MK3H SERIES HYDRAULIC POWER PACK · n no start/sol r with start/sol t* t/cut-out & start/sol s...

XX X

MOTOR DC MOTOR AC PUMP CC

ORIENTATION

TANK STEEL SQ VALVE CAVITY

FLOW CONTROL

SUBPLATE SPECIAL CODE

12,5KG

1KG

250BAR

ALLOCATED BY MANUFACTURER FOR ALL CUSTOM & NON STANDARD ASSEMBLIES

ISSUE 01 180118

MK3H SERIES HYDRAULIC

POWER PACK

M

(MOTOR DEPENDANT)EACH ADDITIONAL LITRE TANK CAPACITY

MAXIMUM SYSTEM PRESSUREPUMP DEPENDANT

PLEASE NOTE THIS INFORMATION IS PROVIDED IN GOOD FAITH BUT WITHOUT LIABILITY.

DESIGNED & BUILT IN BRITAIN

100% TESTED

THE PRODUCTS ARE SUBJECT TO DEVELOPMENT AND THE MANUFACTURER RESERVES THE RIGHT TO CHANGE THE SPECIFICATION WITHOUTNOTICE

WORKING TEMP AMBIENT

WEIGHTTYPICAL ASSEMBLY (DRY)

-20 C - +40 C

CODING & INFORMATION

HYDRAULIC FLUID (RECOMMENDED, NOT SUPPLIED)MINERAL HYDRAULIC OIL (HM OR HV)FOR NORMAL AMBIENT TEMP RANGE (0 C - 40 C) ISO VG22 TO ISO VG 46

S0 3H 1 R S

K3H SERIES

18 H R C T

R1 5,5 LITRES

R2 10 LITRES

R3 15 LITRES

R4 17 LITRES

R5 28 LITRES

R6 9 LITRES

R8 15 LITRES

R9 22 LITRES

1 12V

2 24V

N NO START/SOL

R WITH START/SOL

T* T/CUT-OUT & START/SOL

S SERIES 1.6KW / 2.2KW

L LONG RATED

2 F FAN COOLED

N N N NONE

X X X SPECIAL

NN NONE

WN WELD NECK

XX SPECIAL

06 0,6 CC/REV

08 0,8 CC/REV

12 1,2 CC/REV

16 1,6 CC/REV

21 2,1 CC/REV

SEE PUMP SHEETS FOR FULL RANGE

98 9,8 CC/REV

H HORIZONTAL

V VERTICAL

U UNIVERSAL

X SPECIAL

Y 1-PH AC

Z 3-PH AC

D 0.37KW

E 0.55KW

F 0.75KW

G 1.1KW

H 1.5KW

J 2.2KW

K 3KW

Z L 4KW

2 2-POLE

4 4-POLE

A N * COUPLING KIT

S N.C SOL

M N.C SOL WITH MO

O N.O SOL

R N.O SOL WITH MO

D DLV SOL

B MAN PUSH BUTTON

L MAN LEVER VALVE

P CAV PLUG WITH P

T CAV PLUG WITH T

N NONE (CAV PLUG)

X SPECIAL

1 1 L/MIN

2 2 L/MIN

3 3 L/MIN

4 4 L/MIN

5 5 L/MIN

N NONE

X SPECIAL

CT CETOP 3 SUBPLATE

35 SERIES 35 SUBPLATE

NN NONE

XX SPECIAL

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http://www.hydraulicsonline.com/

mailto:[email protected]

115

0820CAVITY

39

160

U

7

V

1

P8T

1

3

2

4

5

6

1

D

4X M6 TANK MOUNT

4X M1O MOUNTING HOLES

68

127

INTERNAL RELIEF VALVE

160

136

MOTOR MOUNT 1/4"UNC HOLES

90 3/8"BSP "T" PORT

3 X M10 MANIFOLD MOUNTINGS

3/8"BSP "P" PORTWITH CHECK VALVE

160

M#,# CC/REV

MK3H POWER PACK CODING & INFORMATION ISSUE: 01 180118 CENTRE PLATE PG.1

P T

U

V

1

R/V

3

1

2

7 6 5 4

1D

8


MK3H SERIES CENTRE PLATE KIT

SEE FCV SHEET

DESCRIPTIONITEM NO.

SEE VALVE SHEET

4 LEVER VALVE

5 SOLENOID VALVE

6 MANUAL VALVE

7 CAVITY PLUG

8 FLOW CONTROL

CENTRE PLATE INTERNAL VALVE KITS

OTHER

TAN

K

(H2

3)

PU

MP

(0

8)

ITEM NO. KIT ID DESCRIPTION MAX PRESSURE

1 IKCP2 3/8" BONDED PLUG KIT

2 IKCV03A CHECK VALVE KIT 200 BAR

3 IKRV01A RELIEF VALVE KIT

FCV

(3

)

SER

IES(H

)

VA

LVE

(S)

KC 3 H 11 01 A

SU

BP

LAT

E

(CT)

CENTRE PLATE KIT INCLUDES:

IKCP2 - 3/8" BONDED PLUG KIT X 3 IKCV03A - CHECK VALVE KIT IKRV01A - RELIEF VALVE KITFL4689 - MK3H CENTRE PLATE (REFERENCE ONLY)

MO

TOR

(1

RS)

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114

168

11

35

90

20

125

213

35

30

192

125

35

306.5

THERMAL CUT-OUT SHOWN NOT FITTED AS STANDARD

5"

DC MOTOR KITS

VA

LVE

(S)

MO

TOR

(1

RS)

PU

MP

(0

8)

4.5"

1NS01

02 1TS1.6 4500

1RS05

12VDC IRS

24VDC

01

02 2TS4.5"

2RS

2.2 2RS05

2NS

4500

1NL01

2TL02

02 1TL

1RL

5"

3.0

3500

05

3500

01

12VDC 1RL

24VDC

2RL

3.0 2RL

5"

05

2NL

350001 2NF

055" 2RF

5" FAN COOLED

24VDC 3.02RF

01

02

05

TAN

K

(H2

3)

SU

BP

LAT

E

(CT)

FCV

(3

)

4.5"

MOTOR ONLY

T/CUT-OUT & STARTER

MOTOR & STARTER

SERIES KEY: KMD *** 01 A

ADAPTOR PLATE REQUIRED:

KADC501ACOUPLING KIT DC MOTORS 1RL/2RL/2RF

TO ALLOW FITMENT OF 5" DC MOTOR TO MK3H CENTRE MANIFOLD

SER

IES(H

)

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MK3H POWER PACK CODING & INFORMATION ISSUE: 01 180118 DC MOTORS PG.2




"H "

MK3H POWER PACK CODING & INFORMATION ISSUE: 01 180118 AC MOTORS PG.3

1 PHASE 240V 50Hz

3 PHASE 415V 50Hz

COUPLING KIT

INCLUDES: ADAPTOR PLATE, MOTOR COUPLING, DRIVE DOG AND FIXINGS

FRAME SIZE

H (MM)

D (MM)

CODE

71 40 114 AN7

80 40 114 AN8

90 63 135 AN9

100/112 68 161 AN1


TAN

K

(H2

3)

PU

MP

(0

8)

D (MM) L(MM) H (MM) CODE

0.37 147 225YD4

YD2

AC MOTORS

140071 206

YE4

2800

800.55

YE2

YF4800.75

YF2

YG21.1

POWER KW

FCV

(3

)

SU

BP

LAT

E

(CT)

VA

LVE

(S)

SER

IES(H

)

(AN7, AN8 ETC.)AN*

YG490

1 PHASE 240V 50Hz B34 IEC

2800

1400

2800

1400

2800

1400

163

147

163

183

163

71

80

250

225

250

285

250

234

206

234

252

234

YH490

2800

1400183

315252

YH21.5

285

YJ4

2800

1400205100 338 271

YJ22.2

0.75

1.1

0.55

2871.5

ZD4

SPEED RPM

FRAME SIZE (F)

3 PHASE 415V 50Hz B34 IEC (IE2 EFF STANDARD, 1E3 AVAILABLE ON REQUEST)

1400

2.2

0.37 71 147 211 180

3.0

4.0

100

OTHER

NNN

2800 ZD2

1400 80 163 250 206 ZE4

2800 71 147 211 180 ZE2

1400 ZF4

280080 163 250 206

ZF2

1400 90 183 262 217 ZG4

2800 80 163 250 206 ZG2

140090 183 217 ZH4

2800 ZH2

1400 100 205 309 260 ZJ4

2800 90 183 287 217 ZJ2

1400205 309 260 ZK4

2800 ZK2

1400112 229 335 284 ZL4

2800 ZL2

COUPLING KITS REQUIRED:

KAAN701A - 71 FRAME COUPLING KIT KAAN801A - 80 FRAME COUPLING KIT KAAN901A - 90 FRAME COUPLING KIT KAAN101A - 100/112 FRAME COUPLING KIT

TO ALLOW FITMENT OF AC MOTORS TO MK3H CENTRE MANIFOLDADDITIONAL DRIVE DOG REQUIRED FOR GP05 PUMPSEE PUMP SHEET

MO

TOR

(1

RS)

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0)

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NO MOTOR FITTED

COUPLING KIT ONLY

"H "

"D "

"L"

"F"

"D "

"L"

"F"

"H" "D"



TAN

K

(H2

3)

PU

MP

(0

8)

0.63

0.8

1.66

2.17

2.56

3.32

3.8

4.3

5.8

200 280

180 260

140 230

84.5

85.5

88.5

90.5

92

95

97

99

102

75

75

75

80

80

85

85

85

100 YES

06

08

16

21

26

32

37

42

58

NO

1.27 87 75 12

8.0 100 150 109.7

120

120 YES 80

98NO

0.85

1.7 250 280 70.3 80 17

2.2 250 280 72.2 80 NO 22

3.2 250 280 89.8 100 32

3.8 250 280 86.1 85 38

4.7 250 280 95.5 90 47

9.8 80 120 117

HIGH PRESSURE PUMP SUFFIX H (KPG08H1A)

Pn = NOMINAL WORKING PRESSURE Pmax = MAX PRESSURE (10sec's)

KPG ** * 1A

FCV

(3

)

SU

BP

LAT

E

(CT)

VA

LVE

(S)

GP1 PUMP KITS SER

IES(H

)

DRIVE DOGS:

99725-F11 - FOR USE WITH 4.5"/5" DC MOTORS & AC MOTORS

99725-F62 - FOR USE WITH 3" DC MOTORS 500 & 800W

MO

TOR

(1

RS)

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0 STANDARD

H HIGHPRESSURE

STANDARD PUMP SUFFIX 0 (KPG0801A)

L/BOLT (M8)

12

32

L(MM)

7.50

23.50

40

5

40

9.5

0

3/8"NPT ON 0 PUMPS3/8"BSP ON H PUMPS

12250 280 67.2 75 08

1.0 250 280 67.7 75 10

PUMP Pn Pmax L(MM) L/BOLT SPACER CODE

CC/REV (BAR) (BAR)

ANTI-CLOCKWISE ROTATION

SPACER NUT

MK3H POWER PACK CODING & INFORMATION ISSUE: 01 180118 GP1 PUMPS PG.4




KPAGP05-G

MK3H POWER PACK CODING & INFORMATION ISSUE: 01 180118 GP05 PUMPS PG.5

DRIVE DOGS:

99725-F63 - FOR USE WITH 3" DC MOTORS 500 & 800W99725-F64 - FOR USE WITH 4.5" DC MOTORS & AC MOTORS


ANTI-CLOCKWISE ROTATION

ADAPTOR PLATE REQUIRED:

KPAGPO5-GPUMP ADAPTOR PLATE GP05 - MK3H

TO ALLOW FITMENT OF GP05 PUMP TO MK3H CENTRE MANIFOLD

ADAPTOR PLATE KIT INCLUDES: ADAPTOR PLATESPIGOT O'RINGMOUNTNG BOLTS

FCV

(3

)

TAN

K

(H2

3)

PU

MP

(0

8)

0.25

0.5

1.0

160 200

61.2

63

67.2

60

65

70

02

05

01

NO0.75 65.2 65 07

Pn = NOMINAL WORKING PRESSURE Pmax = MAX PRESSURE (10sec's)

KPU ** 0 1A

PUMP Pn Pmax L(MM) L/BOLT SPACER CODE

CC/REV (BAR) (BAR)

GP05 PUMP KITS SER

IES(H

)

VA

LVE

(S)

SU

BP

LAT

E

(CT)

MO

TOR

(1

RS)

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7.3

2

32

30

5

9.50

22

5.50

L(MM)

L/BOLT (M5)

1/4"BSP

9

31.9

0

22.10



100

135

138

M10 DRAIN PLUG

"L"

340

50

40

30

270

VERTICAL KITS SUPPLIED WITH FILLER ELBOW

21

4

11

5

176

115

92

138

"L"

30

27.50

HORIZONTAL FILLER POSITION

30

"L"


TYPE 3

TYPE 1

TYPE 2

MK3H POWER PACK CODING & INFORMATION ISSUE: 01 180118 STEEL TANKS PG.6

MK3 SERIES STEEL TANKS SQ (R)

V

FCV

(3

)

V

H

VERTICAL

HORIZONTAL

M6

M6

419

242

614

M6

M6

M6

380 R9

R815L 260

22L

KT3 ** * 01A

R3M661415L

R2

R1

R2

R1

M6

M6

419

242

1

1

10L

5.5L

10L

5.5L

CODEBOLT

TAN

K

(HR

1)

PU

MP

(0

8)

L(MM)TYPE

H

V

V3

H / V28L

R4

R5

17L

U2

H/V

WN

NO TANK

30MM101096-03 M6

NN

TANK VOLUME L

SPECIAL - DESIGNATED BY MANUFACTURER ONLY

WELD NECK

SUFFIX(KIT CODING)

SER

IES(H

)

VA

LVE

(S)

SU

BP

LAT

E

(CT)

PREFIX(POWER PACK

CODING)

MO

TOR

(1

RS)

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312 377 216 103.5 188.5

353 430 283 143 165

OTHER

XX

R315L

SUFFIX CODE

UNIVERSAL

TANK TYPE VOLUME L (MM) (MM) (MM) (MM) (MM) (KIT CODING)

ALL TANK KITS INCLUDE:FILLER BREATHER DRAIN PLUG O'RING MOUNTING BOLTS TANK MAGNETOIL SIGHT GLASS (STANDARD ON TYPE 3, AVAILABLE ON REQUEST FOR OTHER TYPES)

PREFIX(POWER PACK

CODING)

L W H h N

CUSTOM TANKS AVAILABLE ON REQUEST

VERTICAL FILLER POSITION

M1O DRAIN PLUG

138

"N"

115

"W"

"H"

11

5

"h "

END TAB NOT ON 3.0L OR 5.5L



PUSH PIN MANUAL OVERRIDE

25

38

*MICROSWITCH

106.5

0

73.5

0

239

56

34

56

34

64

34

48

34

PUSH PIN MANUAL OVERRIDE

64

45

PU

MP

(0

8)

TAN

K

(H2

3)

VALVE FUNCTION CODE

ET-CPE04P0000

VOLTAGE(KITCODING)

K * LV2 - 8 - * - ** *

S

S

O

O

D -

M

-

M

- S

M

O

LOWERING VALVE OPTIONS

SOLENOID VALVES

R

D

COIL TYPE(KITCODING)

L-LUCAR

H-DIN43650

F-FLYLEAD

NN-NONE

12-12VDC

24-24VDC

110-110VAC

220-220VAC

NORMALLY CLOSED

DOUBLE LOCK VALVE

VALVE FUNCTION

NORMALLY CLOSED WITH MANUAL OVERRIDE

NORMALLY OPEN

PART ID

MO

TOR

(1

RS)

PREFIX(KIT CODING)

CODE

OVERRIDE OPTION

(KIT CODING)

NORMALLY OPENWITH MANUAL OVERRIDE

PUSH BUTTON NORMALLY CLOSED B

L

XSPECIAL - DESIGNATED BY MANUFACTURER ONLY

LEVER VALVE NORMALLY CLOSED WITH MICROSWITCH

CAVITY PLUG(NO VALVE FITTED)

P

T

KCPG02A

OTHER

KCPG04A

KCPG03A

CAVITY PLUG WITH 1/4"BSP PRESSURE PORT

CAVITY PLUG WITH 1/4"BSP TANK PORT

SER

IES(H

)

VA

LVE

(S)

SU

BP

LAT

E

(CT)

FCV

(3

)

K-LMER-08

*MICROSWITCH TO BE USED WITH START SWITCH OR START RELAY

H-DIN43650

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N

ET-CPE04P0000 K-LMER-08

KOLV2-8-M-**LTYPE L COIL SHOWN

KDLV2-8-**HTYPE H COIL SHOWN

KSLV2-8-**HTYPE H COIL SHOWN

KSLV2-8-M-**FTYPE F COIL SHOWN

PUSH & TWIST MANUAL OVERRIDE

KOLV2-8-**HTYPE H COIL SHOWN


PUSH TO OPEN

MK3H POWER PACK CODING & INFORMATION ISSUE: 01 180118 VALVES PG.7



34

12

2

10

37

62

.50

SERIES 35 INTERFACE

122

37

62

433/8"BSP OUTLET PORTS

CETOP3 INTERFACE

122

5 L/MIN 5100483-2-050

CONTROLLED FLOW PART ID CODE

FLOW CONTROL

PRESSURE COMPENSATED FLOWCONTROL

SUBPLATE FUNCTION KIT ID CODE

CETOP 3 VALVE

SERIES 35 VALVE

KB3RNN01A

KB33NN01A

CT

35


OTHER

VA

LVE

(S)

SU

BP

LAT

E

(CT)

FCV

(3

)

TAN

K(H2

3)

PU

MP

(0

8)

100483-2-009

100483-2-020

100483-2-030

100483-2-040

OTHER FLOWS AVAILABLE ON REQUEST IN 0.5 INCREMENTS UP TO 16L/MIN

NO VALVE FITTED


210 BAR

1

NO SUBPLATE FITTED

SER

IES(H

)

2

NN

XX

3

4

0.9 L/MIN

2 L/MIN

N

X

3 L/MIN

4 L/MIN

SUBPLATE KITS

OTHER

MAX PRESSURE

ALL SUBPLATE KITS INCLUDE:BLANKING PLUGS O'RINGS MOUNTING BOLTS

MO

TOR

(1

RS)

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FITTED IN "U"PORT OF CENTRE PLATE

KB3RNN01A

KB33NN01A

KB3S1001ASPACER KIT REQUIRED FOR100 FRAME AC MOTORS

MK3H POWER PACK CODING & INFORMATION ISSUE: 01 180118 FC & SUBPLATES PG.8



MK3H SERIES HYDRAULIC POWER PACK · n no start/sol r with start/sol t* t/cut-out & start/sol s...

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Transcript of MK3H SERIES HYDRAULIC POWER PACK · n no start/sol r with start/sol t* t/cut-out & start/sol s...