MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a...

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MECA0500: FUEL CELLS - Part 1: Fuel Cell Pierre Duysinx LTAS-Automotive Engineering University of Liege Academic year 2018-2019 1

Transcript of MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a...

Page 1: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

MECA0500: FUEL CELLS - Part 1: Fuel Cell

Pierre Duysinx

LTAS-Automotive Engineering

University of Liege

Academic year 2018-2019

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Page 2: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

References

◼ C.C. Chan & K.T. Chau. Modern Electric Vehicle Technology. Oxford Sciences publications. 2001.

◼ M. Ehsani, Y. Gao, S. Gay & A. Emadi. Modern Electric, Hybrid Electric, and Fuel Cell Vehicles. Fundamentals, Theory, and Design. 2nd edition. CRC Press, 2010

◼ L. Guzzella & A. Sciaretta. Vehicle Propulsion Systems. Introduction to Modeling and Optimization. 3rd edition. Springer Verlag 2013.

◼ J. Larminie & A. Dicks. Fuel Cell Systems Explained. J. Wilez & sons. 2001.

◼ J. Pukrushpan, A. Stephanopoulou & H. Peng. Control of Fuel Cell Systems. Springer. 2004.

◼ Les Piles à Combustibles http://www.annso.freesurf.fr/index.html#plan

◼ Fuel cell org: www.fuelcell.org

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Page 3: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Introduction

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Page 4: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Energy: A sustainable approach

◼ Reduction of the energy consumption

◼ Reduction of the energy needs: modification of the way of life and energy consumption usage

◼ Combination of several energy usages

◼ Integrating the processes

◼ E.g. combined heat and electricity production

◼ Reduction of the energy losses

◼ Thermal insulation of buildings

◼ Reducing the friction losses

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Page 5: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Energy: A sustainable approach

◼ Exploitation of alternative energy sources

◼ Alternative energy sources

◼ Biomass

◼ Waste (energy valorization of wastes : burning wastes, heat valorization of exhaust by burning gases)

◼ Solar energy

◼ Photovoltaic conversion

◼ Thermal conversion

◼ Wind energy

◼ Hydro-electric production

◼ Nuclear:

◼ A new start?

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Page 6: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Improving the energy conversion efficiency

◼ Steam engine (1850): 3%

◼ Gas turbine (1945): 10%

◼ Internal combustion engine (1950): 20%

◼ Electric power plant (1960): 41%

◼ Turbine gas steam (1990): 51%

◼ Fuel cell (2000): 50%

◼ Solid Oxide FC + gas turbine (2005): 75%

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Page 7: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Improving the energy conversion efficiency

◼ Question: direct conversion of chemical energy of the fuel into electricity

◼ Classical (thermodynamic) approach :

◼ Combustion

◼ Thermal engine

◼ Generator

◼ Efficiency limited by Carnot

◼ W = h H

◼ Carnot principle: h = 1- T0/T

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Page 8: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Direct conversion

◼ Electrochemical systems

◼ Volta batteries:

◼ Closed system, irreversibility

◼ Consumption of the reactants chemicals

◼ Rechargeable batteries

◼ Closed system but reversible

◼ Regeneration of reactants

◼ Fuel Cells

◼ Open system

◼ Reactants are continuously provided, while reaction products are eliminated

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Page 9: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Fuel Cell - History

◼ In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects

◼ From 1839 to 1842, The Welsh scientist William Groove makes the first lab implementation of a fuel cell

◼ From 1932, F. Bacon restarts study of fuel cells and shows prototypes of 1 kW in 1953 and 5 kW in 1959.

◼ Thomas Grubb and Leonard Niedrach from GE brings new improvements related to the sulfonated membranes and the platinum deposition on electrodes ➔ Grubb-Niedrach

fuel cell will be the basis for space exploration fuel cells developed by NASA and Mac Donell Aircraft for Gemini program.

◼ The first hydrogen fuel cell application was made by Roger Billing in 1991.

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W. Groove

Page 10: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Working principle of alkaline batteries

◼ Negative electrodes (anode)

◼ Oxidation of Zinc

◼ Zn + 2 OH- → Zn(OH)2 + 2 e-

◼ Positive electrode (cathode)

◼ Manganese dioxide MnO2

◼ MnO2 + 2 H2O + 2 e-→ Mn(OH)2 + 2 OH-

◼ Electrolyte

◼ Caustic potash

◼ KOH

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Page 11: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

What is a Fuel Cell?

◼ Direct conversion of the chemical fuel into electricity using a electrochemistry process

◼ Electrochemical reaction (oxidoreductase) without combustion(flame)

◼ Reactants are continuously fed, converted and then eliminated

◼ Reaction products are removed continuously

◼ Protons / ions are carried out from one electrode to the other one through the electrolyte (liquid or solid)

◼ Close to each electrode, highly conductive plates collect and drain the current to external circuit.

◼ Electrons that are exchanged during the reaction are conducted through the external electrical circuit.

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Page 12: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Working principle of fuel cells

◼ The fuel: generally (di)hydrogen

◼ Oxidizer: oxygen (often from air)

◼ Hydrogen + Oxygen → water (steam) + electricity + heat

◼ Electricity: direct current

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Page 13: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Working principle of H2 –O2 fuel cell

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Page 14: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Working principle of H2 –O2 fuel cell

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Page 15: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Working principle of H2 –O2 fuel cell

◼ At anode: oxidation of hydrogen (catalyzed reaction)

◼ H2 2 H+ + 2 e- Acid electrolyte

◼ H2 + 2 OH- 2 H2O + 2 e- Basic electrolyte

◼ At cathode, reductase of oxygen (catalyzed reaction)

◼ 1/2 O2 + 2 H+ + 2e- H2O Acid electrolyte

◼ 1/2 O2 + H2O + 2e- 2 OH- Basic electrolyte

◼ Balance

◼ H2 + 1/2 O2 H2O + heat

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Page 16: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Work scheme of a single cell

Source: Schatz Energy Research Center

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Page 17: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Working principle of H2 –O2 fuel cell

◼ The fundamental working principle is the inverse reaction of water electrolysis

◼ This chemical reaction is exothermic at 25 C.

◼ Free enthalpy of the reaction is -237 or -229 kJ/mol depending on the fact that the produced water is under liquid or gaseous form.

◼ This corresponds to theoretical voltages of 1,23 and 1,18 V. The voltage depends also of the temperature.

◼ The reaction requires the presence of catalyst (Pt or Pt/Ru) to activate (accelerate) the reaction speed.

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Page 18: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Working principle of H2 –O2 fuel cell

◼ Every electrochemical systems require an electrolyte to transfer ions from one electrode to the other.

◼ For Proton Exchange Membrane (PEM) fuel cells

◼ Solid electrolyte

◼ Ions H+

◼ Polymer membrane (Nafion)

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Page 19: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Working principle of H2 –O2 fuel cell

◼ Nafion is a sulfonated tetrafluoroethylene based fluoropolymer-copolymer discovered in the late 1960s by Walther Grot of DuPont.

◼ First of a class of synthetic polymers with ionic properties which are called ionomers.

◼ Nafion's unique ionic properties are the result of incorporated perfluorovinyl ether groups terminated with sulfonate groups onto a tetrafluoroethylene (Teflon)

19Source Wikipedia

Page 20: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Working principle of H2 –O2 fuel cell

◼ Advantages:

◼ Operating generally at low or moderate temperatures

◼ Silent operation

◼ High theoretical efficiency (hth~92%)

◼ Drawbacks:

◼ Cost of electrodes (Pt)

◼ Purity of fuel

◼ Limited power density

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Page 21: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

From MEA to single cell and fuel cell stack

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Page 22: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Single fuel cell

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◼ Mechanisms at electrodes:

◼ Reagents are brought by convection

◼ Diffusion towards the reaction anode sites through gas diffusion layer

◼ Reaction of H2 using catalyst

◼ Dissolution into the electrolyte

◼ Reaction H2-O2 using catalyst

◼ Diffusion of products towards the gaseous phase

◼ Elimination by convection

Page 23: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Single cell scheme

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Page 24: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Membrane Electrode Assembly (MEA)

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Page 25: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Membrane Electrode Assembly

◼ Considerable effort has been made in researching electro catalysts.

◼ To date, the best PEM fuel cell anode and cathode catalysts are still platinum-based.

◼ To maximize platinum utilization and minimize cost, platinum is finely dispersed on an electrically conducting, relatively chemically inert support such as a carbon black. In this manner the amount of active platinum exposed to the reactants is maximized, greatly increasing power density.

25Catalysts and catalyst layers

Page 26: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Membrane Electrode Assembly

◼ Secondary functions: minimize water flooding and maximize the electronic contact at the interface with the catalyst layer.

◼ The GDL serves in water management as it removes product water away from the catalyst layer.

◼ The GDL usually has a dual layer structure :

◼ 1/ A microporous layer next to the catalyst layer and made from carbon powder and a hydrophobic agent (PTFE).

◼ 2/ The second layer is a macroporous carbon substrate consisting of the carbon paper or cloth. 26

Gas Diffusion Layer

◼ The gas diffusion layer (GDL) or backing layer is a critical component in an MEA.

◼ GDL’s main function is to distribute the reactant gases while providing a good electronic conductivity, porous conductors such as carbon cloth or paper are commonly used.

Page 27: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Membrane Electrode Assembly (MEA)

◼ Anodes:

◼ Metal catalyst (Pt, Pd, Rh, etc.) supported on active C

◼ Ni of Raney (alkaline fuel cells)

◼ Fe, Co, Ni at high temperature (sintered metals or cermet)

◼ Cathodes:

◼ Precious metals at low temperature

◼ Ni sintered (or melted carbonates)

◼ Mixed oxides (high temperature fuel cells)

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Page 28: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Gas distribution channels carved in the

current collectors (graphite)

gasketsCathodic catalytic

layer (Air)

Diffusion

layer

MEA: Membrane-Electrode Assembly

Membrane

Nafion®

Anodic catalytic

layer (H2)

Diffusion

layer

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Design of Membrane Electrode Assembly (MEA)

Page 29: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Bipolar plates in carved graphite

Metal bipolar plates

Design

COST !

Design of Membrane Electrode Assembly

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Page 30: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Fabrication of a single cell

30Exploded view of single PEM fuel cell.

Page 31: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Fabrication of a single cell

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Page 32: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Assembly of a fuel cell stack

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Page 33: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Assembly of a fuel cell stack

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Exploded view of PEM fuel cell stack

Page 34: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Assembly of a fuel cell stack

◼ In practice, the single cells are stacked in parallel or serial assembly to shape a fuel cell stack.

◼ The fuel cell stack power depends on the number and the surface of fuel cells that are compiled.

◼ The range of power of the stack can span from a few W to several MW.

◼ One can find miniaturized fuel cell stacks of a few Watts.

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Page 35: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Fuel cell systems

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Schematic of hydrogen PEM fuel cell system.

Page 36: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Fuel cell systems

◼ Hydrogen reformer or hydrogen purification. Hydrogen gas rarely occurs naturally on the earth’s surface and has to be made from other chemical fuels. Once the hydrogen fuel is made, impurities such as carbon monoxide poisons the cell, necessitating purification and detection systems.

◼ Air supply. Oxidant must be supplied to the cathode at a specific pressure and flow rate. Air compressors, blowers, and filters are used for this.

◼ Water management. The inlet reactant gasses must be humidified, and the reaction produces water. Management of water must also consider relative amounts of the two phases.

◼ Thermal management. Stack temperature must be monitored and controlled through an active or passive stack cooling systems as well as a separate heat exchanger in the case of an active system.

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Page 37: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Conversion efficiency of a Fuel Cell

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Page 38: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Characteristics of an elementary fuel cell

◼ Work of the fuel cell = variation of free energy (Gibbs)

◼ Maximum voltage

◼ Example:

◼ DG = -229 kJ/mol H2(g) DG = -237 kJ/mol H2(l)

◼ Emax = 1,18 V Emax = 1,23 V

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Page 39: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Characteristics of an elementary fuel cell

◼ The maximum voltage at the fuel cell depends also of the temperature. Indeed

◼ In case of a reduction of the number of molecules (case of fuel cells H2/O2), there is a reduction of entropy DS<0 and the absolute value of DG is reduced with the temperature.

◼ Example H2/O2

◼ 25°C: 1,18V 650°C: 1,02V 1000°C: 0,92V

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Page 40: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Characteristics of an elementary fuel cell

◼ Energy efficiency

◼ Example

◼ DH = -242 kJ/mol (PCI)

◼ DG = -229 kJ/mol

◼ h = 95% à 25°C (74% à 1000°C)

◼ In practice the efficiency is inferior

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Page 41: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Characteristics of an elementary fuel cell

Efficiency of the H2/O2 fuel cell compared to the Carnot efficiency (Tu=300K)

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Page 42: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Characteristics of an elementary fuel cell

Polarization curve of the FC: voltage-current density curve

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Page 43: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Characteristics of an elementary fuel cell

◼ Loss of efficiency due to over tension and polarization, and the reduction of voltage:

◼ Open Circuit losses: irreversibilites and non standard conditions.

◼ Operational losses: Activation losses, Ohmic losses, Concentration polarization

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Page 44: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Characteristics of an elementary fuel cell

◼ Generally, on distinguishes three domains in the experimentalvoltage-current curves of FC. There are three main operational lossesare often referred to as

◼ Activation polarization: kinetic and irreversibility of reactions

◼ Ohmic losses: resistance of the ionic conduction

◼ Concentration polarization losses: mass transfer resistance of reactants and products

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Polarization curve of the FC: voltage-current density curve

Page 45: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Characteristics of an elementary fuel cell

◼ 1/ Activation loss regime: Even for zero and very low currents, there are irreversible losses. These stem from the activation energy of the electrochemical reactions at the electrodes [mainly at cathode electrode (oxygen)].

◼ These losses depend on the reactions at hand, the electro-catalyst material and microstructure, reactant activities (and hence utilization), and weakly on current density. They are related to the energy required to initiate the reactions and the finite speed (kinetic) of electrochemical reactions.

◼ The activation losses related to charge transfer are ruled by the Butler Volmer law. This law can be approximated by the semi empirical Tafel law

◼ Or it’s empirical approximation

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Page 46: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Characteristics of an elementary fuel cell

◼ 2/ Ohmic loss regime: For intermediate current density, where the FC is generally used, the losses increase linearly with the current density. It is typical from ohmic losses due to internal resistance of the ion current across the electrolyte and the membrane, and the electronic resistance in the electrodes, current collectors and interconnects, and contact resistances.

◼ Ohmic losses are proportional to the current density, depend on materials selection and stack geometry, and on temperature.

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Page 47: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Characteristics of an elementary fuel cell

◼ 3/ Mass transfer loss regime: For high current densities, the losses increase drastically. The over tensions result from the finite mass transport limitations rates of the reactants and the products of the reaction to and from the electrodes. These losses depend strongly on the current density, reactant activity, and electrode structure. It is therefore also denominated as the concentration polarization.

◼ Concentration loss are generally expressed by the law

◼ Or alternatively

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Page 48: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Characteristics of an elementary fuel cell

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Page 49: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Loss of efficiency

◼ The reversible efficiency is calculated as the ratio between the theoretical (reversible) voltage and the actual voltage measured at the ports:

◼ This efficiency depends on the catalyst, the health state of electrodes, material selection, choice of oxidant (pure oxygen of from air), ambient conditions (temperature, pressure)

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Page 50: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Loss of efficiency

◼ Faradic efficiency◼ Take care of the number of electrons actually participant to the

electrochemical reaction compared to the electrons liberated by the oxidoreductase per mole of fuel

◼ For hydrogen H2: efficiency is close to 1

◼ For methanol FC, one has secondary reactions (formaldehydes, formic acid) ➔ efficiency can drop to 0,66 or even 0,33

◼ Account also for internal short circuits

◼ Material efficiency◼ Take into account for the (uncompleted) usage of the input fuel at

the level of electrodes

◼ Generally one admits more than the stoichiometric fraction ratio of air (1,7) and of H2 (1,4)

◼ H2 is not fully utilized

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Page 51: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Loss of efficiency

◼ System efficiency

◼ In mobile and stationary applications, the fuel cell does not work isolated.

◼ Several auxiliaries are necessary: air compressors, control systems, thermal control, reforming and purification of H2 (desulfuration, Hydrogen purification, heat exchangers)

◼ Generally they have a global efficiency of 80%

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Page 52: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Global efficiency of the FC system

◼ Global efficiency of the fuel cell

◼ Numerical example H2/O2 @ 80°C, PEMFC with actual voltage of 0,7V for 350 mA/cm²

◼ Reversible efficiency (thermodynamics) : 0,936

◼ ➔ Electrical efficiency : 0,60

◼ Faradic efficiency: 1

◼ Material efficiency: 0,9

◼ System efficiency: 0,8

◼ Total: 40,4%

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Page 53: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Fuel cell technologies

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Page 54: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Fuel cell technologies

◼ One distinguishes 6 types of fuel cells:

◼ AFC: Alkaline Fuel Cell

◼ PEMFC: Polymer Exchange Membrane Fuel Cell

◼ DMFC: Direct Methanol Fuel Cell

◼ PAFC : Phosphoric Acid Fuel Cell

◼ MCFC: Molten Carbonate Fuel Cell

◼ SOFC: Solid Oxide Fuel Cell

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Page 55: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Fuel cell technologies

◼ The different cell technologies are characterized by:

◼ The type of fuel: hydrogen, methanol, natural gas

◼ The nature of the electrolyte

◼ The kind of the transported ions: H+, OH- or carbonate

◼ The operating temperature

◼ The architecture of the fuel

◼ The size of the application (buildings, vehicle, electricity power plant, computer, portable communication equipment and by the nature of the application (mobile or stationary)

◼ The typical power range

◼ The conversion efficiency

◼ The technology maturity or technological readiness level (TRL)

◼ The cost per kW

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Page 56: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Fuel cell technologiesFuel cell

name Electrolyte

Qualified

power

(W)

Working

temperature

(°C)

Efficiency

(cell)

Efficiency

(system) Status

Cost

(USD/W)

Direct

borohydride

fuel cell

Aqueous

alkaline

solution

70

Research

Alkaline

fuel cell

Aqueous

alkaline

solution

10 – 100

kW < 80 60–70% 62%

Commercial /

Research

Direct

methanol

fuel cell

Polymer

membrane

(ionomer)

100 mW

– 1 kW 90–120 20–30% 10–20%

Commercial /

Research

Reformed

methanol

fuel cell

Polymer

membrane

(ionomer)

5 W –

100 kW

250–300

(Reformer)

125–200

(PBI)

50–60% 25–40% Commercial /

Research

Proton

exchange

membrane

fuel cell

Polymer

membrane

(ionomer)

100 W –

500 kW

50–120

(Nafion)

125–220

(PBI)

50–70% 30–50% Commercial /

Research 30–35

Phosphoric

acid fuel cell

Molten

phosphoric

acid

(H3PO4)

< 10 MW 150-200 55%

40%

Co-Gen:

90%

Commercial /

Research 4–4.50

Molten

carbonate

fuel cell

Molten

alkaline

carbonate

100 MW 600-650 55% 47% Commercial /

Research

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Page 57: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Low T Moderate T Medium T High T

100 200 600 800 1000 12000

AFC

PEMFC

DMFC

PAFC

MCFC

SOFC

DBFC

Fuel cell technologies

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Page 58: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Fuel cell technologies

◼ Low temperature T (80-90°C)

◼ Proton Exchange membrane FC (PEM)

◼ Alkaline fuel cell (AFC)

◼ Direct methanol FC (DMFC)

◼ Moderate temperature (200°C)

◼ Phosphoric Acid FC (PAFC)

◼ Medium temperature(600-700°C)

◼ Melted Carbonate FC (MCFC)

◼ High temperature (900-1000°C)

◼ Solid Oxide FC (SOFC)

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Page 59: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Piles alkaline fuel cells

◼ Electrolyte: KOH solution 30-45%

◼ Temperature 60-90°C at atmospheric pressure (T higher at higher pressure)

◼ Electrodes: Ni or Pt at anode and coal +Ag at cathode

◼ Fuel: H2 and oxidizer: O2

◼ Ions: OH-

◼ Power: 70-100 mW/cm²

◼ Low tolerance: a few ppm of CO and CO2 in H2 and air◼ CO is a poison of KOH → K2CO3

◼ Developed in Belgium by HYDROGENICS

◼ Examples of application: ◼ Spaceship vessels (Gemini, Apollo)

◼ Technological Readiness Level: industrial level

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Page 60: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Polymer exchange membrane

◼ Temperature 60-100°C; pressure between 1 and 5 bars

◼ Fuel: H2 pure or from reforming - Oxidizer: O2 (air)

◼ Ions H+

◼ Electrolyte: conducting polymer membrane

◼ Thickness: 50-100µm

◼ Sulfonated tetrafluoroethylene based

fluoropolymer-copolymer (Nafion)

◼ High cost: 500€/m²

◼ Hygrometric constraint: water saturation

◼ Catalyst of anode: Pt (0,5 – 2 mg/cm²)

◼ Inter connection plate: graphite machine tooled

◼ Tolerant of a few ppm of CO

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Page 61: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Polymer exchange membrane

◼ Power: 200-400 mW/cm²

◼ Examples of applications: vehicles, portable systems, cogeneration, marine

◼ Manufacturers: ex. Ballard (Canada), Horizon, MES…

◼ Development level : prototype or pre industrial level

◼ Prototypes 250 kW (env. 1kW / litre)

Application: Ballard250 kW + heatAlsthom, Promocell

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Page 62: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Direct Methanol Fuel Cell

◼ Anode: methanol supply (CH3OH)

◼ Cathode: oxygen oxidizer (O2 )

◼ Temperature 60-100°C; pressure between 1 and 5 bars

◼ Fuel: methanol - Oxidizer: O2 (air)

◼ Ions H+

◼ Electrolyte: polymer exchange membrane

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Page 63: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Direct Methanol Fuel Cell

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Page 64: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Direct Methanol Fuel Cell

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Page 65: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Direct Methanol Fuel Cell

◼ Disadvantages:

◼ Activity of methanol is lower than H2

◼ Secondary reactions

◼ Lower efficiency than PEMFC with H2 ( 2/3 à 1/3!)

◼ Advantages:

◼ Methanol is liquid so that it is easier to transport, to store and to refuel compared to à H2 (gas)

◼ Applications: portable equipment (GSM, PC)

◼ TRL: prototype

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Page 66: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Other H2 supply: PEM with methanol reforming

◼ Production of H2 from methanol using reforming

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Page 67: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Other H2 supply: PEM with methanol reforming

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Page 68: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

PAFC: phosphoric acid fuel cells

◼ Electrolyte: phosphoric acid H3PO4 100%

◼ Temperature 180-220°C

◼ Fuel: H2 pure or from reforming - Oxidizer: O2 (air)

◼ Ions H+

◼ Power density: 100 – 300 mW/cm²

◼ Tolerance: 1% CO

◼ Applications: cogeneration

◼ TRL: mature technology

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Page 69: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

PAFC: phosphoric acid fuel cells

Géométrie d’une pile PAFC

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Page 70: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

PAFC: phosphoric acid fuel cells

A fuel cell O.N.S.I. of 200 kWe and 200 kWth was installed in

France in Celles by E.D.F. and G.D.F., for a demonstration project. It

consumes natural gas provided by G.D.F and provides electrical

energy as well as heat up to 80°C 70

Page 71: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

MCFC: Molten Carbonate Fuel Cell

◼ Molten Carbonate Fuel Cell : K2CO3, Li2CO3 melted in a matrix of LiAlO2 (thickness 0,4 mm)

◼ Electrolytes: CO32-

◼ Fueling in H2 or natural gas CH4:

◼ Anode:

◼ Cathode:

◼ Regeneration loop of CO2 between anode and cathode

◼ Temperature : 600-660°C

◼ Catalysts:

◼ Anode: Ni + Cr

◼ Cathode: NiO + Li

◼ Connection plates made of Ni

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Page 72: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

MCFC: Molten Carbonate Fuel Cell

◼ Tolerant to CO

◼ Corrosion problems

◼ Stationary applications for high powers (800 kW to 2 MW) : cogeneration, centralized production of electricity, marine applications

◼ TRL: prototypes pre-industrial

MCFC with reforming of methanol72

Page 73: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

MCFC: Molten Carbonate Fuel Cell

MCFC with internal reforming73

Page 74: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

MCFC: Molten Carbonate Fuel Cell

◼ Several advantages of MCFC

◼ High electrical efficiency (60%),

◼ Utilization of produced heat for cogeneration or internal reforming and combination with gas turbine,

◼ Possible to use fuels as methane, methanol, ethanol or gasified coal...

◼ Possible to use non precious metal as catalyst metals in electrodes.

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Page 75: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

MCFC: Molten Carbonate Fuel Cell

Design of combined cycle (Ansaldo)75

Page 76: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

MCFC: Molten Carbonate Fuel Cell

Application: MCFC of 2MW in Santa Clara, California. Operation time: 4000h. Other system: MCPower system of 250 kW used as a cogeneration unit in Miramar, California (See figure)

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Page 77: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Solid Oxide Fuel Cell : SOFC

◼ Conducting electrolyte: Zirconium doped with Yttrium: ZrO2 and Y2O3.

◼ Ions: O2-.

◼ Temperature: 700-1000°C

◼ Fuel: supply in pure H2 or from reforming, natural gas CH4, CO or other fossil fuel (very interesting)

◼ Oxidizer: O2 (air)

◼ Reactions:

◼ Anode:

◼ Cathode

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Page 78: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Solid Oxide Fuel Cell : SOFC

◼ Stationary and mobile application

◼ Vast application power (2,5 kW to 100 MW)

◼ Technical difficulties

◼ Corrosion

◼ Materials : fragile behavior and sensitivity w.r.t. to thermal shocks

◼ Reduction of voltage with temperature T

◼ TRL: prototypes

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Page 79: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Solid Oxide Fuel Cell : SOFC

SOFC Fuel Cell by Suzer HexisSOFC fuel with a tubular structure

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Page 80: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Hydrogen as a fuel

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Page 81: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Fuel treatment

◼ H2: difficulty of storage and distribution network

◼ CH3OH: reforming process is a classical technology but remains costly

◼ Natural gas (CH4):

◼ Desulfuration

◼ Reforming

◼ Elimination of CO2 and of CO (except MCFC)

◼ Utilization of un reacted H2

◼ Compression: energy loss

◼ Opportunity for partial oxidation based systems

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Page 82: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Hydrogen production paths

◼ Water electrolysis

◼ Environmental impact depends on the CO2 emission of electrical network

◼ Low overall efficiency (<60%)

◼ Advantages: enables a massive energy storage of electricity and allows to

level the production peeks

◼ Reforming of fossil fuel from natural gas or oil

◼ Production of CO2 and dependency to oil

◼ Emissions in upstream level

◼ Is considered as the best option currently

◼ Hydrogen « lost » in industrial processe (chemical industry in processes)

◼ Poly generation

◼ Production of heat, energy, and fuel in large scale energy systems. Possibility to perform Carbone capture & sequestration (CCS) as well as pollutants 82

Page 83: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

CO2 and GHG emissions compared to the reforming in USA situation

Hydrogen production: GHG efficiency

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Page 84: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Hydrogen production: the IPCC vision

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Page 85: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Hydrogen route

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Page 86: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Hydrogen network

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Page 87: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Lighter than air

EST CE QUE L’HYDROGÈNE EST CARBURANT SUR?

Fuel tank

punctured

0 seconds

Fuel set on fire

3 seconds

Fuel tank

burning

60 seconds

87

Fuel leakage Simulation. Dr. Michael Swain.

Experiment on fuel leakage and burning car conducted with

the University of Miami at Coral Gables.

Page 88: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Hydrogen storages

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Page 89: MECA0500: FUEL CELLS - Part 1: Fuel Cell...Fuel Cell - History In 1839 Christian Schönbein, a German scientist discovers the fuel cell effects From 1839 to 1842, The Welsh scientist

Hydrogen storage

Specific energy Energy density

(Wh/kg) (Wh/l)

H2 compressed gas

(T amb. et p=20 Mpa)

33600 600

H2 liquefied

(T cryo. et p=0.1 Mpa)

33600 2400

Mg-H2 2400 2100

Vanadium hydride 700 4500

Methanol 5700 4500

Petrol 12400 9100

89