6000 Series Quick Start

Errata Sheetfor

The following Instruction Manuals and Quick Start Guides

Title Form Number Date Page Number

FIELDVUE� DVC6000 Series Digital Valve Controller Instruction Manual 5647 May 2005 1−5

FIELDVUE� DVC6000 Series Digital Valve Controllers Quick Start Guide 5654 May 2005 4−1

FIELDVUE� DVC6000f Series Digital Valve Controller Instruction Manual 5774 March 01, 2005 1−5 and 1−6

FIELDVUE� DVC6000f Series Digital Valve Controllers Quick Start Guide 5778 April 2005 4−1 and 4−2

Please replace the Steady-State Air Consumption and the Maximum Ouput Capacity data found in theSpecification table of each of the documents listed above with the following, updated data. Note that the footnotescurrently associated with this data remain the same.

Steady-State Air Consumption

Standard Relay: At 1.4 bar (20 psig) supplypressure: Less than 0.38 normal m3/hr (14 scfh)At 5.5 bar (80 psig) supply pressure: Less than1.3 normal m3/hr (49 scfh)

Low Bleed Relay: At 1.4 bar (20 psig) supplypressure: Average value 0.056 normal m3/hr (2.1 scfh)At 5.5 bar (80 psig) supply pressure: Averagevalue 0.184 normal m3/hr (6.9 scfh)

Maximum Output Capacity

At 1.4 bar (20 psig) supply pressure:10.0 normal m3/hr (375 scfh)

At 5.5 bar (80 psig) supply pressure:29.5 normal m3/hr (1100 scfh)

Note: Normal m3/hour − Normal cubic meters per hour at 0�C and 1.01325 bar,absolute. Scfh − Standard cubic feet per hour at 60�F and 14.7 psia

Note

Neither Emerson�, Emerson ProcessManagement, Fisher�, nor any of theiraffiliated entities assumesresponsibility for the selection, use,and maintenance of any product.Responsibility for the selection, use,and maintenance of any productremains with the purchaser andend-user.

Errata SheetJune 2005 DVC6000 and DVC6000f Series

DVC6000 and DVC6000f SeriesErrata Sheet

June 2005

2

Fisher Marshalltown, Iowa 50158 USACernay 68700 France Sao Paulo 05424 BrazilSingapore 128461

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they arenot to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability.We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

Neither Emerson, Emerson Process Management, Fisher, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.

�Fisher Controls International LLC 2005; All Rights Reserved Printed in USA

FIELDVUE and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson Process Management business division ofEmerson Electric Co. Emerson and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the propertyof their respective owners.

Emerson Process Management

www.Fisher.com

Using This Guide

Installation

Basic Setup and Calibration

Specifications and Related Documents

Loop Schematics and Nameplates

D10

2762

X01

2

DVC6000 SeriesQuick-Start GuideForm 5654May 2005

FIELDVUE� DVC6000 SeriesDigital Valve Controllers

NoteThis guide provides installation, and initialsetup and calibration information forDVC6000 Series digital valve controllers.See the FIELDVUE� DVC6000 Series DigitalValve Controller Instruction Manual - Form5647, available from your Fisher� salesoffice, for additional information, or visitour website at www.FIELDVUE.com.

This Quick-Start Guide covers instrumentlevels AC, HC, AD and PD.

When installing and setting up a DVC6000in an SIS application it is required that youuse the FIELDVUE� DVC6000 Series DigitalValve Controller Instruction Manual - Form5647 and the Safety Manual for DVC6000SIS Solutions - Form 5743.

Note:� This guide applies to:

DVC6000 SeriesModel 375 FieldCommunicator

DeviceRevision

FirmwareRevision

HardwareRevision

Device DescriptionRevision

1 2, 3, 4, 5 & 6 1 4

For details see page 1-1

www.Fisher.com

1

2

3

4

5

DVC6000 Series

FIELDVUE� DVC6000 Series Digital Valve Controller

THE FIELDVUE� DVC6000 SERIES DIGITAL VALVE CONTROLLER IS A CORE COMPONENT OF THEPLANTWEB� DIGITAL PLANT ARCHITECTURE. THE DIGITAL VALVE CONTROLLER POWERS PLANTWEBBY CAPTURING AND DELIVERING VALVE DIAGNOSTIC DATA. COUPLED WITH AMS VALVELINK�

SOFTWARE, THE DVC6000 PROVIDES USERS WITH AN ACCURATE PICTURE OF VALVE PERFORMANCE,INCLUDING ACTUAL STEM POSITION, INSTRUMENT INPUT SIGNAL AND PNEUMATIC PRESSURE TO THEACTUATOR. USING THIS INFORMATION, THE DIGITAL VALVE CONTROLLER DIAGNOSES NOT ONLYITSELF, BUT ALSO THE VALVE AND ACTUATOR TO WHICH IT IS MOUNTED.

DVC6000 Series

i

�Installation and Basic Setup Check List

Instrument correctly mounted on the actuator. See the appropriate mountingprocedure or installation instructions provided with the mounting kit.

Feedback linkage properly connected. See installation instructionsprovided with the mounting kit.

Regulator correctly mounted. Perform one of the regulator mountingprocedures on page 2-6.

Air supply connected and at proper pressure. Connect supply as described onpage 2-7. Also see specifications on page 4-1.

Instrument output connected to the actuator. Connect instrument output asdescribed on page 2-8.

Conduit, if necessary, properly installed. Refer to local and national electricalcodes.

�

�

�

�

�

Mounting

Pneumatic Connections and Air Supply

Wiring and Electrical Connections

�

� Loop wiring properly connected to the LOOP + and - terminals in the terminal box.Connect loop wiring as described on page 2-9.

Basic Setup and CalibrationBasic Setup complete. Perform Basic Setup procedure on page 3-1.

Calibration complete. Perform Auto Calibrate Travel procedure on page 3-5.

Final control element correctly responds to a set point change and is stable. Ifnecessary, perform Stabilizing or Optimizing Valve Response on page 3-6.

�

�

�

Installation

Final control element is ready to be placed on line.

�HART� filter installed if required. Refer to the FIELDVUE� DVC6000 Digital ValveController Instruction Manual - Form 5647 to determine if a HART filter is requiredfor your system.

WARNING

This product is intended for a specific range of application specifications. Incorrectconfiguration of a positioning instrument could result in the malfunction of the product,property damage or personal injury.

DVC6000 Series

ii

Stroke Valve1 Done2 Ramp Open3 Ramp Closed4 Ramp to Target5 Step to Target

Online1 Setup & Diag2 Analog In3 Travel4 Valve SP5 Drive Sgl6 Pressures7 Instrument Status

Self Test Shutdown1 Done2 Flash ROM Fail3 No Free Time4 Ref Voltage Fail5 Drive Current Fail6 Critical NVM Fail7 Temp Sensor Fail8 Press Sensor Fail9 Tvl Sensor Fail

Calibrate1 Analog In Calib2 Auto Calib Travel3 Man Calib Travel4 Pressure Calib5 Restore Calib6 Calib Loc7 Relay Adjust8 Tvl Sensor Adjust9 Performance Tuner

Alerts1 Travel Alerts2 Travel Dev Alert3 Travel Accum Alert4 Cycle Count Alert5 Other Alerts6 Alert Record

General1 HART Tag2 Message3 Descriptor4 Date5 Valve Serial Num6 Inst Serial Num7 Polling Address

Mode1 Instrument Mode2 Control Mode3 Restart Ctrl Mode4 Restart5 Burst

Auto Setup1 Setup Wizard2 Relay Adjust3 Auto Calib Travel4 Stabilize/Optimize5 Performance Tuner

Min Open/Close1 Min Opening Time2 Min Closing Time

Other Alerts1 Aux Terminal Mode2 Aux In Alrt Enab3 Aux In Alrt State4 Drive Alrt Enab5 Supply Press Alrt Pt

Device Information1 HART Univ Rev2 Device Rev3 Firmware Rev4 Hardware Rev5 Inst Level6 Device ID

Limits & Cutoffs1 Tvl Limit High2 Tvl Limit Low3 Tvl Cutoff High4 Tvl Cutoff Low

Travel Alerts1 Tvl Hi/Lo Enab2 Tvl HH/LL Enab3 Tvl Alert Hi Pt4 Tvl Alert Lo Pt5 Tvl Alert Hi Hi Pt6 Tvl Alert Lo Lo Pt7 Tvl Alrt DB

Travel Dev Alert1 Tvl Dev Alrt Enab2 Tvl Dev Alrt Pt3 Tvl Dev Time

Variables1 Aux Input2 Temp3 Cycl Count4 Tvl Acum5 Free Time6 Raw Tvl Input

Setup & Diag1 Basic Setup2 Detailed Setup3 Display4 Calibrate5 Stroke Valve

Instrument Status1 Done2 Valve Alerts3 Failure Alerts4 Alert Record5 Operational Status

Basic Setup1 Auto Setup2 Manual Setup

Detailed Setup1 Mode2 Protection3 General4 Measured Var5 Actuator & Valve6 Response Control7 Alerts8 Self Test Shutdown

Display1 Variables2 Device Information3 375 DD Rev

Model 375 Field Communicator Menu Structure for Device Description Revision 4

Hot Key1 Instrument Mode2 Control Mode3 Protection4 Stabilize/Optimize

Field Communicator1 Offline2 Online3 Frequency Device4 Utility

Manual Setup1 Instrument Mode2 Control Mode3 Press & Actuator4 Tuning & Calib

Response Control1 Tuning Set2 Input Char3 Set Pt Filter Time4 Limits & Cutoffs5 Min Open/Close6 Integral Settings

Man Calib Travel1 Analog Adjust2 Digital Adjust

Notes:

1-1-1 indicates fast-key sequence to reach menu

This menu is available by pressing the leftarrow key from the previous menu.

This function not available on DVC6000 Serieswith firmware revision 2.

Not available in the HC tier.

1-1

1-1-1

1-1-2

1-2

1-2-1

1-2-3

1-2-5

1-2-6

1-2-7

1-2-8

1-3

1-4

1-5

1-4-3

1-2-6-4

1-2-6-5

1-2-7-1

1-2-7-2

1-2-7-3

1-2-7-4

1-2-7-5

1-3-1

1-3-2

1

7

Travel Accum Alert1 Tvl Acum Alrt Enab2 Tvl Acum Alrt Pt3 Tvl Acum DB4 Tvl Acum

Cycle Count Alert1 Cycl Cnt Alrt Enab2 Cycl Count Alrt Pt3 Cycl Count DB4 Cycl Count

Burst1 Burst Enable2 Burst Command3 Select Cmd 3 Press

1-2-1-5

Input Char1 Select Input Char2 Define Custom

Char

1-2-6-2

1-2-7-6

Alert Record1 Display Record2 Clear Record3 Inst Date & Time4 Record Group Enab

1 2 3 4 5

A

B

C

D

E

F

G

H

I

6

1

Actuator & Valve1 Relay Type2 Max Supply Press3 Actuator Style4 Feedbck Connection5 Tvl Sensor Motion6 Valve Style7 Zero Ctrl Signal

Press & Actuator1 Pressure Units2 Max Supply Press3 Actuator Style4 Feedbck Connection5 Tvl Sensor Motion6 Valve Style7 Zero Ctrl Signal

Tuning & Calib1 Tuning Set2 Tvl Cutoff Low3 Relay Adjust4 Auto Calib Travel

Pressure Calib1 Output A Sensor3 Output B Sensor3 Supply Sensor1-4-4

1-1-2-3

1-1-2-4

Pressures1 Output A2 Output B3 A-B4 Supply

6

1

Measured Var1 Analg Input Units2 Analog In Range Hi3 Analog In Range Lo4 Pressure Units5 Temp Units

Integral Settings1 Enab Int Settings2 Integral Gain3 Integral Dead Zone

1-2-6-6

Instrument Level HC, AD and PD

FOLLOW THIS PATH TOPERFORM BASIC SETUP

FOLLOW THIS PATH TOVIEW MODEL 375 ANDDVC6000 INFORMATION

2

2

3

3

3

3

1-2-4

3

3

Model 375 Field Communicator Menu Structure for FIELDVUE� DVC6000

DVC6000 Series

iii

Model 375 Field Communicator Fast-Key Sequence (DVC6000 Series Instrument Levels HC, AD and PD)

Function/Variable Fast-KeySequence

Coordi-nates(1) Function/Variable Fast-Key

SequenceCoordi-nates(1)

Actuator Style 1-2-5-3 4-E Pressure, Output A 6-1 2-F

Alert Record 1-2-7-6 4-G Pressure, Output A - Output B 6-3 2-F

Analog Input 2 1-E Pressure, Output B 6-2 2-F

Analog Input Range High 1-2-4-2 4-D Pressure, Supply(3) 6-4 2-F

Analog Input Range Low 1-2-4-3 4-D Pressure Units 1-2-4-4 4-D

Analog Input Units 1-2-4-1 4-D Protection Hot Key-3 1-B

Auto Setup 1-1-1 4-A Raw Travel Input 1-3-1-6 5-H

Auxiliary Input 1-3-1-1 5-H Relay Adjust 1-4-7 4-A

Auxiliary Input Alert Enable 1-2-7-5-2 6-H Relay Type 1-2-5-1 4-E

Auxiliary Input Alert State 1-2-7-5-3 6-H Restart 1-2-1-4 4-C

Auxiliary Terminal Mode 1-2-7-5-1 6-H Restart Control Mode 1-2-1-3 4-C

Basic Setup 1-1 3-A Self Test Shutdown 1-2-8 4-G

Burst 1-2-1-5 4-C Set Point Filter Time 1-2-6-3 4-F

Calibrate 1-4 2-E Setup Wizard 1-1-1-1 4-A

Calibrate, Analog Input 1-4-1 3-H Stabilize/Optimize Hot Key-4 1-B

Calibrate Travel (Auto) 1-4-2 3-H Stroke Valve 1-5 3-I

Calibrate, Travel (Manual) 1-4-3 3-H Supply Pressure Alert Point(3) 1-2-7-5-5 6-H

Calibrate, Pressure Sensors 1-4-4 3-H Temperature, Internal 1-3-1-2 5-H

Calibration Location 1-4-6 3-H Temperature Units 1-2-4-5 4-D

Calibration Restore 1-4-5 3-H Travel 3 1-E

Control Mode Hot Key-2 1-B Travel Accumulator 1-2-7-3-4 6-F

Cycle Count 1-2-7-4-4 5-H Travel Accumulator Alert Enable 1-2-7-3-1 6-F

Cycle Counter Alert Enable 1-2-7-4-1 6-G Travel Accumulator Alert Point 1-2-7-3-2 6-F

Cycle Counter Alert Point 1-2-7-4-2 6-G Travel Accumulator Deadband 1-2-7-3-3 6-F

Cycle Counter Deadband 1-2-7-4-3 6-G Travel Alert Hi/Lo Enable 1-2-7-1-1 6-E

Date 1-2-3-4 4-C Travel Alert High Point 1-2-7-1-3 6-E

Descriptor 1-2-3-3 4-C Travel Alert Low Point 1-2-7-1-4 6-E

Device Description Revision, Field Communicator 1-3-3 3-H Travel Alert HiHi/LoLo Enable 1-2-7-1-2 6-E

Device Information 1-3-2 5-I Travel Alert High High Point 1-2-7-1-5 6-E

Drive Alert Enable 1-2-7-5-4 6-H Travel Alert Low Low Point 1-2-7-1-6 6-E

Drive Signal 5 1-F Travel Alert Deadband 1-2-7-1-7 6-E

Feedback Connection 1-2-5-4 4-E Travel Cutoff High 1-2-6-4-3 6-D

HART Tag 1-2-3-1 4-C Travel Cutoff Low 1-2-6-4-4 6-D

Input Characteristic 1-2-6-2 4-F Travel Deviation Alert Enable 1-2-7-2-1 6-F

Instrument Level 1-3-2-5 5-I Travel Deviation Alert Point 1-2-7-2-2 6-F

Instrument Mode Hot Key-1 1-B Travel Deviation Time 1-2-7-2-3 6-F

Instrument Serial Number 1-2-3-6 4-D Travel Limit High 1-2-6-4-1 6-D

Instrument Status 7 1-F Travel Limit Low 1-2-6-4-2 6-D

Integral Settings(2) 1-2-6-6 4-F Travel Sensor Adjust 1-4-8 3-I

Manual Setup 1-1-2 4-B Travel Sensor Motion 1-2-5-5 4-E

Maximum Supply Pressure 1-2-5-2 4-E Tuning Set 1-2-6-1 4-F

Message 1-2-3-2 4-C Valve Serial Number 1-2-3-5 4-D

Minimum Closing Time 1-2-6-5-2 6-D Valve Set Point 4 1-F

Minimum Opening Time 1-2-6-5-1 6-D Valve Style 1-2-5-6 4-E

Performance Tuner(3) 1-1-1-5 4-A Zero Control Signal 1-2-5-7 4-E

Polling Address 1-2-3-7 4-D1. Coordinates are to help locate the item on the menu structure on the previous page.2. This function not available on DVC6000 Series with firmware revision 2.3. Not available in the HC tier.

DVC6000 Series

iv

Online1 Setup 2 Display

Calibrate1 Analog In Calib2 Auto Calib Travel3 Man Calib Travel4 Restore Calib5 Calib Loc6 Relay Adjust7 Tvl Sensor Adjust

General1 HART Tag2 Message3 Descriptor4 Date5 Valve Serial Num6 Inst Serial Num7 Polling Address

Auto Setup1 Setup Wizard2 Relay Adjust3 Auto Calib Travel4 Stabilize/Optimize

Device Information1 HART Univ Rev2 Device Rev3 Firmware Rev4 Hardware Rev5 Inst Level6 Device ID

Setup 1 Basic Setup2 Detailed Setup3 Calibrate

Basic Setup1 Auto Setup2 Manual Setup

Detailed Setup1 General2 Measured Var3 Response Control4 Relay Type

Display1 Device Information2 375 DD Rev

Menu Structure for Model 375 Field Communicator Device Description Revision 4

Hot Key1 Instrument Mode2 Control Mode3 Protection4 Stabilize/Optimize

Field Communicator1 Offline2 Online3 Frequency Device4 Utility

Manual Setup1 Instrument Mode2 Control Mode3 Press & Actuator4 Tuning & Calib

Response Control1 Tuning Set2 Select Input Char3 Integral Settings

Man Calib Travel1 Analog Adjust

Instrument Level AC

Notes:

1-1-1 indicates fast-key sequence to reach menu

This menu is available by pressing the leftarrow key from the previous menu.

1-1

1-1-1

1-1-2

1-2

1-2-1

1-2-3

2

1-3

1-3-3

2-1

1

1 2 3 4 5

A

B

C

D

E

F

G

H

I

6

1

Press & Actuator1 Pressure Units2 Max Supply Press3 Actuator Style4 Feedbck Connection5 Tvl Sensor Motion6 Valve Style7 Zero Ctrl Signal

Tuning & Calib1 Tuning Set2 Relay Adjust3 Auto Calib Travel

1-1-2-3

1-1-2-4

1

Measured Vars1 Analg Input Units2 Analog In Range Hi3 Analog In Range Lo1-2-2

Integral Settings1 Enab Int Settings2 Integral Gain3 Integral Dead Zone

1-2-3-3

Model 375 Field Communicator Menu Structure for FIELDVUE� DVC6000

DVC6000 Series

v

Model 375 Field Communicator Fast-Key Sequence (DVC6000 Series Instrument Level AC)

Function/Variable Fast-KeySequence

Coordi-nates(1) Function/Variable Fast-Key

SequenceCoordi-nates(1)

Analog Input Range High 1-2-2-2 4-D Polling Address 1-2-1-7 4-D

Analog Input Range Low 1-2-2-3 4-D Protection Hot Key-3 1-B

Analog Input Units 1-2-2-1 4-D Relay Adjust 1-3-6 4-B

Auto Setup 1-1-1 4-B Relay Type 1-2-4 3-D

Basic Setup 1-1 3-B Setup Wizard 1-1-1-1 4-B

Calibrate, Analog Input 1-3-1 3-F Stabilize/Optimize Hot Key-4 1-B

Calibrate Travel (Auto) 1-3-2 3-F Travel Sensor Adjust 1-3-7 3-G

Calibrate, Travel (Manual) 1-3-3 3-F Travel Sensor Motion 1-1-2-3-5 5-B

Calibration Location 1-3-5 3-F Tuning Set 1-2-3-1 4-F

Calibration Restore 1-3-4 3-F Valve Serial Number 1-2-1-5 4-D

Control Mode Hot Key-2 1-B Valve Style 1-1-2-3-6 5-B

Date 1-2-1-4 4-D Zero Control Signal 1-1-2-3-7 5-B

Descriptor 1-2-1-3 4-D Instrument Level 2-1-5 5-H

Device Description Revision, Field Communicator 2-2 5-G Instrument Mode Hot Key-1 1-B

Device Information 2-1 3-G Instrument Serial Number 1-2-1-6 4-D

Feedback Connection 1-1-2-3-4 5-B Integral Settings 1-2-3-3 5-F

HART Tag 1-2-1-1 4-C Manual Setup 1-1-2 4-B

Input Characteristic 1-2-3-2 4-F Message 1-2-1-2 4-C1. Coordinates are to help locate the item on the menu structure on the following page.

DVC6000 Series

vi

Using This Guide

May 2005 1-1

1-1 1

Figure 1-1. Type DVC6010 Digital Valve Controller Mountedon a Sliding-Stem Valve Actuator

W7957 / IL

NoteNo person may install, operate, ormaintain a DVC6000 Series digitalvalve controller without first � beingfully trained and qualified in valve,actuator and accessory installation,operation and maintenance, and �carefully reading and understandingthe contents of this manual. If youhave any questions regarding theseinstructions, contact your Fisher salesoffice before proceeding.

Product DescriptionDVC6000 Series digital valve controllers (figures 1-1and 1-2) are communicating, microprocessor-basedcurrent-to-pneumatic instruments. In addition to the

Figure 1-2. Rotary Control Valve with Type DVC6020 DigitalValve Controller

W8115 / IL

traditional function of converting an input current signalto a pneumatic output pressure, the DVC6000 Seriesdigital valve controllers communicate via HARTprotocol.

DVC6000 Series digital valve controllers are designedto directly replace standard pneumatic andelectro-pneumatic valve mounted positioners.

Use of this GuideThis guide describes how to install, setup, andcalibrate DVC6000 Series digital valve controllers.Additional information for installing, operating, andmaintaining the DVC6000 Series digital valvecontrollers can be found in the related documentslisted on page 4-5.

This guide describes instrument setup and calibrationusing a Model 375 Field Communicator. Forinformation on using the Model 375 FieldCommunicator, see the Product Manual for the FieldCommunicator available from Emerson� PerformanceTechnologies. An abbreviated description of FieldCommunicator operation is also contained in theFIELDVUE instrument instruction manual.

You can also setup and calibrate the instrument usinga personal computer and AMS ValveLink� Software orAMS� Suite: Intelligent Device Manager. Forinformation on using AMS ValveLink Software or AMSDevice Manager with a FIELDVUE instrument, refer tothe appropriate documentation or online help.

1

DVC6000 Series

May 20051-2

Displaying the Field CommunicatorDevice Description Revision NumberDevice Description (DD) revision identifies the versionof the Fisher Device Description that resides in theField Communicator. The device description defineshow the Field Communicator interacts with the userand instrument. You can display the DD revision fromthe Offline or Online menu.

Offline Menu—To see the Field Communicatordevice description revision number from the Offlinemenu, select Utility, Simulation, Fisher Controls, andDVC6000.

Online Menu—To see the Field Communicator devicedescription revision number from the Online menu,connect the Field Communicator to an instrumentconnected to a source supplying a 4 to 20 mA signal.From the Online menu, select Setup & Diag, Display,375 DD Rev.

Displaying the FIELDVUE� InstrumentFirmware Revision NumberTo view the instrument firmware revision, connect theField Communicator to an instrument connected to asource supplying a 4 to 20 mA signal. From the Onlinemenu, select Setup & Diag, Display, DeviceInformation, and Firmware Rev.

NoteNeither Emerson, Emerson ProcessManagement, Fisher, nor any of theiraffiliated entities assumesresponsibility for the selection, use,and maintenance of any product.Responsibility for the selection, use,and maintenance of any productremains with the purchaser andend-user.

1

Installation

May 2005 2-1

2-2 2

Mounting

WARNING

Avoid personal injury or propertydamage from sudden release ofprocess pressure or bursting of parts.Before proceeding with anyInstallation procedures:

� Always wear protective clothingand eyewear to prevent personalinjury.

� Disconnect any operating linesproviding air pressure, electric power,or a control signal to the actuator. Besure the actuator cannot suddenlyopen or close the valve.

� Use bypass valves or completelyshut off the process to isolate thevalve from process pressure. Relieveprocess pressure from both sides ofthe valve. Drain the process mediafrom both sides of the valve.

� Vent the pneumatic actuatorloading pressure and relieve anyactuator spring precompression.

� Use lock-out procedures to besure that the above measures stay ineffect while you work on theequipment.

� Check with your process orsafety engineer for any additionalmeasures that must be taken toprotect against process media.

Mounting Standard DVC6000 SeriesDigital Valve ControllersIf ordered as part of a control valve assembly, thefactory mounts the digital valve controller on theactuator, makes pneumatic connections to theactuator, sets up, and calibrates the instrument. If youpurchased the digital valve controller separately, youwill need a mounting kit to mount the digital valvecontroller on the actuator. See the instructions thatcome with the mounting kit for detailed information onmounting the digital valve controller to a specificactuator model.

Guidelines for Mounting Type DVC6010on Sliding-Stem Actuators Up to 102 mm(4 Inches) of Travel

WARNING

Refer to the Installation WARNING atthe beginning of this section.

The Type DVC6010 digital valve controller mounts onsliding-stem actuators with up to 102 mm (4-inch)travel. Figure 2-1 shows a typical mounting on anactuator with up to 51 mm (2-inch) travel. Figure 2-2shows a typical mounting on actuators with 51 to 102mm (2- to 4-inch) travel. For actuators with greaterthan 102 mm (4-inch) travel, see the guidelines formounting a Type DVC6020 digital valve controller.

Refer to the following guidelines when mounting onsliding-stem actuators with up to 4 inches of travel.

1. Attach the connector arm to the valve stemconnector.

2. Attach the mounting bracket to the digital valvecontroller housing.

3. If valve travel exceeds 2 inches, a feedback armextension is attached to the existing 2-inch feedbackarm. Remove the existing bias spring from the 2-inchfeedback arm. Attach the feedback arm extension tothe feedback arm as shown in figure 2-2.

4. Mount the digital valve controller on the actuator asdescribed in the mounting kit instructions.

5. Set the position of the feedback arm on the digitalvalve controller to the no air position by inserting thealignment pin through the hole on the feedback arm asfollows:

� For air-to-open actuators (i.e., the actuatorstem retracts into the actuator casing or cylinder as airpressure to the casing or lower cylinder increases),insert the alignment pin into the hole marked ‘‘A’’. Forthis style actuator, the feedback arm rotatescounterclockwise, from A to B, as air pressure to thecasing or lower cylinder increases.

� For air-to-close actuators (i.e., the actuatorstem extends from the actuator casing or cylinder asair pressure to the casing or upper cylinder increases),insert the alignment pin into the hole marked ‘‘B’’. Forthis style actuator, the feedback arm rotates clockwise,from B to A, as air pressure to the casing or uppercylinder increases.

2

DVC6000 Series

May 20052-2

Figure 2-1. Type DVC6010 Digital Valve Controller Mounted on Sliding-Stem Actuators with up to 2 Inches Travel

29B1674-A / DOC

CAP SCREW, FLANGED

MACHINE SCREW

SHIELD

ADJUSTMENT ARM

CONNECTOR ARM

CAP SCREWPLAIN WASHER

Figure 2-2. Type DVC6010 Digital Valve Controller Mounted on Sliding-Stem Actuators with 2 to 4 Inches Travel

CAP SCREW, FLANGED

MACHINE SCREW,FLAT HEAD

SHIELD

ADJUSTMENT ARM

CONNECTOR ARM

PLAIN WASHER

MACHINE SCREW

MACHINE SCREW,LOCK WASHER,HEX NUT

LOCK WASHER

LOCK WASHER

HEX NUT

SPACER

HEX NUT, FLANGED

FEEDBACK ARM EXTENSION,BIAS SPRING

2

Installation

May 2005 2-3

Figure 2-3. Type DVC6020 Digital Valve Controller Mounted on Rotary Actuators

TYPICAL MOUNTING WITH SHORT FEEDBACK ARM (FISHER TYPE 1052 SIZE 33 ACTUATOR SHOWN)

TYPICAL MOUNTING WITH LONG FEEDBACK ARM(FISHER TYPE 1061 SIZE 30-68 ACTUATOR SHOWN)

29B2094-A / DOC

29B1672-A / DOC

MOUNTING ADAPTOR

CAP SCREW, HEX SOCKET

CAM

MACHINE SCREW

MACHINE SCREW

CAP SCREW, HEX SOCKET

CAM

6. Apply lubricant to the pin of the adjustment arm. Asshown in figure 2-4, place the pin into the slot of thefeedback arm or feedback arm extension so that thebias spring loads the pin against the side of the armwith the valve travel markings.

7. Install the external lock washer on the adjustmentarm. Position the adjustment arm in the slot of theconnector arm and loosely install the flanged hex nut.

8. Slide the adjustment arm pin in the slot of theconnector arm until the pin is in line with the desiredvalve travel marking. Tighten the flanged hex nut.

9. Remove the alignment pin and store it in themodule base next to the I/P assembly.

10. After calibrating the instrument, attach the shieldwith two machine screws.

Guidelines for Mounting Type DVC6020Sliding-Stem Actuators and RotaryActuators

WARNING


Type DVC6020 digital valve controllers use a cam(designed for linear response) and roller as the

Figure 2-4. Locating Adjustment Arm Pin in Feedback Arm

A7209/IL

SPRING RELAXED

SPRING UNDER TENSION OFADJUSTMENT ARM PIN

FEEDBACKARM

ADJUSTMENTARM PIN

BIAS SPRING

2

DVC6000 Series

May 20052-4

Figure 2-5. Mounting a Type DVC6030 Digital Valve Controller on a Rotary Actuator (Type 1032 Size 425A Shown)

19B3879-A / DOC

MOUNTINGBRACKET

TRAVEL INDICATOR

TRAVEL INDICATOR PIN

FEEDBACK ARM

SPACER29B1703-A / DOC

feedback mechanism. Figure 2-3 shows the TypeDVC6020 mounted on rotary actuators.

NoteAll cams supplied with FIELDVUEmounting kits are characterized toprovide a linear response.

As shown in figure 2-3, two feedback arms areavailable for the digital valve controller. Installations onFisher Type 1051 size 33 and Type 1052 size 20 and33 actuators use the short feedback arm [54 mm (2.13inches) from roller to pivot point]. Most other use thelong feedback arm. Make sure the correct feedbackarm is installed on the digital valve controller beforebeginning the mounting procedure.

Refer to figure 2-3 for parts locations. Refer to thefollowing guidelines when mounting on rotaryactuators:

1. If a cam is not already installed on the actuator,install the cam as described in the instructionsincluded with the mounting kit.

2. If a mounting plate is required, fasten the mountingplate to the actuator.

3. For applications that require remote venting, apipe-away bracket kit is available. Follow theinstructions included with the kit to replace the existingmounting bracket on the digital valve controller with

the pipe-away bracket and to transfer the feedbackparts from the existing mounting bracket to thepipe-away bracket.

4. Mount the Type DVC6020 on the actuator asfollows:

� If required, a mounting adaptor is included in themounting kit. Attach the adaptor to the actuator asshown in figure 2-3. Then attach the digital valvecontroller assembly to the adaptor. The roller on thedigital valve controller feedback arm will contact theactuator cam as it is being attached.

� If no mounting adaptor is required, attach thedigital valve controller assembly to the actuator ormounting plate. The roller on the digital valve controllerfeedback arm will contact the actuator cam as it isbeing attached.

Guidelines for Mounting Type DVC6030on Quarter-Turn Actuators

WARNING


Figure 2-5 shows the Type DVC6030 digital valvecontroller mounted on a quarter-turn actuator. Refer tofigure 2-5 for parts locations. Refer to the followingguidelines when mounting on quarter-turn actuators:

2

Installation

May 2005 2-5

Figure 2-6. Explanation of Travel Indicator Starting Position and Movement, if Clockwise Orientation is Selected for “Travel Sensor Motion” in AMS ValveLink� Software or the 375 Field Communicator

19B3879-A / DOC-1

STARTING POSITION OF THE ACTUATOR TRAVELINDICATOR ASSEMBLY IF INCREASING PRESSUREFROM OUTPUT A DRIVES THE INDICATORCOUNTERCLOCKWISE (THE POTENTIOMETERSHAFT WILL ROTATE CLOCKWISE AS VIEWEDFROM THE BACK OF THE FIELDVUE INSTRUMENT)

STARTING POSITION OF TRAVELINDICATOR ASSEMBLY (DIGITALVALVE CONTROLLER OUTPUT A AT 0 PSI. )

IN THIS POSITION, THE “B” HOLEIN THE FEEDBACK ARM WILL BEALIGNED WITH THE REFERENCEHOLE IN THE DIGITAL VALVECONTROLLERS HOUSING.

MOVEMENT OF TRAVELINDICATOR ASSEMBLY WITHINCREASING PRESSURE FROMOUTPUT A.

ACTUATOR SHAFT MOVEMENT

DVC6030 FEEDBACKARM MOVEMENT

E0989 / DOC

NoteDue to NAMUR mounting limitations, donot use the heavier stainless steel TypeDVC6030S in vibration service.

1. If necessary, remove the existing hub from theactuator shaft.

2. If a positioner plate is required, attach thepositioner plate to the actuator as described in themounting kit instructions.

3. If required, attach the spacer to the actuator shaft.

Refer to figures 2-6 and 2-7. The travel indicatorassembly can have a starting position of 7:30 or 10:30.Determine the desired starting position then proceedwith the next step. Considering the top of the digitalvalve controller as the 12 o’clock position, in the nextstep attach the travel indicator, so that the pin ispositioned as follows:

� If increasing pressure from the digital valvecontroller output A rotates the potentiometer shaftclockwise (as viewed from the back of theinstrument), mount the travel indicator assembly suchthat the arrow is in the 10:30 position, as shown infigure 2-6.

� If increasing pressure from the digital valvecontroller output A rotates the potentiometer shaftcounterclockwise (as viewed from the back of theinstrument), mount the travel indicator assembly suchthat the arrow is in the 7:30 position, as shown infigure 2-7.

NoteAMS ValveLink Software and the 375Field Communicator use theconvention of clockwise (figure 2-6)and counterclockwise (figure 2-7) whenviewing the potentiometer shaft fromthe back of the FIELDVUE instrument.

4. Attach the travel indicator to the shaft connector orspacer as described in the mounting kit instructions.

5. Attach the mounting bracket to the digital valvecontroller.

6. Position the digital valve controller so that the pinon the travel indicator, engages the slot in thefeedback arm and that the bias spring loads the pin asshown in figure 2-8. Attach the digital valve controllerto the actuator or positioner plate.

2

DVC6000 Series

May 20052-6

Figure 2-7. Explanation of Travel Indicator Starting Position and Movement if Counterclockwise Orientation is Selected for “Travel Sensor Motion” in AMS ValveLink� Software or the 375 Field Communicator

19B3879-A / DOC-2

STARTING POSITION OF THE TRAVEL INDICATORASSEMBLY IF INCREASING PRESSURE FROMOUTPUT A DRIVES THE INDICATOR CLOCKWISETHE POTENTIOMETER SHAFT WILL ROTATECOUNTERCLOCKWISE AS VIEWED FROM THEBACK OF THE FIELDVUE INSTRUMENT.

STARTING POSITION OFTRAVEL INDICATOR ASSEMBLY(DIGITAL VALVE CONTROLLEROUTPUT A AT 0 PSI).

MOVEMENT OF TRAVELINDICATOR ASSEMBLY WITHINCREASING PRESSURE FROMOUTPUT A.

IN THIS POSITION, THE “A” HOLEIN THE FEEDBACK ARM WILL BEALIGNED WITH THE REFERENCEHOLE IN THE DIGITAL VALVECONTROLLERS HOUSING.

DVC6030 FEEDBACKARM MOVEMENT

ACTUATOR SHAFT MOVEMENT

E0989

Figure 2-8. Positioning Travel Indicator Pin in the FeedbackArm (Viewed as if Looking from the Type DVC6030

toward the Actuator)

FEEDBACK ARMBIAS SPRING

TRAVEL INDICATOR PIN

48B4164-B / DOC

HOLE AHOLE B

7. If a travel indicator scale is included in the mountingkit, attach the scale as described in the mounting kitinstructions.

Mounting for Remote Mount TypeDVC6000 InstrumentsRefer to the DVC6000 Series Digital Valve Controllerinstruction manual, Form 5647.

Mounting the Type 67CFR FilterRegulatorA Type 67CFR filter regulator, when used with theDVC6000 Series digital valve controllers, can bemounted three ways.

Integral-Mounted RegulatorRefer to figure 2-9. Lubricate an O-ring and insert it inthe recess around the SUPPLY connection on thedigital valve controller. Attach the Type 67CFR filterregulator to the side of the digital valve controller.Thread a 1/4-inch socket-head pipe plug into theunused outlet on the filter regulator. This is thestandard method of mounting the filter regulator.

Yoke-Mounted RegulatorMount the filter regulator with 2 cap screws to thepre-drilled and tapped holes in the actuator yoke.Thread a 1/4-inch socket-head pipe plug into the

2

Installation

May 2005 2-7

Figure 2-9. Mounting the Type 67CFR Regulator on a DVC6000 Series Digital Valve Controller

NOTE:APPLY LUBRICANT1

1

W8077-1 / IL

TYPE 67CFR

CAP SCREWS

O-RING

SUPPLY CONNECTION

unused outlet on the filter regulator. No O-ring isrequired.

Casing-Mounted RegulatorUse the separate Type 67CFR filter regulator casingmounting bracket provided with the filter regulator.Attach the mounting bracket to the Type 67CFR andthen attach this assembly to the actuator casing.Thread a 1/4-inch socket-head pipe plug into theunused outlet on the filter regulator. No O-ring isrequired.

Pressure Connections

WARNING


Pressure connections are shown in figure 2-10. Allpressure connections on the digital valve controller are1/4-inch NPT female connections. Use 10 mm (0.375inch) tubing for all pressure connections. If remoteventing is required, refer to the vent subsection.

NoteMake pressure connections to thedigital valve controller using tubingwith at least 10 mm (0.375 inch)diameter.

Supply Connections

WARNING

To avoid personal injury and propertydamage resulting from bursting ofparts, do not exceed maximum supplypressure.

2

DVC6000 Series

May 20052-8

WARNING

Severe personal injury or propertydamage may occur from anuncontrolled process if the instrumentair supply is not clean, dry andoil-free. While use and regularmaintenance of a filter that removesparticles larger than 40 microns indiameter will suffice in mostapplications, check with a Fisher fieldoffice and Industry Instrument airquality standards for use withcorrosive air or if you are unsureabout the amount of air filtration orfilter maintenance.

Supply pressure must be clean, dry air that meets therequirements of ISA Standard 7.0.01.

If you are using a Type 67CFR filter regulator, connectthe supply line to the 1/4-inch NPT IN connection andattach tubing from the output connection on the filterregulator to the SUPPLY connection on theinstrument. If you are using an integral mounted Type67CFR filter regulator, connect the supply to the INconnection on the regulator.

Output ConnectionA factory mounted digital valve controller has its outputpiped to the supply connection on the actuator. Ifmounting the digital valve controller in the field,connect the 1/4-inch NPT digital valve controller outputconnection to the pneumatic actuator input connection.

Single-Acting ActuatorsWhen connecting a single-acting direct digital valvecontroller (relay type A) to a single-acting actuator, theOUTPUT B connection must be plugged. ConnectOUTPUT A to the actuator diaphragm casing. Thegauge for OUTPUT B is not used. It must be replacedwith a screened vent.

When connecting a single-acting reverse digital valvecontroller (relay type B) to a single-acting actuator, theOUTPUT A connection must be plugged. ConnectOUTPUT B to the actuator diaphragm casing. Thegauge for OUTPUT A is not used and can be replacedwith a pipe plug.

Double-Acting ActuatorsDVC6000 digital valve controllers on double-actingactuators always use relay type A. With no input

Figure 2-10. DVC6000 Series Digital Valve Controller Connections

OUTPUT ACONNECTION

SUPPLYCONNECTION

OUTPUT BCONNECTION

1/2-INCH NPTCONDUITCONNECTIONS(BOTH SIDES)

W7963-1 / IL

VALVE-MOUNTED INSTRUMENT

NOTE:PNEUMATIC CONNECTIONS APPLICABLE TO BOTH VALVE-MOUNTEDINSTRUMENTS AND TYPE DVC6005 BASE UNIT.

LOOP CONNECTIONSTERMINAL BOX

current, OUTPUT A is at 0 pressure and OUTPUT B isat full supply pressure when the relay is properlyadjusted.

To have the actuator stem extend from the cylinderwith increasing input signal, connect OUTPUT A to theupper actuator cylinder connection. Connect OUTPUTB to the lower cylinder connection. Figure 2-11 showsthe digital valve controller connected to adouble-acting piston actuator.

To have the actuator stem retract into the cylinder withincreasing input signal, connect OUTPUT A to thelower actuator cylinder connection. Connect OUTPUTB to the upper cylinder connection.

VentThe relay output constantly bleeds a small amount ofsupply air into the area under the cover. The ventopenings at the back of the housing should be leftopen to prevent pressure buildup under the cover. If aremote vent is required, the vent lines must be asshort as possible with a minimum number of bendsand elbows.

2

Installation

May 2005 2-9

Figure 2-11. Type DVC6010 Digital Valve Controller Mounted on Type 585C Piston Actuator

W7960-2 / IL


WARNING


WARNING

To avoid personal injury resultingfrom electrical shock, do not exceedmaximum input voltage specified intable 4-1 of this quick start guide, oron the product nameplate. If the inputvoltage specified differs, do notexceed the lowest specified maximuminput voltage.

Figure 2-12. DVC6000 Series Digital Valve Controller Loop Connections Terminal Box

38B6470-BE0030-1 / IL

SAFETY GROUND

LOOP-

LOOP+

EARTH GROUND

TALK+

TALK-

WARNING

Personal injury or property damagecaused by fire or explosion may occurif this connection is attempted in apotentially explosive atmosphere or inan area that has been classified ashazardous. Confirm that areaclassification and atmosphereconditions permit the safe removal ofthe terminal box cover beforeproceeding.

4 to 20 mA Loop ConnectionsThe digital valve controller is normally powered by acontrol system output card. The use of shielded cablewill ensure proper operation in electrically noisyenvironments.

NoteConnect the digital valve controller to a4 to 20 mA current source for operationin the point-to-point wiring mode. Inthe point-to-point wiring mode, thedigital valve controller will not operatewhen connected to a voltage source.

2

DVC6000 Series

May 20052-10

Wire the digital valve controller as follows, refer tofigure 2-12:

1. Remove the loop connections terminal box cap(see figure 2-10).

2. Route the field wiring into the terminal box. Whenapplicable, install conduit using local and nationalelectrical codes which apply to the application.

3. Connect the control system output card positivewire ‘‘current output’’ to the LOOP + screw terminal inthe terminal box. Connect the control system outputcard negative (or return) wire to the LOOP - screwterminal in the terminal box.

4. As shown in figure 2-12, two ground terminals areavailable for connecting a safety ground, earth ground,or drain wire. The safety ground is electrically identicalto the earth ground. Make connections to theseterminals following national and local codes and plantstandards.

5. Replace and hand tighten the terminal box cap.When the loop is ready for startup, apply power to thecontrol system output card.

WARNING

Personal injury or property damage,caused by fire or explosion, can resultfrom the discharge of static electricity.Connect a 14 AWG (2.08 mm2) groundstrap between the digital valvecontroller and earth ground whenflammable or hazardous gases arepresent. Refer to national and localcodes and standards for groundingrequirements.

To avoid static discharge from theplastic cover, do not rub or clean thecover with solvents. Clean with a milddetergent and water only.

Figure 2-13. HART� Filter Application

DIGITAL VALVECONTROLLER

4-20mA

VALVETx

Tx

I/O

I/O

HARTFILTER

NON-HART BASED DCS

A6188-1/IL

HART� Filter Depending on the control system you are using, aHART filter may be needed to allow HARTcommunication. The HART filter is an active devicethat is inserted in field wiring from the HART loop. Thefilter is normally installed near the field wiring terminalsof the control system I/O (see figure 2-13). Its purposeis to effectively isolate the control system output frommodulated HART communication signals and raise theimpedance of the control system to allow HARTcommunication. For more information on thedescription and use of the HART filter, refer to theappropriate separate HART filter instruction manual.

To determine if your system requires a filter, refer tothe FIELDVUE DVC6000 Series Digital ValveController instruction manual, Form 5647.

2

Installation

May 2005 2-11

�Installation Check List

Is the instrument correctly mounted on the actuator? If not, refer to appropriatemounting procedure and see installation instructions provided with the mounting kit.

Is the feedback linkage properly connected? If not, see installation instructionsprovided with the mounting kit.

Is the regulator correctly mounted? If not, perform one of the regulator mounting procedures onpage 2-6.

Is the air supply connected and at proper pressure? If not, connect supply as described on page2-7. Also see specifications on page 4-1.

Is the instrument output connected to the actuator? If not, connect instrument output asdescribed on page 2-8.

If necessary, is the conduit properly installed? If not, refer to local and national electricalcodes.

�

�

�

�

�

Mounting

Pneumatic Connections and Air Supply


�

� Is the loop wiring properly connected to the LOOP + and - terminals in the terminal box? If not, connect loop wiring as described on page 2-9.

You are ready to perform Basic Setup and Calibration in the next section.

� If necessary, is the HART filter installed on your system? To determine if a HART filter is necessary,refer to the FIELDVUE DVC6000 Digital Valve Controller Instruction Manual - Form 5647. ForHART filter installation information, refer to the appropriate HART instruction manual.

2

DVC6000 Series

May 20052-12

2


May 2005 3-1

Figure 3-1. Connecting the Field Communicator to a FIELDVUE� Instrument

FIELD

CONTROLLERI/O

1+- -

+

HF300 SERIESHART FILTER OR LC340LINE CONDITIONER

FIELD INSTRUMENTCONNECTION

2

HARTCOMMUNICATIONCONNECTION

FIELD COMMUNICATORCONNECTIONS

4-20 MA LOOP CONNECTIONSOR 0-24VDC

NOTE:NOT ALL CONTROL SYSTEMS REQUIRE A HART FILTER. IF NO HART FILTER IS PRESENT, CONNECT

FIELD COMMUNICATOR TO CONTROL SYSTEM OUTPUT TERMINALS.SEE FIGURE 2-12 FOR TERMINAL BOX DETAILS.

1

2

38B6470-A / DOCA6194-3 / IL

CONTROL ROOM

3-3 3Connecting the Model 375 FieldCommunicator to the Digital ValveControllerThe Field Communicator may be connected to the 4 to20 mA loop wiring or directly to the digital valvecontroller (see figure 3-1).

If the Field Communicator is connected directly to thedigital valve controller, attach the clip-on wiresprovided with the Field Communicator to the TALKterminals, or the LOOP + and - terminals, in the digitalvalve controller terminal box. The TALK terminals arethe same as the LOOP + and - terminals (see figure2-12).

Basic Setup

WARNING

Changes to the instrument setup maycause changes in the output pressureor valve travel. Depending on theapplication, these changes may upsetprocess variables, which may result inpersonal injury or property damage.

Before beginning basic setup, be sure the instrumentis correctly mounted. Refer to the installationinstructions supplied with the mounting kit.

3

DVC6000 Series

May 20053-2

From the DVC6000Online menu, select

Setup & Diag.

From the Setup &Diag Menu, select

Basic Setup.

From the Basic Setup

menu, selectAuto Setup.

From the Auto Setup menu selectSetup Wizard andfollow the on-line

instructions.

Figure 3-2. Accessing the Setup Wizard onthe Model 375 Field Communicator

2 Detailed Setup3 Display4 Calibrate5 Stroke Valve

Setup & Diag

2 Manual Setup

Basic Setup

2 Relay Adjust

Auto Setup1�Setup Wizard

3 Auto Calib Travel4 Stabilize/Optimize5 Performance Tuner

1�Basic Setup

1�Setup & Diag2 Analog In 12.42 mA3 Travel 53.69 %4 Valve SP 53.69%5 Drive Sgl 58.15%

1�Auto Setup

DVC6000:Online

DVC6000:

DVC6000:

DVC6000:

INSTRUMENT LEVELSHC, AD AND PD

HOME

HOME

HOMEHELP

Connect a 4-20 mA current source to the instrument.Connect the Field Communicator to the instrumentand turn it on. For information on connecting the FieldCommunicator, see Connecting the Model 375 FieldCommunicator to the Digital Valve Controller .

Typical ActuatorsThe Setup Wizard determines the required setupinformation based upon the actuator manufacturer andmodel specified. Turn on the Field Communicator andstart the Setup Wizard by proceeding through themenu sequence shown in figure 3-2 or enter thefast-key sequence 1-1-1-1 on the keypad. Follow theprompts on the Field Communicator display to setup

the instrument. If the actuator on which the instrumentis mounted is not listed by the Setup Wizard, specifyOTHER as the actuator manufacturer or actuator typeand refer to Non-Typical Actuators.

After entering the actuator information, the SetupWizard prompts you to adjust the relay. For additionalinformation, refer to Relay Adjustment in this section.After completing the relay adjustment, the next step inbasic setup is to calibrate the instrument travel. Followthe prompts on the Field Communicator display toautomatically calibrate instrument travel. Thecalibration procedure uses the valve and actuatorstops as the 0% and 100% calibration points. Foradditional information, refer to Auto Calibrate Travel inthis section.

WARNING

During calibration the valve will movefull stroke. To avoid personal injuryand property damage caused by therelease of pressure or process fluid,provide some temporary means ofcontrol for the process.

Non-Typical ActuatorsIf the actuator on which the instrument is mounted isnot listed by the Setup Wizard, specify OTHER as theactuator manufacturer or actuator type. You are thenprompted for setup parameters such as:

� Actuator Style (spring & diaphragm, pistondouble-acting without spring, piston single-acting withspring, piston double-acting with spring)

� Valve Style (rotary or sliding-stem)

� On Loss of Instrument Signal, Valve (opensor closes) This identifies whether the valve is fullyopen or fully closed when the input is 0%. If you areunsure how to set this parameter, disconnect thecurrent source to the instrument. (With double-actingand single-acting direct digital valve controllers,disconnecting the current source is the same assetting the output A pressure to zero. For single-actingreverse digital valve controllers, disconnecting thecurrent source is the same as setting the output Bpressure to supply.)

� Feedback Connection (Rotary - All, SStem -Standard, SStem - Roller). For rotary valves, enterRotary - All. For sliding-stem valves, if the feedbacklinkage consists of a connector arm, adjustment arm,and feedback arm (similar to figure 3-5), enter SStem -Standard. If the feedback linkage consists of a roller

3


May 2005 3-3

CAM

ROLLER

29B1665-A / DOC

STEM CONNECTOR

Figure 3-3. Feedback Connection for Typical Long-Stroke Sliding-Stem Actuator (4 to 24-inches travel)

that follows a cam (similar to figure 3-3), enter SStem- Roller.

� Travel Sensor Motion The Setup Wizard asks ifit can move the valve to determine travel sensormotion. If you answer Yes, the instrument will strokethe valve the full travel span to determine travelsensor motion. If you answer No, then you mustspecify the rotation for increasing air pressure:clockwise or counterclockwise. Determine rotation byviewing the end of the travel sensor shaft.

WARNING

If you answer YES to the prompt forpermission to move the valve, theinstrument will move the valvethrough a significant portion of itstravel range. To avoid personal injuryand property damage caused by therelease of pressure or process fluid,provide some temporary means ofcontrol for the process.

For instruments with Relay Type A. If increasing airpressure at output A causes the shaft to turnclockwise, enter Clockwise. If it causes the shaft toturn counterclockwise, enter Cntrclockwise.

For instruments with Relay Type B. If decreasingair pressure at output B causes the shaft to turnclockwise, enter Clockwise. If it causes the shaft toturn counterclockwise, enter Cntrclockwise.

Table 3-1. DVC6000 Series Factory Default SettingsSetup Parameter(1) Default Setting

Analog Input UnitsAnalog In Range HighAnalog In Range Low

mA20.0 mA4.0 mA

Control ModeAC, HC, AD, PD Analog

Restart Control ModeAC, HC, AD, PD Resume Last

Self-Test ShutdownSet Point Filter TimeInput CharacteristicTravel Limit HighTravel Limit Low

All Failures DisabledFilter OffLinear125%-25%

Travel Cutoff HighAC, HC, AD, PD 99.5%

Travel Cutoff LowAC, HC, AD, PD 0.5%

Minimum Opening TimeMinimum Closing TimePolling Address

0 secs0 secs0

Aux Terminal ModeAC, HC, AD, PD Aux Input Alert

Command 3 PressureDouble-acting actuatorsSingle-acting actuators

differential output pressureactuator pressure

1. If the instrument level is not indicated, the default setting indicated is for all levels.

NoteRelay adjustment may be requiredbefore the Setup Wizard can determinetravel sensor motion. Follow theprompts on the Field Communicatordisplay if relay adjustment isnecessary.

3

DVC6000 Series

May 20053-4

ADJUSTMENT DISC

FOR DOUBLE-ACTING RELAYS:ROTATE ADJUSTMENT DISC INTHIS DIRECTION TO INCREASEOUTPUT PRESSURE

FOR DOUBLE-ACTING RELAYS:ROTATE ADJUSTMENT DISC INTHIS DIRECTION TO DECREASEOUTPUT PRESSURE

FOR SINGLE-ACTING DIRECT RELAYS:ROTATE ADJUSTMENT DISC IN THISDIRECTION UNTIL IT CONTACTS THEBEAM

Figure 3-4. Location of Relay Adjustment (Shroud Removed for Clarity)

BLEED HOLES ARE PLUGGED IN THE LOW BLEED RELAY OPTION

WARNING

Changes to the tuning set may causethe valve/actuator assembly to stroke.To avoid personal injury and propertydamage caused by the release ofpressure or process fluid, providesome temporary means of control forthe process.

� Tuning Set There are eleven tuning sets fromwhich to choose. Each tuning set provides preselectedvalues for the digital valve controller gain and ratesettings. Typically, tuning set C provides the slowestresponse and M provides the fastest response. Forsmaller actuators, use tuning set C or D. For largeractuators, use tuning set F or G.

In addition, you can select User Adjusted or Expert,which allows you to modify tuning of the digital valvecontroller. With User Adjusted you can specify theproportional gain. An algorithm in the FieldCommunicator calculates the other gains. With Expertyou can specify not only the proportional gain but thevelocity and minor loop feedback gain as well.

The tuning sets suggested by the Setup Wizard areonly recommended starting points. After you finishsetting up and calibrating the instrument, run thePerformance Tuner or use Stabilize/Optimize Tuningto obtain optimum tuning.

Factory DefaultsDuring basic setup, the Setup Wizard will ask you ifyou want to use factory defaults. If you select YES,the Setup Wizard sets the setup parameters to thevalues listed in table 3-1. (Yes is recommended forinitial setup). If you select NO, the setup parameterslisted in the table remain at their previous settings.

Relay AdjustmentBefore beginning calibration, check the relayadjustment. To check relay adjustment, select RelayAdjust from the Auto Setup menu. Follow the promptson the Field Communicator display. Replace the digitalvalve controller cover when finished.

Single-Acting ActuatorsFor single-acting direct digital valve controllers, makesure the adjustment disc is against the beam, asshown in figure 3-4. For single-acting reverse digitalvalve controllers, the relay is adjusted at the factory,no further adjustment is necessary.

Double-Acting ActuatorsFor double-acting actuators, rotate the adjustmentdisc, shown in figure 3-4, until the value displayed onthe Field Communicator is between 50 and 70% ofsupply pressure.

If the low bleed relay option has been orderedstabilization may take approximately two minuteslonger than the standard relay.

3


May 2005 3-5

Figure 3-5. Crossover Point

ACTUATORSTEM TRAVEL SENSOR SHAFT

FEEDBACK ARM

CONNECTOR ARM

ADJUSTMENT ARM

A6536-1 / IL

Auto Calibrate Travel

WARNING

During calibration the valve will movefull stroke. To avoid personal injuryand property damage caused by therelease of pressure or process fluid,provide some temporary means ofcontrol for the process.

Follow the prompts on the Field Communicator displayto automatically calibrate instrument travel. Thecalibration procedure uses the valve and actuatorstops as the 0% and 100% calibration points.

Select Auto Calib Travel from the Auto Setup menu.

1. If the Feedback Connection is Sliding-StemStandard, the Field Communicator prompts you to

select the method of crossover adjustment: manual,last value, or default. Manual adjustment isrecommended for initial travel calibration.

2. When prompted by the Field Communicator, makethe crossover adjustment by adjusting the currentsource until the feedback arm is 90° to the actuatorstem, as shown in figure 3-5.

3. The remainder of the auto-calibration procedure isautomatic. After completing auto travel calibration, theField Communicator prompts you to place theinstrument In Service and verify that the travelproperly tracks the current source.

If the unit does not calibrate, refer to table 3-2 for errormessages and possible remedies.

If after completing setup and calibration the valvecycles or overshoots (unstable), or is unresponsive(sluggish), you can improve operation by selectingeither Performance Tuner or Stabilize/Optimize fromthe Auto Setup menu.

3

DVC6000 Series

May 20053-6

Table 3-2. Auto Calibrate Travel Error MessagesError Message Possible Problem and Remedy

Input current must exceed 3.8 mA forcalibration.

The analog input signal to the instrument must be greater than 3.8 mA. Adjust the current output fromthe control system or the current source to provide at least 4.0 mA.

Place Out Of Service and ensure CalibrateProtection is disabled before calib.

The Instrument Mode must be Out of Service and the Protection must be None before the instrumentcan be calibrated.

Calibration Aborted. An end point was notreached.

The problem may be one or the other of the following:1. The tuning set selected is too low and the valve does not reach an end point in the allotted time.Press the Hot Key, select Stabilize/Optimize then Increase Response (selects next higher tuning set).2. The tuning set selected is too high, valve operation is unstable and does not stay at an end point forthe allotted time. Press the Hot Key, select Stabilize/Optimize then Decrease Response (selects nextlower tuning set).

Invalid travel value. Check mounting andfeedback arm adjustments, and inst supplypress. Then, repeat Auto Calib.

Verify proper mounting by referring to the appropriate mounting instructions.Verify instrument supply pressure by referring to the specifications in the appropriate actuator instructionmanual.Making the crossover adjustment with the valve positioned at either end of its travel will also cause thismessage to appear.

Aborting due to response code or devicestatus.

The instrument may have been taken out of service by a primary master. Put the instrument into servicewith the primary master or cycle the power off and on.

Using the Performance Tuner

NoteThe performance tuner is not availablefor instrument levels AC or HC.

The performance tuner is used to optimize digital valvecontroller tuning. It can be used on most sliding-stemand rotary designs, including Fisher and othermanufacturers’ products. Moreover, because theperformance tuner can detect internal instabilitiesbefore they become apparent in the travel response, itcan generally optimize tuning more effectively thanmanual tuning. Typically, the performance tuner takes3 to 5 minutes to tune an instrument, although tuninginstruments mounted on larger actuators may takelonger.

Access the performance tuner by selectingPerformance Tuner from the Auto Setup menu. Followthe prompts on the Field Communicator display tooptimize digital valve controller tuning.

Stabilizing or Optimizing ValveResponseIf after completing setup and calibration the valveseems slightly unstable or unresponsive, you can

improve operation by pressing the Hot Key andselecting Stabilize/Optimize, or selectStabilize/Optimize from the Auto Setup menu.

Stabilize/Optimize permits you to adjust valveresponse by changing the digital valve controllertuning.

If the valve is unstable, select Decrease Response tostabilize valve operation. This selects the next lowertuning set (e.g., F to E). If the valve response issluggish, select Increase Response to make the valvemore responsive. This selects the next higher tuningset (e.g., F to G).

NoteIf the tuning set is User Adjusted it willstay as User Adjusted during Stabilize/Optimize, unless you change thedamping, in which case it will becomeExpert.

If after selecting Decrease Response or IncreaseResponse the valve travel overshoot is excessive youcan adjust the damping by selecting DecreaseDamping or Increase Damping. By selecting DecreaseDamping or Increase Damping the tuning set willbecome Expert, and allow you to select a dampingvalue that is not represented in a predefined tuningset. Select Decrease Damping to select a dampingvalue that allows more overshoot. Select IncreaseDamping to select a damping value that will decreasethe overshoot.

3


May 2005 3-7

�Basic Setup and Calibration Check ListIs basic setup complete? If not, perform Basic Setup procedure on page 3-1.

Is calibration complete? If not, perform Auto Calibrate Travel procedure onpage 3-5.

Does the final control element correctly respond to a setpoint change and is itstable? If not, perform Stabilizing or Optimizing Valve Response on page3-6.

Final control element is ready to be placed on line.

�

�

�

3

DVC6000 Series

May 20053-8

3


May 2005 4-1

4-4 4Table 4-1. Specifications

Available Configurations

Valve-Mounted InstrumentType DVC6010: Sliding stem applicationsType DVC6020: Rotary and long-strokesliding-stem applicationsType DVC6030: Quarter-turn rotary applications

Remote-Mounted Instrument(1)

DVC6005: Base unit for 2-inch pipestand or wallmountingDVC6015: Feedback unit for sliding-stemapplicationsDVC6025: Feedback unit for rotary or long-strokesliding-stem applicationsDVC6035: Feedback unit for quarter-turn rotaryapplications

DVC6000 Series digital valve controllers can bemounted on Fisher and other manufacturers rotaryand sliding-stem actuators.

Input Signal

Point-to-Point:Analog Input Signal: 4 to 20 mA dc, nominalMinimum Voltage Available at instrument terminalsmust be 10.5 volts dc for analog control, 11 volts dcfor HART communication (see instrumentinstruction manual for details)Minimum Control Current: 4.0 mAMinimum Current w/o Microprocessor Restart: 3.5mAMaximum Voltage: 30 volts dcOvercurrent Protection: Input circuitry limits currentto prevent internal damage.Reverse Polarity Protection: No damage occursfrom reversal of loop current.Multi-drop:Instrument Power: 11 to 30 volts dc atapproximately 8 mAReverse Polarity Protection: No damage occursfrom reversal of loop current.

Output Signal(2)

Pneumatic signal as required by the actuator, up tofull supply pressure.Minimum Span: 0.4 bar (6 psig)Maximum Span: 9.5 bar (140 psig)Action: Double, Single direct, and Single reverse

Declaration of SEP

Fisher Controls International LLC declares thisproduct to be in compliance with Article 3 paragraph

3 of the Pressure Equipment Directive (PED) 97 /23 / EC. It was designed and manufactured inaccordance with Sound Engineering Practice (SEP)and cannot bear the CE marking related to PEDcompliance.

However, the product may bear the CE marking toindicate compliance with other applicable ECDirectives.

Supply Pressure(2,5)

Recommended: 0.3 bar (5 psi) higher thanmaximum actuator requirements, up to maximumsupply pressureMaximum: 10.0 bar (145 psig) or maximumpressure rating of the actuator, whichever is lower

Steady-State Air Consumption(3)

Standard Relay: Supply Pressure: At 1.4 bar (20 psig) /Temperature: 70�FConsumption: Less than 0.38 m3/hr (14 cfh)

Supply Pressure: At 5.5 bar (80 psig) /Temperature: 70�F Consumption: Less than 1.4 m3/hr (49 cfh)

Low Bleed Relay(6): Supply Pressure: At 1.4 bar (20 psig) /Temperature: 70�FConsumption: Average value 0.056 m3/hr(2.1 cfh)

Supply Pressure: At 5.5 bar (80 psig) /Temperature: 70�FConsumption: Average value 0.184 m3/hr(6.9 cfh)

Maximum Output Capacity(3)

Supply Pressure: At 1.4 bar (20 psig) /Temperature: 70�FCapacity: 10.6 m3/hr (375 cfh)

Supply Pressure: At 5.5 bar (80 psig) /Temperature: 70�FCapacity: 31.1 m3/hr (1100 cfh)

Failure Modes

Refer to figure 4-1.

Independent Linearity(2,4)

±0.5% of output span

-continued-

4

DVC6000 Series

May 20054-2

Table 4-1. Specifications (continued)

Electromagnetic Interference (EMI)

Tested per IEC 61326-1 (Edition 1.1). Meetsemission levels for Class A equipment (industriallocations) and Class B equipment (domesticlocations). Meets immunity requirements forindustrial locations (Table A.1 in the IECspecification document). Immunity performance isshown in table 4-2.

Operating Ambient Temperature Limits(5)

-40 to 80�C (-40 to 176�F) for most approvedvalve-mounted instruments-40 to 125�C (-40 to 257�F) for remote-mountedfeedback unit.-52 to 80�C (-62 to 176�F) for valve-mountedinstruments utilizing the Extreme Temperatureoption (fluorosilicone elastomers)

See the Hazardous Area Classification bulletins forspecific ambient temperature limits of unitsapproved for operation in hazardous areas.

Electrical Classification

Hazardous Area:

Explosion proof, Division 2, Dust-Ignition proof, Intrinsically Safe

Explosion proof, Non-incendive, Dust-Ignition proof, Intrinsically Safe

Flameproof, Type n, Intrinsically Safe

Flameproof, Type n, Intrinsically Safe

Electrical Housing: NEMA 4X, CSA Type 4X, IEC 60529 IP66

Refer to tables 4-3 and 4-4, and figures 5-1, 5-2,5-3, 5-4, 5-5, 5-6, 5-7, and 5-8 for specific approvalinformation, and Hazardous Area ClassificationBulletins 9.2:001 series and 9.2:002 for additionalinformation. Pollution Degree 2, OvervoltageCategory III per ANSI/ISA-82.02.01 (IEC 61010-1Mod).

IEC 61010 Compliance Requirements(Valve-Mounted Instruments only)

Power Source: The loop current must be derivedfrom a Separated Extra-Low Voltage (SELV) powersource.Environmental Conditions: Installation Category I

Connections

Supply Pressure: 1/4-inch NPT female andintegral pad for mounting 67CFR regulatorOutput Pressure: 1/4-inch NPT femaleTubing: 3/8-inch metal, recommendedVent (pipe-away): 3/8-inch NPT femaleElectrical: 1/2-inch NPT female conduit connectionoptional—M20 female conduit connection, springclamp terminal connection(7)

Stem Travel

DVC6010, DVC6015: 0 to 102 mm (4-inches)maximum travel span0 to 9.5 mm (0.375 inches) minimum travel spanDVC6020, DVC6025: 0 to 606 mm (23.875 inches)maximum travel span

Shaft Rotation (DVC6020, DVC6025, DVC6030, andDVC6035)

0 to 50 degrees minimum0 to 90 degrees maximum

Mounting

Designed for direct actuator mounting or remotepipestand or wall mounting. Mounting theinstrument vertically, with the vent at the bottom ofthe assembly, or horizontally, with the vent pointingdown, is recommended to allow drainage ofmoisture that may be introduced via the instrumentair supply.

Weight

Valve-Mounted InstrumentsAluminum: 3.5 kg (7.7 lbs)Stainless Steel: 7.7 kg (17 lbs)

Remote-Mounted InstrumentsDVC6005 Base Unit: 4.1 kg (9 lbs)DVC6015 Feedback Unit: 1.3 kg (2.9 lbs)DVC6025 Feedback Unit: 1.4 kg (3.1 lbs)DVC6035 Feedback Unit: 0.9 kg (2.0 lbs)

Options

� Supply and output pressure gauges or � Tirevalves, � Integral mounted filter regulator, �Stainless steel housing, module base and terminalbox (valve-mounted instruments only)

1. 3-conductor shielded cable, 22 AWG minimum wire size, is recommended for connection between base unit and feedback unit. Pneumatic tubing between base unit output connectionand actuator has been tested to 15 meters (50 feet) maximum without performance degradation.2. Defined in ISA Standard S51.1.3. Values at 1.4 bar (20 psig) based on a single-acting direct relay; values at 5.5 bar (80 psig) based on double-acting relay.4. Not applicable for Type DVC6020 digital valve controllers in long-stroke applications.5. The pressure/temperature limits in this quick start guide and any applicable code or standard should not be exceeded.6. The low bleed relay is offered as standard relay for DVC6000 ESD tier, used for On/Off applications7. ATEX/IEC approvals only.

4

APPROVED

ATEX

IECEx


May 2005 4-3

Table 4-2. Immunity PerformancePerformance Criteria(1)

Port Phenomenon Basic Standard Point-to-PointMode

Multi-drop Mode

Electrostatic discharge (ESD) IEC 61000-4-2 A(2) A

Enclosure Radiated EM field IEC 61000-4-3 A AEnclosure

Rated power frequency magnetic field IEC 61000-4-8 A A

Burst IEC 61000-4-4 A(2) A

I/O signal/control Surge IEC 61000-4-5 A(2) AI/O signal/control

Conducted RF IEC 61000-4-6 A A1. A = No degradation during testing. B = Temporary degradation during testing, but is self-recovering.2. Excluding auxiliary switch function, which meets Performance Criteria B.

Table 4-3. Hazardous Area Classifications for North AmericaCERTIFICATION

BODY CERTIFICATION OBTAINED ENTITY RATINGTEMPERATURE CODE ENCLOSURE

RATING

(Intrinsic Safety)Class/DivisionClass I,II,III Division 1 GP A,B,C,D,E,F,Gper drawing 29B3428

Vmax = 30 VdcImax = 226 mACi = 5 nFLi = 0.55 mH

T5(Tamb � 80�C) 4X

CSA(Explosion Proof)Class/DivisionClass I, Division 1 GP B,C,D

- - -T6(Tamb � 80�C) 4X

Class I Division 2 GP A,B,C,DClass II Division 1 GP E,F,GClass III Division 1

- - -T6(Tamb � 80�C) 4X

(Intrinsic Safety)Class/DivisionClass I,II,III Division 1 GP A,B,C,D,E,F,Gper drawing 29B3427

Vmax = 30 VdcImax = 226 mAPi = 1.4 WCi = 5 nFLi = 0.55 mH

T5(Tamb � 80�C) 4X

FM (Explosion Proof)Class/DivisionClass I, Division 1 GP B,C,D

- - -T6(Tamb � 80�C) 4X

Class I Division 2 GP A,B,C,DClass II,III Division 1 GP E,F,GClass II,III Division 2 GP F,G

- - -T6(Tamb � 80�C) 4X

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Table 4-4. Hazardous Area Classifications for Europe and Asia-PacificCERTIFICATE

(AGENCY)CERTIFICATION OBTAINED ENTITY RATING TEMPERATURE CODE

ENCLOSURERATING

(Intrinsic Safety) II 1 G DGasEEx ia IIC T5/T6DustT85�C (Tamb � 80�C)

Ui = 30 VdcIi = 226 mAPi = 1.4 WCi = 5 nFLi = 0.55 mH

T5(Tamb � 80�C)T6 (Tamb �75�C)

IP66

ATEX(LCIE)

(Flameproof) II 2 G DGasEEx d IIB+H2 T5/T6DustT90�C (Tamb � 85�C)

- - -

T5(Tamb � 85�C)T6 (Tamb � 75�C)

IP66

(Type n) II 3 G DGasEEx nCL IIC T5/T6DustT85�C (Tamb � 80�C)

- - -

T5(Tamb � 80�C)T6 (Tamb � 75�C)

IP66

IECEx

(Intrinsic Safety)GasEx ia IIC T5/T6

Ui = 30 VdcIi = 226 mAPi = 1.4 WCi = 5 nFLi = 0.55 mH

T5(Tamb � 80�C)T6 (Tamb � 75�C)

IP66

IECEx(CSA)

(Flameproof)GasEx d IIB+H2 T5/T6

- - -T5(Tamb � 80�C)T6 (Tamb � 75�C)

IP66

(Type n)GasEx nC IIC T5/T6

- - -T5(Tamb � 80�C)T6 (Tamb � 75�C)

IP66

4


May 2005 4-5

A

B

Single Acting Direct (Relay A)Instrument goes to zeroair output at port A.

Failure direction peractuator fail mode.

Single Acting Reverse (Relay B) Failure direction peractuator fail mode.

Double Acting (Relay A) Failure direction cannotbe determined.

Figure 4-1. DVC6000 Digital Valve Controller Failure Modes

LOSS OF POWERLOSS OF

PNEUMATIC SUPPLY

Instrument goes to full supply air output at port B.

Instrument goes to full supplyair output at port B. A goes to0 air output.

Related DocumentsThis section lists other documents containinginformation related to the DVC6000 Series digitalvalve controllers. These documents include:

� FIELDVUE� DVC6000 Series Digital ValveControllers Instruction Manual, Form 5647

� FIELDVUE� DVC6000 Series Digital ValveController (Bulletin 62.1:DVC6000)

� FIELDVUE� DVC6000 Series Digital ValveControllers for Safety Instrumented System (SIS)Solutions (Bulletin 62.1:DVC6000(SIS))

� FIELDVUE� Instrument Split Ranging (PS Sheet62.1:FIELDVUE(C))

� FIELDVUE� Instrument Status Flags onRosemount RS3 DCS (PS Sheet 62.1:FIELDVUE(D))

� Proportional Control Loop with FIELDVUE�

Instruments (PS Sheet 62.1:FIELDVUE(E))

� Using Loop Tuners with FIELDVUE� Instruments(PS Sheet 62.1:FIELDVUE(F))

� Audio Monitor for HART� Communications (PS Sheet 62.1:FIELDVUE(G))

� Using the HART� Tri-Loop� HART�-to-AnalogSignal Converter with FIELDVUE Instruments (PS Sheet 62.1:FIELDVUE(J))

� Using the FIELDVUE� Instruments with theSmart HART� Loop Interface and Monitor (HIM) (PS Sheet 62.1:FIELDVUE(L))

� FIELDVUE� HF300 Series HART� FiltersInstruction Manual - Form 5715

� Type 2530H1 HART� Interchange MultiplexerInstruction Manual - Form 5407

All these documents are available from your Fishersales office. Also please visit our website atwww.FIELDVUE.com.

Educational Services For information on available courses for the DVC6000Series digital valve controller, as well as a variety ofother products, contact:

Emerson Process ManagementEducational Services, RegistrationP.O. Box 190; 301 S. 1st Ave.Marshalltown, IA 50158-2823Phone: 800-338-8158 orPhone: 641-754-3771 FAX: 641-754-3431e-mail: [email protected]

4

DVC6000 Series

May 20054-6

4


May 2005 5-1

5-5 5

This section includes loop schematics required forwiring of intrinsically safe installations. If you have anyquestions, contact your Fisher sales office.

29B3428-B / DOC

Figure 5-1. CSA Schematic for Type DVC6000 and Type DVC6000S

TYPES DVC6010, DVC6020, DVC6030, DVC6010S, DVC6020S, DVC6030S

Figure 5-2. CSA Nameplate

5

DVC6000 Series

May 20055-2

29B3427-A / DOC

Figure 5-3. FM Schematic for Type DVC6000 and Type DVC6000S


Figure 5-4. FM Nameplate


SPECIAL CONDITIONS FOR SAFE USE:1. THE APPARATUS CAN ONLY BE CONNECTED TO AN INTRINSICALLY SAFE CERTIFIED EQUIPMENT AND THISCOMBINATION MUST BE COMPATIBLE AS REGARDS THE INTRINSICALLY SAFE RULES.2. THE ELECTRICAL PARAMETERS OF THIS EQUIPMENT MUST NOT EXCEED ANY FOLLOWING VALUES:

UO� 30 Vdc; IO �226 mA; PO� 1.4 W

3. OPERATING AMBIENT TEMPERATURE: -40�C TO + 80�C

Figure 5-5. ATEX (LCIE) Nameplate; Intrinsically Safe, Dust-Tight

5


May 2005 5-3


NOTE: SPECIAL CONDITIONS FOR SAFE USE:OPERATING AMBIENT TEMPERATURE: -52�C or -40�C TO +85�C

Figure 5-6. ATEX (LCIE) Nameplate; Flameproof, Dust-Tight


NOTE: SPECIAL CONDITIONS FOR SAFE USE:OPERATING AMBIENT TEMPERATURE: -52�C or -40�C TO +80�C

Figure 5-7. ATEX (LCIE) Nameplate; Type n, Dust-Tight


Figure 5-8. IECEx Nameplate; Intrinsically Safe, Type n, Flameproof

CONDITIONS OF CERTIFICATION:Ex ia / Ex d / Ex n1. WARNING: ELECTROSTATIC CHARGE HAZARD. DO NOT RUB OR CLEAN WITH SOLVENTS. TO DO SO COULD RESULT IN AN EXPLOSION.Ex d / Ex n2. DO NOT OPEN WHILE ENERGIZED.

5

DVC6000 Series

May 20055-4

TYPE DVC6010 DIGITAL VALVE CONTROLLERMOUNTED ON A SLIDING STEM CONTROL VALVE / ACTUATOR

TYPE DVC6020 DIGITAL VALVE CONTROLLER MOUNTED ON A

ROTARY CONTROL VALVE / ACTUATOR

TYPE DVC6005 BASE UNIT AND DVC6025 FEEDBACK UNITMOUNTED ON A ROTARY CONTROL VALVE / ACTUATOR

W8373

W8115

5

Fisher Marshalltown, Iowa 50158 USACernay 68700 France Sao Paulo 05424 BrazilSingapore 128461

The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, theyare not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. We reserve the right to modify or improve the designs or specifications of such products at any time without notice.

Neither Emerson, Emerson Process Management, Fisher, nor any of their affiliated entities assumes responsibility for the selection, use and maintenance of any product. Responsibility for the selection, use and maintenance of any product remains with the purchaser and end-user.

Fisher Controls International LLC 2002, 2005; All Rights Reserved Printed in USA

FIELDVUE, ValveLink, PlantWeb and Fisher are marks owned by Fisher Controls International LLC, a member of the Emerson ProcessManagement business division of Emerson Electric Co. Emerson and the Emerson logo are trademarks and service marks of Emerson ElectricCo. Tri-Loop and AMS Suite are marks owned by one of the Emerson Process Management group of companies. HART is a mark owned by theHART Communications Foundation. All other marks are the property of their respective owners. This product may be covered under one or moreof the following patents (5,163, 463; 5,265,637; 5,381,817; 5,434,774; 5,439,021; 5,451,923; 5,502,999; 5,532,925; 5,533,544; 5,549,137;5,558,115; 5,573,032; 5,687,098) or under pending patents.

Emerson Process Management

www.Fisher.com

6000 Series Quick Start

Documents

Transcript of 6000 Series Quick Start