METAL PUMPS RCE

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METAL PUMPS RCE Horizontal Chemical Centrifugal Pumps – Robust for Sophisticated Fluids.

Transcript of METAL PUMPS RCE

Page 1: METAL PUMPS RCE

METAL PUMPS RCEHorizontal Chemical Centrifugal Pumps –

Robust for Sophisticated Fluids.

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RCETHE ROBUST CHOICE

If you want to solve demanding pumping tasks in the industry efficiently, permanently and economically, you need more than just a coherent technical concept. Experience of application, material knowledge and dialogue with you ultimately lead to the optimum solution. A way which Rheinhütte Pumpen has been following for over 150 years.

THE RIGHT CHOICE FOR DIFFICULT PUMPING ASSIGNMENTS

The particularly robust, horizontal RCE series with a single-stage volute casing

has proven its worth as a chemical pump for many decades now. As a product-

based special version, the RCE is also clearly the first choice for use in the chemical

industry, the primary industry – here in particular in the manufacturing of fertilisers –

environmental technology and many other areas of industry.

The RCE pumps organic and inorganic as well as aggressive fluids with high solids

fractions during normal and heavy-duty operation and is particularly suitable for

hot media up to 450 degrees.

Examples of use include ammonium nitrate, liquid sulphur, phosphoric acid, tar, pitch,

urea melt, sodium hydroxide solution, water glass, mashes and cataphoretic paints.

MORE THAN 20 MATERIALS

The wide range of materials extends from low-alloy cast steel and high-alloy stainless

steels right through to the purest cast materials such as nickel.

HEATED VERSION FOR ADDITIONAL APPLICATIONS

Areas of application in which the medium needs to be kept at a constant temperature

do not present any problem for the RCE. The use of heating chamber systems

means that the RCE is also ideally suited to difficult situations, e.g. the pumping of

liquid sulphur.

DIFFERENT SHAFT AND STATIONARY SEALING ARRANGEMENTS

Depending on the particular application, the RCE is equipped with different sealing

concepts specially designed to cater to the particular customer‘s requirements.

In addition to all customary mechanical sealing concepts, the use of hydrodynamic

shaft sealing concepts also allows the pump to be used in demanding areas, like

corrosive fluids and/or fluids containing solids.

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COMPLETELY LEAKAGE-FREE DURING OPERATION

The hydrodynamic shaft sealing variants of the RCE represent a unique and reliable

sealing option. Their area of use extends across special applications in which

standard sealing arrangements such as mechanical sealing systems (mechanical

seals) can no longer operate reliably. This special sealing variant operates without

any contact and without any wearing parts. It does not require any maintenance

and is therefore particularly suitable for continuous operation. Conditions of use

with crystallisation or temperature problems therefore do not present any hurdle

for the RCE.

Impeller back vanes and the additional auxiliary impeller connected downstream

hydrodynamically relieve any pump and feed pressure on the shaft passage in

full. The medium is kept away from the shaft gland and the pump is thus leak-free

during operation. A liquid ring is produced in the area of the auxiliary impeller

which separates the inner area of the pump from the atmosphere without any leaks.

The hydrodynamic shaft sealing arrangement thus only functions fully when the

pump is operating. During stationary periods various configurable stationary seals

insulate the shaft passage off from the atmosphere. Different versions can be

selected for this purpose: The simple stuffing box packing, the pneumatic system

or a ring valve which is mechanically controlled by means of a regulator.

Options Fully heated version

Adapted hydrodynamic and

mechanical sealing concepts with a

large number of stationary seals

Multi-stage relief at very high intake

heights

Coolable bearing pedestals with high

fluid temperatures of up to 450 °C

Open impellers

Flange processing in line with

inter national standards such as ANSI

Customised solutions for flush

connections and monitoring systems

For organic

and inorganic fluids.

Durable, efficient,

flexible and

individual.

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RCE – YOUR ADVANTAGESAT A GLANCE

1 ROBUSTThe special design and the pump

material which is individually custo-

mized for the pumping medium provide

protection from wear and tear.

Special hydraulics make it possible to

pump media with solids fractions of

up to 35 % and increase the efficiency

of the sealing concepts.

The robust bearing pedestal and the

reinforced shaft system guarantee

quiet running with a low amount of

vibration at up to 3500 rpm.

2 DURABLEThe generous dimensioning enables

steady, low-maintenance operation

with constant levels of pumping

performance over many years.

3 FLEXIBLEDepending on the particular application,

pump components made from different

materials can be combined and are

easy to exchange. This means that the

pump can be adapted optimally to

extreme operating conditions.

4 EFFICIENTOptimum flow rates and flow guidance

arrangements are specially designed for

pumping aggressive and abrasive liquids.

This allows a longer life with the best

level of efficiency.

5 INDIVIDUALComplete pump units with all of

the necessary supply components

are tailored to specific customer

requirements. The comprehensive

heating chamber system (RCE DWH)

also surrounds the sealing area.

5 1,3

2543,1,

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RCE IN DETAILDESIGN FEATURES

RCE

1 Regulator

2 Front/back vanes

3 Ring valve

4 Drain

5 Auxiliary impeller

6 Flush connection

7 Heating chamber

8 Drainage

9 Stuffing box packing

The sectional drawings essentially correspond to the design. Subject to design changes.

Design with hydrodynamic shaft sealing and stuffing box packing(RCE B)

Heated design with hydrodynamic shaft sealing and ring valve(RCE DWH)

5 9

2

1

7

2

8

7

5 3 47 7

6

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RCE

1 Regulator

2 Front/back vanes

3 Ring valve

4 Drain

5 Auxiliary impeller

6 Flush connection

7 Heating chamber

8 Drainage

9 Stuffing box packing

RCE IN DETAILRANGE CHART

Special sizes on request.

Bearing pedestal

I II III IV VI

H (

ft)

H (

ft)

Dif

fere

nti

al

he

igh

t H

(m

)

US. GPM

US. GPM

RCE: n = 1450 rpm

RCE: n = 2900 rpm

Quantity Q (m3/h)

Dif

fere

nti

al

he

igh

t H

(m

)

Quantity Q (m3/h)

80

200

100

20

10

1,5

70

60

50

40

30

20

1 2 3 4 5 10

10 20 50 100 200 500 20004,4

20 30 40 50 100 200 300 400 500 1000 1500

109876

5

4

2

1,5

40/260

40/160

40/13050/130

50/160

65/16080/160

80/20065/200

50/200

50/260

65/80/360

65/260 80/260

80/320

100/380

100/430

125/380

150/380

200/430

200/380

250/430

250/380

300/480

300/430

250/320

200/320

150/320

125/320

100/320

100/260

100/200

125/260

150/260

40/200

32/160

32/130

200

100908070

60

50

40

30

20

10987

6

51 2 3 4 5 10

4,4 10 20 50 100 200 500 2000

20 30 40 50 100 200 300 400 500 1000 1500

500

200

100

50

30

20

40/200

32/160

32/130

40/130

40/160

50/130

50/160

50/200

65/200

65/16080/160

80/200

80/260

80/320

100/260

100/320

65/80/360

125/320

125/260

150/260

100/200

40/26050/260

65/260

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RCE IN DETAILRANGE CHART

Special sizes on request.

Bearing pedestal

I II III IV VI

H (

ft)

H (

ft)

Dif

fere

nti

al

he

igh

t H

(m

)

US. GPM

US. GPM

RCE: n = 1750 rpm

RCE: n = 3500 rpm

Quantity Q (m3/h)

Dif

fere

nti

al

he

igh

t H

(m

)

Quantity Q (m3/h)

100300

200

100

50

20

10

50

40

30

20

10

1 2 3 4 5 10 20 30 40 50 100 200 300 400 500 1000 1800

5

4

3

2

4,4 10 20 50 100 200 500 1000 2000 5000

40/260

40/200

32/160

32/130 40/130

40/160

50/130

50/160

65/160

65/20050/200

50/26065/260

80/260

80/200

80/160

100/200 150/260

125/260

100/260

80/320

65/80/360

100/380

100/430

125/380

150/380

200/430250/430

250/380

250/320

200/320

150/320

125/320

100/320200/380

300/430

300 900

500

300

200

100

50

200

100

50

40

30

20

101 2 3 4 5 10 20 30 40 50 100 200 300 400 500 1000 1800

4,4 10 20 50 100 200 500 1000 2000 5000

40/260

40/200

32/160

32/130

40/130

40/160

50/260

65/260

50/200

65/200 80/200

50/160

65/16080/160

50/130

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RCE IN DETAILDIMENSIONS

Robust variety for any

pump assignment.

More than 35 different

sizes avaiable.

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RCE IN DETAILDIMENSIONS

Size BP 1)Without volute foot support

Pump dimensions Shaft endFlange dimensions

a f c e h 1 h 2 h 3 m d I DN S 2) DN D 3)

32/130 I X 105 505 240 90 165 125 25 45 32 32

32/160 I X 105 505 240 90 175 125 25 45 32 32

40/130 I X 105 505 240 90 165 125 25 45 40 40

40/160 I X 105 505 240 90 175 125 25 45 40 40

40/200 I X 130 505 240 90 200 125 25 45 40 40

50/130 I X 120 510 240 90 175 125 25 45 50 50

50/160 I X 120 510 240 90 185 125 25 45 50 50

65/160 I X 130 510 240 90 200 125 25 45 65 65

40/260 II X 150 610 285 130 225 160 35 65 40 40

50/200 II X 150 610 285 130 200 160 35 65 50 50

50/260 II X 150 610 285 130 225 160 35 65 50 50

65/200 II X 160 610 285 130 225 160 35 65 65 65

65/260 II X 160 610 285 130 225 160 35 65 65 65

80/160 II X 160 610 285 130 200 160 35 65 80 80

80/200 II X 160 610 285 130 225 160 35 65 80 80

80/260 II X 160 610 285 130 250 160 35 65 80 80

100/200 II X 160 610 285 130 250 160 35 65 100 100

65/80/360 III X 170 820 420 175 295 205 45 65 65 80

80/320 III X 200 800 420 175 275 205 45 65 80 80

100/260 III X 200 800 420 175 275 205 45 65 100 100

100/320 III 200 800 420 175 275 300 205 230 45 65 100 100

125/260 III X 200 800 420 175 300 205 45 65 125 125

125/320 III 200 800 420 175 300 325 205 235 45 65 125 125

150/260 III 210 820 420 175 275 325 205 230 45 65 150 150

100/380 IV 200 1000 510 230 300 325 225 240 60 95 100 100

100/430 IV 200 1000 510 230 325 350 225 260 60 95 100 100

125/380 IV 200 1000 510 230 300 350 225 275 60 95 125 125

150/320 IV 200 1000 510 230 300 350 225 270 60 95 150 150

150/380 IV 210 990 510 230 300 375 225 275 60 95 150 150

200/320 IV 220 1000 510 230 300 400 225 270 60 95 200 200

200/380 IV 240 980 510 230 325 450 225 270 60 95 200 200

200/430 IV 240 980 510 230 350 500 225 280 60 95 200 200

250/320 IV 250 980 510 230 350 450 225 270 60 95 250 250

250/380 VI 250 980 510 230 350 525 225 270 65 130 250 250

250/430 VI 250 980 510 230 350 550 225 280 65 130 250 250

300/430 VI 250 970 510 230 450 550 225 270 65 130 300 300

1) BP = Bearing pedestal 2) DNS = Suction flange (undrilled) 3) DN

D = Pressure flange

For the sizes 300/480 and 400/540, we can provide the fitting dimensions on request.

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RHEINHÜTTE PUMPENGLOBAL EXPERTISE

Rheinhütte Pumpen sites

Group-affiliated companies

Sales companies3

.1. R

CE

.e.0

816RHEINHÜTTE Pumpen GmbH

Rheingaustraße 96-98 – 65203 Wiesbaden – GermanyTel +49 (0)611 604-0 – Fax +49 (0)611 604-328 [email protected]