

24 12 12 18 18 24

SECTION 3 3-25

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3.3.7 OSCILLATOR AND CLOCK ADJUSTMENT

To calibrate the system clock and the time of day clock, perform the following steps on CPUboard #1:

A. Using a "DIP clip" connect the frequency counter to Pin 19 of U-52 and connect theground lead to Pin 1. Adjust R-101 for a frequency of 7.372800 MHZ ± 10 Hz.

B. To calibrate the time of day clock attach a "Dip clip" with a 10K resistor installedbetween pins 12 and 23 to U-40 and connect the frequency counter set up in a periodmeasurement mode to pin 12, the ground of the frequency counter is connected to pin 11.Adjust C-122 for a period of 1.00000 ± .00001 second.

3.3.8 PULSE INPUTS

A. Set the TS-2 "Meter" for 1000 Hz output frequency. Set "Density" for 1024 Hz.

B. Under CALCULATIONS menu observe the frequency for turbines #1, #2, #3, #4, #5 and#6. The values must equal the input frequency value ± 1 Hz. Otherwise troubleshoot.

C. Observe the frequency for the densitometer #1 and #2. The Frequency Densitometervalue must equal the input frequency value. Otherwise troubleshoot.

E. Exit to main menu.

3-26 OPERATION

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3.3.9 ALARM RELAY. (Clear alarms before this step.)

A. Scroll to the OPERATOR ENTRIES, SELECTION ENTRIES, "ALARM TST" sub-menu.Observe that on the front panel both the yellow and red LEDs are off.

B. Press the "Down Arrow Key" until the menu displays "NO ALARM" "ALARM TEST".

C. Press the ENTER key. Observe that on the Front Panel that the green LED is lit.Observe that the LED on the Test Fixture is OFF.

D. Press the "Down Arrow Key" until the menu displays "ALARM".

E. Press the ENTER key. Observe that the red "ALARM" LED goes on.

F. Press "Down Arrow", then ENTER. Observe red LED and "ALARM" reset.

3.3.10 PROVER #1

A. Under OPERATOR ENTRY, SELECTION ENTRY, scroll to the "Prov1in" sub-menu,display reads "Idle".

B. Press the ENTER and "Down Arrow Key" until the menu displays "Prove1dt".

C. Press the ENTER key. Exit, scroll to "WAITING, TEST PRV1". The prover test is nowready to begin. Check INPUT CHANNELS, PULSE INPUTS: MT1 should reset to 0,not incrementing.

D. On the Test Fixture press the "Prover Switch 1". Display changes to "FirstDT". MT1input is incrementing.

E. On the Test Fixture press the "Prover Switch 1" again.

Observe that "WAITING" is displayed.

Prover Test is now finished.

Observe that the "Prov1in" menu displays "Idle", "Testprv1" displays "Waiting", MT1stopped incrementing.

SECTION 3 3-27

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3.3.11 PROVER #2

A. Scroll to the "Prov2in" sub-menu.

B. Repeat steps B to E from Section 2.8 (except press "Prover Switch #2"), MT3 is proverchannel 2.

3.3.12 BATTERY CHECK

A. Turn power off to 2500.

B. Wait 1 minute.

C. Turn power on to 2500 and observe that the display is reading "TS2TSTXX" and thecorrect date/time.

D. Short the RAM on each board to remove download when completed.

E. Verify correct revision of baseline Eprom is installed for shipment; list this revision levelin repair report.

3-28 OPERATION

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MMOODDEELL TTSS--22 TTEESSTT SSIIMMUULLAATTOORR ________________________________________________________________________________________________DEC 1995

4.0 MAINTENANCE

4.1 SERVICE AND REPAIR

Model TS-2 contains no user serviceable items other than the A-C line fuse located on the rearpanel. The fuse is rated at 2-amps, 250 Volts.

The Daniel Customer Service department should be contacted in the event that repairs are neededfor the Model TS-2 instrument. Information regarding service is included at the rear of thismanual.

4.2 SPARE PARTS

The following is a list of user replaceable items that may be procured from the factory.

Daniel Part Number Description

3-2592-005 Ribbon Cable, 4 lead TS2 to Quad Power Supply

3-2592-006 Ribbon Cable, 60 lead TS2/CPU, J3/P3

3-2592-007 Ribbon Cable, 50 lead TS2/IO, J6/P6

3-2592-008 Ribbon Cable, 50 lead TS2/IO, J7/P7

4-9152-004 Rubber mounting foot

5-1203-020 Fuse, 3AG 2 Amps, 250 volts

SECTION 4 4-1

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____________________________________________________________________________________________ MODELMODEL TS-2TS-2 TESTTEST SIMULATORSIMULATORDEC 1995

4.3 PIN-OUT FOR REAR TERMINAL CONNECTORS ON Model TS-2

The following details the pin-out arrangement for each of the ribbon cable connectors located onthe rear panel of the Model TS-2 Test Simulator. This data may be useful to those users thatdesire to build special cable assemblies to suit their needs. Abbreviations have been used inorder to conserve space. The following list of abbreviations is used in the pin out listings:

AI - Analog Input

AO - Analog Output

CO - Control Output

CTS - Clear To Send

"E" Point - Designated PCB test point.

FD - Frequency Densitometer

PWR - Power

RTS - Request To Send

SI - Status Input

4-2 MAINTENANCE

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MMOODDEELL TTSS--22 TTEESSTT SSIIMMUULLAATTOORR ________________________________________________________________________________________________DEC 1995

P3P3 P6P6 P7P7

PIN # DESCRIPTION PIN # DESCRIPTION PIN # DESCRIPTION

1 + 5 VDC 1 TURBINE IN # 3 1 AO # 32 SI # 6 2 TURBINE IN # 5 2 AO # 43 GROUND 3 TURBINE IN # 6 3 + 5 VDC4 SI # 5 4 TURBINE IN # 4 4 + 5 VDC5 SI # 4 5 FD # 2 INPUT 5 ANALOG GROUND6 SI # 3 6 PROVER STATUS #2 6 AI # 12 +7 SI # 2 7 CO # 7 7 ANALOG GROUND8 SI # 1 8 CO # 9 8 AI # 12 -9 CO # 6 9 CO # 11 9 ANALOG GROUND

10 CO # 5 10 CO # 12 10 AI # 11 +11 CO # 4 11 CO # 10 11 ANALOG GROUND12 CO # 3 12 CO # 8 12 AI # 11 -13 CO # 2 13 CO # 15 13 ANALOG GROUND14 CO # 1 14 CO # 13 14 AI # 10 +15 GROUND 15 CO # 17 15 ANALOG GROUND16 PROVER IN 1 16 DIGITAL GROUND 16 AI # 10 -17 GROUND 17 CO # 16 17 ANALOG GROUND18 GROUND 18 CO # 18 18 AI # 9 +19 GROUND 19 CO # 19 19 ANALOG GROUND20 GROUND 20 CO # 14 20 AI # 9 -21 AO # 1 & 2 COMMON 21 CO # 23 21 ANALOG GROUND22 AO # 2 22 CO # 21 22 AI # 8 +23 AO # 1 23 CO # 22 23 ANALOG GROUND24 AI # 6 + 24 CO # 24 24 AI # 8 -25 AI # 6 - 25 CO # 20 25 ANALOG GROUND26 COMMON 26 DIGITAL GROUND 26 AI # 7 +27 AI # 5 + 27 SI # 7 27 ANALOG GROUND28 AI # 5 - 28 SI # 9 28 AI # 7 -29 AI # 4 + 29 SI # 11 29 ANALOG GROUND30 AI # 4 - 30 SI # 12 30 ANALOG GROUND31 AI # 3 + 31 SI # 10 31 ANALOG GROUND32 COMMON 32 SI # 8 32 ANALOG GROUND33 AI # 2 + 33 SI # 13 33 ANALOG GROUND34 AI # 3 - 34 SI # 15 34 ANALOG GROUND35 AI # 2 + 35 SI # 17 35 ANALOG GROUND36 AI # 2 - 36 DIGITAL GROUND 36 ANALOG GROUND37 AI # 1 - 37 SI # 16 37 AI # 13 -38 AI # 1 + 38 SI # 18 38 AI # 18 +39 GROUND 39 SI # 19 39 AI # 13 +40 GROUND 40 SI # 14 40 AI # 18 -

SECTION 4 4-3

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____________________________________________________________________________________________ MODELMODEL TS-2TS-2 TESTTEST SIMULATORSIMULATORDEC 1995

P3P3 P6P6 P7P7

PIN # DESCRIPTION PIN # DESCRIPTION PIN # DESCRIPTION

41 GROUND 41 SI # 23 41 AI # 14 -42 GROUND 42 SI # 21 42 AI # 17 +43 GROUND 43 SI # 22 43 AI # 14 +44 TURBINE IN # 1 44 SI # 24 44 AI # 17 -45 GROUND 45 SI # 20 45 ANALOG GROUND46 TURBINE IN # 2 46 DIGITAL GROUND 46 ANALOG GROUND47 "E" POINT 47 DATA IN PORT 3 47 AI # 15 +48 FD # 1 INPUT 48 CTS PORT 3 48 AI # 16 +49 NOT USED 49 RTS PORT 3 49 AI # 15 -50 GROUND 50 DATA OUT PORT 3 50 AI # 16 -51 DATA IN PORT 252 DATA OUT PORT 253 CTS PORT 254 RTS PORT 255 DATA IN PORT 1 ZB56 DATA OUT PORT 1 ZA57 CTS PORT 1 ZD58 RTS PORT 1 ZC

59 GROUND60 + 5 VDC

24 VDC

PIN # DESCRIPTION

1 CHASSIS GROUND2 + 24 VDC3 NOT USED4 COMMON

4-4 MAINTENANCE

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WARRANTY CLAIM REQUIREMENTS

To make a warranty claim, you, the Purchaser, must:

1. Provide Daniel with proof of the Date of Purchase and proof of the Date of Shipment ofthe product in question.

2. Return the product to Daniel within twelve (12) months of the date of original shipmentof the product, or within eighteen (18) months of the date of original shipment of theproduct to destinations outside of the United States. The Purchaser must prepay anyshipping charges. In addition, the Purchaser is responsible for insuring any productshipped for return, and assumes the risk of loss of the product during shipment.

3. To obtain Warranty service or to locate the nearest Daniel office, sales, or service centercall (713) 467-6000, Fax (281) 897-2901, or contact:

Daniel Flow Products, Inc.ElectronicsP. O. Box 55435Houston, Texas 77255

When contacting Daniel for product service, the purchaser is asked to provideinformation as indicated on the following "Customer Problem Report".

Daniel Flow Products, Inc., Electronics offers both on call and contract maintenanceservice designed to afford single source responsibility for all its products.

Daniel Industries, Inc. reserves the right to make changes at any time to any product toimprove its design and to insure the best available product.

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DANIEL INDUSTRIES, INC.CUSTOMER PROBLEM REPORT

FOR FASTEST SERVICE, COMPLETE THIS FORM, AND RETURN IT ALONG WITH THE AFFECTEDEQUIPMENT TO CUSTOMER SERVICE AT THE ADDRESS INDICATED BELOW.

COMPANY NAME:____________________________________________________________________________

TECHNICAL CONTACT:_________________________________ PHONE:______________________________

REPAIR P. O. #:_____________________________ IF WARRANTY, UNIT S/N:_________________________

INVOICE ADDRESS:____________________________________________________________________

_________________________________________________________________

_________________________________________________________________

SHIPPING ADDRESS:___________________________________________________________________

_________________________________________________________________

_________________________________________________________________

RETURN SHIPPING METHOD:__________________________________________________________________

EQUIPMENT MODEL #:____________________ S/N:__________________FAILURE DATE:_____________

DESCRIPTION OF PROBLEM:__________________________________________________________________

______________________________________________________________________________________________

______________________________________________________________________________________________

WHAT WAS HAPPENING AT TIME OF FAILURE?________________________________________________

______________________________________________________________________________________________

ADDITIONAL COMMENTS:____________________________________________________________________

______________________________________________________________________________________________

______________________________________________________________________________________________

REPORT PREPARED BY:________________________________ TITLE:________________________________

IF YOU REQUIRE TECHNICAL ASSISTANCE, PLEASE FAX OR WRITE THE MAIN CUSTOMER SERVICEDEPARTMENT AT:

DANIEL FLOW PRODUCTS, INC. PHONE: (281) 897-2900ATTN: CUSTOMER SERVICE FAX: (281) 897-290119203 HEMPSTEAD HIGHWAYHOUSTON, TEXAS 77065

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The sales and service offices of Daniel Industries, Inc. are locatedthroughout the United States and in major countries overseas.

Please contact the Daniel Industries, Inc., Electronics Division atP. O. Box 55435, Houston, Texas 77255, or phone (713) 467-6000

for the location of the sales or service office nearest you.Electronics offers both on-call and contract

maintenance service designed to provide single-sourceresponsibility for all Electronics Products.

Daniel Industries, Inc. reserves the right to make changes to any of its products or servicesat any time without prior notification in order to improve that product or service and to supply

the best product or service possible.