A T

Precision in perfection

•Die & mold makingHigh kinetic energy process 5 axes machine simultaneously and the loading capacity up to 1000kgs.

•Medical engineeringHigh precision, high efficiency.

•AerospaceHigh availability, mass volume

•Mechanical engineeringPerfectly finish on complex parts or solid material in one setting.

•Subcontract industryPrecise and reliable

•Automobile industry

1 2

Indefectible 5 axis machine from MICROCUT dvanced Gantry construction and most powerful structure , developed to achieve the best working conditions even machining most complex workpieces , It can provide reliable precision and performances. 5 axes continuous working is provided by high dynamics from tool motion (3 axes) and working piece motion (2 axes). Both rotary axis of table are driven by high torque built-in motors (no trunnions) directly. Y axis with double linear measuring scales can perform high accuracy. Z slide traverse strongly is fixed with 3 roller guideways.

he design and the choice of components used in this machine are strictly subjected to rigorous analysis of quality, and carefully tested to perform perfectly in 5 axes. As final result, the performances in most complicated shapes and different surfaces are executed smoothly with utilization of highest cutting technology.

•Gantry construction of cast iron base offers high

rigid construction, precision performance and

stress released

•5 axes simultaneous machining function

•Various spindles for selection

In-line spindle 12000/15000rpm or

18000/24000rpm electronic spindle

•High accuracy rotary table is driven and tilted

by high torque motors

•Large working space

•Various ATC packages for choice

•2 – Roller linear guide ways on Y axis

•3 – Roller linear guide ways on Z axis

Machine highlights

Pick up magazineDriven by servo motors, offering stable & rapid tool changing actionLess interference with working area.

3-roller guidewaysZ-axis

Double linear measuring scalesY-axis

3 4

Twin driving feed system simultaneous movement in Y direction

Advanced Gantry DesignHigh rigidity & precision performance with gantry construction.

Heidenhain Linear scale(opt.)Linear scales are applied to ensure exact axis positioning under fluctuating temperatures.

Large working areaLarge space for free movement in the working area

Collision protectionWith complicated machining, the collision protection function protect the spindle and table. Working interference free.

High torque driven table

AccessibilityEasy for parts loading/unloading

Anti-friction linear guide wayThe large diameter roller type linear guide ways on all axes, designed for rigidity structure & high speed movement.

With super high table loading capacity at 1000 kgs.

G

A

56

A. C axis torque motor

+Z

+Y

-Y

+X-X

-Z

-A-C+C

+A

W

AH

Complex machining more than 3-axes can do!Highlight• Large space for free movement in the working area• With super high table load capacity at 1000 kgs• No chips remain on table• Workpiece can swing & rotate in U shape• High torque built-in motors on A & C axis• High resolution encoders on A axis & C axis

Tilting-A axis Degree

UnitTable size 600mm 650/800mm630mm

+120 / -120

360

75

100

7x2

18.8

1900x2

1800

1000

650/800

500

+120 / -120

360

50

100

13.6

13.1

2600

1250

1200

630

500

600mm

+120 / -120

360

16.6

100

5.7

1.95

1638

620

600

600

500

+120 / -120

360

50

100

3.96

1.95

1890

620

850

600

500

Degree

Nm

KW

KW

rpm

rpm

Nm

mm

mm

kgs

Rotary-C axis

Max. tourqe-A axis(S1)

C axis power S1

C axis Max. speed (rpm)

A axis Max. speed (rpm)

A axis power S1

Max. tourqe-C axis(S1)

Max. Loading capacity

Max. cutting diameter (A)

Max. cutting height (H)

Note:630mm will be instead by 650mm table after stock run out.New 650mm & 800mm table provides Dual A-axis motor driving design.

Rotary table

wide selection of spindles includes 18000rpm or 24000rpm high power core cooled motorized spindle or in-line 12000 & 15000rpm mechanical spindles are available. The cutting tools are securely drawn into the spindle by the preloaded spring package of the integrated power draw bar. 20 Bars coolant through-spindle coolant system is standard on MCG-5X 5 axis machining center, which will increase tool life, allowing higher cutting speeds, and clearing chips during deep-hole drilling and blind-pocket milling.

In-line spindle 12000/15000rpm(Fanuc)

In-line spindle 12000/15000rpm(Siemens/Heidenhain)

dia 230mm 25/35kw 18000rpm

dia 170mm 20/25kw 18000rpm or 24000rpm

Low-speed winding output ( Y connection) High-speed winding output ( connection)

Horsepower Chart / Torque Chart

Torque & Horsepower

5000 1000 1500 40002000 2500 35003000SPINDLE (rpm)

4500

25

KW

35S60/40%

S1

85.2

50.8

119.4

50002800 4700

71.1

S60/40%

S1

20000 4000 6000 160008000 10000 1400012000SPINDLE (rpm)18000

25

KW N-mN-m

35 S60/40%

S1

4700

50.8

71.1

13.318.6

S60/40%

S1

120000 3000 6000 9000

8

4

12

1800015000 21000 24000SPINDLE (rpm)

24

16

20

22

KW N-m

2526

Continuous

30 min 39.8

31.8

9.98

30 min

Continuous

Pulley RatioGear Ratio

Spindle MotorMotor Output

Torque / Horsepower Chart Data

7

0

14

DIN DIN 69871Spindle Speed 15000 RPM

BT40CAT40Spindle Taper ISO

42

21

28

35

-1:1

SIEMENS 1PH8133-1LG02-3MA120/52.5 KW

49

56

105

35

0

70

210

140

175

245

280

5

Continuous rating(S1)

20

251

209

3.2

95.5

52.5

3.8

60001500 3000 4500SPINDLE (rpm)

90007500 10500120001350015000

6

20002400

19

30.2

max

6.6

500

126

(KW)Output

(N-m)Torque

Torque / Horsepower Chart Data

Motor OutputSpindle MotorBT40

DIN 69871(#40)Spindle Taper

Spindle Speed 15000RPMDINISO CAT40

Gear RatioPulley Ratio

FANUC αT1515 / 18.5 kw

--

SPINDLE (rpm)

0

15

30

45

60

75

4.8

500040002000 6000 8000 1200010000

28.7

7

35.3

17.714.3

15000

47.52

6

8

10

12

14

16

1818.5

11

7.5

90

105

120

135

150

14002500

15

20

102.3

126.2

57.3

70.7

17.926.3

Y connection

connection

30 min operating zone

Continuous operating zone

(KW)Output

(N-m)Torque

Twin magazine Interference drawing

Foundation drawing

Layout drawing

Pick-up magazine

• Settle up on machine base • Easy tool loading design• Less interference with working area • Various-choice design with two stations for more magazines space• Driven by servo motors • User-friendly designed "smart tool-load station"

607.5 305 535

5000

3130

800 255630

600

90 155

670

335335

125

100

500

820

311.5508.5

355

270

585 712.5 920 7001235

3800

1235

1850 2300 750

475 3325

467.5 585 712.5 920 640

3800

1100 1990

1300

700

760 630 660

5000

2300

256060015

00

1600

700

750

3800

5300

820

5300

350

2600

1990

1300

2050

650

1300

935

Laser tool setterNon-contaction laser tool setting( on request )

( Red word represent for MCG-5X 630 )

CTS

•Magazine capacity : 32, 48, 64 (32X2), 96 (48X2), 120(60x2)•Max. tool length : 300mm•Max. tool diameter : 75mm•Max. tool diameter – adjacent station empty: 125mm•Max. tool weight : 7 kgs•Change time of adjacent tool : 3 sec.

Work piece probe (on request)

Kinematics opt. (on request)

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MCG-5X is equipped with advanced CNC functions to meet complex works for HSM

TECHNICAL DATA ADVANCED GANTRY DESIGN

Description Unit MCG-5X 630 MCG-5X 800 MCG-5X 600 Rotary table top diameter Tilting axis A Rotary axis C T-slots (number x width) Max. weight on table X axis Y axis Z axis Spindle taperTooling availableSpindle speed 1Spindle speed 2Spindle motor output S1-S6-speed 1Spindle motor output S1-S6-speed 2Spindle taperSpindle housing diameter & speed 3Spindle housing diameter & speed 4Spindle housing diameter & speed 5Spindle motor output S1-S6-speed 3,4Spindle motor output S1-S6-speed 5Spindle torque S1-S6-speed 3,4Spindle torque S1-S6-speed 5Max. spindle speed Speed change

Tool change mode Magazine capacity Max. tool length Max. tool diameter Max. tool diameter - adjacent stations empty Max. tool weight Change time of adjacent tool Rapid traverse X/Y/Z Max. speed - axis A Max. speed - axis C Acceleration X/Y/Z Measuring system Repeatability Positioning accuracy Max. total machine input Air operating pressure Max. tank capacity Max. total coolant capacity Weight Lay-out with acessories (L x W x H)

630+120 / -120

3607 X 901200670820600

800+120 / -120

3609 X 901000670820600

600+120 / -120

3607 X 75

600/850670820600

ISO40BT40/DIN69871/CAT40

12000 rpm15000 rpm

18.5/2815/21

HSK-A63170(18000rpm)170(24000rpm)230(18000rpm)

20-2525-3532-40

87-13018000 / 24000

dia. ø170 Continuous dia. ø 230-Y-∆

pick-up

32, 48, 64 (32X2), 96 (48X2), 120(60x2)30075

12573

6050

1007

direct0.0040.008

855

330425

19,0004150 x 4550 x 3500

Table

Linear Travels

Spindle 1-2

Spindle 3-5

Tool Magazine

Feed Rate

Accuracy

Connection to the MainsPneumatic System

Tool Cooling System

Machine Data

Distance from spindle nose to rotary table clamping surface

mmdegreedegree

mmkgsmmmmmm

mmmmkwkw

mmmmmmkwkwNmNmrpm

mmmmmmkgssec.

M/min.rpmrpmm.s-2

mmmmKVA

kg/cm2

LL

kgsmm

mm

• CNC controller – Heidenhain iTNC530 HSCI or Siemens or Fanuc• Pick-up tool magazine – 32 tools• Pneumatic counter weight• Hydraulic system• Central lubrication• Working space light• High pressure chip flash system• Chip conveyor• Circulating liquid cooling system for spindle and rotary table• Coolant through spindle with high pressure pump 20 bar (built-in type)• CE norms• Lamp of cycle finish and alarm• Water gun• Ethernet• Tool kit, leveling bolts, pads and nuts• RS232 port• Portable MPG• Water chiller device

Standard functions of iTNC 530 HSCI controller• Heidenhain software option 1 & 2• Heidenhain DNC function• Heidenhain DCM collision function• EMC

• Linear scales for 3 axes• Robot for automatic operation• Reference ball for Kinematic opt.• Laser tool setter• Work piece probe• Heat exchanger• ATC more than 32 tools• Smart tool-load station• Air conditioner for electric cabinet• Cooling lubricant for built-in spindle

Standard accessories:

Optional accessories:

*Specifications are subject to change without notice.

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Auto roof

112-712(in-line); 155-755(ø170spindle); 120-720(ø230 spindle)

• CNC control Heidenhain iTNC530 HSCI• 15.1” TFT monitor• Block process time of 0.5ms• NC program memory 21GB on SSDR solid state disk• USB & RS232 functions• Ethernet network• Look ahead of 256 block (look ahead of 1024 block is also available upon request)• 3D tool length compensation function• Dynamic collision monitoring (DCM) function• 5-axis machining (TCPM) function• Smart NC• Different M code selection for table difference loading weight• Controller with integrated dual-safety technology (meets European Standard EN13849-1 & EN 13849-2)• SIEMENS 840DSL & Fanuc control available upon request