THE EFFECT OF UNITED TECHNOLOGIESFOR YOUR SOURCING OF PARTS

INSIDE

2

About us 3Tooling 6Aluminum high pressure die casting 8Machining 10Press Production 12Thermal treatment 14Galvanic coatings 16Painting and packaging 19Non standard equipment 21Quality control 23Certificates 25Contacts 28

ABOUT US

3

The strategy of Mechanics Group is to offer the complete production solution for parts and assembled parts as a marked competitive advantage.

From creation of model/drawings, production of tooling, casting of parts, machining, coating, assembly, to packaging, all subject to strict quality control.

ABOUT US

4

Mechanics Group is the marketing name of all united production technologies, which are dedicated to the single goal – to offer the industrial customer the complete solution for sourcing of parts.

The mission of Mechanics Group is to be the leader in production of parts, assembled parts and products for industrial customers by providing total and complete solutions at optimal prices and perfect quality.

ABOUT US

5

TOOLINGDesign and production of tooling

6

TOOLING

Many years of experience in production of die casting molds, injection molds, punching tools, stamping tools, and blow molds.

3D modeling.

Creating construction documentation on the basis of 2D drawing and 3D model.

High tech equipment, allowing production of mid and large dimension molds.

The production is organized in the following sections: preparation, milling, turning, die-sink and wire-cut EDM, grinding, fitting and assembly.

7

ALUMINUM HIGH PRESSURE DIE CASTINGDie casting of aluminum parts up to 22 kg

8

ALUMINUM HIGH PRESSURE DIE CASTING

Aluminum high pressure die casting machines from 170 t to 1100 t.

Casting of parts with complex design from 10 g to 22 kg.

Alloy analysis by Spectrometer Oxfordinstruments Foundry Master UV.

Measurement laboratory for cast parts equipped with manual and CNC 3D machines.

Cleaning and processing of the cast parts with punching tools, tumbling machines and specialized machines.

9

MACHININGHigh productivity and precision in machining of parts with complex design

10

MACHINING

Milling and turning of mid and large dimension parts on CNC machines with up to 5 axis.

Machining of parts from stainless steel, black steel (all kinds), aluminum, copper, brass, bronze, titanium, magnesium, sintered materials and technical plastic.

Three stage system for quality control.

System for quick retuning of machines.

11

PRESS PRODUCTIONStamping of parts up to 10 mm

12

PRESS PRODUCTION

Stamping parts up to 10 mm from steel, aluminum, others like textolite.

Bending of steel and aluminum.

Deep drawing of steel and aluminum.

Hot stamping of raw pieces with diameter up to 45 mm.

Cutting of materials, thickness from 1 mm up to 12 mm, length up to 2000 mm.

13

THERMAL TREATMENTAll kinds of thermal treatment

14

THERMAL TREATMENT

For steel – hardening; tempering; normalizing; annealing; surface hardening with high frequency electricity; quenching and tempering in vacuum furnace DEGUSSA; cementation – gas; cementation – hard; carbonitriding.

For Aluminum – aging of aluminum parts.

15

GALVANIC COATINGSElectrochemical and chemical coatings on metals

16

GALVANIC COATINGSELECTROCHEMICAL COATINGS

17

GALVANIC COATINGSCHEMICAL COATINGS

Chemical nickel plating of steel and steel alloys, aluminum and aluminum alloys, copper and copper alloys.

Chemical oxidation of steel and steel alloys.

Chrome free treatment of aluminum and aluminum alloys.

Phosphatizing – zinc and manganese coating of steel and cast iron.

Pearl blasting – sand blasting.

18

PAINTING AND PACKAGINGPainting and assembling of metal parts

19

PAINTING AND PACKAGING

Production of aluminum shaped metals with different length for outer and inner windows sills. CNC Equipment for cutting, milling and stamping of parts.

Electrostatic and liquid painting of metals, using RAL catalogue. All processes are controlled in own laboratory.

Assembling and packaging – two assembly line for parts and assembly.

20

NON-STANDARD EQUIPMENTConstruction and production of special devices

21

NON-STANDARD EQUIPMENT

Construction of special devices.

Production of special devices that can optimize the production process.

Production of multiple spindle heads for simultaneous boring of holes.

22

QUALITY CONTROLControl of all production levels

23

QUALITY CONTROL

Aluminum alloys control

Quality laboratory

Control of coatings

24

CERTIFICATES

25

CERTIFICATES

There is an integrated Quality, Environmental and Health and Safety Management System in Mechanics Group.

Quality management system according to ISO 9001:2008, certificate № 32 100 140082, valid till 14.08.2017.

Quality management system according to ISO 9001:2008, certificate № 44 100 100180, valid till 17.04.2016.

26

CERTIFICATES

Environmental Management System according to ISO 14001:2004, certificate № 44 104 100180, valid till 17.04.2016.

Health and Safety Management System OHSAS 18001:2007, certificate № 44 116 100180, valid till 29.09.2015.

Environmental Management System according to  ISO 14001:2004 and Health and Safety Management System  according to OHSAS 18001:2007, certificate  № 234-740, valid till  20.10.2017.

27

CONTACTS

Peter SolakovBusiness DevelopmentM +359 895 777 474peter.solakov@machanics-group.bg

Stela NaidenovaMarketing & Business DevelopmentM +359 895 777 464stela.naidenova@mechanics-group.bg

FOR MORE DETAILED INFORMATION PLEASE VISIT OUR WEBSITE:http://www.mechanics-group.bg/en

4406 DragorPazardzhikBulgaria

Google maps:http://goo.gl/KQ7J1A

28