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TECHNICAL SPECIFICATIONS

1. FRUIT RECEPTION ANDSTORAGE

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SPECIFICATIONS FOR FRUIT RECEPTION AND STORAGE

1.1 FFB Loading Ramp 6 doors

Arrangement: To receive, store FFB (Fresh Fruit Bunches),consists of 6 doors,FFB scrapper bar conveyors will serve the both Ramps.

Capacity: 10,000 kg FFB each door.

Type: Elevated Sloping Hopper type c/w Hydraulic operated doors.

Construction: 6mm thick mild steel hopper with slope inclination 27 degrees,supported by UB beams, channels and angles

The upper portion of hoppers to be fabricated from 6mm thick mildsteel plate. Both side panels of the hopper shall be fabricated from4.5mm thick mild steel plate c/w with channels/angles bracing.

All service platform decking shall be of 1000# expander metalmesh and RSC angle support frame @600 c/c. 38 N.B. black pipehandrail & 100 x 4.5t toe board along the entire length of thewalkway and platform.

A sloping chute immediately after the sliding door of the ramps,fabricated from 6mm thick m.s.Plate shall have its open endconstructed to suit the dimensions of the conveyor in front of theFFB Hopper doors.

One set of Staircase connecting the ground level to the Conveyorand platforms/top of the Ramp and interconnecting catwalkbetween FFB Conveyors shall be fabricated from 125 x 75 RSCstringers with 4.5 t chequered plate at 200 rises & 25mm lip bendshall be installed.

Works shall include supply & install of all hold down bolts..

The doors, one to each bay of the loading ramp shall be done toeffect smooth door travel 8 number guide, rollers shall be welded tothe front and sides of the door. Travel of the door shall be actuatedby hydraulic system using Rexroth system and comprises of:

Power PackEach Ramp Consists of: -

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80 liters working capacity reservoir grit blasted & coated withepoxy.Oil Level Temperature GaugeOil Filler/Breather CapReturn Line FilterSuction StrainerExternal Gear Pump c/w sleeve, hub and housing4kw/1450/440 VAC Flanged mounted Electric MotorPressure relief ValveManifold BlockShut Off ValvePressure Gauge

3 pcs Rexroth 2SM12 Hand Valve of 60l/min compact sandwich

type

3 pcs Rexroth CDL1 Hydraulic cylinder 63mm bore x 26mm Roadx 762mm stroke c/w clevis and pins

1 lot of piping and fitting materials

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1.2 FFB Scrapper Conveyor No.1

Arrangement: A horizontal/incline scrapper type conveyor to convey FFB fromthe FFB loading ramp & feed directly into the Horizontal FFBFeeding conveyor.

Type: Scraper bar bottom feeding.

Size: 1 m width x 1 m height.

Capacity 60 tones FFB/Hr

Construction: Contruction with top & bottom carrier frames. Chain Wear Stripshall be 6mm thk by 50mm wide mild steel flat. The discharge endconveyor shall be incorporated with 4.5 t mm m.s. chute.

Staircase connecting the catwalks and the floor shall be fabricatedfrom 2 x 125 x 65 RSC as stringers and 4.5t on the plain chequeredplate treads at 200 rises and with a 25mm bent lip at both free ends.

Push pipe shall be 75 NB class C install at every 6 links and pushpipe & attachment/scrapper shall be install every 24 links

The whole conveyor and platform are supported by framedstructure fabricated from channel, hollow section and strutted by

ms angles/channel/hollow section. The entire frames are to berigidly braced vertically and diagonally with 50 x 50 thk m.s. RHS& strut by RHS or RSC.

Take up bearings of NTN make shall be fitted as indicated in thedrawings and are to be adjustable type c/w taper sleeves andguides. Tail shaft of 100 mm dia. Machined from EN9 shaft is to befitted with 2 nos. cast steel 16 teeth x 6 pitch chain wheels of60,000 lbf breaking load of PC make attachments at every 6 thlink.The ms scraper bars of fabricated from 75 N.B. class C pipes areto weld onto the fabricated attachments with 2 nos steel bolts lock

nuts and spring washers at each side.

The 100 dia. Drive shaft fitted with similar chain wheels as the tailshaft but with both wheels keyed in is to be mounted on Plummerblock bearing 100 .

Drive equipment to be rigidly supported and with adequateplatform c/w 38mm/32mm . Handrail around it.

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Drive: The drive consists of SEW Gearbox, 15KW motor, service factor1.5, powered, belt drives ration 1.5/1 reduce to 960 rpm. Final 38pitch duplex sprocket ratio 1.5:1 couple to 100mm diameter driveshaft. Final rpm at conveyor 10 rpm.

Roof along conveyor: Equivalent to main building roofingspecification.

Walkway: The walkway running the entire of the conveyor consists ofexpanded metal mesh, 1000# mesh and shall be rigidly welded toRSC bearers and angle stiffeners @600 c/c and standard handrailing 3800/32mm dia shall be provided.

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1.3 FFB Scraper Conveyor No 2 1 unit

Arrangement: A S curved conveyor to convey FFB from the FFB conveyor no 1& feed into vertical sterilizer control by hydraulic operated door.

Type: Scraper bar bottom feeding.

Size: 1 m width x 1 m height.

Capacity 60 tones FFB/Hr

Construction: Contruction with top & bottom carrier frames. Chain Wear Stripshall be 6mm thk by 50mm wide mild steel flat. The discharge end

conveyor shall be incorporated with 4.5 t mm m.s. chute.

Staircase connecting the catwalks and the floor shall be fabricatedfrom 2 x 125 x 65 RSC as stringers and 4.5t on the plain chequeredplate treads at 200 rises and with a 25mm bent lip at both free ends.

Push pipe shall be 75 NB class black C install at every 6 links andpush pipe & attachment/scrapper shall be install every 24 links

The whole conveyor and platform are supported by framedstructure fabricated from channel, hollow section and strutted by

ms angles/channel/hollow section. The entire frames are to berigidly braced vertically and diagonally with 50 x 50 thk m.s. RHS& strut by RHS or RSC.

Take up bearings of NTN make shall be fitted as indicated in thedrawings and are to be adjustable type c/w taper sleeves andguides. Tail shaft of 100 mm dia. Machined from EN9 shaft is to befitted with 2 nos. cast steel 16 teeth x 6 pitch chain wheels of60,000 lbf breaking load of PC make attachments at every 6 thlink.The ms scraper bars of fabricated from 75 N.B. black class Cpipes are to weld onto the fabricated attachments with 2 nos steelbolts lock nuts and spring washers at each side.

The 100 dia. Drive shaft fitted with similar chain wheels as the tailshaft but with both wheels keyed in is to be mounted on Plummerblock bearing 100 .

Drive equipment to be rigidly supported and with adequateplatform c/w 38mm/32mm . Handrail around it.

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Drive: The drive consists of SEW Gearbox, 15KW motor, service factor1.5, powered, belt drives ration 1.5/1 reduce to 960 rpm. Final 38pitch duplex sprocket ratio 1.5:1 couple to 100mm diameter driveshaft. Final rpm at conveyor 10 rpm.

Roof along conveyor: Equivalent to main building roofingspecification.

Walkway: The walkway running the entire of the conveyor consists ofexpanded metal mesh, 1000# and shall be rigidly welded to RSCbearers and angle stiffeners @600 c/c and standard hand railing &toe plate 100 x 4.5t shall be provided.

Discharge Total 2 nos of hydraulic sliding door one each for discharge

opening shall be of 9mm thick m.s. Plate guided by 2 nos 25 borepipe guild/rollers located along the side of the door travel.

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1.4 Weight Bridge 1 unit

One Unit Fully Electronic (Pit-less Type) Road Weight-Bridge

Steel DeckRoad Weighbridge fitted with Digital Indicator system, computer systemand ticket printer

Model : J311/E1205/LX300/UPS or equivalentType : Pitless Electronic Load CellsCapacity : 40,000kg X 10 kg Div.Nos. of loading points : Four (4) compression load cellModel : T302x capacity 20,000kgs/pcLoad cell system : Fully Electronic Digital Systems

Steel Deck Heavy Duty Type PlatformSize : 12m X 3.0m x 12mm thickType : Mild Steel decking section enhance with chequered

Plate platformPainting Schedule

Paint : Applicable to all steel surface of the whole platformFirst Coat : Inorganic Zinc Rich PrimerSecond Coat : Gloss Finish Black within the BS4300

Computer SystemModel : HP Compaq Core Duo 2.13 GHz

CPU System c/wa) 500 GB Hard Disk Driveb) Memory 1 GBc) DRD RW SATAd) On Board VGAe) Key Board & Mousef) 15 LCD Monitor

Operating system : c/w Avery operating software

Epson PrinterModel : LX300+, dot matrix printerPaper path : Top entryColumn : 80

Computer Printing Paper

Type : 3 Ply 2 UpColor : WhiteQuantity : 2 boxes each bridge

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UPS

Model : ST831 C online SinewareCapacity : 1000 VABackup time : 30 minAC input : 160-270 VAC, 50 Hz +-5%AC output : Sinewave, truly continuous 220 VAC +-2%, 50 HzTransfer time AC file : 0 ms