MCG laser

Company Presentation

MCG site

Manuel Conceição Graça, Lda.

Family Owned Private Company

Located in Carregado, PORTUGAL

Over 60 years experience

Steel parts and assemblies, tool an die development and manufacturing

MCG plants

Total area= 96.000 m²Covered = 34.000 m²

Metal1 – Stamping, welding, assembling, surface treatment

Metal 2 – Tool shop, machining

Metal 3 – Laser, bending, welding

Metal 4 – Stamping

Metal 5 – Assembling

Employees MCG

Business Areas

Prototyping and rapid manufacturingDesign, production and assembly of metal sets

Metal sets and components for the automotive industry

Engineering, development and manufacturing of tools and fixtures

R&D projects

Turnover

21,9 30,6 32,1 29,3 18,4 24,4 23,7 25,1 25,6 29,3 30,5

0,30,9 3,3

4,05,0

1,1

1,7

2,5

0

5

10

15

20

25

30

35

40

2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015

MIL

LIO

N €

MCG automotive MCG laser MCG tooling

Destinations / Shipments

2014

• 46.000.000 shipped parts

• 30.000 shipments

• 130 clients/destinations

Project MCG laser

Engineering

Design

Manufacturing

Assembling

Quality control

Logistics

NewestProjects

GOLD ATMVENDING MACHINE

Waste Bins

Pellot Stoves

Prototyping & Fast Manufacturing

Processes

LASER CUT BENDING

MACHINING WELDING

Processes

ROLL BENDING PAINTING

HOT GALVANIZATION PACKAGING & TRANSPORT

Teams & Plants

Stamping

Auto-Transfer max 8 m | 3.300 ton

Progressive max 4.5 m | 800 ton

Transfer max5.0 m | 1250 ton

Materials:

Mild steel & HSS steel

Aluminium

Stainless Steel

fully automated conveyors for scrap recovery with steel/aluminium segregation

Plant | Metal 1+4

Stamping

Plant | Metal 1+4

Welding, assembling, surface treatment

Welding and Joining capabilities

Robot & Manual welding

Arc Welding

Resistance / Drawn Arc

Tapping / Riveting / Clinching (in die & stand alone)

Materials: Sheet Metal & Tube, Bolts / Nuts / Rivets / Studs, Springs

Surface treatment

KTL Line

Epoxy Line

Annealing Line

Degrease/Washing

Capable to manage large scale programs for stamping tools (progressive and automatic transfer tools), up to 4,5 M€/year

Stamping Tooling such as:

Progressive Stamping Tools up to 4500mmAutomatic Transfer Stamping Tools up to 6500mmTandem Transfer Stamping ToolsHybrid (Progressive + Automatic Transfer) Stamping ToolsChecking FixturesStamping tools with special features (in-die ops and automation)

Able to validate in real conditions serial life conditionsin most of the cases

CAD/CAE/CAM UNIGRAPHICS-NX SIEMENSCAD/CAE CATIA DASSAULT SYSTEMESCAM TEBISCAD SOLIDEDGE SIEMENSCAE AUTOFORMCAQ PC-DMIS AND GEOMAGIC

Plant | Metal 2

Tool shop

Plant | Metal 2

Tool shop

Project management driven

Experienced team

7 Tooling Engineers (up to 40 years in experience)

10 Assembly/Try-Out workers (up to 30 years in experience)

2 Project Managers + 2 Progress Monitors

5 Process Engineers/Machining Programmers

On tool shop we are able to work 3 shifts

Production

Machining Centers

CNC Milling Machines

Turning Centre and Lathes

Grinding Machines

Wire Erosion Machines

Spark Erosion Machines

Try-Out Hydraulic Press

3D CMM machine

max 1000 x 500 x 500

max 4500 x 2500 x 950

max Diam 300

max 1000 x 500

max 700 x 500

max 700 x 500

1000 Ton

max 1000 x 800

Plant | Metal 3Prototype and

rapid manufacturing

Laser cutting equipment |Trumpf

Work area: 4000 x 2000 mm

Cutting speed (max): 300 m/min

Laser Power (max): 6000 w (Truflow6000)

Maximum sheet thickness:

Mild steel: 25mm, Stainless steel: 25 mm, Aluminium: 15 mm

Together with a bending equipment, also Trumpf, MCG offers a complete solution for prototyping and low series production

Plant | Metal 5

Assembling area

New investment (2015)

12.000 m2

Area dedicated to

assembly operations

MCG laser

Documents

Transcript of MCG laser