MECHANICAL DATA SHEET FX00-P-100 A/B SOUR TRANSFER … · 1001 D3 Foroozan Development Operations &...
Transcript of MECHANICAL DATA SHEET FX00-P-100 A/B SOUR TRANSFER … · 1001 D3 Foroozan Development Operations &...
FD532 FX00 MEDOCUMENT NO.
Seq. Rev.
1112/3038
Type Subcontract No.
FX00-P-100 A/B
Mechanical Data Sheet - FX00-P-100 A/B Sour Transfer Pumps
D3
Foroozan Development Operations & Production Enhancement
Project
1001
Facility
DOCUMENT TITLE
MECHANICAL DATA SHEET
Discipline
DT
No. of pages: 12
12.Jan.15
DescriptionDate
Issued For CommentD1
R.CH
Tasdid Offshore Development Co.Checked
R.CH
A.R.GHM.R.MIssued For Approval A.R.GH
A.R.MR.CH
SOUR TRANSFER PUMPS
F.N
ApprovalApprovedIOEC
PreparedRev.
D0 23.Apr.13
D3
A.R.MA.R.M
Approved For Construction
R.CHIssued For Approval
FX00-P-100 A/B
D2H.N
17.Sep.1410.May.14
D1 D2 D2
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LIST OF UPDATED MODIFIED SECTIONS IF ANY
1001 D3
Foroozan Development Operations & Production
EnhancementMechanical Data Sheet - FX00-P-100 A/B Sour Transfer Pumps
Project Facility Discipline
DT
Type Seq. Rev.
D0 Issued For Comment This document is prepared based on Sung Jin's document (FD531-FX00-ME-DT-1001-D4)
REVISION RECORD SHEET
REV. NO. PURPOSE
D1 Issued For Approval Revised as marked
D2 Issued For Approval Revised as marked
D3 Approved For Construction
-
DOCUMENT TITLE Page 3 of 12
DOCUMENT NO.Subcontract No.
1112/3038FD532 FX00 ME
rev
1 APPLICABLE TO: PROPOSALS PURCHASE AS BUILT
2 FOR IOOC / IOEC UNIT 2 x 100%3 SITE FOROOZAN SERVICE Sour Transfer Pumps 4 P&ID NO. FD532-FX00-PR-PI-1001-02
5 NOTES: INFORMATION BELOW TO BE COMPLETED: BY PURCHASER BY MANUFACTURER BY MANUFACTURER OR PURCHASER
6 DATA SHEETS (6.1.1)
7 NO.
8 PUMP 19 MOTOR 210 GEAR 311 TURBINE 412 APPLICABLE OVERLAY STANDARD(S): 513 OPERATING CONDITIONS (5.1.3) LIQUID (5.1.3)
14 FLOW, NORMAL (m3/h) RATED 232.43 Note [16 & 18] (m3/h) LIQUID TYPE OR NAME Crude Oil15 OTHER MIN. 63.4 HAZARDOUS FLAMMABLE TOXIC (5.1.5)
16 SUCTION PRESSURE MAX./RATED / (barg)
17 DISCHARGE PRESSURE (barg) PUMPING TEMP (°C)
18 DIFFERENTIAL PRESSURE (bar) VAPOR PRESS. (bara)
19 DIFF. HEAD (m) NPSHA (m) RELATIVE DENSITY (SG):
20 PROCESS VARIATIONS (5.1.4) VISCOSITY (cP)
21 STARTING CONDITIONS (5.1.4) Open valve SPECIFIC HEAT, Cp (kJ/kg°C)
22 SERVICE: CONT. INTERMITTENT (STARTS/DAY) CHLORIDE CONCENTRATION (6.5.2.4) Note [11] (PPM)
23 PARALLEL OPERATION REQ'D (5.1.13) H2S CONCENTRATION (mg/l) WET (5.2.1.12c)
24 SITE DATA (5.1.3) Note [1] CORROSIVE / EROSIVE AGENT Produced water, H2S, CO2 Note [12] (5.12.1.9)
25 LOCATION: (5.1.30) MATERIALS (5.12.1.1)
26 INDOOR HEATED OUTDOOR UNHEATED ANNEX H CLASS (5.12.1.1) S-6 Note [21] 27 ELECTRICAL AREA CLASSIFICATION (5.1.24 / 6.1.4) MIN DESIGN METAL TEMP (5.12.4.1) (°C)
28 CL Zone 2 GR IIB DIV T3 REDUCED HARDNESS MATERIALS REQ'D. (5.12.1.12)
Facility
0.8807
1112/3038
MIN.
DATE
D3
REVISIONS
Seq.
9.8 @15 deg C
4305
Rev.Discipline
NORMAL
FD532 FX00 ME DT 1001
ATTACHED ITEM NO. ATTACHED BY
OTHERS
ITEM NO.
25
25
24.642.6
6.13 0.8869@15 deg C
7.7 Note [17]
211.3
FX00-P-100 A/B
ITEM NO. ATTACHED
18.09209.59
FX00-PM-100 A/B
DOCUMENT TITLE
DOCUMENT NO.
Page 4 of 12Subcontract No.
Foroozan Development Operations & Production Enhancement
Mechanical Data Sheet - FX00-P-100 A/B Sour Transfer PumpsProject Type
29 WINTERIZATION REQ'D TROPICALIZATION REQ'D. BARREL/CASE Carbon Steel IMPELLER 12% Cr30 SITE DATA (5.1.30) CASE/IMPELLER WEAR RINGS Hardened 12%Cr31 ALTITUDE Sea level (m) BAROMETER (bara) SHAFT AISI 414032 RANGE OF AMBIENT TEMPS: MIN/MAX. / (°C) DIFFUSERS
33 RELATIVE HUMIDITY: MIN / MAX / (%)
34 UNUSUAL CONDITIONS: (5.1.30) DUST FUMES PERFORMANCE:
35 OTHER Humid Tropical Climate PROPOSAL CURVE NO. RPM
36 Marine, Sandstorm, Salt laden environment. IMPELLER DIA. RATED MAX. MIN. (mm)
37 IMPELLER TYPE
38 RATED POWER (kW) EFFICIENCY (%)
39 INDUCTION MOTOR STEAM TURBINE GEAR MINIMUM CONTINUOUS FLOW:
40 OTHER THERMAL (m3/h) STABLE (m3/h)
41 PREFERRED OPER. REGION TO (m3/h)
42 ALLOWABLE OPER. REGION TO (m3/h)
43 MANUFACTURER MAX HEAD @ RATED IMPELLER (m)
44 (kW) (RPM) MAX POWER @ RATED IMPELLER (kW)
45 FRAME ENCLOSURE NPSHR AT RATED FLOW Note [9] (m) (5.1.10)
46 HORIZONTAL VERTICAL SERVICE FACTOR MAX. SUCTION SPECIFIC SPEED 11000 Note [7] (5.1.11)
47 VOLTS/PHASE/HERTZ / / MAX. SOUND PRESS. LEVEL REQ'D 85 (dBA) (5.1.16)
48 TYPE CAGE INDUCTION EST. MAX. SOUND PRESS. LEVEL (dBA) (5.1.16)
49 MINIMUM STARTING VOLTAGE (6.1.5) EST MAX SOUND POWER LEVEL (dBA) (5.1.16)
50 INSULATION TEMP. RISE B UTILITY CONDITIONS (5.1.3) Note [1]
51 FULL LOAD AMPS ELECTRICITY
52 LOCKED ROTOR AMPS DRIVERS
53 STARTING METHOD VSD / Soft starter Note [20] COOLING
54 LUBE SYSTEM VOLTAGE DIP OTHER (6.1.5)
55 BEARINGS (TYPE/NUMBER): STEAM MAX. TEMP. MIN. PRESS.
56 RADIAL / DRIVERS
57 THRUST / HEATING
58 VERTICAL THRUST CAPACITY COOLING WATER: (5.1.19) SOURCE Not Available59 UP (N) DOWN (N) SUPPLY TEMP. (°C) MAX. RETURN TEMP. (°C)
60 NORM. PRESS. (bar) DESIGN PRESS. (bar)
61 MIN. RET. PRESS. (bar) MAX. ALLOW. D.P. (bar)
62 CHLORIDE CONCENTRATION: (PPM)
6600
F
100
MOTOR DRIVER (6.1.1 / 6.1.4) Note [22]
DRIVER TYPE
80%
PHASE
9 42
HERTZ
50
1.15
50
MAX. PRESS. MIN. TEMP.
50
80%
VOLTAGE
3
6600 3
rev
1
2 Note 1: Refer to FD532-0000-PR-DB-1001 Basic design data report.3 Note 2: Pump shall comply with API 610 10th edition and Project specification for centrifugal pumps acc. to API 610 FD532-0000-ME-SP-1004.4 Note 3: Material certificates to 3.1 for pressure containing parts and process wetted part as per BS EN 10204 Standard.5 Note 4: Design pressure at pump discharge and design temperature shall be 54 barg and 93 deg C respectively.6 Note 5: Suction pressure shall be considered as 27.8 barg for calculation of shut off pressure.7 Note 6: Design pressure at pump suction Vessel shall be considered as 27 barg.8 Note 7: VENDOR shall note that suction specific speed above 11000 (U.S. unit) require PURCHASER's approval. Shall be provided by vendor.9 Note 8: Drain and vent connections shall be all welded and provided with shutt-off valve, flange, blind flange, bolting and gasket.
10 Note 9: NPSH test shall be done on one of the identical pumps and in case of NPSH margin lower than 1.5, it shall be done on all items.11 NPSH margin shall be greater than 1m from Min. continues flow to BEP and shall be greater than from 0.6m from BEP up to end of the curve.12 Note 10: Refer to note 913 Note 11: Produce water cut (max 15% vol) contains chlorides (154000 mg/l)14 Note 12: CO2 Concentration : 2578 mg/l15 Note 13: Mechanical seal shall be arrangment 3 with API Plan 11 and Plan 53B. VENDOR to confirm suitability and selection taking into account 16 high H2S content17 Note 14: VENDOR to supply all components and instrumentation for seal API Plan 11 and Plan 53B according to API 682. 18 Note 15: Seal API Plan selected shall be mounted on common skid with pump and motor and shall not extend out of skid limit19 Note 16: Design capacity includes 10% margin to allow for slug handling in the primary separator.20 Note 17: Emulsion viscosity.21 Note 18: Specified flow rate are process requirement excluding any bypass minimum flow of pump, if required.22 Note 19: Vendor to note that flow control will be achieved by downstream Level control valve.23 Note 20: VSD / soft starter ( to limit the starting current to 250% max.) for motor to be supplied by the vendor.24 Note 21: Pump material shall meet NACE MR0175 / ISO15156; 2003. Material of Construction to be confirmed by Vendor.25 Note 22: Electrical motor shall be as per project specification FD532-0000-EL-SP-1005. VENDOR shall provide completed filled in data sheet for
26 electrical motor using Sheet 11 & 12.27 Note 23: Coupling shall be dry, flexible spacer type with stainless steel membrane according to API 671.28
REMARKS
Rev.1112/30381001FX00
DisciplineME
ProjectDTFD532 D3
TypeDOCUMENT TITLE Page 5 of 12
DOCUMENT NO.Subcontract No.Seq.Facility
Foroozan Development Operations & Production Enhancement
Mechanical Data Sheet - FX00-P-100 A/B Sour Transfer Pumps
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1 CONSTRUCTION Note [2] SURFACE PREPARATION AND PAINT
2 ROTATION: (VIEWED FROM COUPLING END) CW CCW MANUFACTURER'S STANDARD OTHER (SEE BELOW)
3 PUMP TYPE: (4.1) SPECIFICATION NO. Refer to : FD532-0000-MW-SP-1027
4 OH2 OH3 OH6 OTHER PUMP:
5 CASING MOUNTING: PRIMER
6 CENTERLINE IN-LINE OTHER FINISH COAT
7 BASEPLATE: (6.3.17)
8 CASING TYPE: PRIMER
9 SINGLE VOLUTE MULTIPLE VOLUTE DIFFUSER FINISH COAT
10 CASE PRESSURE RATING: DETAILS OF LIFTING DEVICES (6.3.20)
11 OH6 PUMP SUCTION REGION DESIGNED FOR MAWP (5.3.6) SHIPMENT: (7.4.1) Refer to : FD532-0000-ME-SP-1001
12 MAX ALLOWABLE WORKING PRESSURE Note [5] (barg) DOMESTIC EXPORT EXPORT BOXING REQUIRED
13 @ (°C) OUTDOOR STORAGE MORE THAN 6 MONTHS
14 HYDROTEST PRESSURE (barg) SPARE ROTOR ASSEMBLY PACKAGED FOR:
15 NOZZLE CONNECTIONS: (5.4.2) HORIZONTAL STORAGE VERTICAL STORAGE
16 TYPE OF SHIPPING PREPARATION
17
18 SUCTION HEATING AND COOLING
19 DISCHARGE HEATING JACKET REQ'D. (5.8.9)
20 COOLING REQ'D.
21 PRESSURE CASING AUX. CONNECTIONS: (5.4.3) COOLING WATER PIPING PLAN (6.5.3.1)
22 NO. SIZE (NPS) C.W. PIPING:
23 DRAIN PIPE TUBING; FITTINGS
24 VENT C.W. PIPING MATERIALS:
25 WARM-UP S. STEEL C. STEEL GALVANIZED
26 COOLING WATER REQUIREMENTS:
27 MACHINED AND STUDDED CONNECTIONS (5.4.3.8) BEARING HOUSING (m3/h)
1001
600#
Note [8]
FLANGE RATING
600#RF
TYPE
Type
FACING
RF
Note [8]
POSITIONSIZE
Foroozan Development Operations & Production Enhancement
Mechanical Data Sheet - FX00-P-100 A/B Sour Transfer Pumps
FD532 FX00 ME DTProject Facility
DOCUMENT TITLE Page 6 of 12
DOCUMENT NO.Subcontract No.
1112/3038Seq. Rev.
D3Discipline
27 MACHINED AND STUDDED CONNECTIONS (5.4.3.8) BEARING HOUSING (m3/h)
28 CYLINDRICAL THREADS REQUIRED (5.4.3.3) HEAT EXCHANGER (m3/h)
29 ROTOR: TOTAL COOLING WATER (m3/h)
30 COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4) HEAT MEDIUM: STEAM OTHER
31 COUPLINGS: (6.2.2) Note [23] HEATING PIPING: TUBING PIPE
32 MANUFACTURER MODEL BEARINGS AND LUBRICATION
33 RATING (kW/100 RPM) BEARING (TYPE/NUMBER) (5.10.1):
34 SPACER LENGTH (mm) SERVICE FACT. 1.5 MIN RADIAL /
35 COUPLING BALANCED TO ISO 1940-1 G2.5 THRUST /
36 COUPLING WITH PROPRIETARY CLAMPING DEVICE (6.2.10) LUBRICATION (5.11.3, 5.11.4):
37 COUPLING PER ISO 14691 (6.2.4) GREASE OIL
38 COUPLING PER ISO 10441 (6.2.4) PURGE OIL MIST PURE OIL MIST
39 COUPLING PER API 671 (6.2.4) ASME B15.1 CONSTANT LEVEL OILER PREFERENCE (5.10.2.2):
40 NON SPARK COUPLING GUARD (6.2.14c) Brass OIL VISC. ISO GRADE
41 COUPLING GUARD STANDARD PER API 610 10th edition (6.2.14a) INSTRUMENTATION
42 BASEPLATES: ACCELEROMETER (6.4.2.1)
43 API BASEPLATE NUMBER (ANNEX D) PROVISION FOR MOUNTING ONLY (5.10.2.11)
44 NON-GROUT CONSTRUCTION (6.3.13) FLAT SURFACE REQ'D (5.10.2.12)
45 OTHER TEMP. GAUGES (WITH THERMOWELLS) (8.1.3.6)
46 MECHANICAL SEAL: (5.8.1) PRESSURE GAUGE TYPE
47 SEE ATTACHED ISO 21049/API 682 DATA SHEET Note [13] REMARKS:
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50 MASSES (kg)
51 PUMP
52 BASEPLATE
53 DRIVER
54 TOTAL
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rev
1 SPARE PARTS (TABLE 18) QA INSPECTION AND TESTING (CONT.)
2 START-UP NORMAL MAINTENANCE 2 years (list only) TEST NON-WIT WIT OBSERVE
3 SPECIFY Refer spec. FD532-0000-ME-SP-1004 HYDROSTATIC (7.3.2)
4 OTHER PURCHASER REQUIREMENTS PERFORMANCE (7.3.3)
5 COORDINATION MEETING REQUIRED (9.1.3) RETEST ON SEAL
6 MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) LEAKAGE (7.2.2.3d)
7 MAX RELATIVE DENSITY NPSH (7.3.4.2), Note [10]
8 MAX DIA. IMPELLERS AND/OR NO OF STAGES TRUE PEAK VELOCITY
9 OPERATION TO TRIP SPEED DATA (7.3.3.4d)
10 OH3 BEARING HS6 LIFTER (8.1.2.6) COMPLETE UNIT TEST (7.3.4.3)
11 CONNECTION DESIGN APPROVAL (5.12.3.4) SOUND LEVEL TEST (7.3.4.4)
12 TORSIONAL ANALYSIS REQUIRED (5.9.2.1) CLEANLINESS PRIOR TO
13 TORSIONAL ANALYSIS REPORT (5.9.2.6) FINAL ASSEMBLY (7.2.2.2)
14 PROGRESS REPORTS (9.3.3) NOZZLE LOAD TEST (6.3.6)
15 OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) CHECK FOR CO-PLANAR
16 ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f) MOUNTING PAD SURFACES (6.3.3)
17 PIPING AND APPURTENANCES MECHANICAL RUN UNTIL OIL
18 MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) TEMP. STABLE (7.3.4.7.1)
19 VENT DRAIN COOLING WATER 4 h MECHANICAL RUN AFTER
20 MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) OIL TEMP. STABLE (7.3.4.7.3)
21 FLANGES REQUIRED IN PLACE OF SOCKET WELD UNIONS (6.5.2.8) 4 h MECH. RUN TEST(7.3.4.7.2)
22 INSTALLATION LIST IN PROPOSAL (9.2.3L) BRG HSG RESONANCE TEST
23 CONNECTION BOLTING (7.3.4.6)
24 PTFE COATING ASTM A153 GALVANIZED AUXILIARY EQUIPMENT TEST
25 PAINTED SS (7.3.4.5)
26 QA INSPECTION AND TESTING IMPACT TESTING (5.12.4.3)
27 SHOP INSPECTION (7.1.4) PER EN 13445
1112/3038FD532 FX00 ME DTDiscipline Type Seq. Rev.
1001 D3
DOCUMENT TITLE Page 7 of 12
DOCUMENT NO. Subcontract No.
Foroozan Development Operations & Production Enhancement
Mechanical Data Sheet - FX00-P-100 A/B Sour Transfer PumpsProject Facility
27 SHOP INSPECTION (7.1.4) PER EN 13445
28 PERFORMANCE CURVE APPR. PER ASMZ VIII
29 TEST WITH SUBSTITUTE SEAL (7.3.3.2b)
30 MATERIAL CERTIFICATION REQUIRED (5.12.1.8) Note [3] VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c)
31 CASING IMPELLER SHAFT VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5)
32 OTHER Shaft sleeves, Wear rings, Mechanical seal steel parts. VENDOR SUBMIT TEST DATA WITHIN 24 h (7.3.3.3e)
33 CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3)
34 INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e) SUBMIT INSPECTION CHECK LIST (7.1.6)
35 MAG PARTICLE LIQUID PENETRANT
36 RADIOGRAPHIC ULTRASONIC
37 INSPECTION REQUIRED FOR CASTINGS (7.2.1.3 / 5.12.1.5)
38 MAG PARTICLE LIQUID PENETRANT
39 RADIOGRAPHIC ULTRASONIC
40 HARDNESS TEST REQUIRED: in final condition (7.2.2.3)
41 ADDITIONAL SUBSURFACE EXAMINATION FOR 7.2.1.3
42 FOR
43 METHOD
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REMARKS
Exc
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1 APPLICABLE TO: PROPOSALS PURCHASE AS BUILT
2 FOR IOOC / IOEC UNIT 2 x 100%3 SITE FOROOZAN SERVICE Sour Transfer Pumps 4
5 NOTES: INFORMATION BELOW TO BE COMPLETED: BY PURCHASER BY MANUFACTURER BY MANUFACTURER OR PURCHASER
6
7 PRESSURE VESSEL DESIGN CODE REFERENCES.
8 THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER
9 CASTING FACTORS USED IN DESIGN (5.3.4) (TABLE 3)
10 SOURCE OF MATERIAL PROPERTIES
11
12 WELDING AND REPAIRS (5.12.3)
13 THESE REFERENCES MUST BE LISTED BY THE PURCHASER. (DEFAULT TO TABLE 10 IF NO PURCHASER PREFERENCE IS STATED)
14 ALTERNATE WELDING CODES AND STANDARDS (5.12.3.1)
15 Welding Requirement (Applicable Code or Standard) Purchaser defined Default per Table 10
16 Welder/operator qualification
17 Welding procedure qualification
18 Non-pressure retaining structural welding such as baseplates or supports
19 Magnetic particle or liquid penetrant examination of the plate edges
20 Postweld heat treatment
21 Postweld heat treatment of casing fabrication welds
22
23 MATERIAL INSPECTION (7.2.2.1) (7.2.1.3)
24 THESE REFERENCES MUST BE LISTED BY THE PURCHASER (DEFAULT TO TABLE 13 IF NO PURCHASER PREFERENCE IS STATED)
25 ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 13)
26 Type of inspection Methods For fabrications Castings
27 Radiography
1112/3038
Seq. Rev.
FD532 FX00
DOCUMENT TITLE Page 8 of 12
DOCUMENT NO.Subcontract No.Facility Discipline Type
Foroozan Development Operations & Production Enhancement
Mechanical Data Sheet - FX00-P-100 A/B Sour Transfer Pumps
D3
Project
ME DT 1001
27 Radiography
28 Ultrasonic inspection
29 Magnetic particle inspection
30 Liquid penetrant inspection
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rev
1 DATA SUPPLIED: CUSTOMARY UNITS SI UNITS HARDWARE SUPPLIED CUSTOMARY UNITS SI UNITS
2 INDICATES DATA COMPLETED BY PURCHASER BY SEAL VENDOR BY SEAL VENDOR OR PURCHASER
3 DEFAULT SELECTION
4
5 TYPE A (3.72) TYPE B (3.73) ALTERNATIVE STATIONARY (TYPE A & B)
6 TYPE C (3.74) ALTERNATIVE ROTATING (TYPE C) SINGLE SPRING (TYPE A)
7
8 1CW-FL ALTERNATIVE BUSH 01 11 14 23 32 51 62
9 02 13 21 31 41 61 65
10 2CW-CW FX 01 13 23 41 62 75
11 DIST. FLUSH 02 14 31 52 71 76
12 2CW-CS 2NC-CS FX 11 21 32 61 72 65
13 3CW-FB 3CW-BB 3CW-FF FX 01 11 14 53A 53C 61 74
14 3NC-BB 3NC-FF 3NC-FB 02 13 32 53B 54 62
15 SLEEVE-SHAFT DRIVE SET-SCREW ONTO SHAFT ALTERNATIVE (6.1.3.13) - SPECIFY
16
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18 FKM FFKM CARBON VS SIC UNS N10276 (TYPE B) UNS N10276 UNS S31600 / S31635
19 SPIRAL-W GASKET SIC VS SIC UNS N07718 (TYPE C) OR N06455 UNS N10276
20 NBR SS-SIC RB-SIC UNS N08020 UNS S31600 UNS N08020
21 OTHER: VS OTHER: OR S31635 OTHER:
22
23 SEAL VENDOR DYNAMIC SEALING PRESSURE RATING (3.19) kPa (bar) (ga)
24 DATA REQUIREMENTS FORM (ANNEX J) STATIC SEALING PRESSURE RATING (3.69) kPa (bar) (ga)
25 SIZE / TYPE MAXIMUM ALLOWABLE TEMPERATURE (3.40) °C
26 SEAL DRAWING NUMBER MINIMUM DESIGN METAL TEMPERATURE (6.1.6.11.1) °C
27 SEAL CODE (ANNEX D) GENERATED HEAT @ NORM. CONDITIONS kW
28 VENDOR'S SEAL CODE HEAT SOAK @ NORMAL CONDITIONS kW
METAL BELLOWS SPRINGS METAL PARTS
DOCUMENT TITLE Page 9 of 12
DOCUMENT NO.Subcontract No.
3 (3.4)
BAR
RIE
R
LIQUID
GAS
MATERIALS (REFERENCE 6.1.6 & ANNEX B) SECONDARY SEALS SEAL FACES
MECHANICAL SEAL DATA
TYPE(CODE-CW)
1 (3.2)
2 (3.3)
BU
FFE
R LIQUID
GAS
Seq. Rev.
ARR'GT DEFAULT CONFIGURATION ALTERNATIVE DESIGN FLUSH PLANS (SEE ANNEX G)
FD532 FX00 1112/3038
SEAL SPECIFICATION - (REF 4.1, FIGURES 1 TO 6)
ME DT 1001 D3
Foroozan Development Operations & Production Enhancement
Mechanical Data Sheet - FX00-P-100 A/B Sour Transfer PumpsProject Facility Discipline Type
28 VENDOR'S SEAL CODE HEAT SOAK @ NORMAL CONDITIONS kW
29 MODIFIED FACES FOR PUMP PERFORMANCE TEST TOTAL SEAL AXIAL THRUST ON SHAFT N
30 ALTERNATIVE SEAL FOR PUMP PERFORMANCE TEST
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32 ISO 13709 (ISO 3069-H) OTHER, SPECIFY BOLT-ON CHAMBER (6.1.2.5)
33 SEAL CHAMBER FLUSH PORT REQ'D SEAL CHAMBER VENT REQ'D CHAMBER HAETING REQ'D
34 FLOATING THROAT BUSH FIXED THROAT BUSH
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36 PUMP DESIGN MANUFACTURER MODEL FRAME/SIZE CASE MATERIAL
37 PUMP OPERATING PRESSURE SUCTION PRESS. (RATED) KpA (bar) (ga) DISCHARGE PRESSURE KpA (bar) (ga)
38 SEAL CHAMBER NORMAL KpA (bar) (ga) MIN/MAX (3.42) / KpA (bar) (ga) MSSP (3.44) KpA (bar) (ga)
39 SHAFT HORIZONTAL VERTICAL DIA. mm SHAFT SPEED r/mn
40 SHAFT DIRECTION (FROM DRIVER): CW CCW
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42 PUMPED STREAM HAZARDOUS FLAMMABLE
43 TYPE OR NAME CONC'N % FLUID SOLID @ AMBIENT
44 DISSOLVED CONTAMINANT H2S ml/m3 WET SOLIDIFIES @ °C POUR POINT °C
45 CL2 ml/m3 OTHER @ ml/m3 PUMPED STREAM SOLIDIFIES UNDER SHEAR
46 SOLID CONTAMINANT PUMPED STREAM CONTAINS AGENT THAT POLYMERIZE
47 CONCENTRATION (MASS FRACTION) SPECIFIY AGENTS @ TEMP °C
48 PUMPING TEMEPRATURE PUMPED STREAM CAN PLATE OUT OR DECOMPOSE:
49 MIN °C NORMAL °C MAX °C SPECIFY CONDITIONS
50 RELATIVE DENSITY (TO WATER @ 25°C) AT REF. TEMP. PUMPED STREAM IS REGULATED FOR FUGITIVE OR
51 @ NORMAL TEMP. @ MAX TEMP. OTHER EMISSION. REGULATION LEVEL ml/m3
52 ABSOLUTE VAPOR PRESSURE AT REFERENCE TEMP. SPECIAL PUMP CLEANING PROCEDURES
53 NORMAL TEMP. kPa MAX TEMP. kPa SPECIFY:
54 ATMOSPHERIC BOILING POINT. °C ALTERNATIVE PROCESS FLUIDS & CONCENTRATION
55 VISCOSITY @ NORMAL PMPING TEMP. Pa.s (INCL. COMMISIONNING)
56 FLUSH FLUID (PLAN 32) If flush fluid is pumpage, then flush fluid data is not required
57 TYPE OR NAME CONC'N % ABSOLUTE VAPOR PRESSURE AT REFERENCE TEMP.
58 SEAL VENDOR REVIEW REQUIRED NORMAL TEMP. kPa MAX TEMP. kPa
59 FLUID TEMPERATURE ATMOPSHERIC BOILING POINT. °C
60 MIN °C NORMAL °C MAX °C VISCOSITY @ NORMAL PUMPING TEMP. Pa.s
61 RELATIVE DENSITY (TO WATER @ 25°C) AT REF. TEMP. FLOW RATE REQ'D MAX/MIN l/min
62 @ NORMAL TEMP. @ MAX TEMP. PRESSURE REQ'D MAX/MIN bar(ga)
63
FLUID DATA - (FOR QUENCH, BUFFER AND BARRIER FLUID DATA, SEE PAGE 2)
PUMP DATA
SEAL CHAMBER DATA (REFERENCE 6.1.2.4)
rev
1 INDICATES DATA COMPLETED BY PURCHASER BY SEAL VENDOR BY SEAL VENDOR OR PURCHASER2 DEFAULT SELECTION3
4 QUENCH MEDIUM (PLAN 51, 62) SUPPLY TEMPERATURE MAX/MIN °C5 TYPE OR NAME FLOW RATE REQ'D MAX/MIN l/min6 BUFFER / BARRIER MEDIUM LIQUID/GAS7 TYPE OR NAME RELATIVE DENSITY (TO WATER @ 25°C) AT REF. TEMP.8 PURCHASER SELEC'N SEAL VENDOR SELEC'N @ NORMAL TEMP. @ MAX TEMP.9 SEAL VENDOR REVIEW PURCHASER REVIEW ABSOLUTE VAPOR PRESSURE AT REFERENCE TEMP.
10 FLOW RATE REQ'D MAX/MIN l/min NORMAL TEMP. kPa MAX TEMP. kPa11 COOLING/HEATING REQUIRED (+ OR -) Kw ATMOSPHERIC BOILING POINT (LIQUID) °C12 SUPPLY PRESSURE MAX/MIN kPa (bar) (ga) VISCOSITY @ NORMAL TEMP (LIQUID) Pa.s13 FLUID OPERATING TEMPERATURE SPECIFIC HEAT CAPACITY @ CONSTANT PRESSURE14 MIN °C NORMAL °C MAX °C FOR LIQUID @ NORMAL TEMPERATURE J/Kg.K15
16 CONTROL VOLTAGE V PHASE HERTZ COOLING H2O SUPPLY TEMP. °C Cl2 ml/m3
17 ELECTRICAL AREA CL GR DIV COOLING H2O PRESS. NORM./DES. / kPa (bar) (ga)18 DESIGN AMBIENT MIN./MAX. °C ATEX (EC DIRECTIVE 94/9/EC) GR CAT. T CLASS19
20 GENERAL PLAN 52 AND 53 SYSTEMS CONTINUED21 JOINT USER/VENDOR LAYOUT OF EQUIPMENT (8.1.4) ALTERNATIVE CODE/INSPECTION - SPECIFY22 PIPE TAPER THREADS (8.1.9) ISO 7 ASME B1.20.1 EQUIPMENT SUPPORT SUPPLIER by Pump VENDOR - On pump skid23 SPECIAL REQUIREMENT FOR HAZARDOUS SERVICE RESERVOIR CAPACITY (8.5.4.3) l24 NLL TO GLAND PLATE HEIGHT (8.5.4.2) m25 SPECIAL CLEANING AND DECONTAMINATION REQ'TS RESERVOIR MAWP (3.41) kPa (bar) (ga) @ °C26 UTILITY MANIFOLD CONNECTIONS REQUIRED (8.4.4) SET PRESSURE RANGE, MAX/MIN / kPa (bar) (ga)27 TYPE AND SPEC. OF HEAT TRACING (8.6.5.8) SYSTEM HOLD-UP PERIOD (PLANS 53B & 53C) DAYS28 TEMPERATURE INDICATOR (PLAN 53B & 53C)
FD532 FX00
SITE AND UTILITIES
Discipline Type Seq. Rev.1112/3038ME DT 1001 D3
ACCESSORIES (CLAUSE 8 AND 9)
FLUID DATA - (QUENCH, BUFFER AND BARRIER FLUID DATA, LIQUID AND GAS)
DOCUMENT TITLE Page 10 of 12
DOCUMENT NO. Subcontract No.
Foroozan Development Operations & Production Enhancement
Mechanical Data Sheet - FX00-P-100 A/B Sour Transfer PumpsProject Facility
28 TEMPERATURE INDICATOR (PLAN 53B & 53C)29 THERMAL RELIEF VALVES REQUIRED (9.8.3) PRESSURE SWITCH (8.5.4.2.h) TO ACTIVATE ON;30 COOLING SYSTEM (PLAN 21, 22, 23, 41, 53B & 53C) RISING PRESSURE (ARR 2) SET @ kPa (bar) (ga)31 HEAT EXCHANGER SUPPLIER FALLING PRESSURE (ARR 3) SET @ kPa (bar) (ga)32 WATER COOLED AIR COOLED ISO 15649 HIGH LEVEL ALARM REQUIRED (8.5.4.2.i)33 EQUIPMENT REFERENCE / CODE CONNECTION LINES SUPPLIER 316L34 COOLING WATER LINE SUPPLIER TUBING SCH 80 PIPING (8.5.4.4.9)35 TUBING GALVANISED PIPING (8.4.2) FILLING SYSTEM SUPPLIER36 COOLING WATER FLOW RATE l/min EXTERNAL CIRCULATING PUMP (8.6.3.1)37 SIGHT FLOW INDICATORS (8.4.3) OPEN CLOSED PLAN 72 AND 74 SYSTEM38 PLAN 11, 12, 13, 31 AND 41 SYSTEMS EQUIPMENT SUPPLIER39 CONNECTING LINES SUPPLIER HIGH FLOW ALARM SWITCH (8.6.6.5)40 TUBING PIPING (8.5.2.2) PLAN 75 AND 76 SYSTEM41 RESTRICTION ORIFICE NIPPLE IN FLUSH LINE (8.5.2.4) EQUIPMENT SUPPLIER42 CYCLONE SEPARATOR SUPPLIER HIGH LEVEL ALARM SWITCH FOR PLAN 75 (8.6.5.3)43 PLAN 32 EQUIPMENT SUPPLIER TEST CONNECTION (8.6.5.4)44 PLAN 32 FLOW IND'R PLAN 32 TEMPERATURE IND'R INSTRUMENTATION for Plan 53B45 PLAN 52 AND 53 SYSTEMS Note [2] USER SPECIFICATION REFERENCE FOR46 STANDARD (FIG G.27) ALTERNATIVE (FIG G.28) INSTRUMENTATION/CONTROLS47 DIMENSIONAL VARIATIONS TO STANDARD (FIG G.27) PRESSURE GAUGES (9.4);48 OIL FILLED PRESSURE GAUGES (9.4.3)49 DIMENSIONAL VARIATIONS TO ALTERNATIVE (FIG G.28) PRESSURE SWITCHES (9.5.2); TRANSMITTER (9.5.2.3)50 LEVEL SWITCHES (9.5.3); TRANSMITTER (9.5.3.2)51 ALTERNATIVE FABRICATION STANDARD HYDROSTATIC CAPACITANCE ULTRASONIC52 PRIMARY EQUIPMENT SUPPLIER LEVEL INDICATORS (9.6)53 SUPPLIER REFERENCE/CODE WEL PAD EXTERNAL, REMOVABLE (9.6.2)54 ASME CODE STAMP REQUIRED FLOW INSTRUMENTS (9.7); TRANSMITTER (9.7.3)55
56 PURCHASER PARTICIPATION IN INSPECTION & TEST 100% INSPECTION OF ALL WELDS (6.1.6.10.5) USING;57 SPECIFY: MAGNETIC PARTICLE LIQUID PENETRANT58 INSPECTOR'S CHECK LIST (10.1.7 & ANNEX H) RADIOGRAPHIC ULTRASONIC59 PURCHASER APPROVAL REQUIRED FOR WELDED OPTIONAL QUALIFICATION TESTING REQ'D (10.3.1.1.2)60 CONNECTION DESIGNS (6.1.6.10.5) MOD. FACES FOR PUMP TEST (10.3.5.1), SEE PG 1, LINE 2961 HARDNESS TEST (10.2.3.k) REQUIRED FOR: ALTERNATIVE SEAL PUMP TEST (10.3.5.2), SEE PG 1, LINE 3062
63
INSPECTION AND TESTING
Exc
el
Facility
rev.1 Equipment No. : FX00-PM-100A/B2 Service Name : E-MOTOR DRIVER FOR SOUR TRANSFER PUMP Quantity : 23 GENERAL4 Vendor : Manufacturer :5 Type : Serial No. :67 SPECIFICATIONS8 This data sheet shall be applied in conjuction with following specification(s):9 FD532-0000-EL-SP-1005 Specification for Cage Induction Motors Mounting type (IEC 60034-7) : IM ……
10 FD532-0000-EL-SP-1007 Specification for Packaged Units (Elec. Req.) Cooling method (IEC 60034-6) : IC 411/511/61111 FD532-0000-EL-SP-1014 Specification for Variable speed drive (VSD) Starting method : (Note 6) : Soft start DOL12 : Auto trafo VSD13 Tap setting (auto trafo) : %Un (note 6)14 SITE INFORMATION Max. locked rotor current : %In 15 For general project data see : See Spec. FD532-0000-EL-SP-1005 Degree of protection : IP 56 Enclosure16 Deviating conditions : IP 65 Terminal boxes
IP 65 Auxiliary terminal boxes17 Explosion protection category : Ex'nA' Ex'd'18 Ambient temperature : min. 9°C, max. 42°C (note 5) : Ex'p'19 Altitude : < 30 m Separate anti-cond. heater box : YES NO20 Location : Indoor Outdoor Separate winding protection CT box : YES NO21 Area classification (IEC 60079-10) : Zone-2 Space heater supply : 230 V/ 1 ph/ 2 Wire22 Gas group : IIB Top coat colour : RAL 703523 Temperature classification : T3 Windings:24 Winding configuration : STAR 25 SUPPLY SYSTEM DATA Insulation material class : F26 Voltage : 6600 V ± 10 % Maximum temperature rise class : B27 Number of phases : 3 Winding & Bearing temperature protection : Yes with RTD Platinum at 1000C28 Frequency : 50 Hz ±5% Number of devices per phase : 229 Short circuit capacity @ supply side : 250 MVA Maximum sound pressure level (SPL) : 82 dbA (HV)
Rev.Project Discipline
1001
Seq.Type
DT
CONSTRUCTION
FD532 FX00 ME D3
DOCUMENT TITLE Page 11 of 12
Subcontract No.DOCUMENT NO.
MOTOR DATA SHEET1112/3038
ForoozanDevelopment Operation & Production
Enhancement
Mechanical Data Sheet - FX00-P-100 A/B Sour Transfer Pumps
29 Short circuit capacity @ supply side : 250 MVA Maximum sound pressure level (SPL) : 82 dbA (HV)30 System earthing : Solid Resistance earthed @ 1 m., ref. 2*105 N/m²3132 Feeder cable type :33 BASIC PERFORMANCE REQUIREMENTS Size : x mm² 34 Minimum required output rating : kW Overall diameter : mm 35 Duty (IEC 60034-1) : S1 Gland or entry type and size :36 Synchronous speed : rpm 37 Number of starts hot/cold : 2 / 3 Space heater cable type :38 Direction of rotation facing DE : CW CCW Both Size : x mm² 39 Overall diameter : mm 40 Gland or entry type and size :41 DRIVEN EQUIPMENT CHARACTERISTICS42 Torque characteristic : Quadratic Constant Protective device cable type :43 Inertia related to motor speed : kgm² Size : x mm² 44 Drive system : Gearbox Direct Pulley Overall diameter : mm 45 Maximum radial force on shaft : N Gland or entry type and size :46 Maximum axial force on shaft : N TEST REQUIREMENTS47 Coupling/pulley furnished by : Rotor balancing : Witnessed Unwitnessed48 mounted by : Routine test : Witnessed Unwitnessed49 Performance test : Witnessed Unwitnessed50 Noise test : Witnessed Unwitnessed51 Special test(s) : Witnessed Unwitnessed52 Notes:53 1. Vendor shall confirm, complete where necessary the basic requirements shown on this data sheet. The Manufacturer data shall be 54 completely filled in as part of Vendor's proposal. Failure to supply this data may exclude a bid from evaluation.55 2. Motor to be of a standard design.56 3. Type test certificate to be provided for motor, if applicable. 11. Cable details are HOLD and will be indicated at order stage57 4. Ex certificate to be supplied. 12. VSD / soft starter to be provided for limiting the starting current to 250% max.58 5. Motors, located outside, may be exposed to direct sun radiation (max. surface temperature 85°C).59 6. Some motors are VSD driven (see electrical loadlists) to keep voltage level within acceptable limits during motor start.60 7. Motors rated 7.5KW & above shall be provided with heating devices.61 8. VSD controlled motor shall be provided with 6 embedded temp. detectors, two for each stator phase.62 9. System earthing shall be solid earthed for LV motors & Resistance earthed for HV motors.
10. Exact explosion category, short circuit data etc. will be defined for applicable package data.
TERMINATIONS HOLD (Note 5)
rev.1 Equipment No. : FX00-PM-100A/B2 Service Name : E-MOTOR DRIVER FOR SOUR TRANSFER PUMP Quantity :3 VENDOR INFORMATION CONSTRUCTION AND MECHANICAL DATA4 Make : Space heater supply : V / ph / Wire5 Type : Space heater rating : W 6 Serial number :7 DE bearing: make :8 type :9 Frame size (IEC 60072) : lubrication :
10 Rated output (@ site conditions) : kW NDE bearing: make :11 type :12 Enclosure prot: motor (IEC 60034-5) : IP lubrication :13 terminal boxes : IP14 Rotor end float : mm 15 Explosion protection (IEC 60079) : Ex Lubrication system : Grease16 Oil Forced oil17 Certifying authority : Lubrication interval : hour 18 Certificate number : Maximum bearing temp. : °C 19 Bearing temp. detection : (type)20 Method of cooling (IEC 60034-6) : IC Temp.det.devices / bearing:21 Bearing temperature rise : K 22 Insulation thermal class (IEC 60085) : Bearings insulated : DE NDE23 Temperature rise (Resist. method) : K Vibration severity : mm/s 24 Top coat color : RAL25 Motor/rotor weight : / kg 26 ELECTRICAL PERFORMANCE Rotor inertia : kgm² 27 Full load current : A 28 Full load speed : rpm Differential protection CT's :29 Efficiency @ 100/75/50% load : / / % 30 Power factor @ 100/75/50% load : / / Main terminal box orientation : LHS / RHS drive end
Subcontract No.Mechanical Data Sheet - FX00-P-100 A/B Sour Transfer Pumps
Project Discipline Type Seq. Rev.
BASIC INFORMATION
FD532 FX00 ME DT 1001
DOCUMENT TITLE
DOCUMENT NO.Facility
MOTOR DATA SHEET (CONT.)1112/3038D3
ForoozanDevelopment Operation & Production
Enhancement
Page 12 of 12
30 Power factor @ 100/75/50% load : / / Main terminal box orientation : LHS / RHS drive end31 Locked rotor current @ Un/ .8 Un : / A Neutral terminal box orientation : LHS / RHS drive end32 LR power factor @ Un/ .8 Un : / NOISE DATA33 Run-up time (loaded) @ Un/ .8 Un : / s Sound pressure level @ 1 meter :34 Allowable run-up time @ Un/ .8 Un : / s Sound power level : dB(A) 35 Allowable LR time @ Un/ .8 Un : / s 36 Min cool-down time for 1 restart : s 37 Te time : s RELATED DRAWINGS & DOCUMENTS38 Locked rotor torque @ Un/ .8 Un : / % Outline drawing number :39 Pull-up torque @ Un/ .8 Un : / % Terminal box drawing number :40 Pull-out torque @ Un/ .8 Un : / % Connection diagram number :41 Permissible start seconds (Warm) : s Speed torque curve :42 Permissible start seconds (Cold) : s 43 Number of consecutive starts (Warm) :44 Number of consecutive starts (Cold) : DEVIATIONS FROM SPECIFICATIONS:454647484950515253545556575859