Maxiforce 2009 Catalog
-
Upload
chiron-villi-a-tabanao -
Category
Documents
-
view
508 -
download
2
description
Transcript of Maxiforce 2009 Catalog
Parts Catalog
Document Number: UG-012JDCUPKCARevision: 1
Revision Date: June 2010
Replacement Parts for John Deere, Cummins (Mid - Range), Perkins and Caterpillar
Diesel Engines
John Deere ® is the registered trademark of Deere & Co., Cummins ® is the registered trademark of Cummins Inc., Perkins ® is the registered trademark of Perkins Engines Ltd., Caterpillar ® and Cat ®
are the registered trademark of Caterpillar Inc., Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of thesemanufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
® ®® ®
FLORIDA WAREHOUSE
10900 NW 30 th StreetMiami, Florida 33172
CALIFORNIA WAREHOUSE12150 Bloomfield Ave Unit Q
Santa Fe Springs, California 90670
Tel: (305) 592-7027 / Fax: (305) 592-0244Toll Free Number: (800) 414-2095
E-mail: [email protected] our Web site: www.maxiforce.com
© COPYRIGHT 2009, MAXIFORCE, INC.
Equal Opportunity / Affirmative Action Employer
Index
Maxiforce Parts Catalog: UG-012JDCUPKCA-2009
Introduction to the Maxiforce Catalog .................................................................. aWarranty and Policies ........................................................................................... 1 Abbreviations ........................................................................................................ 2
Introduction .......................................................................................................... 3Engine and Equipment Application Chart ............................................................. 4-9Engine Overhaul Kits & Components ................................................................... 10-79Miscellaneous Parts also Available with Maxiforce .............................................. 80Water Pump Repair Kit Components and Identification Chart ............................. 81-83Torque Information ........................................................................................ .. .... 84
Introduction .......................................................................................................... 85CPL and Equipment Application Chart ................................................................. 86-90Engine Overhaul Kits & Components ................................................................... 91-117Miscellaneous Parts also Available with Maxiforce .............................................. 118Torque Information ............................................................................................... 119
Introduction .......................................................................................................... 120Engine Identification Guide .................................................................................. 121Engine and Equipment Application Chart ............................................................. 122-129Engine Overhaul Kits & Components ................................................................... 130-201Miscellaneous Parts also Available with Maxiforce .............................................. 202Torque Information ................................................................................................ 203
Introduction .......................................................................................................... 204Engine Overhaul Kits & Components ................................................................... 205-219Miscellaneous Parts also Available with Maxiforce .............................................. 220
Pagina en Español ................................................................................................. 221
IMPORTANT
WE ARE CONSTANTLY ADDING NEW ITEMS TO OUR LINE CLICK ON “New Products” IN OUR WEB PAGE OR CALL US FOR MORE DETAILS
John Deere ®
Cummins B & C (Mid-Range)®
Perkins®
Caterpillar®
WEB SITE: www.maxiforce.com a
CATALOG UG-012JDCUPKCA-2009
John Deere ® is the registered trademark of Deere & Co., Cummins ® is the registered trademark of Cummins Inc., Perkins ® is the registered trademark of Perkins Engines Ltd., Caterpillar ® and Cat ®
are the registered trademark of Caterpillar Inc., Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of thesemanufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
Introduction to Catalog UG-012JDCUPKCA-2009
Maxiforce, Inc. is a company devoted to the manufacture and distribution of replacement parts for diesel engines. We are very proud and satisfied to have grown steadily for more than a decade, while maintaining a loyal customer base.
Maxiforce, Inc., has very well defined goals:
• To provide top quality replacement parts, at competitive prices, for John Deere diesel engines, Cummins - Consolidated Diesel (Mid-Range) engines, Perkins diesel and gasoline engines, and Caterpillar engines.
• To make these parts immediately available from stock by maintaining a complete inventory.
• To provide technical expertise and advice through a knowledgeable and highly experienced customer service department.
• To offer the most user friendly, yet detailed catalog in the industry. Thus:
We proudly present our catalog UG-012JDCUPKCA-2009, which incorporates four color coded sections for John Deere (Green), Cummins-CDC - Midrange -(Red), Perkins (Blue), and Caterpillar (Yellow). At the beginning of each section you will find an introductory page to address the specifics of the engine brands covered by this catalog.
This catalog is designed to provide a practical and simple way to determine the correct parts required to repair these engines. Any comments or suggestions regarding the content of this catalog will be greatly appreciated.
Please read this catalog very carefully. Although Maxiforce has gone to great lengths to provide for the accuracy of all printed material, we do not take responsibility for incorrect
information. You must always read your OE engine Technical Manual for proper installation and use of product. In case of doubt call our technical support Hot Line: 800-414-2095,
our technicians will be very pleased to provide the necessary help.
Parts and prices are subject to change without notice
®
® ®
®
TEL 305.592.7027, 800.414.2095, FAX 305.592.0244
All Maxiforce replacement parts are warranted to be free from defects in material and workmanship under normal operating conditions.Warranty coverage will extend for one year from the date of invoice, without regard to hours of operation. Maxiforcewill pay for all labor and parts needed to repair the warrantable failure.
CONDITIONS AND LIMITATIONS:Maxiforce must be notified by the customer before filing a warranty claim, or before any work has been peformed.All claims must be submitted in writing and Maxiforce reserves the right to examine all elements involved in theclaim.
Price of parts will be based on Maxiforce's current price list and cost of labor will be a reasonable flat hourly rate.Overtime and holiday rates are not accepted.This warranty is extended exclusively to direct customers of Maxiforce and not to any other party. All other warranties, expressed or implied, including warranties of merchantability and/or fitness for a particular purpose areexcluded.This warranty will not apply to any Maxiforce part altered from its original specifications or which has beenmisused, exposed to deteriorating conditions, negligence or accidental damage.
CLAIMS & RETURNSMaxiforce should be advised of all claims within five days of receipt of merchandise, either by fax, telephone, e-mailor mail.
Maxiforce will not accept returned products without prior written authorization from Maxiforce. All return requestsmust be submitted in advance for approval. A Return Goods Authorization (RMA) number must be obtained fromMaxiforce for all returned parts. All parts should be returned by prepaid freight unless otherwise stated. If sent collect, freight amount will be charged to customer. Products returned that are dirty, in un-saleable condition or thatwere ordered in error by our customer, will be subject to a 15% restocking fee. Any parts that are returned in a usedor damaged condition, will not be considered for credit. All RMA’s must be received within 30 days of issued. RMA’snot received will be voided. International orders will be credited in case of under shipment.Credits require 30 days to process from date of receipt of merchandise. Customers must keep all information onreturn, including RMA number and tracking number.
Maxiforce claims no obligation to issue credit on obsolete products.Products will not be considered for credit after 1 year from invoice date.Gasket sets that have been opened or re-taped will not be considered for credit.
BACKORDER POLICYBackorders will be cancelled unless otherwise stated.
CREDIT POLICYAll products will be sold on a C.O.D. basis or you may use any major credit card until and if credit is approved.
• All invoices will be payable by the 10th of the next month (Net 10th).• Accounts that go past 60 days past due will be placed on C.O.D shipping status.• A 1.5% monthly interest fee will be charged to all accounts 30 days past due.
FREIGHT POLICYWithin the Continental U.S.A., Maxiforce will prepay freight on all shipments over $2000.00 or those consisting of4 or more overhaul engine kits. All prices are F.O.B our warehouses .
MINIMUM PURCHASE ORDER POLICYDue to high order-processing costs, a $10.00 handling surcharge will be added to all orders under $50.00.
1
Warranty and Policies
WEB SITE: www.maxiforce.com 2
CATALOG UG-012JDCUPKCA-2009
John Deere ® is the registered trademark of Deere & Co., Cummins ® is the registered trademark of Cummins Inc., Perkins ® is the registered trademark of Perkins Engines Ltd., Caterpillar ® and Cat ®
are the registered trademark of Caterpillar Inc., Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of thesemanufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
A Turbo Aftercooled (m) Marked
A/C Air Conditioned MF Massey Ferguson
AG Agricultural N/A Not Available
BLK Engine Block O/H Overhaul
CDC Consolidated Diesel OK Overhaul Kit
CPL Control Part List O/S Oversize
C/H Cylinder Head P.T. PowerTech
C/R Connecting Rod Q Quantity
C/S Crankshaft SBS Short Block Serial Number.
D Diesel, Naturally Aspirated STD Standard
ESN Engine Serial No T Turbocharged
I/E Intake/Exhaust TS Tractor Serial Number.
I/F In Frame U/S Undersize
IK In Frame Kit
(1) Please refer to RED Numbered Cells in each page. They are the source of important information.
Serial Number References:
> 154,165 Denotes: from 1 up to 154,165215,000 - 335,845 Denotes: in between the two serial numbers335,846 > Denotes: from 335,846 up
Abbreviations used throughout this catalog:
John Deere Data Plate InformationIn as much as possible please provide your John Deere data information to your Maxiforce Sales representative.
The John Deere Data Plate is divided into the ESN (Engine Serial Number) and the Engine Application Data. Below are examples:
1) Engine Serial Number: TO 4045T 123456
1- Factory Origin2- Engine Model3- Sequential Serial Number
2) Engine Application Data: TO 4045T F150. This information is used to identify the OEM relationship or equipment application. Very Important!
TEL 305.592.7027, 800.414.2095, FAX 305.592.02443
Maxiforce Engine Kit Composition for John Deere Applications
Diesel Engine models covered by this User's Guide
400 Series: Naturally Aspirated & Turbo Charged
500 Series: Naturally Aspirated & Turbo Charged
PowerTech Series: Naturally Aspirated & Turbo Charged
Liter designated engines.
Engine Overhaul Kits Include: All required piston-liner kits, pins and retainers, engine bearings, crankshaft seals, complete overhaul gasket set, cam or balance shaft bushings, piston bushings, injector grommets, and connecting rod bolts.
Engine In Frame Kits Include: All required piston-liner kits, pins and retainers, engine bearings, head gasket set, oil pan gasket and connecting rod bolts.
300 Series (OEM): US and EUROPEAN Versions. Naturally Aspirated & Turbo Charged
NUMBER OFCYLINDERS
BORE-4.19”/ 106.5 mmSTROKE-4.33”/ 110 mm
BORE-4.19”/ 106.5 mmSTROKE-5.00”/ 127 mm
NUMBER OFCYLINDERS
BORE-4.75”/ 121 mmSTROKE-5.00”/ 127 mm
BORE-5.12”/ 130 mmSTROKE-5.00”/ 127 mm
BORE-4.56”/ 116 mmSTROKE-4.75”/ 121 mm
NUMBER OFCYLINDERS
BORE-4.25”/ 108 mmSTROKE-4.75”/ 121 mm
NUMBER OFCYLINDERS
BORE-3.86”/ 98 mmSTROKE-4.33”/ 110 mm
BORE-4.02”/ 102 mmSTROKE-4.33”/ 110 mm
BORE-4.19”/ 106.5 mmSTROKE-4.33”/ 110 mm
3 cyl4 cyl6 cyl
3.1524.2026.303 6.329
4.2193.164
4.239 / 4039*6.359 / 6059*
4 cyl6 cyl
4.2706.404 6.466 / 6076*
6.619 / 6101*6.5316 cyl
3 cyl4 cyl6 cyl
3029 (2.9L)4045 (4.5L)6068 (6.8L)
BORE-4.19”/ 106.5 mmSTROKE-5.00”/ 127 mm
4.276 / 4045*6.414 / 6068*
3.179 / 3029*
Introduction to John Deere Section
®
®
*
BORE-4.56”/ 116 mmSTROKE-5.06”/ 129 mm
6081 (8.1L)
1 2 3
4.270 See block (m) 464.270 See block (m) 474.270 Early power booster 484.270 See block (m) 49
6.531D See Con.Rod (m) 636.531T See Con.Rod (m) 646.531A See Con.Rod (m) 656.619A/T Early 666.619A/T Mid 676.619A/T Late 686.101A/T > 499,999 69
3.152 O'rings on liner 103.152 O'rings on block 113.164 Small pin, O'rings on liner 123.164 Small pin, O'rings on block 133.164 Large pin, O'rings on block 143.179D 153029D Liter designated 163.179T 173029T Liter designated 184.202 O'rings on liner 194.202 O'rings on block 204.219 Small pin, O'rings on liner 214.219 Small pin, O'rings on block 224.219 Large pin, O'rings on block 234.239D 244039D Liter designated 254.239T See Con.Rod (m) 264039T Liter designated 274.276D Small pin 284.276D Large pin 294045D Liter designated 304.276T 314045T Liter designated 326.303 O'rings on liner 336.303 O'rings on block 346.329 Small pin, O'rings on liner 356.329 Small pin, O'rings on block 366.329 Large pin, O'rings on block 376.359D 386059D Liter designated 396.359T 406059T Liter designated 416.414D Large pin 426068D Liter designated, Large pin 436.414T 446068T Liter designated 45
WEB SITE: www.maxiforce.com 4
6.404D See block (m) 506.404D See block (m) 516.404D Early power booster 526.404D See block (m) 536.404D See block (m) 546.404T/A > 335,845 556.404T/A 335,846 > 566.466D See Con.Rod (m) 576.466A/T See Con.Rod (m) 586.466A/T See Con.Rod (m) 596.466A See Con.Rod (m) 606.076T/A/H Low Ring Piston 616.076T/A/H High Ring Piston 62
3029 (2.9D) Piston (m) RE61467/RE500210 703029 (2.9T) Piston (m) RE61270 714045 (4.5D) Piston (m) RE59279/RE505101 724045 (4.5T) Piston (m) RE59277/RE505100 734045 (4.5T/H) Piston (m) RE55512/RE505102 746068 (6.8D) Piston (m) RE59279/RE505101 756068 (6.8T) Piston (m) RE59277/RE505100 766068 (6.8T/H) Piston (m) RE55512/RE505102 776081 (8.1L) High Compression Piston 786081 (8.1L) Low Compression Piston 79
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
Engine & Equipment Application ChartThis chart refers to engine and equipment models. It has been divided into several sections: OEM Engines; FarmEquipment; Construction Equipment; Skidders, Feller Brunchers, Forklifts, Compactors; and other OEM applications.The Chart will offer the reader the desired Model and will indicate the page number where engine components aredescribed in detail.Whenever possible, please verify Engine Model with that of the Equipment since re-power may have occurred.
OEM Engine & Power Unit Application Chart 300 Series (OEM)
MODEL COMMENTS PAGE MODEL COMMENTS PAGE
500 Series
MODEL COMMENTS PAGE
PowerTechMODEL COMMENTS PAGE
400 SeriesMODEL COMMENTS PAGE
John Deere ® is the registered trademark of Deere & Co., Moline, IL. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
2350 Farm Tractor 242355 Farm Tractor 242355CS Farm Tractor * 242355NCS Farm Tractor 172355NTSS Farm Tractor 172360 Windrower 242420 Windrower 222440 Farm Tractor 232450 Farm Tractor 24/262510 Farm Tractor * 19/202520 Farm Tractor 212530 Farm Tractor 232535 Farm Tractor Mexico 242550 Farm Tractor 242555/TSS Farm Tractor 262555CS Farm Tractor 242630 Farm Tractor 282640 Farm Tractor 282650 Farm Tractor 24/262730 Farm Tractor Argentina 242735 Farm Tractor Mexico 242750 Farm Tractor 262755 Farm Tractor 262755CS Farm Tractor 262755TSS Farm Tractor 262840 Farm Tractor 372850 Farm Tractor 262855/N Farm Tractor 262940 Farm Tractor 382950 Farm Tractor 382955 Farm Tractor * 38/393010 Farm Tractor 47/483020 Farm Tractor * 46/473020 Farm Tractor * 48/493040 Farm Tractor 383050 Farm Tractor 383100 Farm Tractor 703120 Farm Tractor * 35/363130 Farm Tractor 373140 Farm Tractor Spain 383140C Farm Tractor * 40/413150 Farm Tractor 383155/TSS Farm Tractor * 38/393255 Farm Tractor * 38/393300 Combine 233330 Farm Tractor Argentina 243350 Farm Tractor 383410/X Farm Tractor 733420 Farm Tractor 343430 Windrower Early 243430 Windrower Late 263510 Cane Harvester 793530 Farm Tractor 373540 Farm Tractor 403550 Farm Tractor 403640 Farm Tractor * 38/393650 Farm Tractor 393830 Windrower 264000 Farm Tractor 53
499 Cotton Picker 4,219 Eng 22/23499 Cotton Picker 6,329 Eng 36/37699 Cotton Picker * 35/36820 Farm Tractor * 10/11830 Farm Tractor 11940 Combine 24942 Combine 24945 Combine 26950 Combine 37952 Combine 26955 Combine 38960 Combine 37975 Combine 38985 Combine 381020 Farm Tractor 101020 Farm Tractor 111030 Farm Tractor * 10/111035 Farm Tractor 231040 Farm Tractor 151052 Combine 261055 Combine 381075 Combine 381130 Farm Tractor 23 1140 Farm Tractor 151155 Combine 261185 Combine 621270D Harvester 781350 Farm Tractor 151420 Farm Tractor 131470D Harvester 78 1520 Farm Tractor * 12/131530 Farm Tractor 131530 Farm Tractor 141550 Farm Tractor 151630 Farm Tractor 151635 Farm Tractor 231640 Farm Tractor 241750 Farm Tractor 151840 Farm Tractor 241850 Farm Tractor 152020 Farm Tractor * 19/202030 Farm Tractor * 22/232035 Farm Tractor 232040 Farm Tractor * 14/15 2066 Combine 622120 Farm Tractor * 20/22/232130 Farm Tractor 242135 Farm Tractor 242140 Farm Tractor 262150 Farm Tractor 152155 Farm Tractor 152240 Farm Tractor 152250 Farm Tractor 242264 Combine 792266/E Combine 792270 Windrower * 22/232280 Windrower 232320 Windrower * 22/232330 Farm Tractor 14
TEL 305.592.7027, 800.414.2095, FAX 305.592.02445
Equipment Application Chart
MODEL DESCRIPTION COMMENTS PAGEAgricultural Equipment
MODEL DESCRIPTION COMMENTS PAGE
5700 Farm Tractor 275715 Farm Tractor * 72/735720 Forage Harvester * 58/59/605730 Forage Harvester * 59/606010 Farm Tractor * 72/746030 Farm Tractor * 63/656100 Farm Tractor 306110 Farm Tractor 72/746110L Farm Tractor 746200/L Farm Tractor 276205 Farm Tractor * 756210 Farm Tractor * 27/746210L Farm Tractor 746300/L Farm Tractor 276310 Farm Tractor * 276310L/S Farm Tractor 746400/L Farm Tractor 326405 Farm Tractor 746410/L/S Farm Tractor * 746500/L Farm Tractor 326505 Farm Tractor * 756506 Farm Tractor 436510 Farm Tractor * 756510L Farm Tractor * 746510S Farm Tractor 746515 Farm Tractor * 756520 Farm Tractor * 756600 Farm Tractor * 416600 Combine 54/566602 Combine 24/596603 Farm Tractor 766605 Farm Tractor 74/776610 Farm Tractor * 72/74/796620 Combine * 57/58/596622 Farm Tractor * 58/59 6650 Forage Harvester 796700 Sprayer * 32/736800 Farm Tractor 456900 Farm Tractor 457200 Farm Tractor * 40/41/797210 Farm Tractor * 45/777400 Farm Tractor 457405 Farm Tractor 777410 Farm Tractor * 45/777440 Cotton Picker 387445 Cotton Picker * 38/40/417455 Cotton Picker 767460 Cotton Picker 767484 Cotton Picker * 40/417500 Forage Harvester 457510 Farm Tractor 777520 Farm Tractor 657600 Farm Tractor 457610 Farm Tractor 777700 Combine * 54/567700 Farm Tractor 627710 Combine 777720 Combine * 58/597800 Farm Tractor 627810 Farm Tractor 77
4010 Farm Tractor * 50/514010 Farm Tractor * 52/534020 Farm Tractor * 50/514020 Farm Tractor * 52/534030 Farm Tractor 6.329 Eng 36/374040 Farm Tractor 544050 Farm Tractor 404050 Farm Tractor 574055 Farm Tractor 624230 Farm Tractor 544240 Farm Tractor 574250 Farm Tractor 594255 Farm Tractor 624320 Combine * 55/564400 Combine 374420 Farm Tractor * 36/384425 Farm Tractor 374430 Farm Tractor 564440 Farm Tractor * 58/594450 Farm Tractor 594455 Farm Tractor 624520 Farm Tractor 554530 Farm Tractor 384555 Farm Tractor 624560 Farm Tractor 624620 Farm Tractor 554630 Farm Tractor 564640 Farm Tractor * 58/594650 Farm Tractor 594700 Sprayer 774755 Farm Tractor * 624760 Farm Tractor * 624840 Farm Tractor * 58/604850 Farm Tractor 604890 Farm Tractor 734895 Windrower 734920 Farm Tractor 794955 Farm Tractor 614960 Farm Tractor 615000 Farm Tractor 155020 Farm Tractor 635105 Farm Tractor 705200 Farm Tractor 16/705205 Farm Tractor 705210 Farm Tractor * 705220 Farm Tractor 705300 Farm Tractor 16/705310/N Farm Tractor * 705400 Farm Tractor 16/715400N Farm Tractor 715410 Farm Tractor * 725415 Farm Tractor * 72/735440 Farm Tractor * 55/565460 Farm Tractor 595500 Farm Tractor 185500N Farm Tractor 275510 Farm Tractor * 72/735510N Farm Tractor 735600 Farm Tractor 255615 Farm Tractor * 72/73
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
WEB SITE: www.maxiforce.com 6
Equipment Application Chart
MODEL DESCRIPTION COMMENTS PAGEAgricultural Equipment
MODEL DESCRIPTION COMMENTS PAGE
John Deere ® is the registered trademark of Deere & Co., Moline, IL. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
TEL 305.592.7027, 800.414.2095, FAX 305.592.0244
8100 Farm Tractor 628200 Farm Tractor 628300 Farm Tractor 628400 Farm Tractor 798410/T Farm Tractor 798420/T Farm Tractor 798430 Farm Tractor * 58/608440 Farm Tractor * 58/608450 Farm Tractor * 58/608560 Farm Tractor * 618570 Farm Tractor * 618630 Farm Tractor ESN > 033814 668630 Farm Tractor ESN 033815-049059 678630 Farm Tractor ESN 049060 > 688640 Farm Tractor ESN 033815-049059 678640 Farm Tractor ESN 049060 > 688650 Farm Tractor ESN 033815-049059 678650 Farm Tractor ESN 049060 > 688760 Combine 698820 Combine * 58/608870 Farm Tractor 699100 Farm Tractor 799120 Farm Tractor 799400 Combine * 40/41
* 45/779410 Combine 779500 Combine 629560 STS Combine 799580 WTS Combine 799600 Combine 629610 Combine 799640 WTS Combine 799650 CTS Combine 799650 STS Combine 799660 CTS Combine 799660 STS Combine 799660 WTS Combine 799680 WTS Combine 799750 STS Combine 799760 STS Combine 799780 CTS Combine 799900 Cotton Picker * 38/399910 Cotton Picker * 38/399920 Cotton Picker * 38/399930 Cotton Picker * 40/419935 Cotton Picker 769940 Cotton Picker * 58/59/609950 Cotton Picker * 59/609960 Cotton Picker 629965 Combine 629976 Cotton Picker 799986 Cotton Picker 799996 Cotton Picker 79CTS/II Combine 79CH3510 Cane Harvester 79SE6100 Tractor 30SE6200 Tractor 27SE6300 Tractor 27SE6400 Tractor 32
7
70 Excavator 2470D Excavator * 24/25120 Loader Backhoe 74200LL/LC Excavator 77210C Loader Backhoe 24210D Loader Backhoe 25210LE Loader Backhoe 72230LC Excavator 77230LCR Excavator 73244E Wheel Loader 24250D Articulated D. Truck 79270LC Excavator 77290D Excavator * 24/25300 Loader Backhoe * 10/11300A Loader Backhoe * 10/11300B Loader Backhoe 11300D Loader Backhoe 27/79301 Loader Backhoe 11301A Loader Backhoe * 11/14302 Loader Backhoe * 12/14302A Loader Backhoe * 12/14310 Loader Backhoe 14/23310B Loader Backhoe 23310C Loader Backhoe * 24/25
* 26/27310D Loader Backhoe * 24/25/26310E Loader Backhoe * 72/73310G Loader Backhoe 73310SE/SG Loader Backhoe * 73315C Loader Backhoe * 24/25
* 26/27315D Loader Backhoe * 25/26/27315SE Loader Backhoe 73315SG Loader Backhoe 73330C Excavator 78344E Wheel Loader * 29/30344G Wheel Loader * 31/32344H Wheel Loader 73350A Crawler Dozer * 10/11350B Crawler Dozer * 10/11
* 13/14350C Crawler Dozer 14350D Crawler Dozer 14/15355D Crawler Dozer 15400 Loader Backhoe * 19/20400G Crawler Dozer * 24/25401 Loader Backhoe 22401A Loader Backhoe 22401B Loader Backhoe 23401C Loader Backhoe 23401D Loader Backhoe 23410 Loader Backhoe 23410B Loader Backhoe 23410C Loader Backhoe * 28/29/30
Equipment Application ChartAgricultural Equipment
MODEL DESCRIPTION COMMENTS PAGE
MODEL DESCRIPTION COMMENTS PAGEConstruction Equipment
SE6510 Tractor 75SE6520 Tractor 75
MODEL DESCRIPTION COMMENTS PAGE
WEB SITE: www.maxiforce.com 8
550/A/B Crawler Dozer * 31/32550G Crawler Dozer * 31/32/74550H Crawler Dozer * 72/73/74555 Crawler Dozer * 31/32555A Crawler Dozer * 31/32555B Crawler Dozer * 31/32555G Crawler Dozer * 31/32/74570A Motor Grader * 36/37570B Motor Grader * 38/39
* 40/41590D Excavator * 31/32595 Excavator * 31595D Excavator * 31/32600 Loader Backhoe * 53610B Loader Backhoe * 31/32610C Loader Backhoe * 31/32624E/EH/G Wheel Loader * 44/45624H/HLL Wheel Loader 77TC624H Wheel Loader 77 644 Wheel Loader 55644A Wheel Loader 55644B Wheel Loader 64644C Wheel Loader * 59/60644D Wheel Loader 58644E/ER Wheel Loader * 62644G/GH Wheel Loader * 62644H Wheel Loader 78650G Crawler Dozer * 31/32/74650H Crawler Dozer * 72/73655A Crawler Dozer * 44/45655B Crawler Dozer * 44/45670A Motor Grader * 44/45670B Motor Grader * 44/45670C/CH Motor Grader * 76/77672A Motor Grader * 44/45672B Motor Grader * 44/45672CH Motor Grader * 76/77690 Excavator 55690A Excavator 55690B Excavator 56690C Excavator * 59/60690D/E Excavator * 44/45698G Excavator 77700 Loader Backhoe 63700A Loader Backhoe 63700H/J Crawler Dozer 76710B Loader Backhoe * 37/40/41710C Loader Backhoe * 40/41710D Loader Backhoe 77724J Wheel Loader 78744E Wheel Loader 68750 Crawler Dozer * 44/45750B Crawler Dozer * 44/45755 Crawler Dozer * 44/45755A Crawler Dozer * 44/45755B Crawler Dozer * 44/45
410C Loader Backhoe * 31/32410D Loader Backhoe * 29/30
* 31/32410E/G Loader Backhoe 73410J Loader Backhoe 73415B/C Loader Backhoe 24444C Wheel Loader 37 444CH Wheel Loader 37 444D Wheel Loader * 37/38/39
40/41444E Wheel Loader * 31/32444G Wheel Loader * 31/32444H Wheel Loader 74TC444H Wheel Loader 74444HCL Wheel Loader 74450 Crawler Dozer 19450A Crawler Dozer 22450B Crawler Dozer 22450C/D Crawler Dozer 23450E Crawler Dozer * 29/30
* 31/32450G Crawler Dozer * 29/30/31
* 32/74450H Crawler Dozer * 72/73455D Crawler Dozer 23455E Crawler Dozer * 29/30
* 31/32455G Crawler Dozer * 29/31
* 32/74490 Excavator 24490D Excavator * 29/30490E Excavator * 31/32493D Excavator * 29/30495D Excavator * 31/32500 Loader Backhoe * 46/47/48500A Loader Backhoe * 46/47
* 48/49500B Loader Backhoe 47/48/49500C Loader Backhoe 47/48/49510 Loader Backhoe 47/48/49510B Loader Backhoe * 29/30510C Loader Backhoe * 31/32510D Loader Backhoe * 32515B Loader Backhoe * 24/25
* 26/27530B Loader 78535 Loader 78544 Wheel Loader * 33/34544A Wheel Loader * 36/37544B Wheel Loader * 44/45544C Wheel Loader * 42/44/45544D Wheel Loader * 44/45544E/EH Wheel Loader * 40/41544G Wheel Loader * 40/41544H/HLL Wheel Loader 77TC544H Wheel Loader 77
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
Equipment Application Chart
John Deere ® is the registered trademark of Deere & Co., Moline, IL. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
MODEL DESCRIPTION COMMENTS PAGEConstruction Equipment
MODEL DESCRIPTION COMMENTS PAGE
KoeringKohlerLion MFGOnan GeneratorsPavexPowell MFGRex WorksRoscoe BrownSullair Corporation
540B Skidder 23540D Skidder 31/32540G/GLL Skidder 77548D Skidder 31/32548G/II/III Skidder 77640 Skidder 44640II/III Skidder 77640D Skidder * 44/45640G Skidder 77643 Feller Buncher * 44/45643D Feller Buncher * 44/45643G Feller Buncher 77646 Compactor 55646B Compactor * 55/64646C Compactor 58648II/III Skidder 77648D Skidder * 44/45648E Skidder 45648G Skidder 77653 Feller Buncher 45660D Skidder 78693C Feller Buncher 56693D Feller Buncher * 44/45740 Skidder 56740A Skidder * 58/60740E/G Skidder * 62748E/G Skidder * 62 786G Skidder 78843G Feller Buncher 77848G Skidder 78850J Log Loader 78853J/JH Feller Buncher 79903J/JH Feller Buncher 79909J/JH Feller Buncher 79950 Log Loader 78953J Feller Buncher 79959J Feller Buncher 793554 Logger 788875 Skid Steer 71
* Choose proper engine for this application. In doubt call our Technical support line (800) 414-2095.
TEL 305.592.7027, 800.414.2095, FAX 305.592.0244
Barber GreeneBlaw KnoxCamecoDynapacElgin Street SweeperFMC CorporationGardner DenverIngersoll RandJoy Manufacturing
Equipment Application Chart
Other OEM ApplicationsJohn Deere® engines are used in many OEM applications.This is a list of the most common brands.
755BMIL Crawler Dozer * 44/45760 Scraper 63760A Scraper 63762 Scraper * 67/68762A Scraper * 58/59/60762B Scraper * 59/60770 Motor Grader 64770A Motor Grader * 59/60/64770B Motor Grader * 59/60/62770BH Motor Grader 62770C Motor Grader 78772A Motor Grader 64772B/BH Motor Grader 62772CH Motor Grader 78790D Excavator 59790E Excavator * 44/45792D Excavator 62792LC Excavator 62850 Crawler Dozer * 67/68850B Crawler Dozer * 59/60850C Crawler Dozer 62850G Crawler Dozer 77855 Crawler Dozer * 67/68860B Scraper * 67/68862 Scraper * 67/68890 Excavator * 67/68890A Excavator * 67/68892D Excavator * 59/60892E Excavator 61992D Excavator 68992E Excavator 68
MODEL DESCRIPTION COMMENTS PAGEConstruction Equipment
9
MODEL DESCRIPTION COMMENTS PAGE
240 Skid Steer 70340D Skidder * 29/30
* 31/32380 Forktlift * 10/11440 Skidder * 19/20/22440A Skidder 21440B Skidder * 22/23440C Skidder * 29/30
* 31/32448D Skidder * 31/32480 Forktlift * 19/20480A Forktlift 22480B/C Forktlift 23482C Forktlift 25485E Forktlift 72486E Forktlift 72488E Forktlift 72540 Skidder 34540A Skidder * 35/36
Skidders, Feller Bunchers, Forklifts and Compactors
MODEL DESCRIPTION COMMENTS PAGE
For Additional JOHN DEERE Products Refer to Page 80 10
3.152> 154,765
O’rings on liner
3 Cyl.
Bore: 3.86 in98 mm
Pin Ø: 1.185 in30 mm
Block (m):T24963, T26935
Con Rod (m):T20007, R81410
APPLICATIONS:
AGRICULTURAL820
10201030
CONSTRUCTION300300A350A350B380
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK3481
2) TIK3481
1) Front Seal 2) Rear Seal3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR679422) TRE44574 (1)3) TAT180314) TT200945) TR114282 (142T)
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
1) Thermostat2) Thermostat Cover Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
TRE19507 TRE626581) TRE33705 180 F (2)2) TT23620
TRE42211
Injector, Pencil
TAR89564
Seal
TR60746 TR48000
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE385702) TRE38848 3) TR984604) TR973415) TR75729
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Con Rod
1) TT23471 X3 2) TR74194 X6 (4)3) TAT18005
1) TRE553432) TRE31929 (3)3) TRE319734) TR549855) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 3
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 3
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TPLK481
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
0
Consists of:
a) TT23481b) TAR70633c) TT23482d) TAR51902e) TR51112
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
(1) Do not use with Flywheel Housing (m) T20300, T22991.(2) Do not use with Housing (m) R54096, R70741, R74549.(3) Conversion Kit TMX386: Available Consists of: TT31306 X1 Nipple TR99802 X2 Hose.(4) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.
12
5
3
4
31 2
4
53
1 2 21 5
43 6
21
®
4
53
1 2 21 5
43 6
For Additional JOHN DEERE Products Refer to Page 8011
3.152154,766 >
O’rings on Block
3 Cyl
Bore: 3.86 in98 mm
Pin Ø: 1.185 in30 mm
Block (m):R53240, R55100,R72967, T32339
Con Rod (m):T20007, R81410
APPLICATIONS:
AGRICULTURAL82083010201030
CONSTRUCTION300300A300B301301A350A/B380
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK3591
2) TIK3591
1) Front Seal 2) Rear Seal3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR679422) TRE44574 (1)3) TAT180314) TT200945) TR114282 (142T)
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
1) Thermostat2) Thermostat Cover Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
TRE19507 TRE626581) TRE33705 180 F (2)2) TT23620
TRE42211
Injector, Pencil
TAR89564
Seal
TR60746 TR48000
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE385702) TRE38848 3) TR984604) TR973415) TR75729
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Con Rod
1) TT23471 X3 2) TR74194 X6 (4)3) TAT18005
1) TRE553432) TRE31929 (3)3) TRE319734) TR549855) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 3
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 3
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TAR71591
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
0
Consists of:
a) TT23481b) TAR70633c) TT23482d) TT32340e) TAR71617f ) TR51112
(1) Do not use with Flywheel Housing (m) T20300, T22991.(2) Do not use with Housing (m) R54096, R70741, R74549.(3) Conversion Kit TMX386: Available Consists of: TT31306 X1 Nipple TR99802 X2 Hose.(4) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.
12
5
3
4
31 2
21
®
4
53
1 2 21 5
43 6
3.164> 179,601
O’rings on LinerSmall Pin
3 Cyl
Bore: 4.02 in102 mm
Pin Ø: 1.185 in30 mm
Con Rod (m):T20007, R81410
APPLICATIONS:
AGRICULTURAL1520
CONSTRUCTION302302A
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK3310
2) TIK3310
1) Front Seal 2) Rear Seal3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR679422) TRE44574 3) TAT180314) TT200945) TR114282 (142T)
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
1) TRE33705 180 F (1)2) TT23620
TAR89564 TR60746 TR48000
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015782) TRE38850 3) TR973564) TR973415) TR75729
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Con Rod
1) TT23471 X3 2) TR74194 X6 (3)3) TAT18005
1) TRE553432) TRE31929 (2)3) TRE319734) TR549855) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 3
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 3
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TPLK310
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
0
Consists of:
a) TAR78310b) TAR55759c) TT26149d) TAR51903e) TR51112
(1) Do not use with Housing (m) R54096, R70741, R74549.(2) Conversion Kit TMX386: Available Consists of: TT31306 X1 Nipple TR99802 X2 Hose.(3) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.
12
5
3
4
31 2
21
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impellera) TRE19507b) TRE62658
TAT27018 (m) R48997, (m) R51039TRE42211
Injector, Pencil SealWater Pump
For Additional JOHN DEERE Products Refer to Page 80 12
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
®
4
53
1 2 21 5
43 6
21
TAR89564 TR60746 TR48000
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impellera) TRE19507b) TRE62658
TAT27018 (m) R48997, (m) R51039TRE42211
Injector, Pencil SealWater Pump
12
5
3
4
31 2
3.164> 179,601
O’rings on Block
Small Pin
3 Cyl
Bore: 4.02 in102 mm
Pin Ø: 1.185 in30 mm
Con Rod (m):T20007, R81410
APPLICATIONS:
AGRICULTURAL142015201530
CONSTRUCTION350B
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TOK3593
2) TIK3593
1) Front Seal 2) Rear Seal3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR679422) TRE44574 3) TAT180314) TT200945) TR114282 (142T)
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
1) TRE33705 180 F (1)2) TT23620
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015782) TRE38850 3) TR973564) TR973415) TR75729
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Con Rod
1) TT23471 X3 2) TR74194 X6 (3)3) TAT18005
1) TRE553432) TRE31929 (2)3) TRE319734) TR549855) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 3
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 3
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TAR71593
0
Consists of:
a) TAR78310b) TAR55759c) TT26149d) TR116463e) TAR71618f ) TR51112
(1) Do not use with Housing (m) R54096, R70741, R74549.(2) Conversion Kit TMX386: Available Consists of: TT31306 X1 Nipple TR99802 X2 Hose.(3) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
1) Thermostat2) Thermostat Cover
For Additional JOHN DEERE Products Refer to Page 8013 ®
4
53
1 2 21 5
43 6
For Additional JOHN DEERE Products Refer to Page 80 14
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
21
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impellera) TRE19507b) TRE62658
TAT27018(m) R48997, (m) R51039TRE42211
Water Pump 1) Thermostat2) Thermostat Cover
3.164179,602 >
O’Rings on Block
Large Pin
3 Cyl
Bore: 4.02 in102 mm
Pin Ø: 1.375 in35 mm
APPLICATIONS:
AGRICULTURAL153020402330
CONSTRUCTION301A302302A310350B350C350D
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK3041
2) TIK3041
1) Front Seal 2) Rear Seal3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR679422) TRE44574 3) TAT180314) TT200945) TR114282 (142T)
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
1) TRE33705 180 F (1)2) TT23620
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015782) TRE38850 3) TR973564) TR973415) TR75729
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Con Rod
1) TR55647 X3 2) TR74194 X6 3) TRE16495 (3)
1) TRE553432) TRE31929 (2)3) TRE319734) TR549855) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 3
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 3
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TAR78041
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
0
Consists of:
a) TAR77762b) TAR55759c) TR125754d) TR116463e) TAR71618f ) TM41029
(1) Do not use with Housing (m) R54096, R70741, R74549.(2) Conversion Kit TMX386 Consists of TT31306 X1 Nipple TR99802 X2 Hose. (3) For Connecting Rods RE16495 and RE21076 Use Connecting Rod Bolt TR80033.
12
5
3
4
31 2
®
TAL120106
Verify P/N for your application
1) TR60746 TR48000
2) TAR89564
Transmission Oil Pump 1) Seal2) Injector, Pencil
1
2
64
53
1 2 21 5
43 6
1
2
3.179D3 Cyl
Bore: 4.19 in106 mm
Pin Ø: 1.375 in35 mm
APPLICATIONS:
AGRICULTURAL1040 18501140 20401350 21501550 21551630 22401750 5000
CONSTRUCTION350D355D
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TRE47653
2) TIK47653
1) Front Seal 2) Rear Seal3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve
1) TAR679422) TRE44574 3) TAT18031 (1)4) TT200945) TR114282 (142T)6) TR819897) TH35244
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impellera) TRE19507b) TRE62658
TAR97708 (m) R73604TRE60489
(m) R78286, (m) R70437(m) R100812, (m) R127337(m) R127918, (m) R55164
1) TRE33705 180 F (2)2) TT23620
TRE42211
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Guide, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015782) TRE38850 3) TR973564) TR973415) TR75729
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Con Rod
1) TR55647 X32) TR80033 X63) TRE16495
1) TRE553432) TRE31929 (4)3) TRE319734) TR549855) TR1137526) TR85363 X14 (3)
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 3
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 3
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE30250
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube6) Cyl Hd Cap Screw
0
Consists of:
a) TRE19282b) TRE66820c) TR125754d) TR116281e) TAR65507f ) TM41029
(1) Crankshaft (m) T23516 (36 mm / 1.37” Snout.) This engine may use TRE50979 (60 mm / 2.36” Snout) (m) R91834. (2) Do not use with Housing (m) R54096, R70741, R74549. For Saran Repower Engines use TRE64354.(3) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.(4) Use on engines ESN 794193, after this ESN use TRE61767.
31 2
21
2
5
1
6 4
3
7
Water Pump
For Additional JOHN DEERE Products Refer to Page 8015 ®
TAL120106
Verify P/N for your application
1) TR60746 TR48000
2) TAR89564
Transmission Oil Pump 1) Seal2) Injector, Pencil
TAL68094
21 5
43 6
For Additional JOHN DEERE Products Refer to Page 80 16
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impellera) TRE19507b) TRE62658
TAR97708 (m) R73604TRE60489 (m) R100812, (m) R127337
(m) R127918, (m) R55164
Injector, Pencil
TRE36936
Seal
TR60746 TR48000
Water Pump
3029DLiter Designated
3 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.375 in35 mm
Con Rod (m):R51727, R80034
APPLICATIONS:
AGRICULTURAL520053005400
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TRE47653
2) TIK47653
1) Front Seal 2) Rear Seal3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve
1) TAR679422) TRE44574 3) TRE509794) TT20094 (3)5) TR114282 (142T)6) TR819897) TH35244
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
1) TRE64354 180 F 2) TT23620
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust1) TR98063 Std.
TR98335 O/S2) TR51734 Std.
TR93910 O/S
TR90692 Std.TR97492 .015
1) TRE5015782) TRE38850 3) TR973564) TR973415) TR106796 (1)
orTR75729 (2)
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Con Rod
1) TR55647 X32) TR80033 X63) TRE16495
1) TRE553432) TRE61767 3) TR1137524) TR85363 X14 (4)
1) TAT24252 (3)2) TT263213) TAT18009 (3)4) TT200345) TT200736) TT20070 (3)
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 3
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 3
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE30250
1) Pump, Oil2) Oil Cooler3) Pump, Oil Tube 4) Cyl Hd Cap Screw
0
Consists of:a) TRE19282b) TRE66820c) TR125754d) TR116281e) TAR65507f ) TM41029
(1) Not included in Gasket Set. Used in Saran Engines (Order Separately).(2) Reusable.(3) Helicoidal Gears.(4) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
31 2
21
14
3
22
5
1
6 4
3
7
TRE42211
®
31 2
64
53
1 2 21 5
43 6
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impellera) TRE19507b) TRE62658
TAR97708 (m) R73604TRE60489 (m) R100812, (m) R127337
(m) R127918, (m) R55164
Injector, Pencil
TRE37503
Seal
TR60746 TR48000
Water Pump
21
TRE42211
3.179T3 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.625 in41 mm
APPLICATIONS:
AGRICULTURAL2355NCS2355NTSS
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK3115
2) TIK3115
1) Front Seal 2) Rear Seal3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve
1) TAR679422) TRE44574 3) TAT18031 (3)4) TT200945) TR114282 (142T)6) TR819897) TH35244
Valve, Intake Valve, Exhaust
TR83071 Std.TR89223 .003TR89224 .015
1) TRE33705 180 F (1)2) TT23620
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015782) TRE38850 3) TR973564) TR973415) TR75729
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod
1) TR57451 X32) TR80033 X63) TRE58347
1) TRE553432) TRE31929 (4)3) TRE319734) TR549855) TR1137526) TR85363 X14 (2)
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 3
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 3
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE33115
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube6) Cyl Hd Cap Screw
0
Consists of:a) TRE19278b) TRE66820c) TR124230d) TR116281e) TAR65507f ) TR54114
(1) Do not use with Housing (m) R54096, R70741, R74549. For Saran Repower Engines use TRE64354.(2) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.(3) Crankshaft (m) T23516 (36 mm / 1.37” Snout.) This engine may use TRE50979 (60 mm / 2.36” Snout) (m) R91834.(4) Use on engines ESN 794193, after this ESN use TRE61767.
2
5
1
6 4
3
7
For Additional JOHN DEERE Products Refer to Page 8017 ®
3) Con Rod
31 2
21 5
43 6
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impellera) TRE19507b) TRE62658
TAR97708 (m) R73604TRE60489 (m) R100812, (m) R127337
(m) R127918, (m) R55164
Injector, Pencil
TRE38087
Seal
TR60746 TR48000
Water Pump
21
TRE42211
2
5
1
6 4
3
7
14
3
2
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK3115
2) TIK3115
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
1) TRE64354 180 F 2) TT23620
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust1) TR98063 Std.
TR98335 O/S2) TR51734 Std.
TR93910 O/S
TR90692 Std.TR97492 .015
1) TRE5015782) TRE38850 3) TR973564) TR973415) TR106796 (1)
orTR75729 (2)
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod
1) TRE553432) TRE61767 3) TR1137524) TR85363 X14 (4)
1) TAT24252 (3)2) TT263213) TAT18009 (3)4) TT200345) TT200736) TT20070 (3)
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 3
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 3
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE33115
1) Pump, Oil2) Oil Cooler3) Pump, Oil Tube4) Cyl Hd Cap Screw
0
Consists of:
a) TRE19278b) TRE66820c) TR124230d) TR116281e) TAR65507f ) TR54114
(1) Not included in Gasket Set. Used in Saran Engines (Order separately).(2) Reusable.(3) Helicoidal Gears.(4) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
3029TLiter Designated
3 Cyl
Bore: 4.19 in106.5 mm
Pin 0 1.625 in41 mm
Con Rod (m):R80032, R58979,R113612
APPLICATIONS:
AGRICULTURAL5500 3) Crankshaft
4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TRE509794) TT200945) TR114282 (142T)6) TR819897) TH35244
For Additional JOHN DEERE Products Refer to Page 80 18
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
®
1) TR57451 X32) TR80033 X63) TRE58347
3) Con Rod
4
53
1 2 21 5
43 6
For Additional JOHN DEERE Products Refer to Page 80
12
5
3
4
4.202> 158,257
O’rings on liner
4 Cyl
Bore: 3.86 in (2)98 mm
Pin Ø: 1.185 in30 mm
Block (m):T23406, T24961,T26933
APPLICATIONS:
AGRICULTURAL20202510
CONSTRUCTION400440450480
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK4481
2) TIK4481
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR679422) TRE44574 (1)3) TAT180304) TT200945) TR114282 (142T)
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
1) Thermostat2) Thermostat Cover
Fuel Transfer Pump Water Pump Repair KitWithout Impeller With Impeller
TRE19507 TRE626581) TRE33705 180 F (4)2) TT23620
TRE42211
Injector, Pencil
TAR89564
Seal
TR60746TR48000
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE385582) TRE38847 3) TR984614) TR973425) TR73521
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal. Shaft4) Bal. Shaft R/H5) Bal. Shaft L/H6) Camshaft7) Bal. Shaft Stop8) Con Rod1) TT23471 X42) TR74194 X8 (3)3) TR57160 X6 (6)4) TRE26282 R/H5) TRE26283 L/H6) TR82820 (5)7) TR881128) TAT18005
1) TRE553432) TRE31929 3) TRE319734) TR549875) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing 5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 4
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TPLK481
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
0
Consists of:a) TT23481b) TAR70633c) TT23482d) TAR51902e) TR51112
(1) Do not use with Flywheel Housing (m) T20300, T22991.(2) Always verify Bore diameter, on Block Replacement is 4.016”/102mm. (3) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.(4) Do not use with Housing (m) R54096, R70741, R74549.
(5) Threaded Type.(6) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and
TR57160R (Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.
19
21
31 4/5
27
6
8
1) Front Seal 2) Rear Seal
®
4
53
1 2 21 5
43 6
TRE42211TRE62658TRE19507
21
1) Thermostat2) Thermostat Cover
Fuel Transfer Pump Water Pump Repair KitWithout Impeller With Impeller
Injector, Pencil
TAR89564
Seal
TR60746 TR48000
4.202158,258 >
O’rings on block
4 Cyl
Bore: 3.86 in (2)98 mm
Pin Ø: 1.185 in30 mm
Block (m):R53230, R53250, R55034R72973, T32342
APPLICATIONS:
AGRICULTURAL202021202510
CONSTRUCTION400440480
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK4591
2) TIK4591
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR679422) TRE44574 (1)3) TAT180304) TT200945) TR114282 (142T)
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
1) TRE33705 180 F (4)2) TT23620
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE385582) TRE38847 3) TR984614) TR973425) TR73521
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal. Shaft4) Bal. Shaft R/H5) Bal. Shaft L/H6) Camshaft7) Bal. Shaft Stop8) Con Rod1) TT23471 X42) TR74194 X8 (3)3) TR57160 X6 (6)4) TRE26282 R/H5) TRE26283 L/H6) TR82820 (5)7) TR881128) TAT18005
1) TRE553432) TRE31929 3) TRE319734) TR549875) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 4
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TAR71591
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
0
Consists of:
a) TT23481b) TAR70633c) TT23482d) TT32340e) TAR71617f ) TR51112
(1) Do not use with Flywheel Housing (m) T20300, T22991.(2) Always verify Bore diameter, on Block Replacement is 4.016”/102mm. (3) Use TR74194 with C.Rod (m) T20007; use TR80033 with
C.Rod (m) R81410.
(4) Do not use with Housing (m) R54096, R70741, R74549.(5) Threaded Type.(6) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and TR57160R
(Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.
31 4/5
27
6
8
12
5
3
4
For Additional JOHN DEERE Products Refer to Page 80 20
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
®
4
53
1 2 21 5
43 6
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impellera) TRE19507b) TRE62658
TAT27018 (m) R48997, (m) R551039
Injector, Pencil
TAR89564
Seal
TR60746 TR48000
Water Pump
21
TRE42211
31 4/5
27
6
8
4.219> 275,483
O’Rings on liner
Small Pin
4 Cyl
Bore: 4.02 in102 mm
Pin Ø: 1.185 in30 mm
Block (m):T26933
Con Rod (m):T20007, R81410
APPLICATIONS:
AGRICULTURAL2520
CONSTRUCTION440A
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK4310
2) TIK4310
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR679422) TRE44574 3) TAT180304) TT200945) TR114282 (142T)
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
1) TRE33705 180 F (2)2) TT23620
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015792) TRE38851 3) TR1258634) TR973425) TR73521
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal. Shaft4) Bal. Shaft R/H5) Bal. Shaft L/H6) Camshaft7) Bal. Shaft Stop8) Con Rod1) TT23471 X42) TR74194 X8 (1)3) TR57160 X6 (4)4) TRE26282 R/H5) TRE26283 L/H6) TR82820 (3)7) TR881128) TAT18005
1) TRE553432) TRE31929 3) TRE319734) TR549875) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 4
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TPLK310
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
0
Consists of:a) TAR78310b) TAR55759c) TT26149d) TAR51903e) TR51112
(1) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.(2) Do not use with Housing (m) R54096, R70741, R74549.(3) Threaded Type.(4) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and TR57160R (Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.
12
5
3
4
For Additional JOHN DEERE Products Refer to Page 8021 ®
4
53
1 2 21 5
43 6
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impellera) TRE19507b) TRE62658
TAT27018 (m) R48997, (m) R51039
Injector, Pencil
TAR89564
Seal
TR60746 TR48000
Water Pump
21
TRE42211
31 4/5
27
6
8
4.219> 275,483
O’Rings on block Small Pin
4 Cyl
Bore: 4.02 in102 mm
Pin Ø: 1.185 in30 mm
Block (m):T32342
Con Rod (m):T20007, R81410
APPLICATIONS:
AGRICULTURAL49920302120227023202420
CONSTRUCTION401401A440440B450A450B480A
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TOK4593
2) TIK4593
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR679422) TRE44574 3) TAT180304) TT200945) TR114282 (142T)
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
1) TRE33705 180 F (2)2) TT23620
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015792) TRE38851 3) TR1258634) TR973425) TR73521
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal. Shaft4) Bal. Shaft R/H5) Bal. Shaft L/H6) Camshaft7) Bal. Shaft Stop8) Con Rod1) TT23471 X42) TR74194 X8 (1)3) TR57160 X6 (4)4) TRE26282 R/H5) TRE26283 L/H6) TR82820 (3)7) TR881128) TAT18005
1) TRE553432) TRE31929 3) TRE319734) TR549875) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 4
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TAR71593
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
0
Consists of:a) TAR78310b) TAR55759c) TT26149d) TR116463e) TAR71618f ) TR51112
(1) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.(2) Do not use with Housing (m) R54096, R70741, R74549.(3) Threaded Type.(4) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and TR57160R (Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.
12
5
3
4
For Additional JOHN DEERE Products Refer to Page 80 22
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
®
4
53
1 2 21 5
43 6
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impellera) TRE19507b) TRE62658
TAT27018 (m) R48997, (m) R51039
Injector, Pencil
TAR89564
Seal
TR60746 TR48000
Water Pump
21
TRE42211
31 4/5
27
6
8
12
5
3
4
4.219 275,484 >
O’Rings on block
Large Pin
4 Cyl
Bore: 4.02 in102 mm
Pin Ø: 1.375 in35 mm
Con Rod (m):R51727, R80034
APPLICATIONS:
AGRICULTURAL499 22701035 22801130 23201635 24402030 25302035 33002120
CONSTRUCTION310/B 450C/D401B/C/D 455D410/B 480B/C440B 540B
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TAT86984
2) TIK86984
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR679422) TRE445743) TAT180304) TT200945) TR114282 (142T)
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
1) TRE33705 180 F (3)2) TT23620
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015792) TRE38851 3) TR1258634) TR973425) TR73521
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal. Shaft4) Bal. Shaft R/H5) Bal. Shaft L/H6) Camshaft7) Bal. Shaft Stop8) Con Rod1) TR55647 X42) TR74194 X8 (2)3) TR57160 X6 (5)4) TRE26282 R/H5) TRE26283 L/H6) TR82820 (4)7) TR881128) TRE16495
1) TRE553432) TRE31929 3) TRE319734) TR549875) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 4
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TAR78041
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
0
Consists of:a) TAR77762b) TAR55759c) TR125754d) TR116463e) TAR71618f ) TM41029
(1) Some of these engines maybe turbocharged.(2) For Connecting Rods RE16495 and RE21076 Use Connecting Rod Bolt R80033.(3) Do not use with Housing (m) R54096, R70741, R74549.
(1)
(4) Threaded Type.(5) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and
TR57160R (Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.
For Additional JOHN DEERE Products Refer to Page 8023 ®
64
53
1 2 21 5
43 6
1
2
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impellera) TRE19507b) TRE62658
TAR97708(m) R73604
Water Pump
21
TRE42211
4.239D4 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.375 in35 mm
APPLICATIONS:
AGRICULTURAL940 2450942 25351640 25501840 2555CS2130 26502135 27302250 27352350 33302355 34302355CS 6602 2360
CONSTRUCTION70 400G70D 415B210C 415C244E 490290D 515B310C/D315C
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TAT86992
2) TIK86992
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
1) TRE33705 180 F 2) TT23620
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015792) TRE38851 3) TR1258634) TR973425) TR73521
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal. Shaft4) Bal. Shaft R/H5) Bal. Shaft L/H6) Camshaft7) Bal. Shaft Stop8) Con Rod
1) TR55647 X42) TR80033 X8 (3)3) TR57160 X6 (5)4) TRE26282 R/H(*)5) TRE26283 L/H (*)6) TR82820 (4)7) TR881128) TRE16495
1) TRE553432) TRE31929 3) TRE319734) TR549875) TR1137526) TR85363 X18 (6)
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 4
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE30250
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube 6) Cyl Hd Cap Screw
0
Consists of:
a) TRE19282b) TRE66820c) TR125754d) TR116281e) TAR65507f ) TM41029
(*) If these engines use bolt on weights shafts use TAR69710 RH and TAR69711 LH. (1) TAT18030 Crankshaft 36mm (short) snout, (m) T23517.(2) TRE20585 Crankshaft 60mm (long) snout, (m) R81959 or R121018.(3) For Connecting Rod (m) R58979, use TR74194 Connecting Rod Bolt available upon request.(4) Threaded Type.
31 4/5
27
6
8
(5) TR91708 (Outer Diam. 2.00 mm / 0.078 in )Larger and TR57160R (Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.
(6) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
2
5
1
6 4
3
7
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TAT18030 (1)
orTRE20585 (2)
4) TT200945) TR114282 (142T)6) TR819897) TH35244
For Additional JOHN DEERE Products Refer to Page 80 24
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
®
TAL120106
Verify P/N for your application
1) TR60746 TR48000
2) TAR89564
Transmission Oil Pump 1) Seal2) Injector, Pencil
TAL68094
21 5
43 6
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impellera) TRE19507b) TRE62658
TAR97708 (m) R73604TRE60489 (m) R100812, (m) R127337,
(m) R127918, (m) R55164
Injector, Pencil
TRE36936
Seal
TR60746 TR48000
Water Pump
21
2
5
1
6 4
3
7
14
3
2
4039DLiter Designated
4 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.375 in35 mm
APPLICATIONS:
AGRICULTURAL5600(Mercosur)
CONSTRUCTION70D 315C/D210D 400G 290D 482C310C/D 515B
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TAT86992
2) TIK86992
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
1) TAR48675 180 F (5)2) TT23620
T R E 4 2 2 1 1TRE38009 (7)
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust1) TR98063 Std.
TR98335 O/S.2) TR85687 Std.
TR93910 O/S.
TR90692 Std.TR97492 .015
1) TRE5015792) TRE38851 3) TR1258634) TR973425) TR73521
orTR106796 (3)
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal. Shaft4) Bal. Shaft R/H5) Bal. Shaft L/H6) Camshaft7) Con Rod
1) TR55647 X42) TR80033 X83) TR57160 X6 (4)4) TRE26282 R/H(*)5) TRE26283 L/H (*)6) TR82820 (8)7) TRE16495
1) TRE55343 (2)2) TRE31929 3) TR1137524) TR85363 X18 (1)
1) TAT24252 (6)2) TT263213) TAT18009 (6)4) TT200345) TT200736) TT20070 (6)
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 4
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE30250
1) Pump, Oil2) Oil Cooler3) Pump, Oil Tube4) Cyl Hd Cap Screw
0
Consists of:a) TRE19282b) TRE66820c) TR125754d) TR116281e) TAR65507f ) TM41029
(5) Saran engines may use TRE64354.(6) Helicoidal Gears.(7) Saran Engines.(8) Threaded Type. For Late 4039 models TRE55901
Kit (Camshaft, and Tappets) is available.
31
4/5
2
7
6
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TAT18030
orTRE20585
4) TT200945) TR114282 (142T)6) TR819897) TH35244
For Additional JOHN DEERE Products Refer to Page 8025 ®
(*) If these engines use bolt on weights shafts use TAR69710 RH and TAR69711 LH.(1) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.(2) May use High cap. Pump, Oil TRE65580.(3) O’ring not included in Gasket Set. Used in Saran Engines. Order separately.(4) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and TR57160R
(Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.
64
53
1 2 21 5
43 6
1
2
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With ImpellerSee Chart on Page 81
TAR97708(m) R73604
Water Pump
21
TRE42211
(4) TRE20585 Crankshaft 60mm (long) snout, (m) R81959 or R121018.
(5) Threaded Type.(6) Replace all R78558 Cap Screws with
Flanged Head Cap Screw TR85363.
2
5
1
6 4
3
7
4.239T4 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.625 in41 mm
Con Rod (m):R80032, R113612,R122191
APPLICATIONS:
AGRICULTURAL945 2750952 27551052 2755 CS/TSS1155 28502140 28552450 2855N2555 34302555 TSS 38302650
CONSTRUCTION310 C/D (Turbo)315 C/D (Turbo)515B
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TRE54709
2) TIK54709
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR83071 Std.TR89223 .003TR89224 .015
1) TAR48675 180 F2) TT23620
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015792) TRE38851 3) TR1258634) TR973425) TR73521
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal. Shaft4) Bal. Shaft R/H5) Bal. Shaft L/H6) Camshaft7) Bal. Shaft Stop8) Con Rod1) TR57451 X42) TR80033 X83) TR57160 X6 (3)4) TRE26282 R/H(*)5) TRE26283 L/H (*)6) TR82820 (5)7) TR88112 8) TRE58347
1) TRE55343 (2)2) TRE319293) TRE319734) TR549875) TR1137526) TR85363 X18 (6)
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 4
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE33115
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube6) Cyl Hd Cap Screw
0
Consists of:a) TRE19278b) TRE66820c) TR124230d) TR116281e) TAR65507f ) TR54114
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TAT18030 (1)
orTRE20585 (4)
4) TT200945) TR114282 (142T)6) TR819897) TH35244
31
4/5
27
6
8
For Additional JOHN DEERE Products Refer to Page 80 26
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
®
(*) If these engines use bolt on weights shafts use TAR69710 RH and TAR69711 LH.(1) TAT18030 Crankshaft 36mm (short) snout, (m) T23517.(2) May use High Capacity Pump, Oil TRE65580.(3) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and TR57160R
(Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.
TAL120106
Verify P/N for your application
1) TR60746 TR48000
2) TRE37503
Transmission Oil Pump 1) Seal2) Injector, Pencil
TAL68094
1) TR60746 TR48000
2) TRE38087
1
2
64
53
1 2 21 5
43 6
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With ImpellerSee Chart on Page 81
TAR97708 (m) R73604TRE60489 (m) R100812, (m) R127337,
(m) R127918, (m) R55164,
Water Pump
TRE41157
Water Pump
21
31
2
45
2
5
1
6 4
3
7
4039TLiter Designated
4 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.625 in41 mm
Con Rod (m):R80032,R122191,R113612
APPLICATIONS:
AGRICULTURAL5500N 63005700 6300L6200 63106200L SE62006210 SE6300
CONSTRUCTION300D (Turbo) 310C (Turbo)315C/D (Turbo)515B
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TRE54709
2) TIK54709
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
1) TAR48675 180 F (5)2) TT23620
TRE42211TRE38009 (7)
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve 2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust1) TR98063 Std.
TR98335 O/S2) TR85687 Std.
TR93910 O/S
TR90692 Std.TR97492 .015
1) TRE5015792) TRE38851 3) TR1258634) TR973425) TR73521
orTR106796 (2)
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal. Shaft
1) TRE55343 (3)2) TRE31929 3) TRE319734) TR549875) TR1137526) TR85363 X18 (1)
1) TAT24252 (6)2) TT26321 3) TAT180094) TT20034 (6)5) TT200736) TT20070 (6)
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 4
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE33115
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube6) Cyl Hd Cap Screw
0
Consists of:a) TRE19278b) TRE66820c) TR124230d) TR116281e) TAR65507f ) TR54114
(1) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.(2) Saran engines, O’ring not included in Gasket Set. Order separately.(3) May use High Capacity Pump, Oil TRE65580.(4) TR91708 (Outer Diam. 2.00 mm / 0.078 in ) Larger and TR57160R
(Inner Diam 0.5 mm / 0.020 in ) Smaller, are also available.
(5) Saran Engines may use TRE64354.(6) Helicoidal Gears.(7) Saran Engines.(8) Threaded Type. For Late 4039 models TRE55901 Kit
(Camshaft, and TR119874 Bushing) is available.
4) Camshaft5) Con Rod
1) TR57451 X42) TR80033 X83) TR57160 X6 (4)4) TR82820 (8)5) TRE58347
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve
For Additional JOHN DEERE Products Refer to Page 8027 ®
1) TAR679422) TRE44574 3) TAT18030
orTRE20585
4) TT200945) TR114282 (142T)6) TR819897) TH35244
1) Seal2) Injector, Pencil
21 5
43 6
2
5
1
6 4
3
7
(1) This engine may use standard flow Pump, Oil TRE55343.(2) Threaded Type.(3) From ESN 137128 Replace all R78558 Cap Screws withFlanged Head Cap Screw TR85363.(4) Always verify Oil Cooler type.
21
4.276DSmall Pin
4 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.375 in35 mm
APPLICATIONS:
AGRICULTURAL26302640
CONSTRUCTION410C
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/FKit
1) TAT86990
2) TIK86990
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
1) Thermostat2) Thermostat Cover
Fuel Transfer Pump Water Pump Repair KitWithout Impeller With Impeller
TRE19507 TRE626581) TAR48675 180 F 2) TT23620
TRE42211
Injector, Pencil
TRE37503
Seal
TR60746 TR48000
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015682) TRE38851 3) TR1258634) TR973425) TR73521
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal. Shaft
1) TRE65580 (1)2) TRE31286 (4)3) TRE319734) TR549875) TR85363 X18 (3)
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TAR97517 Std.
TAR97653 .010TAR97654 .020TAR97655 .030
Use 4
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE19831
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Cyl Hd Cap Screw
0
Consists of:
a) TAR63342b) TRE66820c) TR125754d) TR80500e) TAR65507f ) TM41029
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TRE56792 4) TT200945) TR28811 (129T)
orTR114282 (142T)
6) TR819897) TH35244
4) Bal. Shaft R/H5) Bal. Shaft L/H6) Camshaft
1) TR57450 X42) TR74195 X83) TR57160 X64) TAR69710 R/H5) TAR69711 L/H 6) TR82820 (2)
31
4/5
261
245 3
For Additional JOHN DEERE Products Refer to Page 80 28®
21 5
43 6
31
4/5
26
For Additional JOHN DEERE Products Refer to Page 80
2
5
1
6 4
3
7
21
4.276DLarge Pin
4 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.625 in41 mm
APPLICATIONS:
CONSTRUCTION340D 455E/G344E 490D410C/D 493D440C 510B450E/G
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/FKit
1) TRE63694
2) TIK63694
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
1) Thermostat2) Thermostat Cover
Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
TRE19507 TRE626581) TAR48675 180 F 2) TT23620
TRE42211
Injector, Pencil
TRE37503
Seal
TR60746 TR48000
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015682) TRE38851 3) TR1258634) TR973425) TR73521
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal. Shaft
1) TRE65580 (1)2) TRE31286 (4)3) TRE319734) TR549875) TR85363 X18 (3)
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TAR97517 Std.
TAR97653 .010TAR97654 .020TAR97655 .030
Use 4
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE28966
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Cyl Hd Cap Screw
0
Consists of:a) TRE28919b) TRE66820c) TR124230d) TR80500e) TAR65507f ) TR54114
(1) This engine may use standard flow Pump, Oil TRE55343.(2) Threaded Type.(3) From ESN 137128 Replace all R78558 Cap Screws withFlanged Head Cap Screw TR85363.(4) Always verify Oil Cooler type.
29
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TRE56792 4) TT200945) TR28811 (129T)
orTR114282 (142T)
6) TR819897) TH35244
4) Bal. Shaft R/H5) Bal. Shaft L/H6) Camshaft
1) TR57451 X42) TR74195 X83) TR57160 X64) TAR69710 R/H5) TAR69711 L/H 6) TR82820 (2)
1
245 3
®
1
2
21 5
43 6
For Additional JOHN DEERE Products Refer to Page 80 30
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
1) TR98063 Std.TR98335 O/S
2) TR85687 Std.TR93910 O/S
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impeller
See Chart on Page 81TAR97708 (m) R73604TRE60489 (m) R100812, (m) R127337,
(m) R127918, (m) R55164
Water Pump
21
TRE42211TRE38009 (3)
2
5
1
6 4
3
7
1
245 3
4045DLiter Designated
4 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.625 in41 mm
APPLICATIONS:
AGRICULTURAL6100SE6100
CONSTRUCTION340D 455E344E 490D410C/D 493D440C 510B450E/G
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TRE63694
2) TIK63694
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
1) TAR48675 180 F (2)2) TT23620
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust
TR90692 Std.TR97492 .015
1) TRE5015682) TRE38851 3) TR1258634) TR973425) TR73521
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal. Shaft
1) TRE65580 (1)2) TRE31929 (6)3) TRE319734) TR549875) TR85363 X18 (5)
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TAR97517 Std.
TAR97653 .010TAR97654 .020TAR97655 .030
Use 4
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE28966
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Cyl Hd Cap Screw
0
Consists of:
a) TRE28919b) TRE66820c) TR124230d) TR80500e) TAR65507f ) TR54114
(4) Threaded Type. For Late 4039 models TRE55901 Kit (Camshaft, Tappets and TR119874 Bushing) is available.
(5) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.(6) Always verify Oil Cooler Type.
(*) Crankshaft (m) R54501. This Engines model may also use crankshaft TRE54883 60mm Snout; (m) R90825, R120009. PLEASE VERIFY.
(1) Saran engines use TRE55343 Standard flow. (2) Saran engines may use TRE64354.(3) Saran Engines.
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TRE56792 (*)4) TT200945) TR28811 (129T)
orTR114282 (142T)
6) TR819897) TH35244
4) Camshaft
1) TR57451 X42) TR74195 X83) TR57160 X64) TR82820 (4)
3
12
4
®
Water Pump
TRE41157 1) TR60746 TR48000
2) TRE38087
1) Seal2) Injector, Pencil
21 5
43 6
1
245 3
31
4/5
26
For Additional JOHN DEERE Products Refer to Page 80
2
5
1
6 4
3
7
21
4.276T4 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.625 in41 mm
APPLICATIONS:
CONSTRUCTION340D 510C344G 540D410C/D (T) 548D440C 550/A/B/G444E/G 555/A/B/G448D 590D450E/G 595455E/G 595D490E 610B/C 495D 650G
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/FKit
1) TRE61612
2) TIK61612
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust (2)
TR83071 Std.TR89223 .003TR89224 .015
1) Thermostat2) Thermostat Cover Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
TRE19510 TRE113481) TAR48675 180 F 2) TT23620
TRE42211
Injector, Pencil
TRE37503
Seal
TR60746 TR48000
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015682) TRE38851 3) TR1258634) TR973425) TR73521
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal. Shaft
1) TRE65580 (1)2) TRE31286 (5)3) TRE319734) TR549875) TR85363 X18 (4)
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TAR97517 Std.
TAR97653 .010TAR97654 .020TAR97655 .030
Use 4
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE53073
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Cyl Hd Cap Screw
0
Consists of:
a) TRE48469b) TRE66820c) TR124230d) TR80500e) TAR65507f ) TR54114
(1) This engine may use Standard Flow Pump, Oil TRE55343.(2) Do not use 45 Valves with RE56545 Head.(3) Threaded Type.(4) From ESN 137128 Replace all R78558 Cap Screws withFlanged Head Cap Screw TR85363.
0
31
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TRE56792 4) TT200945) TR28811 (129T)
orTR114282 (142T)
6) TR819897) TH35244
4) Bal. Shaft R/H5) Bal. Shaft L/H6) Camshaft
1) TR57451 X42) TR74195 X83) TR57160 X64) TAR69710 R/H5) TAR69711 L/H 6) TR82820 (3)
(5) Always verify Oil Cooler Type.
®
1
245 3
21 5
43 6
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With ImpellerSee Chart on Page 81
TAR97708 (m) R73604TRE60489 (m) R100812, (m) R127337,
(m) R127918, (m) R55164
Water Pump
21
3
12
4
For Additional JOHN DEERE Products Refer to Page 80
2
5
1
6 4
3
7
32
4045TLiter Designated
4 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.625 in41 mm
APPLICATIONS:
AGRICULTURAL6400 6500L6400L 67006500 SE6400
CONSTRUCTION340D 510C344G 510D410C/D (T) 540D440C 548D444E/G 550/A/B/G448D 555/A/B/G450E/G 590D455E/G 595D490E 610B/C 495D 650G
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TRE61612
2) TIK61612
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
1) TAR48675 180 F (2)2) TT23260
TRE42211TRE38009 (3)
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust1) TR98063 Std.
TR98335 O/S.2) TR85687 Std.
TR93910 O/S.
TR90692 Std.TR97492 .015
1) TRE5015682) TRE38851 3) TR1258634) TR973425) TR73521
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal. Shaft
1) TRE65580 (1)2) TRE31929 (6)3) TRE319734) TR549875) TR85363 X18 (5)
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TAR97517 Std.
TAR97653 .010TAR97654 .020TAR97655 .030
Use 4
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE53073
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Cyl Hd Cap Screw
Consists of:a) TRE48469b) TRE66820c) TR124230d) TR80500e) TAR65507f ) TR54114
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
(*) Crankshaft (m) R54501. This Engines model may also use crankshaft TRE54883 60mm Snout; (m) R90825, R120009. PLEASE VERIFY.
(1) Saran engines use TRE55343 Standard flow. (2) Saran engines may use TRE64354.(3) Saran engines
(4) Threaded Type. For Late 4039 models TRE55901 Kit (Camshaft, Tappets and TR119874 Bushing) is available.
(5) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.(6) Always verify Oil Cooler Type.
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TRE56792 (*)4) TT200945) TR28811 (129T)
orTR114282 (142T)
6) TR819897) TH35244
4) Camshaft
1) TR57451 X42) TR74195 X83) TR57160 X64) TR82820 (4)
0
®
1
2
Water Pump
TRE41157 1) TR60746 TR48000
2) TRE38087
1) Seal2) Injector, Pencil
21 5
43 6
For Additional JOHN DEERE Products Refer to Page 80
4
53
1 212
5
3
4
TAR70601 180 F (*)TAR77411 195 F (*)
6.303> 158,975
O’rings on Liner
6 Cyl
Bore: 3.86 in98 mm
Pin Ø: 1.185 in30 mm
Block (m):T24967, T24968
Con Rod (m):T20007, R81410
APPLICATIONS:
CONSTRUCTION544
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK6481
2) TIK6481
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR679422) TRE44574 (1)3) TAT225624) TT200945) TR114282 (142T)
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
Thermostats Fuel Transfer Pump Water Pump Repair KitWithout Impeller With Impeller
TRE19510 TMX132TRE42211
Injector, Pencil
TAR89564
Seal
TR60746 TR48000
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE385682) TRE38571 3) TR984624) TR973445) TR75728
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod
3) Camshaft4) Con Rod
1) TT23471 X62) TR74194 X12 (2)3) TR82821 (3)4) TAT18005
1) TRE553432) TRE319293) TRE319734) TR549865) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 6
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TPLK481
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
Consists of:
a) TT23481b) TAR70633c) TT23482d) TAR51902e) TR51112
(*) Verify JD parts manual.(1) Do not use with flywheel housing (m) T20300,T22991.(2) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.(3) Threaded Type.
33
0
0
1 2
43
®
4
53
1 2 21 5
43 6
For Additional JOHN DEERE Products Refer to Page 80 34
12
5
3
4
1 2
43
TAR70601 180 F (*)TAR77411 195 F (*)
6.303158,976 >
O’rings on Block
6 Cyl
Bore: 3.86 in98 mm
Pin Ø: 1.185 in30 mm
Block (m):R53260, R55035,R55351 R72970,R79280, T32346
Con Rod (m):T20007, R81410
APPLICATIONS:
AGRICULTURAL3420
CONSTRUCTION540544
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK6591
2) TIK6591
1) Front Seal 2) Rear Seal3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR679422) TRE44574 (1)3) TAT225624) TT200945) TR114282 (142T)
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
Thermostats Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
TRE19510 TMX132TRE42211
Injector, Pencil
TAR89564
Seal
TR60746 TR48000
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve 2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE385682) TRE38571 3) TR984624) TR973445) TR75728
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Camshaft4) Con Rod
1) TT23471 X62) TR74194 X12 (2)3) TR82821 (3)4) TAT18005
1) TRE553432) TRE319293) TRE319734) TR549865) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 6
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TAR71591
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
Consists of:a) TT23481b) TAR70633c) TT23482d) TT32340e) TAR71617f ) TR51112
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
(*) Verify JD parts manual.(1) Do not use with fly wheel housing (m) T20300, T22991.(2) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.(3) Threaded Type.
0
0
®
4
53
1 2 21 5
43 6
For Additional JOHN DEERE Products Refer to Page 80
2
5
1
64
3
1 2
43
TAR70601 180 F (*)TAR77411 195 F (*)
6.329> 277,548
O’rings on liner
Small Pin
6 Cyl
Bore: 4.02 in102 mm
Pin Ø: 1.185 in30 mm
Con Rod (m):T20007, R81410
APPLICATIONS:
AGRICULTURAL6993120
CONSTRUCTION540A
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK6310
2) TIK6310
1) Front Seal 2) Rear Seal3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front
1) TAR679422) TRE445743) TAT225624) TT200945) TR114282 (142T)6) TR81989
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
Thermostats Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
TMX9398 TMX131TRE42211
Injector, Pencil
TAR89564
Seal
TR60746 TR48000
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015802) TRE38852 3) TR1141574) TR973445) TR75728
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Camshaft4) Con Rod
1) TT23471 X62) TR74194 X12 (1)3) TR82821 (2)4) TAT18005
1) TRE553432) TRE319293) TRE319734) TR549865) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 6
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TPLK310
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
Consists of:
a) TAR78310b) TAR55759c) TT26149d) TAR51903e) TR51112
0
0
(*) Verify JD parts manual.(1) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.(2) Threaded Type.
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 6
35 ®
4
53
1 2 21 5
43 6
For Additional JOHN DEERE Products Refer to Page 80
12
5
3
4
36
1 2
43
TAR70601 180 F (*)TAR77411 195 F (*)
6.329> 277,548
O’rings on block
Small Pin
6 Cyl
Bore: 4.02 in102 mm
Pin Ø: 1.185 in30 mm
Con Rod (m):T20007, R81410
APPLICATIONS:
AGRICULTURAL499699312040304420
CONSTRUCTION540A544A570A
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK6593
2) TIK6593
1) Front Seal 2) Rear Seal3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR679422) TRE445743) TAT225624) TT200945) TR114282 (142T)
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
Thermostats Fuel Transfer Pump Water Pump Repair KitWithout Impeller With Impeller
TMX9398 TMX131TRE42211
Injector, Pencil
TAR89564
Seal
TR60746 TR48000
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015802) TRE38852 3) TR1141574) TR97344 (1)5) TR75728
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Camshaft4) Con Rod
1) TT23471 X62) TR74194 X12 (2)3) TR82821 (3)4) TAT18005
1) TRE553432) TRE319293) TRE319734) TR549865) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing 5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 6
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TAR71593
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
Consists of:a) TAR78310b) TAR55759c) TT26149d) TR116463e) TAR71618 f ) TR51112
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
1) TT201292) TT20077
(*) Verify JD parts manual.(1) For Tractor Model 4030 order TR97345.(2) Use TR74194 with C.Rod (m) T20007; use TR80033 with C.Rod (m) R81410.(3) Threaded Type.
0
0
®
4
53
1 2 21 5
43 6
For Additional JOHN DEERE Products Refer to Page 80
12
5
3
4
TR60746 TR48000
1 2
43
TAR70601 180 F (*)TAR77411 195 F (*)TRE33705 180 F (*)
6.329277,549 >
O’rings on block
Large Pin
6 Cyl
Bore: 4.02 in102 mm
Pin Ø: 1.375 in35 mm
APPLICATIONS:
AGRICULTURAL499 3530950 4030960 44002840 44253130
CONSTRUCTION444444C444D444CH544A570A710B
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TAT86986
2) TIK86986
1) Front Seal 2) Rear Seal3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR679422) TRE445743) TAT225624) TT200945) TR114282 (142T)
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
Thermostats Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
TMX9398 TMX131TRE42211
Injector, Pencil
TAR89564
Seal
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015802) TRE38852 3) TR1141574) TR97344 (1)5) TR75728
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Camshaft4) Con Rod
1) TR55647 X62) TR74194 X123) TR82821 (2)4) TRE16495 (3)
1) TRE553432) TRE319293) TRE319734) TR549865) TR113752
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 6
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TAR78041
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube
Consists of:a) TAR77762b) TAR55759c) TR125754d) TR116463e) TAR71618f ) TM41029
( *) Verify JD manual.(1) For Tractor Model 4030 order TR97345.(2) Threaded Type.(3) For Connecting Rods RE16495 and RE21076 Use Connecting Rod Bolt TR80033.
0
0
0
37 ®
21 5
43 6
1
2
For Additional JOHN DEERE Products Refer to Page 80
2
5
1
6 4
3
7
64
53
1 2
38
1 2
43
6.359D6 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.375 in35 mm
APPLICATIONS:
AGRICULTURAL955 3040 3640 975 3050 4420 985 3140 4530 1055 3150 74401075 3155 74452940 3155TSS 99002950 3255 99102955 3350 9920
CONSTRUCTION444D570B
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TRE50784
2) TIK50784
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TAR48675 180 F (1) TRE42211
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve 2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015802) TRE38852 3) TR1141574) TR973445) TR75728
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Camshaft4) Con Rod
1) TR55647 X62) TR80033 X123) TR82821 (3)4) TRE16495
1) TRE55343 (2)2) TRE319293) TRE319734) TR549865) TR1137526) TR85363 X26 (4)
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 6
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE30250
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube6) Cyl Hd Cap Screw
0
Consists of:a) TRE19282b) TRE66820c) TR125754d) TR116281e) TAR65507f ) TM41029
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
(1) Saran engines may use TRE64354. (2) Some Engines Models may use High Capacity Pump, Oil TRE65580.(3) Threaded Type.(4) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve
1) TAR679422) TRE44574 3) TAT225624) TT200945) TR28811 (129T)6) TR819897) TH35244
®
TAL120106
Verify P/N for your application
1) TR60746 TR48000
2) TAR89564
Transmission Oil Pump 1) Seal2) Injector, Pencil TAL68094
64
53
1 22
1 5
43 6
1
2
TRE42211TRE38009 (6)
1) Thermostat2) Thermostat Cover
Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With ImpellerSee Chart on Page 81
TAR97708(m) R73604
Water Pump
21
For Additional JOHN DEERE Products Refer to Page 80
2
5
1
6 4
3
7
1 2
43
6059DLiter Designated
6 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.375 in35 mm
APPLICATIONS:
AGRICULTURAL2955 36503155 99003155TSS 99103255 99203640
CONSTRUCTION444D570B
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TRE50784
2) TIK50784
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
TAR48675 180 F (3)
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust1) TR98063 Std.
TR98335 O/S2) TR85687 Std.
TR93910 O/S
TR90692 Std.TR97492 .015
1) TRE5015802) TRE38852 3) TR1141574) TR973445) TR75728
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Camshaft4) Con Rod
1) TR55647 X62) TR80033 X123) TR82821 (7)4) TRE16495
1) TRE55343 (2)2) TRE319293) TRE31973 (5)4) TR549865) TR1137526) TR85363 X26 (1)
1) TAT24252 (4)2) TT263213) TAT18009 (4)4) TT200345) TT200736) TT20070 (4)
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 6
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE30250
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube6) Cyl Hd Cap Screw
0
Consists of:
a) TRE19282b) TRE66820c) TR125754d) TR116281e) TAR65507f ) TM41029
(5) To ESN 379968.(6) Saran Engines.(7) Threaded Type.
39
(1) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.(2) Some of these engine models may use High Capacity Pump, Oil TRE65580.(3) Saran engines may use TRE64354.(4) Helicoidal Gears.
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TAT225624) TT200945) TR28811 (129T)
orTR114282 (142T)
6) TR819897) TH35244
®
TAL120106
Verify P/N for your application
1) TR60746 TR48000
2) TRE36936
Transmission Oil Pump 1) Seal2) Injector, Pencil
TAL68094
21 5
43 6
1
2
For Additional JOHN DEERE Products Refer to Page 80
2
5
1
6 4
3
7
40
6 4
5
3
1 2
6.359T6 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.62 in41 mm
APPLICATIONS:
AGRICULTURAL3140C 74453540 74843550 94004050 99307200
CONSTRUCTION444D544E/EH/G570B710B/C
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/FKit
1) TRE50783
2) TIK50783
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust (4)
TR83071 Std.TR89223 .003TR89224 .015
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TAR48675 180 F (2) TRE42211
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015802) TRE38852 3) TR1141574) TR973445) TR75728
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Camshaft4) Con Rod
1) TR57451 X62) TR80033 X123) TR82821 (6)4) TRE58347
1) TRE65580 (3)2) TRE319293) TRE31973 (5)4) TR549865) TR1137526) TR85363 X26 (1)
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 6
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE33115
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Pump, Oil Tube6) Cyl Hd Cap Screw
0
Consists of:
a) TRE19278b) TRE66820c) TR124230d) TR116281e) TAR65507f ) TR54114
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
(1) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.(2) Saran engines may use TRE64354.(3) Some Engine Models may use Standard Capacity Pump, Oil TRE55343.(4) Do not use 45 Valves with RE56545 Head.0
213
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TAT225624) TT200945) TR28811 (129T)
orTR114282 (142T)
6) TR819897) TH35244
(5) To ESN 379968.(6) Threaded Type.
4
®
TAL120106
Verify P/N for your application
1) TR60746 TR48000
2) TRE37503
Transmission Oil Pump 1) Seal2) Injector, Pencil
1) TR60746 TR48000
2) TRE38087
21 5
43 6
Thermostat Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With ImpellerSee Chart on Page 81
TAR97708(m) R73604
Water Pump
213 4
For Additional JOHN DEERE Products Refer to Page 80
2
5
1
6 4
3
7
6059TLiter Designated
6 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.62 in41 mm
APPLICATIONS:
AGRICULTURAL3140C660072007445748494009930
CONSTRUCTION444D544G/E/EH570B710B/C
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/F Kit
1) TRE50783
2) TIK50783
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
TAR48675 180 F (2) TRE42211TRE38009 (5)
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust1) TR98063 Std.
TR98335 O/S2) TR85687 Std.
TR93910 O/S
TR90692 Std.TR97492 .015
1) TRE5015802) TRE38852 3) TR1141574) TR973445) TR75728
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Camshaft4) Con Rod
1) TR57451 X62) TR80033 X123) TR82821 (6)4) TRE58347
1) TRE65580 (3)2) TRE319293) TR1137524) TR85363 X26 (1)
1) TAT24252 (4)2) TT263213) TAT18009 (4)4) TT200345) TT200736) TT20070 (4)
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 6
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE33115
1) Pump, Oil2) Oil Cooler3) Pump, Oil Tube 4) Cyl Hd Cap Screw
0
Consists of:
a) TRE19278b) TRE66820c) TR124230d) TR116281e) TAR65507f ) TR54114
(4) Helicoidal Gears.(5) Saran Engines.(6) Threaded Type.
41
4
3
1 2
(1) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.(2) Saran engines may use TRE64534.(3) Some Engine Models may use Standard Capacity Pump, Oil TRE55343.
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve
1) TAR679422) TRE44574 3) TAT225624) TT200945) TR28811 (129T)
orTR114282 (142T)
6) TR819897) TH35244
®
TAL120106
Verify P/N foryour application
TransmissionOil Pump
1) Seal2) Injector, Pencil
1
2
Water Pump
TRE41157
21 5
43 6
For Additional JOHN DEERE Products Refer to Page 80
2
5
1
6 4
3
7
1
245 3
42
21
3
6.414DLarge Pin
6 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.62 in41 mm
APPLICATIONS:
OEMMarineAg
CONSTRUCTION544C
Engine & EquipmentModel
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR79623 Std.TR79628 .003TR79629 .015
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
TRE19510 TRE11348TAR48675 180 F TRE42211
Injector, Pencil
TRE37503
Seal
TR60746 TR48000
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015802) TRE38852 3) TR1141574) TR973445) TR75728
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Camshaft
1) TR57451 X62) TR74195 X123) TR82821 (2)
1) TRE655802) TRE312863) TRE319734) TR549865) TR85363 X26 (3)
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TAR97517 Std.
TAR97653 .010TAR97654 .020TAR97655 .030
Use 6
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 6
Main Bearing Thrust Bearing
300 Series
1) Pump, Oil2) Oil Cooler Cover3) Rocker Arm4) Rocker Shaft5) Cyl Hd Cap Screw
0
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
(1) Crankshaft (m) R104523.(2) Threaded Type.(3) From ESN 137165> The Cylinder Head Cap Screw is 4.5 in (114 mm) in Length.
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TRE45517 (1)4) TT200945) TR28811 (129T)
orTR114282 (142T)
6) TR819897) TH35244
1) Engine O/HKit
Piston-Liner Kit
2) Engine I/FKit
1) TOK3694
2) TIK3694a) TRE28919b) TRE66820c) TR124230d) TR80500e) TAR65507f ) TR54114
Consists of:
TRE28966
®
1
2
21 5
43 6
For Additional JOHN DEERE Products Refer to Page 80
2
5
1
6 4
3
7
21
3
6068DLiter DesignatedLarge Pin
6 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.62 in41 mm
APPLICATIONS:
AGRICULTURAL6506
OEMMarineAgConstruction
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK3694
2) TIK3694
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
TRE19510 TRE11348
TRE64354 180 F TRE42211
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust1) TR98063 Std.
TR98335 O/S2) TR85687 Std.
TR93910 O/S
TR90692 Std.TR97492 .015
1) TRE5015802) TRE38852 3) TR1141574) TR973445) TR75728
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Camshaft
1) TR57451 X62) TR74195 X123) TR82821 (2)
1) TRE655802) TR85363 X26 (4)3) TRE31286
1) TAT24252 (1)2) TT263213) TAT18009 (1)4) TT200345) TT200736) TT20070 (1)
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TAR97517 Std.
TAR97653 .010TAR97654 .020TAR97655 .030
Use 6
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE28966
1) Pump, Oil2) Cyl Hd Cap Screw3) Oil Cooler Cover
0
Consists of:
a) TRE28919b) TRE66820c) TR124230d) TR80500e) TAR65507f ) TR54114
(1) Helicoidal Gears.(2) Threaded Type.(3) Crankshaft (m) R104523.(4) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
1
2
43
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TRE45517 (3)4) TT200945) TR28811 (129T)
orTR114282 (142T)
6) TR819897) TH35244
3
®
Water Pump
TRE41157 1) TR60746 TR48000
2) TRE38087
1) Seal2) Injector, Pencil
21 5
43 6
For Additional JOHN DEERE Products Refer to Page 80
2
5
1
6 4
3
7
1
245 3
44
21
3
6.414T6 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.62 in41 mm
APPLICATIONS:
CONSTRUCTION544B/C/D 690D624E/EH/G 690D640 693D640D 750643/D 750B648D 755655A/B 755A670A/B 755B672A 755BMIL672B 790E
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TOK61614
2) TIK61614
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust (1)
TR83071 Std.TR89223 .003TR89224 .015
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
TAR48675 180 F TRE42211
Injector, Pencil
TRE37503
Seal
TR60746 TR48000
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR73064 Std.2) TR51734 Std.
TR79624 Std.TR79625 .003TR79626 .015
1) TRE5015802) TRE38852 3) TR1141574) TR973445) TR75728
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Camshaft
1) TR57451 X62) TR74195 X123) TR82821 (2)
1) TRE655802) TRE312863) TRE319734) TR549865) TR85363 X26 (4)
1) TAT242522) TT263213) TAT180094) TT200345) TT200736) TT20070
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
Con Rod Bearing
TAR97517 Std.
TAR97653 .010TAR97654 .020TAR97655 .030
Use 6
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE53073
1) Pump, Oil2) Oil Cooler3) Rocker Arm4) Rocker Shaft5) Cyl Hd Cap Screw
0
Consists of:a) TRE48469b) TRE66820c) TR124230d) TR80500e) TAR65507f ) TR54114
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
(1) Do not use 45 Valves with RE56545 Head.(2) Threaded Type.(3) Crankshaft (m) R104523.(4) From ESN 137165> The Cylinder Head Cap Screw is 4.5 in (114 mm) in Length.
0
See Chart on Page 81
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TRE45517 (3)4) TT200945) TR28811 (129T)
orTR114282 (142T)
6) TR819897) TH35244
®
1
2
21 5
43 6
For Additional JOHN DEERE Products Refer to Page 80
2
5
1
6 4
3
71
2
3
21
3
6068TLiter Designated
6 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.62 in41 mm
APPLICATIONS:
AGRICULTURAL6800 74106900 75007210 76007400 9400
CONSTRUCTION544B/C/D 672A/B624E/EH/G 690D/E640D 693D643/D 750/B648D 755648E 755A/B653 755BMIL655A/B 790E670A/B
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK61614
2) TIK61614
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81
TRE33705 180 F TRE42211
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust1) TR98063 Std.
TR98335 O/S2) TR85687 Std.
TR93910 O/S
TR90692 Std.TR97492 .015
1) TRE5015802) TRE38852 3) TR1141574) TR973445) TR75728
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Camshaft
1) TR57451 X62) TR74195 X123) TR82821 (2)
1) TRE655802) TR85363 X26 (4)3) TRE31286
1) TAT24252 (1)2) TT263213) TAT18009 (1)4) TT200345) TT200736) TT20070 (1)
1) Lower Gear2) Lower Bushing3) Upper Gear 4) Upper Bushing5) Cam. Follower6) Cam. Gear
ConRod Bearing
TAR97517 Std.
TAR97653 .010TAR97654 .020TAR97655 .030
Use 6
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
300 Series
TRE53073
1) Pump, Oil2) Cyl Hd Cap Screw3) Oil Cooler Cover
0
Consists of:a) TRE48469b) TRE66820c) TR124230d) TR80500e) TAR65507f ) TR54114
(1) Helicoidal Gears.(2) Threaded Type.(3) Crankshaft (m) R104523.(4) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
45
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TRE45517 (3)4) TT200945) TR28811 (129T)
orTR114282 (142T)
6) TR819897) TH35244
®
Water Pump
TRE41157 1) TR60746 TR48000
2) TRE38087
1) Seal2) Injector, Pencil
For Additional JOHN DEERE Products Refer to Page 80 46
12
5
3
4
4.270> 280,000
4 Cyl
Bore: 4.25 in108 mm
Pin Ø: 1.50 in38 mm
Block (m):R46350, R46430,R40910
APPLICATIONS:
AGRICULTURAL3020
CONSTRUCTION500500A
1) Engine O/HKit
2) Engine I/F Kit
1) TRG17898
2) TIK17898
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR490252) TRE5200363) TAR40485 (1)
c/s (m) R405704) TR26049 (23T)5) TR28811 (129T)
Valve, Intake Valve, Exhaust
TR26124 Std.ES > 157,001
TR44174 Std.ES 157,002-280,000
Thermostat Fuel Transfer Pump Water Pump Repair KitWithout Impeller With Impeller
See Chart on Page 81TR36846 180 F TAR53567
Injector, Pencil
TAR50781
Seal
TR60746 TR48000
1) TR261252) TR28654 3) TR87627
1) Spring, Valve2) Guide, Valve3) O’ring, Valve
1) Cap, Valve2) Rotator, Ex
1) N/A2) N/A
Insert, Valve1) Intake2) Exhaust
1) TR43680 Std.2) TR43681 Std.
TR26123 Std.ES > 157,001TR44175 Std.ES 157,002-280,000
1) TAR530332) TAR53032 3) TR456164) TR71917
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR30939 X42) TR66452 X83) TR46903 X3
1) TR527732) TR26115
ConRod Bearing
TAR45723 Std.TAR46396 .010TAR46397 .020TAR46398 .030
Use 4
TAR77748 Std.TAR77750 .010TAR77751 .020TAR77752 .030
Use 1Thrust Washer
TAR77747 Std.TAR77753 .007Use 3, Order Qty 1
TAR74814 Std.TAR74816 .010TAR74817 .020TAR74818 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TRE23170
1) Cam Follower2) Plug, Camshaft
0
Consists of:
a) TRE23172b) TAR55630c) TR44161d) TR40615e) TAR65507f ) TH80753
(1) New style crankshaft. To adapt to old style center hole needs to be enlarged 2.835 in. (72.0009 mm). Extra bolt holes need to be plugged with Allen head screws and tread lock.
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
2
1
213
Engine & EquipmentModel
®
For Additional JOHN DEERE Products Refer to Page 80
12
5
3
4 2
1
213
4.270> 280,000
4 Cyl
Bore: 4.25 in108 mm
Pin Ø: 1.50 in38 mm
Block (m): R26160, R32020,R40850
APPLICATIONS:
AGRICULTURAL30103020
CONSTRUCTION500500A500B500C510
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TRG17899
2) TIK17899
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR490252) TRE5200363) TAR40485 (1)
c/s (m) R405704) TR26049 (23T)5) TR28811 (129T)
Valve, Intake Valve, Exhaust
TR26124 Std.ES > 157,001TR44174 Std.ES 157,002-280,000
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TR36846 180 F TAR53567 or
TRE42211
Injector, Pencil
TAR50781
Seal
TR60746 TR48000
1) TR261252) TR28654 3) TR87627
1) Spring, Valve2) Guide, Valve3) O’ring, Valve
1) Cap, Valve2) Rotator, Valve
1) N/A2) N/A
Insert, Valve1) Intake2) Exhaust
1) TR43680 Std.2) TR43681 Std.
TR26123 Std.ES > 157,001TR44175 Std.ES 157,002-280,000
1) TAR530332) TAR53032 3) TR456164) TR71917
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR30939 X42) TR66452 X83) TR46903 X3
1) TR263422) TR26115
ConRod Bearing
TAR45723 Std.
TAR46396 .010TAR46397 .020TAR46398 .030
Use 4
TAR49242 Std.
TAR49238 .010TAR49239 .020TAR49240 .030
Use 1
TAR49243 Std.
TAR49245 .010TAR49246 .020TAR49247 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TRE23173
1) Cam Follower2) Plug, Camshaft
0
Consists of:
a) TRE23172b) TAR55630c) TR44161d) TR32050e) TAR40155f ) TH80753
(1) New style crankshaft. To adapt to old style center hole needs to be enlarged 2.835 in. (72.0009 mm). Extra bolt holes need to be plugged with Allen head screws and tread lock.
47 ®
12
5
3
4
For Additional JOHN DEERE Products Refer to Page 80 48
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
12
1
213
4.270> 280,000
Early Power Booster
4 Cyl
Bore: 4.25 in108 mm
Pin Ø: 1.50 in38 mm
Block (m):R26160, R32020, R40850
APPLICATIONS:
AGRICULTURAL30103020
CONSTRUCTION500500A500B500C510
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK4163
2) TIK4163
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR490252) TRE520036 3) TAR40485 (1)
c/s (m) R405704) TR26049 (23T)5) TR28811 (129T)
Valve, Intake Valve, Exhaust
TR26124 Std.ES > 157,001TR44174 Std.ES 157,002-280,000
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TR36846 180 F TAR53567 orTRE42211
Injector, Pencil
TAR50781
Seal
TR60746 TR48000
1) TR261252) TR28654 3) TR87627
1) Spring, Valve2) Guide, Valve3) O’ring, Valve
1) Cap, Valve2) Rotator, Valve
1) N/A2) N/A
Insert, Valve1) Intake2) Exhaust
1) TR43680 Std.2) TR43681 Std.
TR26123 Std.ES > 157,001TR44175 Std.ES 157,002-280,000
1) TAR530332) TAR53032 3) TR456164) TR71917
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR30939 X42) TR66452 X83) TR46903 X3
1) TR263422) TR26115
1) TMX364 (2)
1) Head Bolt Kit
ConRod Bearing
TAR45723 Std.
TAR46396 .010TAR46397 .020TAR46398 .030
Use 4
TAR49242 Std.
TAR49238 .010TAR49239 .020TAR49240 .030
Use 1
TAR49243 Std.
TAR49245 .010TAR49246 .020TAR49247 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TPLK163
1) Cam Follower2) Plug, Camshaft
0
Consists of:a) TRE23163b) TAR65502c) TR44161d) TR32050e) TAR40155f ) TH80753
(1) New style crankshaft. To adapt to old style center hole needs to be enlarged 2.835 in. (72.0009 mm). Extra bolt holes need to be plugged with Allen head screws and tread lock.
(2) TMX364 Consists of: TR88042 x4, TR88043 x3, TR88044 x6, TR88045 x5.
®
For Additional JOHN DEERE Products Refer to Page 8049
1
2
5
1
64
3
2
1
213
4.270280,001 >
4 Cyl
Bore: 4.25 in108 mm
Pin Ø: 1.50 in38 mm
Block (m):R40700, R47520, R48430,R50610, R72127
APPLICATIONS:
AGRICULTURAL3020
CONSTRUCTION500A500B500C510
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TRG17900
2) TIK17900
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front
1) TAR490252) TRE520036 (1)3) TAR40485
c/s (m) R405704) TR26049 (23T)5) TR28811 (129T)6) TR63326
Valve, Intake Valve, Exhaust
TR43883 Std.TR45003 .003TR45004 .015
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TR36846 180 F TRE42211
Injector, Pencil
TAR50781
Seal
TR60746 TR48000
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR43680 Std.2) TR43681 Std.
TR43679 Std.TR43787 .003TR43788 .015
1) TAR530352) TAR53034 3) TR482924) TR71917
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR30939 X42) TR66452 X83) TR46903 X3
1) TR527732) TR26115
1) TMX364 (2)
1) Head Bolt Kit
ConRod Bearing
TAR45723 Std.TAR46396 .010TAR46397 .020TAR46398 .030
Use 4
TAR77748 Std.TAR77750 .010TAR77751 .020TAR77752 .030
Use 1Thrust Washer
TAR77747 Std.TAR77753 .007Use 3, Order Qty 1
TAR74814 Std.TAR74816 .010TAR74817 .020TAR74818 .030
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TRE23165
1) Cam Follower2) Plug, Camshaft
0
Consists of:a) TRE23168b) TAR55630c) TR44161d) TR40615e) TAR65507f ) TH80753
(1) New style crankshaft. To adapt to old style center hole needs to be enlarged 2.835 in. (72.0009 mm). Extra bolt holes need to be plugged with Allen head screws and tread lock.
(2) TMX364 Consists of: TR88042 x4, TR88043 x3, TR88044 x6, TR88045 x5.
®
For Additional JOHN DEERE Products Refer to Page 80 50
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
12
5
3
4
213
6.404D> 214, 999
6 Cyl
Bore: 4.25 in108 mm
Pin Ø: 1.50 in38 mm
Block (m): (1)R26070, R33180, R34340,R40890, R40900
APPLICATIONS:
AGRICULTURAL40104020
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TRG17901
2) TIK17901
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR490252) TRE5200363) TRE534224) TR26049 (23T)5) TR28811 (129T)
Valve, Intake Valve, Exhaust
TR26124 Std.ES > 82,801TR44174 Std.ES 82,802-214,999
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TR36846 180 F (2)
1) Injector, Pencil 2) Injector Seals1) TAR507812) TR60746
TR48000
Pump, Oil, QuadTransmission
TAR41949For Tractors4010,4020
1) TR261252) TR28654 3) TR87627
1) Spring, Valve2) Guide, Valve3) O’ring, Valve
Cap, Valve
N/A
Insert, Valve1) Intake2) Exhaust
1) TR43680 Std.2) TR43681 Std.
TR26123 Std.ES > 82,801TR44175 Std.ES 82,802-214,999
1) TAR536262) TAR53625 3) TR456154) TR71918
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR30939 X62) TR66452 X123) TR46903 X4
1) TR263422) TR261153) TR47153
Con Rod Bearing
TAR45723 Std.
TAR46396 .010TAR46397 .020TAR46398 .030
Use 6
TAR49242 Std.
TAR49238 .010TAR49239 .020TAR49240 .030
Use 1
TAR49243 Std.
TAR49245 .010TAR49246 .020TAR49247 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TRE23173
1) Cam Follower2) Plug, Camshaft3) O’ring, Oil Cooler
0
Consists of:a) TRE23172b) TAR55630c) TR44161d) TR32050e) TAR40155f ) TH80753
(1) Original Block.(2) ES > 82,801 use TAR53567, ES 82,802-422,365 use TRE42211,
ES 422,366 > use TAR49771.
1
32
1
2
®
1
32
For Additional JOHN DEERE Products Refer to Page 8051
1) Injector, Pencil 2) Injector Seals
Pump, Oil, QuadTransmission
12
5
3
4
213
6.404D> 214,999
6 Cyl
Bore: 4.25 in108 mm
Pin Ø: 1.50 in38 mm
Block (m): (1)R40930
APPLICATIONS:
AGRICULTURAL40104020
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/FKit
1) TRG17902
2) TIK17902
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR490252) TRE5200363) TRE53422 4) TR26049 (23T)5) TR28811 (129T)
Valve, Intake Valve, Exhaust
TR26124 Std.ES > 157,001TR44174 Std.ES 157,002-280,000
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TR36846 180 F (2)
1) TR261252) TR28654 3) TR87627
1) Spring, Valve2) Guide, Valve3) O’ring, Valve
Cap, Valve
N/A
Insert, Valve1) Intake2) Exhaust
1) TR43680 Std.2) TR43681 Std.
TR26123 Std.ES > 82,801TR44175 Std.ES 82,802-214,999
1) TAR536262) TAR53625 3) TR456154) TR71918
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR30939 X62) TR66452 X123) TR46903 X4
ConRod Bearing
TAR45723 Std.TAR46396 .010TAR46397 .020TAR46398 .030
Use 6
TAR77748 Std.TAR77750 .010TAR77751 .020TAR77752 .030
Use 1Thrust Washer
TAR77747 Std.TAR77753 .007Use 3, Order Qty 1
TAR74814 Std.TAR74816 .010TAR74817 .020TAR74818 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TRE23170
0
Consists of:a) TRE23172b) TAR55630c) TR44161d) TR40615e) TAR65507f ) TH80753
(1) Replacement Block.(2) ES > 82,801 use TAR53567, ES 82,802-422,365 use TRE42211, ES 422,366 > use TAR49771.
1) TAR507812) TR60746
TR48000
TAR41949For Tractors 4010,4020
1
2
®
1) TR527732) TR261153) TR47153
1) Cam Follower2) Plug, Camshaft3) O’ring, Oil Cooler
1
32
For Additional JOHN DEERE Products Refer to Page 80 52
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
12
5
3
4
213
6.404D> 214,999
Early Power Booster
6 Cyl
Bore: 4.25 in108 mm
Pin Ø: 1.50 in38 mm
Block (m):R26070, R33180, R34340,R40890, 40900
APPLICATIONS:
AGRICULTURAL40104020
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TOK6163
2) TIK6163
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR490252) TRE5200363) TRE534224) TR26049 (23T)5) TR28811 (129T)
Valve, Intake Valve, Exhaust
TR26124 Std.ES > 82,801TR44174 Std.ES 82,802-214,999
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TR36846 180 F (1)
1) TR261252) TR28654 3) TR87627
1) Spring, Valve2) Guide, Valve3) O’ring, Valve
Cap, Valve
N/A
Insert, Valve1) Intake2) Exhaust
1) TR43680 Std.2) TR43681 Std.
TR26123 Std.ES > 82,801TR44175 Std.ES 82,802-214,999
1) TAR536262) TAR53625 3) TR456154) TR71918
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR30939 X62) TR66452 X123) TR46903 X4
1) TR263422) TR261153) TR47153
Con Rod Bearing
TAR45723 Std.
TAR46396 .010TAR46397 .020TAR46398 .030
Use 6
TAR49242 Std.
TAR49238 .010TAR49239 .020TAR49240 .030
Use 1
TAR49243 Std.
TAR49245 .010TAR49246 .020TAR49247 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TPLK163
1) Cam Follower2)Plug, Camshaft3) O’ring,Oil Cooler
0
Consists of:a) TRE23163b) TAR65502c) TR44161d) TR32050e) TAR40155f ) TH80753
(1) ES > 82,801 use TAR53567, ES 82,802-422,365 use TRE42211, ES 422,366 > use TAR49771.
1) Injector, Pencil 2) Injector Seals
Pump, Oil, QuadTransmission
1) TAR507812) TR60746
TR48000
TAR41949For Tractors 4010,4020
1
2
®
For Additional JOHN DEERE Products Refer to Page 8053
1
12
5
3
4
213
6.404D215,000-335,845
6 Cyl
Bore: 4.25 in108 mm
Pin Ø: 1.50 in38 mm
Block (m):R40610, R40620, R45950,R47170, R48440
APPLICATIONS:
AGRICULTURAL400040104020
CONSTRUCTION600
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/F Kit
1) TRG17903
2) TIK17903
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR490252) TRE5200363) TRE534224) TR26049 (23T)5) TR28811 (129T)
Valve, Intake Valve, Exhaust
TR43883 Std.TR45003 .003TR45004 .015
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TR36846 180 F (2)
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR43680 Std.2) TR43681 Std.
TR43679 Std.TR43787 .003TR43788 .015
1) TAR536312) TAR53630 3) TR482914) TR71918
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR30939 X62) TR66452 X123) TR46903 X4
1) TR527732) TAR553943) TAR1003864) TR261155) TR47153
1) TMX365 (1)
1) Head Bolt Kit
ConRod Bearing
TAR45723 Std.TAR46396 .010TAR46397 .020TAR46398 .030
Use 6
TAR77748 Std.TAR77750 .010TAR77751 .020TAR77752 .030
Use 1Thrust Washer
TAR77747 Std.TAR77753 .007Use 3, Order Qty 1
TAR74814 Std.TAR74816 .010TAR74817 .020TAR74818 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TRE23165
1) Cam Follower2) Oil Cooler 3) Camshaft Kit4) Plug, Camshaft 5) O’ring, Oil Cooler
0
Consists of:a) TRE23168b) TAR55630c) TR44161d) TR40615e) TAR65507f ) TH80753
(1) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7. (2) ES > 82,801 use TAR53567, ES 82,802-422,365 use TRE42211, ES 422,366 > use TAR49771.
5
4
3
1
2
1) Injector, Pencil 2) Injector Seals
Pump, Oil, QuadTransmission
1) TAR507812) TR60746
TR48000
TAR41949For Tractors4000,4020
1
2
®
For Additional JOHN DEERE Products Refer to Page 80 54
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
1
12
5
3
4
213
5
4
3
1
2
6.404D335,846 >
6 Cyl
Bore: 4.25 in108 mm
Pin Ø: 1.50 in38 mm
Block (m):R49470, R49650, R59850,R72128, R87558
APPLICATIONS:
AGRICULTURAL4040423066007700
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/F Kit
1) TRG17897
2) TIK17897
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR490252) TRE5200363) TRE53422 4) TR26049 (23T)5) TR28811 (129T)
Valve, Intake Valve, Exhaust
TR43883 Std.TR45003 .003TR45004 .015
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TR36846 180 F (2)
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR43680 Std.2) TR43681 Std.
TR43679 Std.TR43787 .003TR43788 .015
1) TAR639382) TAR63940 3) TR482914) TR71918
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR30939 X62) TR66452 X123) TR46903 X4
1) TR527732) TAR553943) TAR1003864) TR261155) TR47153
1) TMX365 (1)
1) Head Bolt Kit
Con Rod Bearing
TAR45723 Std.TAR46396 .010TAR46397 .020TAR46398 .030
Use 6
TAR77748 Std.TAR77750 .010TAR77751 .020TAR77752 .030
Use 1Thrust Washer
TAR77747 Std.TAR77753 .007Use 3, Order Qty 1
TAR74814 Std.TAR74816 .010TAR74817 .020TAR74818 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TRE23160
1) Cam Follower2) Oil Cooler 3) Camshaft Kit4) Plug, Camshaft 5) O’ring, Oil Cooler
0
Consists of:a) TRE23163b) TAR65502c) TR44161d) TR40615e) TAR65507f ) TH80753
(1) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7. (2) ES > 82,801 use TAR53567, ES 82,802-422,365 use TRE42211, ES 422,366 > use TAR49771.
1) Injector, Pencil 2) Injector Seals
Pump, Oil, QuadTransmission
1) TAR507812) TR60746
TR48000
TRE20918For Tractors 4230,4040
1
2
®
For Additional JOHN DEERE Products Refer to Page 8055
1
12
5
3
4
213
5
4
3
1
2
6.404T/A> 335,845
6 Cyl
Bore: 4.25 in108 mm
Pin Ø: 1.61 in41 mm
Block (m):R43310, R45980, R47020R47110
APPLICATIONS:
AGRICULTURAL4320452046205440
CONSTRUCTION644644A646646B690690A
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/FKit
1) TRG21340
2) TIK21340
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR490252) TRE5200363) TRE534224) TR26049 (23T)5) TR28811 (129T)
TR43883 Std. (2)TR45003 .003TR45004 .015
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TR36846 180 F TAR49771
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR43680 Std.2) TR43681 Std.
TR43679 Std.TR43787 .003TR43788 .015
1) TAR530942) TAR63270 3) TR482914) TR71918
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR42173 X62) TR66452 X123) TR46903 X4
1) TR527732) TAR55394
For T EnginesTAT25038For A Engines
3) TAR1003854) TR261155) TR47153
1) TMX365 (1)
1) Head Bolt Kit
ConRod Bearing
TAR45723 Std.TAR46396 .010TAR46397 .020TAR46398 .030
Use 6
TAR77748 Std.TAR77750 .010TAR77751 .020TAR77752 .030
Use 1Thrust Washer
TAR77747 Std.TAR77753 .007Use 3, Order Qty 1
TAR74814 Std.TAR74816 .010TAR74817 .020TAR74818 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TAR51798
1) Cam Follower2) Oil Cooler3) Camshaft Kit4) Plug, Camshaft5) O’ring, Oil Cooler
0
Consists of:a) TAR50624b) TAR51741c) TR41425d) TR40615e) TAR65507f ) TR54114
(1) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7. (2) Use TR43914 Std (30 Angle) on ESN > 245,547-335,845.
Valve, Intake Valve, Exhaust
0
Pump, Oil, QuadTransmission
TRE20918For Tractors
4320,4520, 4620
®
For Additional JOHN DEERE Products Refer to Page 80 56
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
1
12
5
3
4
213
5
4
3
1
2
6.404T/A335,846 >
6 Cyl
Bore: 4.25 in108 mm
Pin Ø: 1.61 in41 mm
Block (m):R49470, R49650, R59850,R72128, R87558
APPLICATIONS:
AGRICULTURAL4320 54404430 66004630 7700
CONSTRUCTION690B693C740
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TRG17892
2) TIK17892
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear
1) TAR490252) TRE5200363) TRE534224) TR26049 (23T)5) TR28811 (129T)
TR50358 Std.TR55055 .003TR55057 .015
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TAR48675 180 F Not Used
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR78702 Std.2) TR50356 Std.
TR50357 Std.TR55056 .003TR55058 .015
1) TAR632692) TAR63270 3) TR482914) TR71918
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR42173 X62) TR66452 X123) TR46903 X4
1) TR527732) TAR55394
For T EnginesTAT25038For A Engines
3) TAR100385 4) TR261155) TR47153
1) TMX365 (1)
1) Head Bolt Kit
Con Rod Bearing
TAR45723 Std.TAR46396 .010TAR46397 .020TAR46398 .030
Use 6
TAR77748 Std.TAR77750 .010TAR77751 .020TAR77752 .030
Use 1Thrust Washer
TAR77747 Std.TAR77753 .007Use 3, Order Qty 1
TAR74814 Std.TAR74816 .010TAR74817 .020TAR74818 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TAR63272
1) Cam Follower2) Oil Cooler 3) Camshaft Kit4) Plug, Camshaft5) O’ring, Oil Cooler
0
Consists of:a) TAR54552b) TAR51741c) TR41425d) TR40615e) TAR65507f ) TR54114
(1) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7.
Valve, Intake Valve, Exhaust
Pump, Oil, QuadTransmission
TRE20918For Tractors
4430,4630, 5440
®
For Additional JOHN DEERE Products Refer to Page 8057
1
2
5
1
64
3
213
5
4
3
1
2
6.466D
6 Cyl
Bore: 4.56 in116 mm
Pin Ø: 1.61 in41 mm
Con Rod (m):R66922, R58882, R41423
APPLICATIONS:
AGRICULTURAL405042406620
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/F Kit
1) TRG18846
2) TIK18846
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Rear Gear
1) TAR490252) TRE5200363) TRE534224) TR26049 (23T)5) TR28811 (129T)6) TR63326
Valve, Intake Valve, Exhaust
TR43883 Std.TR45003 .003TR45004 .015
TR48675 180 F
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR43680 Std.2) TR43681 Std.
TR43679 Std.TR43787 .003TR43788 .015
1) TAR1006382) TAR100632 3) TRE473364) TR71918
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR42173 X62) TR66452 X123) TR46903 X4
1) TR527732) TAR553943) TAR100386 4) TR261155) TR47153
1) TMX365 (2)*TMX366 (3)**
1) Head Bolt Kit
ConRod Bearing
TAR45723 Std.TAR46396 .010TAR46397 .020TAR46398 .030
Use 6
TAR77748 Std.TAR77750 .010TAR77751 .020TAR77752 .030
Use 1Thrust Washer
TAR77747 Std.TAR77753 .007Use 3, Order Qty 1
TAR74814 Std.TAR74816 .010TAR74817 .020TAR74818 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TAR83610
1) Cam Follower2) Oil Cooler 3) Camshaft Kit4) Plug, Camshaft5) O’ring, Oil Cooler
0
Consists of:
a) TAR100442b) TAR87753c) TR41425d) TAR63060e) TAR98850f ) TR54114
(1) Shape, Conrod Bushing.(2) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7. * With ESN > 318403. (3) TMX366 Consists of: TR88043 x11, TR88044 x8, TR88045 x7. ** With ESN 318404 >.
(1)
Thermostat Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impeller
See Chart on Page 81
TRE55985 (m) R71224, (m) R83561
Water Pump
TRE38009
Pump, Oil, QuadTransmission
TRE20918For Tractors4240,4050
®
For Additional JOHN DEERE Products Refer to Page 80 58
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
®
Thermostat Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impeller
See Chart on Page 81
1) TRE55985 (m) R71224, (m) R83561
2) TRE20022 (OEM ESN 067685 >)
Water Pump
Not Used
Pump, Oil, QuadTransmission
TRE20918For Tractors
4440,4640, 4840
1
2
5
1
64
3
213
5
4
3
1
2
6.466T> 253,372
6.466A> 233,592
6 Cyl
Bore: 4.56 in116 mm
Pin Ø: 1.85 in47 mm
Con Rod (m):R57303, R67320
APPLICATIONS:
AGRICULTURAL4440 77204640 84304840 84405720 84506620 88206622 9940
CONSTRUCTION644D646C740A762A
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/FKit
1) TRG18845
2) TIK18845
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Rear Gear
1) TAR490252) TRE5200363) TRE534224) TR26049 (23T)5) TR28811 (129T)6) TR63326
TR50358 Std.TR55055 .003TR55057 .015
TAR48675 180 F
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR78702 Std.2) TR50356 Std.
TR50357 Std.TR55056 .003TR55058 .015
1) TAR988452) TAR98851 3) TRE473364) TR71918
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR60724 X62) TR66452 X123) TR46903 X4
1) TR527732) TAT25038 (3)3) TAR1003854) TR261155) TR47153
1) TMX365 (2)
1) Head Bolt Kit
Con Rod Bearing
TAR73277 Std.TAR73279 .010TAR73280 .020TAR73281 .030
Use 6
TAR77748 Std.TAR77750 .010TAR77751 .020TAR77752 .030
Use 1Thrust Washer
TAR77747 Std.TAR77753 .007Use 3, Order Qty 1
TAR74814 Std.TAR74816 .010TAR74817 .020TAR74818 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TAR72079
1) Cam Follower2) Oil Cooler 3) Camshaft Kit4) Plug, Camshaft5) O’ring, Oil Cooler
0
Consists of:
a) TAR93629b) TRE48380c) TR57771d) TAR63060e) TAR98850f ) TE1343FN
(1) Shape, Conrod Bushing.(2) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7.(3) Some applications use TAR55394.
(1)
Valve, Intake Valve, Exhaust
21
For Additional JOHN DEERE Products Refer to Page 8059
1) TRE55985 (m) R71224, (m) R83561
2) TRE20022 (OEM ESN 067685 >)
21
Thermostat Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impeller
See Chart on Page 81
Water Pump
Not Used
Pump, Oil, QuadTransmission
TRE20918For Tractors
4250, 4040, 4450, 4640, 4650
2
5
1
64
3
2
1
3 54
3
1
2
6.466T253,373 >
6.466A317,859 >
6 Cyl
Bore: 4.56 in116 mm
Pin Ø: 1.85 in47 mm
Con Rod (m):R71074 (P/N AR93341)
APPLICATIONS:
AGRICULTURAL4250 57304440 66024450 66204640 66224650 77205460 99405720 9950
CONSTRUCTION644C 790D690C 850B762A/B 892D770A/B
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/FKit
1) TRG18847
2) TIK18847
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Rear Gear1) TAR490252) TRE5200363) TRE534224) TR26049 (23T)5) TR28811 (129T)6) TR63326
Valve, Intake Valve, Exhaust
TR50358 Std.TR55055 .003TR55057 .015
TAR48675 180 F
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR78702 Std.2) TR50356 Std.
TR50357 Std.TR55056 .003TR55058 .015
1) TAR988452) TAR98851 3) TRE473364) TR71918
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR74008 X62) TR66452 X123) TR46903 X44) TAR93341 X1
1) TR527732) TAT25038 (5)3) TAR100385 4) TR261155) TR471536) TMX365 (3)*
TMX366 (4)**
1) TRE606222) TMX1062 (2)
1) Pump, Oil2) Repair Kit
ConRod Bearing
TAR73277 Std.TAR73279 .010TAR73280 .020TAR73281 .030
Use 6
TAR77748 Std.TAR77750 .010TAR77751 .020TAR77752 .030
Use 1Thrust Washer
TAR77747 Std.TAR77753 .007Use 3, Order Qty 1
TAR74814 Std.TAR74816 .010TAR74817 .020TAR74818 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TAR100646
1) Cam Follower2) Oil Cooler 3) Camshaft Kit4) Plug, Camshaft5) O’ring, Oil Cooler6) Head Bolt Kit
0
Consists of:
a) TAR100616b) TRE48380c) TR57771d) TAR63060e) TAR98850f ) TE1343FN
(1) Shape, Conrod Bushing.(2) Crankshaft driven Engine Pump, Oil Consists of: Shaft, Gears, and Gaskets.(3) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7.
* With ESN > 317676.
(1)
1
26
(4) TMX366 Consists of: TR88043 x11, TR88044 x8, TR88045 x7. ** With ESN 317677 >.
(5) Some applications use TAR55394.
®
4) Con Rod
4
2
1
3
4
For Additional JOHN DEERE Products Refer to Page 80 60
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
1) TRE55985 (m) R71224, (m) R83561
2) TRE20022 (OEM ESN 067685 >)
21
Water Pump
54
3
1
21
26
2
5
1
64
3
6.466A233,593-317,858
6 Cyl
Bore: 4.56 in116 mm
Pin Ø: 1.85 in47 mm
Con Rod (m):R71074 (P/N AR93341)
APPLICATIONS:
AGRICULTURAL4840 84404850 84505720 88205730 99408430 9950
CONSTRUCTION644C 770A/B690C 850B740A 892D762A/B
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TRG20142
2) TIK20142
1) Front Seal 2) Rear Seal
1) TAR490252) TRE5200363) TRE534224) TR26049 (23T)5) TR28811 (129T)6) TR63326
Valve, Intake Valve, Exhaust
TR50358 Std.TR55055 .003TR55057 .015
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TAR48675 180 F Not Used
1) TR261252) TRE11410 3) TR87627
1) Spring, Valve2) Rotator, Valve3) O’ring, Valve
1) Cap, Valve2) Lock, Valve
1) TT201292) TT20077
Insert, Valve1) Intake2) Exhaust
1) TR78702 Std.2) TR50356 Std.
TR50357 Std.TR55056 .003TR55058 .015
1) TAR988452) TAR98851 3) TRE473364) TR71918
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR527732) TAT25038 (5)3) TAR1003854) TR261155) TR471536) TMX365 (3)*
TMX366 (4)**
1) TRE606222) TMX1062 (2)
1) Pump, Oil2) Repair Kit
Con Rod Bearing
TAR73277 Std.TAR73279 .010TAR73280 .020TAR73281 .030
Use 6
TAR77748 Std.TAR77750 .010TAR77751 .020TAR77752 .030
Use 1Thrust Washer
TAR77747 Std.TAR77753 .007Use 3, Order Qty 1
TAR74814 Std.TAR74816 .010TAR74817 .020TAR74818 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TAR100960
1) Cam Follower2) Oil Cooler 3) Camshaft Kit4) Plug, Camshaft5) O’ring, Oil Cooler6) Head Bolt, Kit
0
Consists of:
a) TAR100673b) TRE48380c) TR57771d) TAR63060e) TAR98850f ) TE1343FN
(1) Shape, Conrod Bushing.(2) For Crankshaft driven Engine Pump, Oil Consists of: Shaft, Gears, and Gaskets.(3) TMX365 Consists of: TR88042 x6, TR88043 x5, TR88044 x8, TR88045 x7. * With ESN > 317676.(4) TMX366 Consists of: TR88043 x11, TR88044 x8, TR88045 x7. ** With ESN 317677 >. (5) Some applications use TAR55394.
(1)
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Rear Gear
®
1) TR74008 X62) TR66452 X123) TR46903 X44) TAR93341 X1
4) Con Rod
(1) Low Ring Piston.(2) Long snout (3.4in.) C/S (m) R87544, RE53201
(Front gear not available with Maxiforce). (3) Short snout (3in) C/S (m) RE53203, R63451, R104855.(4) TRE53422 Use Helicoidal front gear.
(5) Use with blocks marked R109806 and below.(6) ESN > 100664 Use: TAT25038. Not for use with ESN 500,000 >. (7) ESN 192401 >(8) Low Ring Piston Recommended. (9) If housing is marked (m) R124746 or R504071 or ESN 500 000 > use TRE63115R (Reman Unit).
2
1
3
4
For Additional JOHN DEERE Products Refer to Page 8061
1
2
2
5
1
64
3
6.076T/A/HLow Ring Piston
6 Cyl
Bore: 4.56 in116 mm
Pin Ø: 1.85 in47 mm
Con Rod (m):R71074 (P/N AR93341)
APPLICATIONS:
AGRICULTURAL4955 85604960 8570
CONSTRUCTION892E (8)
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TRE60299
2) TIK60299
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Rear Gear1) TAR490252) TRE5200363) TRE53201 (2)
orTRE53422 (3)
4) TR105488 (4)5) TR28811 (129T)6) TR63326
Valve, Intake Valve, Exhaust
TR84618 Std.TR93308 .003TR93312 .015
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TAR48675 180 F N/A
1) TR918222) TRE11410
1) Spring, Valve2) Rotator, Valve
1) Cap, Valve2) Lock, Valve3) Shield, Valve
1) TT201292) TT200773) TR102882
Insert, Valve1) Intake2) Exhaust
1) TR84977 Std.2) TR84976 Std.
TR84619 Std.TR93311 .003TR93313 .015
1) TRE356472) TRE29859 3) TRE473364) TR71918
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TAR55394 (6)2) TR471533) TR820074) TMX366 (5)5) TR110126 (7)
1) TRE60622 (9)2) TMX1062
1) Pump, Oil2) Repair Kit
ConRod Bearing
TAR73277 Std.TAR73279 .010TAR73280 .020TAR73281 .030
Use 6
TAR77748 Std.TAR77750 .010TAR77751 .020TAR77752 .030
Use 1Thrust Washer
TAR77747 Std.TAR77753 .007Use 3, Order Qty 1
TAR74814 Std.TAR74816 .010TAR74817 .020TAR74818 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TRE60297
1) Oil Cooler2) O’ring, Oil Cooler 3) Plug, Camshaft 4) Head Bolt Kit 5) Tappet
0
Consists of:
a) TRE57731 (1)b) TRE48380c) TR57771d) TAR63060e) TAR98850f ) TE1343FN
1
3
2
5
4
Water Pump
TRE55985 (m) R71224, (m) R83561 or
TRE68230 (HIGH FLOW)
®
1) TR74008 X62) TR66452 X123) TR87561 X44) TAR93341 X1
4) Con Rod
12
3
2
1
3
4
For Additional JOHN DEERE Products Refer to Page 80
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
62
(1) C/S (m) RE53199, with straight front gear TR104587. Helical gear should be discarded.(2) If housing is marked (m) R124746 or R504071 use TRE63115R (Reman Unit).
1
2
2
5
1
64
3
6.076T/A/HHigh Ring Piston
6 Cyl
Bore: 4.56 in116 mm
Pin Ø: 1.85 in47 mm
Con Rod (m):R71074 (P/N AR93341)
AAPPLICATIONS:
AGRICULTURAL1185 77002066 78004055 81004255 82004455 83004555 95004560 96004755 99604760 9965
CONSTRUCTION644E/ER 772B/BH644G/GH 792D/LC740E/G 850C748E/G 770B/BH
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TRE64212
2) TIK64212
1) Front Seal 2) Rear Seal
3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Rear Gear1) TAR490252) TRE5200363) TRG23551 (1)4) TR1045875) TR28811 (129T)6) TR63326
Valve, Intake Valve, Exhaust
TR84618 Std.TR93308 .003TR93312 .015
Thermostat Fuel Transfer Pump Water Pump Repair Kit
Without Impeller With Impeller
See Chart on Page 81TAR48675 180 F N/A
1) TR918222) TRE11410
1) Spring, Valve2) Rotator, Valve
1) Cap, Valve2) Lock, Valve3) Shield, Valve
1) TT201292) TT200773) TR102882
Insert, Valve1) Intake2) Exhaust
1) TR84977 Std.2) TR84976 Std.
TR84619 Std.TR93311 .003TR93313 .015
1) TRE356472) TRE29859 3) TRE473364) TR71918
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR1101262) TR820073) TRE518097
1) TRE60622 (2)2) TMX1062
1) Pump, Oil2) Repair Kit
ConRod Bearing
TAR73277 Std.TAR73279 .010TAR73280 .020TAR73281 .030
Use 6
TAR77748 Std.TAR77750 .010TAR77751 .020TAR77752 .030
Use 1Thrust Washer
TAR77747 Std.TAR77753 .007Use 3, Order Qty 1
TAR74814 Std.TAR74816 .010TAR74817 .020TAR74818 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
400 Series
TRE60294
1) Tappet2) Plug, Camshaft 3) Tensioner, Belt
0
Consists of:
a) TRE57512b) TRE57517c) TR57771d) TAR63060 e) TAR98850f ) TE1343FN
Water Pump
TRE55985 (m) R71224, (m) R83561 or
TRE68230 (HIGH FLOW)
®
1) TR74008 X62) TR66452 X123) TR87561 X44) TAR93341 X1
4) Con Rod
For Additional JOHN DEERE Products Refer to Page 8063
1
1) TR36846 180 F2) TAR507823) TR60746
TR48000
213
6.531D (Do Not Use this Kit forEarly Engines with BlockCasting No: R35130.)
6 Cyl
Bore: 4.75 in121 mm
Pin Ø: 1.75 in44.4 mm
Con Rod (m):R35048, R58881, R40238R66927, R53286
Block (m):R40270, R42370, R45300R47510
APPLICATIONS:
AGRICULTURAL50206030
CONSTRUCTION700 760700A 760A
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK6549
2) TIK6549
1) Front Seal 2) Rear Seal
3) Crankshaft
1) TAR490252) TRE133103) TAR92533
Valve, Intake Valve, Exhaust
TR42182 N/A
Spring, Valve1) Guide, Valve2) Lock, Valve 3) Cap, Valve
1) TR531922) TR354313) TR40366
Insert, Valve1) Intake2) Exhaust
1) TR418682) TR41869
TR45823
1) TAR536142) TAR53613 3) TR785134) TR71919
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR36328 X62) TR66453 X123) TR46903 X4
1) TRE11137
ConRod Bearing
TAR53020 Std.TAR57208 .010TAR57209 .020TAR57210 .030
Use 6
TAR101267 Std.TAR104564 .010TAR104565 .020TAR104566 .030
Use 1Thrust Washer
TAR89622 Std.TAR89971 .007Use 3, Order Qty 1
TAR101266 Std.TAR104568 .010TAR104569 .020TAR104570 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
500 Series
TPLK549
1) Camshaft
0
Consists of:
a) TRE16548b) TAR41295c) TR35053d) TR42366e) TAR55951f ) TD2824R
1
3
1
2
1) Thermostat2) Injector, Pencil3) Seal
23
®
12
3
For Additional JOHN DEERE Products Refer to Page 80
213
1
3
1
2
6.531T6 Cyl
Bore: 4.75 in121 mm
Pin Ø: 1.875 in47.6 mm
Con Rod (m):R48315, R53287, R58883,R66926
Bock (m):R48260, R72129, R80401
APPLICATIONS:
CONSTRUCTION644B646B770770A772A
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/F Kit
1) TOK6512
2) TIK6512
1) Front Seal 2) Rear Seal
3) Crankshaft
1) TAR490252) TRE133103) TAR92533
Valve, Intake Valve, Exhaust
TR90602 Std. 1) TR495712) TR495693) TR81086
Spring,Valve1) Outer2) Inner3) Rotator, Valve
1) Guide, Valve2) Lock, Valve3) Cap, Valve
1) TR531922) TR354313) TR40366
Insert, Valve1) Intake2) Exhaust
1) TR418682) TR41869
TR90601 Std.
1) TRE170502) TAR67510 3) TR785134) TR71919
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR76783 X62) TR66453 X123) TR46903 X4
1) TRE111372) TRE60622 (1)
Con Rod Bearing
TAR53020 Std.TAR57208 .010TAR57209 .020TAR57210 .030
Use 6
TAR101267 Std.TAR104564 .010TAR104565 .020TAR104566 .030
Use 1Thrust Washer
TAR89622 Std.TAR89971 .007Use 3, Order Qty 1
TAR101266 Std.TAR104568 .010TAR104569 .020TAR104570 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
500 Series
TPLK512
1) Camshaft 2) Pump, Oil
Consists of:
a) TAR67512b) TAR53226c) TR49418d) TR48350e) TR49423f ) TE1343FN
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
64
1) TAR48675 180 F2) TAR507823) TR60746
TR48000
0
1) Thermostat2) Injector, Pencil3) Seal4) Oil Pump
2
(1) Crank Driven Pump.
®
For Additional JOHN DEERE Products Refer to Page 80
213
3
1
2
Engine & EquipmentModel
6.531A6 Cyl
Bore: 4.75 in121 mm
Pin Ø: 1.875 in47.6 mm
Con Rod (m):R48315, R53287, R58883,R66926
Block (m):R48260, R72129, R80401
APPLICATIONS:
AGRICULTURAL60307520
1) Engine O/HKit
2) Engine I/F Kit
1) TOK6225
2) TIK6225
1) Front Seal 2) Rear Seal
3) Crankshaft
1) TAR490252) TRE133103) TAR92533
Valve, Intake Valve, Exhaust
TR90602 Std. 1) TR495712) TR495693) TR81086
Spring,Valve1) Outer2) Inner3) Rotator, Valve
1) Guide, Valve2) Lock, Valve3) Cap, Valve
1) TR531922) TR35431 3) TR40366
Insert, Valve1) Intake2) Exhaust
N/ATR90601 Std.
1) TRE170462) TAR56154 3) TR785134) TR71919
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR76783 X62) TR66453 X123) TR46903 X4
TAR48675 180 F
Thermostat
ConRod Bearing
TAR53020 Std.TAR57208 .010TAR57209 .020TAR57210 .030
Use 6
TAR101267 Std.TAR104564 .010TAR104565 .020TAR104566 .030
Use 1Thrust Washer
TAR89622 Std.TAR89971 .007Use 3, Order Qty 1
TAR101266 Std.TAR104568 .010TAR104569 .020TAR104570 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
500 Series
TPLK225
Consists of:
a) TAR53227b) TAR53226c) TR49418d) TR48350e) TR49423f ) TE1343FN
0
65
1
1) TRE111372) TRE60622 (1)
1) Camshaft 2) Pump, Oil
2
(1) Crank Driven Pump.
®
For Additional JOHN DEERE Products Refer to Page 80
213
3
1
2
6.619A/T> 033814
6 Cyl Early
Bore: 5.125 in130 mm
Pin Ø: 2.00 in50.8 mm
Con Rod (m):R66925, R57484
Block (m):R57424
APPLICATIONS:
AGRICULTURAL8630
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TOK84089
2) TIK84089
1) Front Seal 2) Rear Seal
3) Crankshaft
1) TAR490252) TRE133103) TAR92533
Valve, Intake Valve, Exhaust
TR75690 Std. 1) TR495712) TR495693) TR81086
Spring,Valve1) Outer2) Inner3) Rotator, Valve
1) Guide, Valve2) Lock, Valve3) Cap, Valve
1) TR531922) TR354313) TR40366
Insert, Valve1) Intake2) Exhaust
1) TR59894 Std.2) TR60537 Std.
TR63982 Std.
1) TRE374162) TRE37417 3) TRE340094) TR71919
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR60197 X62) TR66453 X123) TR46903 X4
TAR48675 180 F
Thermostat
Con Rod Bearing
TAR101271 Std.TAR104130 .010TAR104131 .020TAR104132 .030
Use 6
TAR101269 Std.TAR104126 .010TAR104127 .020TAR104128 .030
Use 1Thrust Washer
TAR89622 Std.TAR89971 .007Use 3, Order Qty 1
TAR101268 Std.TAR104122 .010TAR104123 .020TAR104124 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
500 Series
TAR84089Consists of:
a) TAR69038b) TAR82355c) TR64451d) TR65629e) TAR72351f ) TN51168
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
0
66
1
1) TRE111372) TRE60622 (1)
1) Camshaft 2) Pump, Oil
2
(1) Crank Driven Pump.
®
For Additional JOHN DEERE Products Refer to Page 80
213
1
3
1
2
6.619A/T033815 - 049059
6 Cyl Mid
Bore: 5.125 in130 mm
Pin Ø: 2.00 in50.8 mm
Con Rod (m):R63959
Block (m):R74123, R72130
APPLICATIONS:
AGRICULTURAL863086408650
CONSTRUCTION762 862850 890855 890A860B
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/F Kit
1) TOK20291
2) TIK20291
1) Front Seal 2) Rear Seal
3) Crankshaft
1) TAR490252) TRE133103) TAR92533
Valve, Intake Valve, Exhaust
TR75690 Std. 1) TR495712) TR495693) TR81086
Spring,Valve1) Outer2) Inner3) Rotator, Valve
1) Guide, Valve2) Lock, Valve3) Cap, Valve
1) TR531922) TR354313) TR40366
Insert, Valve1) Intake2) Exhaust
1) TR59894 Std.2) TR60537 Std.
TR63982 Std.
1) TRE374162) TRE37417 3) TRE340094) TR71919
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR69045 X62) TR66453 X123) TR46903 X4
1) TRE11137 1)TRE60622 2)TAR48675 180 F
1) Pump, Oil2) Thermostat
ConRod Bearing
TAR101271 Std.TAR104130 .010TAR104131 .020TAR104132 .030
Use 6
TAR101269 Std.TAR104126 .010TAR104127 .020TAR104128 .030
Use 1Thrust Washer
TAR89622 Std.TAR89971 .007Use 3, Order Qty 1
TAR101268 Std.TAR104122 .010TAR104123 .020TAR104124 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
500 Series
TRE20291
1) Camshaft
Consists of:
a) TRE20275b) TAR82355c) TR64451d) TR65629e) TAR72351f ) TN51168
0
67
2
1
®
For Additional JOHN DEERE Products Refer to Page 80
213
1
3
1
2
6.619 A/T049060 >
6 Cyl Late
Bore: 5.125 in130 mm
Pin Ø: 2.00 in50.8 mm
Con Rod (m):R63959
APPLICATIONS:
AGRICULTURAL863086408650
CONSTRUCTION744E 862 762 890850 890A855 992D/E860B
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK40476
2) TIK40476
1) Front Seal 2) Rear Seal
3) Crankshaft
1) TAR490252) TRE133103) TAR92533
Valve, Intake Valve, Exhaust
TR75690 Std. 1) TR495712) TR495693) TR81086
Spring,Valve1) Outer2) Inner3) Rotator, Valve
1) Guide, Valve 2) Lock, Valve3) Cap, Valve
1) TR531922) TR354313) TR40366
Insert, Valve1) Intake2) Exhaust
1) TR59894 Std.2) TR60537 Std.
TR63982 Std.
1) TRE374162) TRE37417 3) TRE340094) TR71919
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR69045 X62) TR66453 X123) TR46903 X4
1) TRE11137
Con Rod Bearing
TAR101271 Std.TAR104130 .010TAR104131 .020TAR104132 .030
Use 6
TAR101269 Std.TAR104126 .010TAR104127 .020TAR104128 .030
Use 1Thrust Washer
TAR89622 Std.TAR89971 .007Use 3, Order Qty 1
TAR101268 Std.TAR104122 .010TAR104123 .020TAR104124 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
500 Series
TRE40476
1) Camshaft
Consists of:
a) TRE20275b) TAR82355c) TR64451d) TR77640e) TAR72351f ) TN51168
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
68
2
1
1)TRE60622 2)TAR48675 180 F
1) Pump, Oil2) Thermostat
0
®
2
14
3
For Additional JOHN DEERE Products Refer to Page 80
213
6.101A/T> 499,999
6 Cyl
Bore: 5.125 in130 mm
Pin Ø: 2.00 in50.8 mm
Block (m):R75934, R87552, R88217R98554
APPLICATIONS:
AGRICULTURAL87608870
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TOK40476L
2) TIK40476L
1) Front Seal 2) Rear Seal
1) TAR490252) TRE133103) TAR925334) TR63326
Valve, Intake Valve, Exhaust
TR101304 1) TR918222) TRE114103) TT20129
1) Spring, Valve2) Rotator, Valve3) Cap, Valve
1) Lock, Valve2) Shield, Valve
1) TT200772) TR102882 X6
Insert, Valve1) Intake2) Exhaust
N/ATR101305
1) TRE374162) TRE37417 3) TRE340094) TR71919
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR69045 X62) TR66453 X123) TR87561 X4
TAR48675 180 F
Thermostat
ConRod Bearing
TAR101271 Std.TAR104130 .010TAR104131 .020TAR104132 .030
Use 6
TAR101269 Std.TAR104126 .010TAR104127 .020TAR104128 .030
Use 1Thrust Washer
TAR89622 Std.TAR89971 .007Use 3, Order Qty 1
TAR101268 Std.TAR104122 .010TAR104123 .020TAR104124 .030
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
500 Series
TRE40476Consists of:
a) TRE20275b) TAR82355c) TR64451d) TR77640e) TAR72351f ) TN51168
0
69
Pump, Oil
TRE60622
3) Crankshaft4) Rear Gear
®
21 5
43 6
Thermostat Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impeller
See Chart on Page 81
TAR97708 (m) R73604TRE60489 (m) R100812, (m) R127337,
(m) R127918, (m) R55164
Injector, Pencil
TRE36936
Seal Kit
TRE65201
Water Pump
TRE38009
For Additional JOHN DEERE Products Refer to Page 80
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
70
4
53
1 22
1
30292.9D
252,768 >
CODE 4809
3 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.3 in32 mm
Piston (m):RE61467, RE500210
APPLICATIONS:
AGRICULTURAL3100 52105105 52205200 53005205 5310/N
OEM2.9L
CONSTRUCTION240 Skid Steer
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
1) TOK2.9D9
2) TIK2.9D9
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
TRE64354 180 F
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust
1) TR1068312) TR106829
TR90692 Std.TR97492 .015
1) TRE5015782) TRE38850 3) TR973564) TR973415) TR106796
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod
1) TR504300 X32) TR80033 X6
1) TRE553432) TRE617673) TRE319734) TR549855) TR85363 X14 (2)
1) TAT24252 (1)2) TT263213) TAT18009 (1)4) TT200345) TT200736) TT20070 (1)
1) Lower Gear2) Lower Bushing3) Upper Gear4) Upper Bushing5) Cam Follower6) Cam Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 3
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 3
Piston-Liner Kit Main Bearing Thrust Bearing
PowerTech
TRE66968
1) Pump, Oil 2) Oil Cooler3) Rocker Arm
(Intake/Exhaust)4) Rock. Arm Shaft5) Cyl Hd Cap Screw
0
Consists of:
a) TRE61467 (3)b) TRE66271 c) TR116281d) TAR65507
(1) Helicoidal Gears. (2) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.(3) Piston includes Pin and Retainers.
2
5
1
6 4
3
71) Front Seal 2) Rear Seal3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TRE50979 4) TT20094 (2)5) TR28811 (129T)
or TR114282 (142T)
6) TR819897) TH35244
®
For Additional JOHN DEERE Products Refer to Page 8071 ®
21 5
43 6
Thermostat Fuel TransferPump
Water Pump Rep Kita) Without Impellerb) With Impeller
See Chart on Page 81
TAR97708 (m) R73604TRE60489 (m) R100812, (m) R127337,
(m) R127918, (m) R55164
Injector, Pencil
TRE38087
Seal Kit
TRE64292
Water Pump
TRE38009
4
53
1 22
1
30292.9T
258847 >
CODE 4808
3 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.62 in41 mm
Piston (m):RE61270
APPLICATIONS:
AGRICULTURAL5400 261581 >5400N
OEM2.9L
CONSTRUCTION8875 Skid Steer
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TOK2.9T2
2) TIK2.9T2
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
TRE64354 180 F
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust
1) TR106831 Std.2) TR106829 Std.
TR90692 Std.TR97492 .015
1) TRE5015782) TRE38850 3) TR973564) TR973415) TR106796
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod
1) TR116817 X32) TR80033 X6
1) TRE553432) TRE617673) TRE319734) TR549855) TR85363 X14 (2)
1) TAT24252 (1)2) TT263213) TAT18009 (1)4) TT200345) TT200736) TT20070 (1)
1) Lower Gear2) Lower Bushing3) Upper Gear4) Upper Bushing5) Cam Follower6) Cam Gear
ConRod Bearing
TRE27348 Std.
TRE27349 .010TRE27358 .020TRE27364 .030
Use 3
TAT21139 Std.
TAT21132 .010TAT21134 .020TAT21136 .030
Use 1
TRE27352 Std.
TRE27353 .010TRE27360 .020TRE27368 .030
Use 3
Piston-Liner Kit Main Bearing Thrust Bearing
PowerTech
TRE67426
1) Pump, Oil2) Oil Cooler3) Rocker Arm
(Intake/Exhaust)4) Rocker Arm Shaft5) Cyl Hd Cap Screw
0
Consists of:
a) TRE61270b) TRE66271c) TMX3915d) TR116281e) TAR65507f ) TR54114
(1) Helicoidal Gears.(2) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
2
5
1
6 4
3
71) Front Seal 2) Rear Seal3) Crankshaft4) Crankshaft, Gear5) Ring Gear6) Sleeve, Front7) Packing, Sleeve1) TAR679422) TRE44574 3) TRE50979 4) TT20094 (1)5) TR28811 (129T)
orTR114282 (142T)
6) TR819897) TH35244
For Additional JOHN DEERE Products Refer to Page 80
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
72®
12
3
1
4045D4.5D
4 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.375 in35 mm
Piston (m):RE59279, RE505101
Con Rod (m):R123959, R500000
APPLICATIONS:
AGRICULTURAL5410 57155415 60105510 61105615 6610
OEM4.5L
CONSTRUCTION210LE 486E310E 488E450H 550H485E 650H
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TRE66092TRE66092A ( )
( ) w/C. Rod R500000
1) Front Seal 2) Rear Seal
1) TRE505515 (8)2) TRE445743) TR28811 (129T)
orTR114282 (142T)
4) TRE50618 (5)5) TH35244
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
Thermostat
TRE64354 180 F
Injector, Pencil
TRE60062 (Non Turbo)TRE48786 (Turbo)
Seal
TR92352 TR48000
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust1) TR98063 Std.
TR98335 O/S2) TR85687 Std.
TR93910 O/S
TR90692 Std.TR97492 .015
1) TRE5014552) TRE66082 3) TR1165154) TR123352 (2)
TR97342 (3)(R123353)
5) TR123542
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal.Shaft4) Bush, Camshaft
1) TR123960 X42) TR114083 X8 (1)
TR501124 X8 (1)3) TR115299 X64) TR119874 X15) TRE56375 (6)6) TRE500448 7) TRE500449
ConRod Bearing
TRE65908 Std.
TRE65909 .010
Use 4
TRE65168 Std.
TRE65912 .010
Use 1
TRE65165 Std.
TRE65911 .010
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
PowerTech
TRE65966(RE505110)
0
Consists of:a) TRE59279 b) TRE66271c) TR123178d) TR116383e) TAR65507f ) TM41029
(1) Use TR114083 Rod Bolts with Machine Split Connecting Rods, and use TR501124 Rod Bolts with Fractured Split Connecting Rods.
(2) Use with Oil Pan code 1901, 1902 & 1903, for Steel Oil Pan. (3) Use with Oil Pan code 1904 & 1905, for Aluminum Oil Pan.
2
1
3 4 1
1) Cyl Hd Cap Screw2) Tappet3) Tensioner, Belt4) Con Rod
1) TR85363 X18 (4)2) TR123565 X83) TRE5180974) TRE500002
(m R500,000)
1) Water Pump2) Water Pump Cov3) Pump, Oil
1) TRE500737(Standard Flow)
TRE500734(High Flow)
2) TRE5085663) TRE504914
42
3
3
2
2) TIK66092TIK66092A ( )
( ) w/C. Rod R500000
5
3) Ring Gear4) Crankshaft5) Seal
Fuel Transfer Pump
(4) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
(5) Crankshaft (m) R113596.(6) (m) R135439, R132324, R134213.(7) Line Connections are both threaded.(8) 1 Piece Unitized Seal and Wearsleeve;
Replaces TRE59810, RE538097.TRE68345
orTRE66153 (7)
*
**
*
5
5) Camshaft6) Bal. Shaft R/H7) Bal. Shaft L/H
46/7
For Additional JOHN DEERE Products Refer to Page 8073 ®
2
1
3 45
6/7
2
3
14
5
4045T4.5T
4 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.375 in35 mm
Piston (m):RE59277, RE505100
Con Rod (m):R123959, R500000
APPLICATIONS:
AGRICULTURAL3410/X 5510/N4890 56154895 57155415 6700
OEM4.5L
CONSTRUCTION230 LCR 344H310E (TURBO) 410E310G (TURBO) 410G310SE (TURBO) 410J310SG (TURBO) 450H315SE 550H 315SG 650H
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/F Kit
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
Thermostat
TRE64354 180 F
Injector, Pencil TRE60062 (NonTurbo)TRE48786 (Turbo)
SealTR92352 TR48000
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust
1) TR98063 Std.TR98335 O/S
2) TR85687 Std.TR93910 O/S
TR90692 Std.TR97492 .015
1) TRE5014552) TRE66082 3) TR1165154) TR123352 (2)
TR97342 (3)(R123353)
5) TR123542
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set
ConRod Bearing
TRE65908 Std.
TRE65909 .010
Use 4
TRE65168 Std.
TRE65912 .010
Use 1
TRE65165 Std.
TRE65911 .010
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
PowerTech
TRE507920(RE505111)
0
Consists of:a) TRE59277 b) TRE66271c) TR123178d) TR116383e) TAR65507f ) TM41029
1) TRE66093TRE66093A ( )
( ) w/C. Rod R500000
2) TIK66093TIK66093A ( )
( ) w/C. Rod R500000
1
1) Water Pump2) Water Pump Cov3) Pump, Oil
1) TRE500737(Standard Flow)
TRE500734(High Flow)
2) TRE5085663) TRE504914
2
3
1) Front Seal 2) Rear Seal
1) TRE505515 (8)2) TRE445743) TR28811 (129T)
orTR114282 (142T)
4) TRE50618 (5)5) TH35244
1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal.Shaft4) Bush, Camshaft
3) Ring Gear4) Crankshaft5) Seal
Fuel Transfer Pump
*
*
*
*
1) TR123960 X42) TR114083 X8 (1)
TR501124 X8 (1)3) TR115299 X64) TR119874 X15) TRE56375 (6)6) TRE500448 7) TRE500449
5) Camshaft6) Bal. Shaft R/H7) Bal. Shaft L/H
1
1) Cyl Hd Cap Screw2) Tappet3) Tensioner, Belt4) Con Rod
1) TR85363 X18 (4)2) TR123565 X83) TRE5180974) TRE500002
(m R500,000)
3
2
TRE68345or
TRE66153 (7)
4
(1) Use TR114083 Rod Bolts with Machine Split Connecting Rods, and use TR501124 Rod Bolts with Fractured Split Connecting Rods.
(2) Use with Oil Pan code 1901, 1902 & 1903, for Steel Oil Pan. (3) Use with Oil Pan code 1904 & 1905, for Aluminum Oil Pan.
(4) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
(5) Crankshaft (m) R113596.(6) (m) R135439, R132324, R134213.(7) Line Connections are both threaded.(8) 1 Piece Unitized Seal and Wearsleeve;
Replaces TRE59810, RE538097.
(4) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.
(5) Crankshaft (m) R113596.(6) (m) R135439, R132324, R134213.(7) Line Connections are both threaded.(8) 1 Piece Unitized Seal and Wearsleeve;
Replaces TRE59810, RE538097.
For Additional JOHN DEERE Products Refer to Page 80
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
74®
2
1
3 45
6/7
2
3
14
5
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/FKit
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
Thermostat
TRE64354 180 F
Injector, Pencil
TRE60062 (NonTurbo)TRE48786 (Turbo)
Seal
TR92352 TR48000
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust
1) TR98063 Std.TR98335 O/S
2) TR85687 Std.TR93910 O/S
TR90692 Std.TR97492 .015
1) TRE5014552) TRE66082 3) TR1165154) TR123352 (2)
TR97342 (3)(R123353)
5) TR123542
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set
Con Rod Bearing
TRE65908 Std.
TRE65909 .010
Use 4
TRE65168 Std.
TRE65912 .010
Use 1
TRE65165 Std.
TRE65911 .010
Use 4
Piston-Liner Kit Main Bearing Thrust Bearing
PowerTech
TRE507850(RE505112)
0
Consists of:a) TRE55512 b) TRE66820c) TR123177d) TR116383e) TAR65507f ) TR54114
1) TRE66094TRE66094A ( )
( ) w/C. Rod R500335
2) TIK66094TIK66094A ( )
( ) w/C. Rod R500335
1
1) Water Pump2) Water Pump Cov3) Pump, Oil
1) TRE500737(Standard Flow)
TRE500734(High Flow)
2) TRE5085663) TRE504914
2
3
1) Front Seal 2) Rear Seal
3) Ring Gear4) Crankshaft5) Seal
1) TRE505515 (8)2) TRE445743) TR28811 (129T)
orTR114282 (142T)
4) TRE50618 (5)5) TH35244
1) Bush, Con Rod 2) Bolt, Con Rod3) Bush, Bal.Shaft4) Bush, Camshaft
4045T/H4.5T/H
4 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.62 in41 mm
Piston (m):RE55512, RE505102
Con Rod (m):R114081, R500335
APPLICATIONS:
AGRICULTURAL6010 6410/L/S6110/L 6510L6210/L 6610S6310/L/S 66056405 6610
OEM4.5L
CONSTRUCTION120 550H444H/HCL 550GTC444H 555G450G 650G455G
Fuel Transfer Pump
*
*
*
*
1) TR114082 X42) TR114083 X8 (1)
TR501124 X8 (1)3) TR115299 X64) TR119874 X15) TRE56375 (6)6) TRE500448 7) TRE500449
5) Camshaft6) Bal. Shaft R/H7) Bal. Shaft L/H
1) Cyl Hd Cap Screw2) Tappet3) Tensioner, Belt4) Con Rod
1) TR85363 X18 (4)2) TR123565 X83) TRE5180974) TRE500608
(m R500,335)
TRE68345or
TRE66153 (7)
1
3
2
4
(1) Use TR114083 Rod Bolts with Machine Split Connecting Rods, and use TR501124 Rod Bolts with Fractured Split Connecting Rods.
(2) Use with Oil Pan code 1901, 1902 & 1903, for Steel Oil Pan. (3) Use with Oil Pan code 1904 & 1905, for Aluminum Oil Pan.
For Additional JOHN DEERE Products Refer to Page 8075 ®
213
2
3
14
5
6068D6.8D
6 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.375 in35 mm
Piston (m):RE59279, RE505101
Con Rod (m):RE123959, R500000
APPLICATIONS:
AGRICULTURAL6205 65156505 65206510 SE6520SE6510
OEM6.8L
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
Thermostat
TRE64354 180 F
Injector, Pencil
TRE60062 (Non Turbo)TRE48786 (Turbo)
Seal
TR92352TR48000
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust
1) TR98063 Std.TR98335 O/S
2) TR85687 Std.TR93910 O/S
TR90692 Std.TR97492 .015
1) TRE5014562) TRE66085 3) TR1165164) TR1233545) TR123543
1) O/H Gasket Set
ConRod Bearing
TRE65908 Std.
TRE65909 .010
Use 6
TRE65168 Std.
TRE65912 .010
Use 1
TRE65165 Std.
TRE65911 .010
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
PowerTech
TRE65966(RE505110)
0
Consists of:a) TRE59279b) TRE66271c) TR123178d) TR116383e) TAR65507f ) TM41029
1) TRE66095TRE66095A ( )
( ) w/C. Rod R500000
2) TIK66095TIK66095A ( )
( ) w/C. Rod R500000
1
1) Water Pump2) Water Pump Cov3) Pump, Oil
1) TRE500737(Standard Flow)
TRE500734(High Flow)
2) TRE5085663) TRE504914
2
3
1) TR85363 X26 (2)2) TR123565 X123) TRE5180974) TRE500002
(m R500,000)
(1) Use TR114083 Rod Bolts with Machine Split Connecting Rods, and use TR501124 Rod Bolts with Fractured Split Connecting Rods.
(2) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.(3) Crankshaft (m) R116076, R502654.
1) TR123960 X62) TR114083 X12 (1)
TR501124 X12 (1)3) TR119874 X1
1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
2) Head Gasket Set3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
3) Ring Gear4) Crankshaft5) Seal
1) TRE505515 (5)2) TRE445743) TR28811 (129T)
orTR114282 (142T)
4) TRE52850 (3)5) TH35244
Fuel Transfer Pump
**
**
1) Cyl Hd Cap Screw2) Tappet3) Tensioner, Belt4) Con Rod
TRE68345or
TRE66153 (4)
1
3
2
4
(4) Line Connections are both threaded.(5) 1 Piece Unitized Seal and Wearsleeve;
Replaces TRE59810, RE538097.
(1) Use TR114083 Rod Bolts with Machine Split Connecting Rods, and use TR501124 Rod Bolts with Fractured Split Connecting Rods.
(2) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.(3) Crankshaft (m) R116076, R502654.
(4) Line Connections are both threaded.(5) 1 Piece Unitized Seal and Wearsleeve;
Replaces TRE59810, RE538097.
For Additional JOHN DEERE Products Refer to Page 80
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
76®
1) TR123960 X62) TR114083 X12 (1)
TR501124 X12 (1)3) TR119874 X1
213
6068T6.8T
6 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.375 in35 mm
Piston (m):RE59277, RE505100
Con Rod (m):RE123959, R500000
APPLICATIONS:
AGRICULTURAL6603745574609935
OEM6.8L
CONSTRUCTION670C/CH672CH700H/J
1) Engine O/H Kit
Engine & EquipmentModel
2) Engine I/FKit
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
Thermostat
TRE64354 180 F
Injector, Pencil
TRE60062 (No Turbo)TRE48786 (Turbo)
Seal
TR92352 TR48000
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust1) TR98063 Std.
TR98335 O/S2) TR85687 Std.
TR93910 O/S
TR90692 Std.TR97492 .015
2) Head Gasket Set 3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set
ConRod Bearing
TRE65908 Std.
TRE65909 .010
Use 6
TRE65168 Std.
TRE65912 .010
Use 1
TRE65165 Std.
TRE65911 .010
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
PowerTech
TRE507920(RE505111)
0
Consists of:a) TRE59277 b) TRE66271c) TR123178d) TR116383e) TAR65507f ) TM41029
1) TRE66096TRE66096A ( )
( ) w/C. Rod R500000
2) TIK66096TIK66096A ( )
( ) w/C. Rod R500000
1
1) Water Pump2) Water Pump Cov3) Pump, Oil
1) TRE500737(Standard Flow)
TRE500734(High Flow)
2) TRE5085663) TRE504914
2
3
3) Ring Gear4) Crankshaft5) Seal
1) TRE505515 (5)2) TRE445743) TR28811 (129T)
orTR114282 (142T)
4) TRE52850 (3)5) TH35244
Fuel Transfer Pump
1) TRE5014562) TRE66085 3) TR1165164) TR1233545) TR123543
1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
**
**
2
3
14
5
1) TR85363 X26 (2)2) TR123565 X123) TRE5180974) TRE500002
(m R500,000)
1) Cyl Hd Cap Screw2) Tappet3) Tensioner, Belt4) Con Rod
TRE68345or
TRE66153 (4)
1
3
2
4
For Additional JOHN DEERE Products Refer to Page 8077 ®
2
3
14
5
213
6068T/H6.8T/H
6 Cyl
Bore: 4.19 in106.5 mm
Pin Ø: 1.62 in41 mm
Piston (m):RE55512, RE505102
Con Rod (m):R114081, R500335
APPLICATIONS:
AGRICULTURAL4700 7410 78106605 7510 94007210 7610 94107405 7710
OEM6.8L
CONSTRUCTION200LL/LC 640G/II/III230LC 643G270LC 648G/II/III540G/GLL 670C/CH544H/HLL 672CHTC544H 698G548G/II/III 710D624H/HLL 843G TC624H 850G
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR98062 Std.TR97490 .015
Thermostat
TRE64354 180 F
Injector, Pencil
TRE60062 (Non Turbo) TRE48786 (Turbo)
Seal
TR92352 TR48000
1) TR261252) TRE60005
1) Spring, Valve2) Rotator, Valve
1) Seal, Valve2) Lock, Valve
1) TRE316172) TR91889
Insert, Valve1) Intake2) Exhaust
1) TR98063 Std.TR98335 O/S
2) TR85687 Std.TR93910 O/S
TR90692 Std.TR97492 .015
2) Head Gasket Set 3) Head Gasket4) Oil Pan Gasket5) Rocker Cover Gsk
1) O/H Gasket Set
ConRod Bearing
TRE65908 Std.
TRE65909 .010
Use 6
TRE65168 Std.
TRE65912 .010
Use 1
TRE65165 Std.
TRE65911 .010
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
PowerTech
TRE507850(RE505112)
0
Consists of:a) TRE55512b) TRE66820c) TR123177d) TR116383e) TAR65507f ) TR54114
1) TRE66097TRE66097A ( )
( ) w/C. Rod R500335
2) TIK66097TIK66097A ( )
( ) w/C. Rod R500335
1
1) Water Pump2) Water Pump Cov3) Pump, Oil
1) TRE500737(Standard Flow)
TRE500734(High Flow)
2) TRE5085663) TRE504914
2
3
3) Ring Gear4) Crankshaft5) Seal
1) TRE505515 (5)2) TRE445743) TR28811 (129T)
orTR114282 (142T)
4) TRE52850 (3)5) TH35244
Fuel Transfer Pump
1) TRE5014562) TRE66085 3) TR1165164) TR1233545) TR123543
1) TR114082 X62) TR114083 X12 (1)
TR501124 X12 (1)3) TR119874 X1
1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
**
**
1) TR85363 X26 (2)2) TR123565 X123) TRE5180974) TRE500608
(m R500,335)
1) Cyl Hd Cap Screw2) Tappet3) Tensioner, Belt4) Con Rod
TRE68345or
TRE66153 (4)
1
3
2
4
(1) Use TR114083 Rod Bolts with Machine Split Connecting Rods, and use TR501124 Rod Bolts with Fractured Split Connecting Rods.
(2) Replace all R78558 Cap Screws with Flanged Head Cap Screw TR85363.(3) Crankshaft (m) R116076, R502654.
(4) Line Connections are both threaded.(5) 1 Piece Unitized Seal and Wearsleeve;
Replaces TRE59810, RE538097.
For Additional JOHN DEERE Products Refer to Page 80
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
78®
2
5
1
63
4
213
6081High Comp. Piston
8.1L
Bore: 4.56 in116 mm
Pin Ø: 1.85 in47 mm
Con Rod (m):R116340 (ESN > 86,536)R501034 (ESN 86,537 >)
APPLICATIONS:
AGRICULTURAL1270D Harvester1470D Harvester
CONSTRUCTION330C Excavator530B Loader535 “644H660D Skidder724J Loader770C Grader772CH “786G Skidder848G Skidder850J Log Loader950 “ “3554 Logger
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TOK504201
2) TIK504201
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR84618 Std.TR93308 .003TR93312 .015
Thermostat
TAR48675 180 F
1) TR91822 (7)
1) Spring, Valve1) Cap, Valve2) Lock, Valve3) Shield, Valve
1) TT201292) TT200773) TR102882 X6 (6)
Insert, Valve1) Intake2) Exhaust
1) TR1211932) TR119132
TR84619 Std.TR93311 .003TR93313 .015
1) TRE5062202) TRE506222 3) TRE554754) TR71918 (3)
2) Head Gasket Set 3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR74008 X62) TR66452 X12 (4)3) TR87561 X4
ConRod Bearing
TR116081 Std.TRE57167 .011
Use 6
TRE504198 Std.TRE504199 .011
Use 1
Thrust WasherTRE61253 Std.
Use 3, Order Qty 1
TRE504195 Std.TRE504196 .011
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
PowerTech
TRE64509
0
Consists of:
a) TRE70688b) TRE503528c) TR57771d) TR116236e) TAR98850f ) TE1343FN
(1) With helical oil pump drive gear. Do not use with HPCR fuel system.(2) With straight oil pump drive gear. Do not use with HPCR fuel system. (3) With Cast Iron Oil Pan use TR49377 (RE504822).(4) Use TR66452 Rod Bolts with Machine Split Connecting Rods, and use TR501035 Rod
Bolts with Fractured Split Connecting Rods.(5) For Tier 2 HPCR Fuel System.(6) For Exaust Valves only. Do not use on ESN 200,000 and above.(7) Do not use on ESN 200,000 and above.
1) Plug Camshaft2) Oil Cooler3) Tappet
1) TR820072) TAR553943) TR110126
1) Pump, Oil2) Tensioner, Belt
1) TRE606222) TRE518097
Fuel Transfer Pump
TRE66153 (5)
2
3
1
2
1
3) Crankshaft Gear4) Crankshaft5) Ring Gear6) Rear Gear
1) TAR490252) TRE5200363) TR1045874) TRE535300 (1)
orTRE534314 (2)
5) TR288116) TR63326
For Additional JOHN DEERE Products Refer to Page 8079 ®
2
5
1
63
4
213
1) Engine O/HKit
Engine & EquipmentModel
2) Engine I/F Kit
1) TOK504202
2) TIK504202
1) Front Seal 2) Rear Seal
Valve, Intake Valve, Exhaust
TR84618 Std.TR93308 .003TR93312 .015
Thermostat
TAR48675 180 F
1) TR91822 (7)
1) Spring, Valve1) Cap, Valve2) Lock, Valve3) Shield, Valve
1) TT201292) TT200773) TR102882 X6 (6)
Insert, Valve1) Intake2) Exhaust
1) TR1211932) TR119132
TR84619 Std.TR93311 .003TR93313 .015
1) TRE5062202) TRE506222 3) TRE554754) TR71918 (3)
2) Head Gasket Set 3) Head Gasket4) Oil Pan Gasket
1) O/H Gasket Set 1) Bush, Con Rod 2) Bolt, Con Rod3) Bushing, Cam
1) TR74008 X62) TR66452 X12 (4)3) TR87561 X4
ConRod Bearing
TR116081 Std.TRE57167 .011
Use 6
TRE504198 Std.TRE504199 .011
Use 1
Thrust WasherTRE61253 Std.
Use 3, Order Qty 1
TRE504195 Std.TRE504196 .011
Use 6
Piston-Liner Kit Main Bearing Thrust Bearing
PowerTech
TRE508156
0
Consists of:
a) TRE70689b) TRE503528c) TR57771d) TR116236e) TAR98850f ) TE1343FN
(1) With helical oil pump drive gear. Do not use with HPCR fuel system.(2) With straight oil pump drive gear. Do not use with HPCR fuel system. (3) With Cast Iron Oil Pan use TR49377 (RE504822).(4) Use TR66452 Rod Bolts with Machine Split Connecting Rods, and use TR501035 Rod
Bolts with Fractured Split Connecting Rods.(5) For Tier 2 HPCR Fuel System.(6) For Exaust Valves only. Do not use on ESN 200,000 and above.(7) Do not use on ESN 200,000 and above.
1) Plug Camshaft2) Oil Cooler3) Tappet
1) TR820072) TAR553943) TR110126
1) Pump, Oil2) Tensioner, Belt
1) TRE606222) TRE518097
Fuel Transfer Pump
TRE66153 (5)
2
3
1
2
1
3) Crankshaft Gear4) Crankshaft5) Ring Gear6) Rear Gear
1) TAR490252) TRE5200363) TR1045874) TRE535300 (1)
orTRE534314 (2)
5) TR288116) TR63326
6081Low Comp. Piston8.1LBore: 4.56 in
116 mm Pin Ø: 1.85 in
47 mmCon Rod (m):R116340 (ESN > 86,536)R501034 (ESN 86,537 >)
APPLICATIONS:
AGRICULTURAL2264 9610 2266/E 9640 WTS 3510 9650 STS/CTS4920 9660 CTS 6610 9660 STS/WTS6650 9680 WTS7200 9750 STS8400 9760 STS8410/T 9780 CTS8420/T 99769100 99869120 99969560 STS CH35109580 WTS CTS/II
CONSTRUCTION250D 909J/JH300D 953J853J/JH 959J903J/JH
OEM8.1, Marine, Ag, Const
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
80
Part Number Description
TA877R Bushing TAL28738 Bearing TAL38235 Disk TAL38238 Disk TAR101236 Seal, TeflonTAR101238 Seal, TeflonTAR108105 Disk TAR94517 Disk TAR98993 Seal Kit, Hyd PumpTAZ10367 Gatherer ChainTAZ24219 Link Chain TAZ27951 Pump, FuelTH35244 O’ring, Sleeve C/S TL28664 GearTL28665 Gear TL29226 Shaft TL29284 Shift Collar TL31503 Gear ShaftTL33497 Break ActuatorTL34432 Coupling TL34569 CouplingTL55004 Break ActuatorTL62442 GasketTL62836 BushingTL62837 BushingTMX504 Kit, GrommetTMX506 Kit, GrommetTR106796 O’ring, Rocker CoverTR114282 Ring Gear (142 Teeth)TR26058 Gasket, Rear CoverTR26149 Packing, Hyd PumpTR26341 Gasket, Water PumpTR26343 Gasket, Water PumpTR26632 BushingTR27285 Gasket, Fuel PumpTR28794 Dust Bowl, PlasticTR28795 Dust Bowl, PlasticTR28811 Ring Gear (129 Teeth)TR34360 ScrewTR34764 Washer, InjectorTR39182 Ring, Hyd PumpTR39259 Clutch PlateTR39319 ShaftTR39325 Clutch PlateTR42406 Gasket, Water PumpTR42694 Gasket, ThermostatTR43117 Gasket, Water PumpTR43751 Gasket, TurboTR45822 BushingTR46984 Gasket, Gear HouseTR47047 Gasket, Timing GearTR47394 Gasket, AftercoolerTR49865 Gasket, Rocker CoverTR49866 Gasket, Rocker Cover
Miscellaneous Parts Available from Maxiforce (Hyd. Kits, Gaskets, Seals, Disks and Others)
Part Number Description
TR500374 Gasket, Filter BaseTR50397 Gasket, Intake TR50410 Gasket, Water PumpTR50655 Collar ShiftTR51936 GrommetTR51937 NutTR53081 Gasket, IntakeTR54641 Gasket, ThermostatTR55405 Gasket, Water PumpTR56809 Gasket, Water PumpTR61437 Gasket, Water PumpTR61871 Gasket, Pump, OilTR66164 Washer, ThrustTR68381 Filter TR68384 Control ValveTR77663 Clutch Plate TR78202 Seat TR79604 Nut, Tube TR79605 Grommet, InjectorTR79606 Tee, Fitting (Thread)TR90648 Gasket, Cover TR90658 Gasket, ExhaustTR97349 Gasket, Turbo OuletTR97351 Gasket, Flyweel HouseTR97454 Gasket, Timing GearTR97455 Gasket, Water PumpTR99802 Hose, Adapter KitTRE28790 Seal, Hyd PumpTRE29103 Kit, Hyd PumpTRE29104 Kit, Hyd PumpTRE29107 Kit, Hyd PumpTRE29109 Kit, Hyd PumpTRE29815 Disk TRE29816 DiskTRE37011 DiskTT20075 Gasket, Rocker CoverTT20088 Ring Gear (142 Teeth)TT20215 Gasket, ThermostatTT20219 Gasket, Thermostat HouseTT20242 Gasket, Water PumpTT20243 Gasket, Water PumpTT20268 Gasket, Water PumpTT20467 Gasket, Rocker CoverTT21669 BushingTT22914 Drive ShaftTT24932 Gasket, ThermostatTT25485 Gasket, Water PumpTT28664 Clutch DiskTT29394 Beval GearTT30065 GearTZ10768 HubTZ10997 Chain SprocketTZ11544 Chain SprocketTZ31218 Spacer
WEB SITE: www.maxiforce.com
John Deere ® is the registered trademark of Deere & Co., Moline, IL. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
TEL 305.592.7027, 800.414.2095, FAX 305.592.024481
HOUSING KIT WITHOUT KIT WITHMARKED IMPELLER IMPELLER
T23630 TRE19507 TRE62658T23632 TRE19507 TRE62658T29521 TRE19507 TRE62658T29701 TMX9398 TMX131R48992 TRE19507 TRE62658R48994 TMX9398 TMX131R48997 TRE19507 TRE62658R51039 (A) TRE19507 TRE62658R51039 (B) TMX9448 TRE11347R51961 TRE19510 TMX132R52009 TMX381 TMX382R54051 (A) TRE19507 TRE62658R55130 (A) TRE19507 TRE62658R55130 (B) TMX9448 TRE11347R55164 (A) TRE19507 TRE62658R55164 (B) TMX9448 TRE11347R55758 (A) TRE19507 TRE62658R55758 (B) TMX9448 TRE11347R55971 TRE19510 TRE11348R56787 TRE19507 TMX133R56813 TRE19510 TRE11348R59049 TRE19507 TRE62658R62902 TRE19507 TMX133R65880 (A) TRE19507 TRE62658R65880 (B) TMX9448 TRE11347R66420 TMX285 N/AR67188 (A) TRE19507 TRE62658R67188 (B) TMX9448 TRE11347R67741 TRE19511 N/AR68733 TMX285 N/AR70437 (A) TRE19507 TRE62658R70437 (B) TMX9448 TRE11347R70612 TRE19510 TRE11348R73604 (A) TRE19507 TRE62658R73604 (B) TMX9448 TRE11347R73606 TRE19510 TMX132R73724 TRE19510 TMX132R73801 (A) TRE19507 TRE62658R73801 (B) TMX9448 TRE11347R77012 (A) TRE19507 TRE62658R77012 (B) TMX9448 TRE11347R78286 (A) TRE19507 TRE62658R78286 (B) TMX9448 TRE11347R78287 TRE19510 TRE11348R79171 TRE19510 TMX132R79172 (A) TRE19507 TRE62658
R79172 (B) TMX9448 TRE11347R80168 TRE19511 N/AR82787 TRE19511 N/AR90783 TRE19510 TRE11348R90784 TRE19510 TRE11348R91724 TRE19507 TRE62658R97564 TRE19510 TRE11348R99665 TRE19510 TRE11348R100871 (A) TRE19507 TRE62658R100871 (B) TMX9448 TRE11347R104648 TRE19510 TRE11348R111028 (A) TRE19507 TRE62658R111028 (B) TMX9448 TRE11347R111084 TRE19507 TRE62658R127918 TRE62662R100812 TRE62662
(A) Pulley is made of stamped steel(B) Pulley is made of cast iron.
HOUSING KIT WITHOUT KIT WITHMARKED IMPELLER IMPELLER
R26337 TMX9212 TAR55617R27547 TMX9212 TAR55617R34964 TMX9257 TAR9834R34974 TMX9257 TAR9834R34977 TMX9212 TAR55617R34982 TMX9212 TAR55617R41315 TMX9355 TAR55619R41316 TMX9257 TAR9834R41318 TMX9355 TAR55619R43114 TMX404 N/AR44122 TMX9355 TAR55619R46561 TMX404 N/AR50408 TMX404 TMX137R50409 TMX404 TMX135R51683 TMX404 TMX135R54955 TMX139 TMX140R58713 TMX404 N/AR61439 TMX150 TRE10967
HOUSING KIT WITHOUT KIT WITHMARKED IMPELLER IMPELLER
John Deere Water Pump Repair Kit Identification Chart
400 Series Engines
300 Series Engines
WEB SITE: www.maxiforce.com
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
82
KITS WITHOUT IMPELLERS
KIT REF. COMPONENTS
TRE19507 TJD9257 BEARINGTAR101549 SEAL KITTT20242 GASKETTT20243 GASKETTT20268 GASKETTR25485 GASKETTR55405 GASKETTR97455 GASKET
TRE19510 TJD8643 BEARINGTAR101549 SEAL KITTT25485 GASKETTR56809 GASKETTT20243 GASKET
TRE19511 TJD7686 BEARINGTAR101549 SEAL KITTRE20767 SEALTRE20768 SEALTR82052 SHAFTTT20243 GASKETTR56809 GASKET
TMX9398 TJD9398 BEARINGTAR101549 SEAL KITTT20243 GASKETTT25485 GASKET
TMX9448 TJD9448 BEARINGTAR101549 SEAL KITTT20243 GASKETTR55405 GASKET
TMX285 TJD9257 BEARINGTAR101549 SEAL KITTT20243 GASKET
TMX381 TJD9448 BEARINGTAR101549 SEAL KITTR25485 GASKETTT20243 GASKET
KITS WITH IMPELLERS
KIT REF. COMPONENTS
TRE62658 TRE19507 KITTT30897 IMPELLER
TRE11348 TRE19510 KITTR56812 IMPELLER
TMX132 TRE19510 KITTR40979 IMPELLER
TRE62662 TJD9448 BEARINGTAR101549 SEAL KITTR104583 GASKETTR40979 IMPELLERTT20243 GASKET
TMX131 TMX9398 KITTR40979 IMPELLER
TRE11347 TMX9448 KITTT30897 IMPELLER
TMX133 TMX285 KITTR40979 IMPELLER
TMX382 TMX381 KITTR40979 IMPELLER
John Deere 300 Series Water Pump Repair Kit Components
John Deere ® is the registered trademark of Deere & Co., Moline, IL. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
TEL 305.592.7027, 800.414.2095, FAX 305.592.024483
KITS WITHOUT IMPELLERS
KIT REF. COMPONENTS
TMX9257 TJD9257 BEARINGTAR62933 SEAL KITTT13119 O'RINGTR26341 GASKETTR26343 GASKET
TMX9212 TJD9212 BEARINGTAR62933 SEAL KITTR26341 GASKETTR26343 GASKET
TMX9355 TJD9355 BEARINGTAR62933 SEAL KITTR26341 GASKETTR26343 GASKET
TMX404 TJD9257 BEARINGTAR101549 SEAL KITTR42406 GASKETTR43117 GASKETTR50410 GASKETTR61437 GASKET
TMX139 TJD9355 BEARINGTAR62933 SEAL KITTR42406 GASKETTR50410 GASKET
TMX150 TJD9257 BEARINGTAR101549 SEAL KITTR42406 GASKETTR61437 GASKET
KITS WITH IMPELLERS
KIT REF. COMPONENTS
TAR9834 TMX9257 KITTR40979 IMPELLER
TAR55617 TMX9212 KITTR40979 IMPELLER
TAR55619 TMX9355 KITTR40979 IMPELLER
TMX135 TMX404 KITTR51682 IMPELLER
TMX137 TMX404 KITTR50411 IMPELLER
TMX140 TMX139 KITTR50411 IMPELLER
TRE10967 TMX150 KITTR77388 IMPELLER
John Deere 400 Series Water Pump Repair Kit Components
500 SERIES WATER PUMP KITS ARE NOT AVAILABLE
TAR101549 SEAL KIT ( WITH FITTING TOOL)
TAR62933 SEAL KITTJD7686 BEARINGTJD8643 BEARINGTJD9212 BEARINGTJD9257 BEARINGTJD9355 BEARINGTJD9398 BEARINGTJD9448 BEARING
Individual Water Pump Components Available from Maxiforce(Other than Gaskets)
TR40979 IMPELLERTR47191 IMPELLER TR50411 IMPELLERTR51682 IMPELLERTR56812 IMPELLERTR77388 IMPELLERTR94419 IMPELLER (PLASTIC)TT30897 IMPELLER (CAST)
WEB SITE: www.maxiforce.com
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR JOHN DEERE ® DIESEL ENGINES
84John Deere ® is the registered trademark of Deere & Co., Moline, IL. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes,
not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
3029, 4039, 6059Dubuque (T0) built engines
serial # up to 419999 / 85 Lb.-ft.serial # 420000 and after / 110 Lb.-ft
Saran (CD) built enginesserial # up to 135640 / 85 Lb.-ft.
serial # 135641 and after / 110 Lb.-ft
40 Lb.-ft. plus an additional 90°
step 1 - 75 Lb.-ft.step 2 - 110 Lb.-ft.step 3 - verify 110 Lb.-ft. after 5
miniutes.step 4 - turn an additional 60°.
3152, 3164, 3179,4202, 4219, 4239,6303, 6329, 6359
85 Lb.-ft. 55 Lb.-ft. See John Deere servicemanual for your application
4276, 6414 85 Lb.-ft. 95 Lb.-ft. See John Deere servicemanual for your application
ENGINE MODEL
Engine Torque Specifications
CRANKSHAFTMAIN BEARING CAP BOLTS
CYLINDER HEADBOLTS
CONRODBOLTS
4270, 6404, 6466, 6076
150 Lb.-ft. 55 Lb.-ft. plus an additional 90°
See John Deere servicemanual for your application
6531 210 Lb.-ft.55 Lb.-ft. plus an
additional 90° 185 Lb.-ft.
4045, 6068Dubuque (T0) built engines
serial # up to 419999 / 85 Lb.-ft.serial # 420000 and after / 110 Lb.-ft
Saran (CD) built enginesserial # up to 135640 / 85 Lb.-ft.
serial # 135641 and after / 110 Lb.-ft
50 Lb.-ft. plus an additional 90°
step 1 - 75 Lb.-ft.step 2 - 110 Lb.-ft.step 3 - verify 110 Lb.-ft. after 5
miniutesstep 4 - turn an additional 60°
6619, 6101 210 Lb.-ft.55 Lb.-ft. plus an
additional 90°150 Lb.-ft. plus an
additional 90°
Power Tech3029
100 Lb.-ft.40 Lb.-ft. plus an
additional 90°step 1 - 75 Lb.-ft.step 2 - 110 Lb.-ft.step 3 - verify 110 Lb.-ft. after 5
miniutesstep 4 - turn an additional 60°
Power Tech4045, 6068
100 Lb.-ft.43 Lb.-ft. plus an
additional 90°step 1 - 75 Lb.-ft.step 2 - 110 Lb.-ft.step 3 - verify 110 Lb.-ft. after 5
miniutesstep 4 - turn an additional 60°
Power Tech6081
170 Lb.-ft.Tongue and Groove
Style Connecting Rods55 Lb.-ft. plus an
additional 90°See John Deere service
manual for your application
Fractured Split StyleConnecting Rods71 Lb.-ft. plus an
additional 90°
WEB SITE: www.maxiforce.com
Cummins B and C (Mid-Range) / CDC Family I and Family II
Diesel Engine Models covered by this catalog
6.590 Family I
102 / 4.016
85
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
ENGINEMODEL
CDC MODEL NUMBER OFCYLINDERS
BORE DIAMETER mm / In
4B 3.9
4BT 3.9
4BTA 3.9
4.390 Family I
4.390 Family I
4.390 Family I 4
4
4
102 / 4.016
102 / 4.016
Cummins ® is the registered trademark of Cummins Inc. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
Maxiforce Engine Kit Composition for Cummins (Mid-Range) Applications
B Series (Family I) - 4 & 6 Cyl
Piston Kits Include: Piston, Piston Pin, Piston Rings and Retainers
COK: Engine Overhaul Kits Include: All Piston Kits, Main and Con Rod Bearings, Crankshaft Seals, Top and Bottom Gasket Sets, Piston and Camshaft Bushings. You may order std or oversize pistons. i.e: COK / 4 or COK / 4
Kit No No of Kit No No of Cyl Cyl
CIK: Engine In-Frame Kits Include: All Piston Kits, Main and Con Rod Bearings, Top Gasket Set and Oil Pan Gasket.
C Series (Family II) - 6 Cyl
COK: Engine Overhaul Kits Include: All Cylinder Kits, Main and Con Rod Bearings, Front and Rear Crankshaft Seals, Top and Bottom Gasket Sets, Piston and Cam bushing.
CIK: Engine In-Frame Kits Include: All Cylinder Kits, Main and Con Rod Bearings, Top Gasket Set and Oil Pan Gasket.
®
®
6B 5.9
6BT 5.9
6BTA 5.9
6.590 Family I
6.590 Family I
6
6
6
102 / 4.016
102 / 4.016
102 / 4.016
®
6.830 Family II6CT 8.3 6 114 / 4.484
6.830 Family II6CTA 8.3 6 114 / 4.484
Introduction to Cummins Section
6.590 Family I6BTA 5.9 ISB 6 102 / 4.016
948 98949 98950 98953 Marine 101960 100961 99962 99970 Marine 101983 99987 104994 98998 99999 1001160 981163 981165 1011168 981174 991189 981207 981209 991245 981246 981247 Marine 1011261 1041266 981279 981288 98 1289 Marine 981313 1011320 1001322 Marine 1011351 1051358 1041403 1001422 1041433 1001440 981518 991519 991523 991524 991527 1041549 1031550 1031551 Auto 1021552 Auto 1021553 Auto 1021570 Marine 1011579 1051581 991613 Marine 1011627 981638 101
596 100597 98599 99600 99691 100692 98698 99712 99714 Marine 100715 99716 98729 98742 Marine 99761 98791 Marine 100792 99802 100804 98807 98834 99845 100856 98912 99938 98940 99943 98947 98
591 Marine 93593 91594 92595 92681 93690 91696 92710 92711 92721 Marine 93725 93727 91730 91741 Marine 92762 91763 91767 91791 93817 91826 92843 93857 91858 91895 93937 92961 92971 91981 93986 951172 931173 921201 911202 911259 931260 951268 911277 911278 92 1287 911312 931508 911509 911520 921521 921522 931525 921526 921631 911659 911839 Auto 941932 931934 961963 971965 96
TEL 305.592.7027 800.414.2095, FAX 305.592.0244
1966 961967 962001 Auto 942021 912109 962142 962144 962195 Auto 942264 972302 962304 Auto 942340 912351 962359 962377 922414 91 2478 962528 962623 962672 962808 962857 962881 96
CPL PAGE4B - (4.390)
This chart offers CPL’s (Control Parts List) for Cummins branded engines and for CDC branded engines used by Case industrial equipmentand Case-IH agricultural equipment. The charts gives the listing of CPL numbers available with Maxiforce and will indicate the page number to the corresponding engine.When using the chart for Case and Case-IH (CDC engines) the reader will refer to the equipment models available and thecorresponding page will be indicated.
86
Engine Application Chart by CPL (Control Parts List)
CPL PAGE6B - (6.590) Continued
CPL PAGE6B - (6.590)
CPL PAGE4B - (4.390) Continued
Cummins ® is the registered trademark of Cummins Inc. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
1685 981815 1031816 1031863 1031888 Auto 1021889 1071895 Auto 1021901 1031902 1061914 Auto 1021915 Auto 1021916 Auto 1021928 Marine 1011934 1061948 1061959 1031961 1061962 1061968 1032000 Auto 1022014 1062015 1062016 1062022 Auto 1032023 Auto 1032049 982050 992063 1072071 1062122 1062146 1062174 1032175 Auto 1022243 Auto 1022249 Auto 1022252 Auto 1022253 Auto 1022265 1032268 1032292 1032296 1062303 1062305 Auto 102 2308 1032346 1032347 Auto 1022349 1032372 1062373 1062413 982417 1062479 107 2530 992538 1062868 1062891 99 8085 1078108 1078208 107
2024 1082076 1082077 1082098 1082415 1092446 1082447 1082448 1072495 1092496 1082497 1082498 1082512 1082513 1082514 1082515 1082516 1082517 1082518 1082519 1082569 1082570 1082571 1082595 1082596 1082597 1082616 1082617 1082618 1082619 1082660 1082661 1082662 1082663 1082666 1082685 1082686 1082687 1082865 1082902 1082903 1082904 1082905 1082906 1092907 1098030 1088031 1088032 108 8033 1088034 1098035 109
WEB SITE: www.maxiforce.com
605 111752 112753 110754 111755 111805 112819 110828 110829 110830 111831 111890 111892 111893 111942 110954 112955 110959 111982 111984 111985 1101212 1111216 1141217 1141221 1141222 1111248 1101262 1131263 1131270 1111273 1111274 1101275 1101281 1101282 Marine 1141321 1111356 1101366 1141371 1161372 1161377 1111398 1121399 1121400 1121406 1131435 1121464 1101539 1111547 1111563 1171569 1171603 1101612 1111615 1131618 1131633 1111668 1131684 1161804 111
87
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
CPL PAGE CPL PAGE6B - ISB 6CT - (6.830) Continued
Engine Application Chart by CPL (Control Parts List)
CPL PAGE6B - (6.590) Continued
601 112602 110603 110604 111
CPL PAGE6CT - (6.830)
1826 1111845 1151846 1111903 1111917 1171920 1171923 1171929 Marine 1141943 1151949 1151972 1172007 1152018 1172028 1162034 1112054 1112055 1152056 1152057 1152058 1112060 1152061 1152062 1152082 1142100 1132101 1172103 1172106 1172108 1172118 1152120 1152172 Marine 1142185 1152193 1172194 1172196 1112216 1152218 1152307 1112367 1132368 1132380 1112381 1162383 1162531 1132532 1112556 1112642 1112833 1112874 1112894 1112960 114
2995 1132996 1138089 1148146 1159802 1119803 1119819 110 9820 1109832 1109883 111
TEL 305.592.7027, 800.414.2095, FAX 305.592.024488
Engine Application Chart by CPL (Control Parts List)
CPL PAGE6CT - (6.830) Continued
CPL PAGE6CT - (6.830) Continued
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
WEB SITE: www.maxiforce.com 89
1640 Combine PIN: JJC0034705 > 991644 Combine ESN 44937696 > 991660 Combine 1101666 Combine ESN 44706126 > 1101670 Combine ESN > 44706125 1101670 Combine ESN 44706126 > 1111680 Combine ESN > 44706125 1101680 Combine ESN 44706126 > 1111688 Combine 1111800 Cotton Harvester 921822 Cotton Picker PIN: JJC0012691 > 991844 Cotton Picker PIN JJ002462 > 1111896 Tractor 982022 Cotton Picker 992044 Cotton Picker ESN > 44706125 1102044 Cotton Picker ESN 44706126 > 1112055 Cotton Picker 1112096 Tractor 992155 Cotton Picker PIN > JJC0156230 1112166 Combine PIN > JJC0180000 1102188 Combine PIN > JJC0191483 1115120 Tractor PISTON (m) 7163 915120 Tractor PISTON (m) 7156 925130 Tractor 1005140 Tractor 985150 Tractor 925220 Tractor 915230 Tractor 1005240 Tractor 985250 Tractor 986000 Windrower 936500 Windrower 936590 Tractor 927110 Tractor 1107120 Tractor 1107130 Tractor 1107140 Tractor ESN > 44706125 1107140 Tractor ESN 44706126 > 1117150 Tractor ESN > 44706125 1107150 Tractor ESN 44706126 > 1117210 Tractor 1107220 Tractor PIN > JJA0064978 1108820 Windrower 938830 Windrower 938840 Windrower 918860 Windrower 968870 Windrower 969110 Tractor ESN > 44706125 1109130 Tractor ESN > 44706125 110
9210 Tractor 1109230 Tractor ESN > 44706125 1109230 Tractor ESN 44706126 > 1119240 Tractor 1109240 Tractor ESN 44706126 > 1119310 Tractor PIN > JEE0036001 110 9330 Tractor 111
MODEL PAGECASE - IH (Agricultural)
REMARKS MODEL PAGECASE - IH (Agricultural) Continued
REMARKS
Equipment Application Chart
Cummins ® is the registered trademark of Cummins Inc. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
90XT Skid Loader PIN >JAF 0245224 9695XT Skid Loader PIN >JAF 0237963 96450C Crawler PISTON (m) 7163 91450C Crawler PISTON (m) 6223 93455C Crawler PISTON (m) 7163 91455C Crawler PISTON (m) 6223 93480E Backhoe 93480E LL Backhoe 93480F Backhoe PISTON (m) 6223 93480F LL Backhoe PISTON (m) 6223 93550 Crawler PISTON (m) 7163 91550 Crawler PISTON (m) 6223 93550E Crawler PISTON (m) 7163 91550E Crawler PISTON (m) 6223 93550G Crawler PISTON (m) 7163 91570LXT Backhoe PISTON (m) 7163 91570 LXT Series 2 PISTON (m) 8673 96580K Backhoe PISTON (m) 7163 91580K Backhoe PISTON (m) 6223 93580L Backhoe PISTON (m) 7163 91580L Series 2 PISTON (m) 8673 96580SE Backhoe PISTON (m) 7163 91580SE Backhoe PISTON (m) 6223 93580SK Backhoe PISTON (m) 7163 91580SK Backhoe PISTON (m) 6223 93580SL Backhoe 91584E Forklift 93585E Forklift 93586E Forklift 93590SL Backhoe PISTON (m) 7163 91590SL Series 2 PISTON (m) 8673 96621/B Wheel Loader 98650G Crawler PISTON (m) 7163 91650G Crawler PISTON (m) 8673 96660 Trencher 93680K/L Backhoe 100 680L Backhoe 98
MODEL PAGECASE (Construction)
REMARKS
TEL 305.592.7027 800.414.2095, FAX 305.592.024490
Equipment Application Chart
686G Telescopic Handler 96686GXR Telescopic Handler 96688 Excavator 91721 Loader 110721B Loader PIN > JEE053200 110760 Trencher 93780C/D Backhoe 98821 Loader 110821B Loader PIN > JEE050601 110850D/E Crawler PISTON (m) 7163 98850D/E Crawler PISTON (m) 6223 100855D/E Crawler PISTON (m) 6223 100855D/E/G Crawler PISTON (m) 7163 98860 Trencher 91880D Crawler 98888 Excavator 981085B/C Excavator 981086B Excavator 981088 Excavator 981150E Crawler 1101150E/G Excavator 981155E Excavator 981155E Crawler 1101187C Excavator ESN > 44706125 1101550 Crawler ESN > 44706125 1101840 Skid Steer Loader 931845C Skid Steer Loader 936830TA Power Unit 1118850 Windrower 989010 Crawler 919010B Excavator PIN >DAC01#2001 929010B Excavator PIN >DAC01#2001 969020 Excavator PIN >DAC01#2001 929020B Excavator PIN >DAC01#2001 969030/B Excavator 989040 Excavator 1109040B Excavator PIN > DAC4#2001 110W11B Wheel Loader 91W14B/C Wheel Loader PISTON (m) 7163 98W14B/C Wheel Loader PISTON (m) 6223 100W36 Loader 110
MODEL PAGEREMARK
CASE (Construction) Continued
For Additional CUMMINS Products Refer to Page 118 91
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
®
* Piston Kit consists of:1) 1 C3907163 Piston Std, 1 C3802230 Ring Set Std, 1 C3901793 Piston Pin, 2 C3901706 Ret. 2) 1 C3908815 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret. 3) 1 C3908816 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.
1
2
4 35
1) Intake, Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X82) C3921640 X8 (4)
C3957912 X8 (5)3) C3900299 X8 (4)
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X2
2) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X22) C3906854
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
Use 4 Use 41
2
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215572) C39267603) C3929792
4BT 3.9(CDC 4.390)
TURBOCHARGED
NON - EMISSION239 Cubic Inch
Piston Std (m): 7163
CUMMINS CPL’s593 767 1202 1631690 817 1268 1659727 857 1277 2021730 858 1287 2340762 971 1508 2414763 1201 1509
CASE-IH (Agricultural)5120 Tractor5220 “8840 Windrower
CASE (Construction)450C Crawler455C “550 “550E “550G “570LXT Backhoe580K “580L “580SE “580SK “580SL “590SL “650G Crawler688 Excavator860 Trencher9010 CrawlerW11B Wheel Loader
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 5 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802010 Std.C3802011 0.25 mmC3802012 0.50 mmC3802013 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802160 Std.C3802132 0.50 mmC3802134 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262022a) C3918000 2b) C3904374 (2)
1) C3925582 2) C39250313) C39046794) C3910811 X4
C3910810 X45) C3907431
1) C38048962) C38023753) C3921393 4) C3931602 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907803 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 4 of C3901170 (or O/S)and 4 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) For use on engines prior to April, 2003.(5) For use on engines from April, 2003, (Top Hat Style).
Use 4
1
2a
1) C3920005 2) C3920779 X4
C3920780 X10
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2160/4 Std.
COK2132/4 0.50 mmCOK2134/4 1.00 mm
COK2160F/4 Std.
COK2132F/4 0.50mm COK2134F/4 1.00mmTo order an In-FrameKit change OK to IK
•••
For Additional CUMMINS Products Refer to Page 11892 ®
* Piston Kit consists of:1) 1 C3907156 Piston Std, 1 C3802230 Ring Set Std, 1 C3901793 Piston Pin, 2 C3901706 Ret. 2) 1 C3907157 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret. 3) 1 C3907158 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215572) C39267603) C3929792
4BTA 3.9(CDC 4.390)
TURBOCHARGEDAFTERCOOLED
NON - EMISSION239 Cubic Inch
Piston Std (m): 7156
CUMMINS CPL’s594 826 1521595 937 1525696 961 1526710 1173 2377711 1278741 * 1520
* Marine Engine
CASE-IH (Agricultural)1800 Cotton Harvester5120 Tractor5150 “6590 “
CASE (Construction)9010B Excavator,
(PIN: >DAC01#2001)9020 Excavator,
(PIN: >DAC01#2001)
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 5 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802010 Std.C3802011 0.25 mmC3802012 0.50 mmC3802013 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802100 Std.C3802102 0.50 mmC3802104 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262022a) C3918000 2b) C3904374 (2)
1) C3925582 2) C39250313) C39046794) C3910811 X4
C3910810 X45) C3907431
1) C38048962) C38023753) C3921393 4) C3931602 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907803 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 4 of C3901170 (or O/S)and 4 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) Do not use on Marine Engines.(5) For use on engines prior to April, 2003.(6) For use on engines from April, 2003, (Top Hat Style).
Use 4
1
2a
1) C3920005 (4)2) C3920779 X4
C3920780 X10
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2100/4 Std.
COK2102/4 0.50 mmCOK2104/4 1.00 mm
COK2100F/4 Std.
COK2102F/4 0.50mm COK2104F/4 1.00mmTo order an In-FrameKit change OK to IK
•••
1) Intake, Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X82) C3921640 X8 (5)
C3957912 X8 (6)3) C3900299 X8 (5)
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X2
2) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X22) C3906854
Use 4 Use 4
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
For Additional CUMMINS Products Refer to Page 118 93®
* Piston Kit consists of:1) 1 C3906223 Piston Std, 1 C3802040 Ring Set Std, 1 C3901793 Piston Pin, 2 C3901706 Ret. 2) 1 C3906209 Piston 0.50 mm, 1 C3802042 Ring Set 0.50 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret. 3) 1 C3906208 Piston 1.00 mm, 1 C3802044 Ring Set 1.00 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215572) C39267603) C3929792
4B 3.9(CDC 4.390)
NATURALLY ASPIRATED
NON - EMISSION239 Cubic Inch
Piston Std (m): 6223
CUMMINS CPL’s591 * 843 1312 681 895 1522 721 * 981 1932725 1172 791 1259
* Marine Application
CASE-IH (Agricultural)6000 Windrower6500 “8820 “8830 “
CASE (Construction)450C Crawler455C “480E Backhoe480E LL “480F “480F LL “550 Crawler550E “580K Backhoe580SE “580SK “584E Forklift585E “586E “660 Trencher760 “1840 Skid Steer Loader1845C “
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 5 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802010 Std.C3802011 0.25 mmC3802012 0.50 mmC3802013 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802060 Std.C3802062 0.50 mmC3802064 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262022a) C3918000 2b) C3904374 (2)
1) C3925582 2) C39250313) C39046794) C3910811 X4
C3910810 X45) C3907431
1) C38048962) C38023753) C3921393 4) C3931602 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907803 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 4 of C3901170 (or O/S)and 4 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) Do not use on Marine Engines.(5) For use on engines prior to April, 2003.(6) For use on engines from April, 2003, (Top Hat Style).
Use 4
1
2a
1) C3920005 (4)2) C3920779 X4
C3920780 X10
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2060/4 Std.
COK2062/4 0.50 mmCOK2064/4 1.00 mm
COK2060F/4 Std.
COK2062F/4 0.50mm COK2064F/4 1.00mmTo order an In-FrameKit change OK to IK
•••
1) Intake, Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X82) C3921640 X8 (5)
C3957912 X8 (6)3) C3900299 X8 (5)
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X2
2) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X22) C3906854
Use 4 Use 4
For Additional CUMMINS Products Refer to Page 11894 ®
* Piston Kit consists of:1) 1 C3926632 Piston Std, 1 C3802230 Ring Set Std, 1 C3934047 Piston Pin, 2 C3901706 Ret. 2) 1 C3926634 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret. 3) 1 C3926635 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215572) C39267603) C3929792
4BT 3.9TURBOCHARGED
EMISSION239 Cubic Inch
Piston Std (m): 6632
AUTOMOTIVE
CUMMINS CPL’s1839200121952304
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 5 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802010 Std.C3802011 0.25 mmC3802012 0.50 mmC3802013 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802562 Std.C3802564 0.50 mmC3802565 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262022a) C3918000 2b) C3904374 (2)
1) C3925582 2) C39250313) C39046794) C3910811 X4
C3910810 X45) C3907431
1) C38048962) C38023753) C3921393 4) C3931602 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907803 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 4 of C3901170 (or O/S)and 4 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) For use on engines prior to April, 2003.(5) For use on engines from April, 2003, (Top Hat Style).
Use 4
1
2a
1) C3920005 2) C3920779 X4
C3920780 X10
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2562/4 Std.
COK2564/4 0.50 mmCOK2565/4 1.00 mm
COK2562F/4 Std.
COK2564F/4 0.50mm COK2565F/4 1.00mmTo order an In-FrameKit change OK to IK
•••
1) Intake, Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X82) C3921640 X8 (4)
C3957912 X8 (5)3) C3900299 X8 (4)
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X2
2) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X22) C3906854
Use 4 Use 4
For Additional CUMMINS Products Refer to Page 118
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
95®
* Piston Kit consists of:1) 1 C3919041 Piston Std, 1 C3802230 Ring Set Std, 1 C3934047 Piston Pin, 2 C3901706 Ret. 2) 1 C3919044 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret. 3) 1 C3919045 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215572) C39267603) C3929792
4BTA 3.9
TURBOCHARGEDAFTERCOOLED
EMISSION239 Cubic Inch
Piston Std (m): 9041
CUMMINS CPL’s9861260
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 5 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802010 Std.C3802011 0.25 mmC3802012 0.50 mmC3802013 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802248 Std.C3802249 0.50 mmC3802250 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262022a) C3918000 2b) C3904374 (2)
1) C3925582 2) C39250313) C39046794) C3910811 X4
C3910810 X45) C3907431
1) C38048962) C38023753) C3921393 4) C3931602 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907803 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 4 of C3901170 (or O/S)and 4 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) For use on engines prior to April, 2003.(5) For use on engines from April, 2003, (Top Hat Style).
Use 4
1
2a
1) C3920005 2) C3920779 X4
C3920780 X10
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2248/4 Std.
COK2249/4 0.50 mmCOK2250/4 1.00 mm
COK2248F/4 Std.
COK2249F/4 0.50mm COK2250F/4 1.00mmTo order an In-FrameKit change OK to IK
•••
1) Intake, Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X82) C3921640 X8 (4)
C3957912 X8 (5)3) C3900299 X8 (4)
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X2
2) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X22) C3906854
Use 4 Use 4
For Additional CUMMINS Products Refer to Page 11896 ®
* Piston Kit consists of:1) 1 C3928673 Piston Std, 1 C3802230 Ring Set Std, 1 C3934047 Piston Pin, 2 C3901706 Ret. 2) 1 C3928674 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret. 3) 1 C3928675 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215572) C39267603) C3929792
4BTA 3.9 (CDC 4.390)
TURBOCHARGEDAFTERCOOLED
EMISSION239 Cubic Inch
Piston Std (m): 8673
CUMMINS CPL’s1934 2144 26231965 2302 26721966 2351 28081967 2359 28572109 2478 28812142 2528
CASE-IH (Agricultural)8860 Windrower8870 “
CASE (Construction)90 XT Skid Loader,
(PIN: >JAF 0245224)95 XT Skid Loader,
(PIN: >JAF 0237963)570 LXT Series 2580 L “590 SL “650 G Crawler686 G Telescopic Handler686 GXR “9010 B Excavator,
(PIN: >DAC01#2001)9020 B Excavator,
(PIN: >DAC01#2001)
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 5 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802010 Std.C3802011 0.25 mmC3802012 0.50 mmC3802013 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802747 Std.C3802764 0.50 mmC3802765 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262022a) C3918000 2b) C3904374 (2)
1) C3925582 2) C39250313) C39046794) C3910811 X4
C3910810 X45) C3907431
1) C38048962) C38023753) C3921393 4) C3931602 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907803 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 4 of C3901170 (or O/S)and 4 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) For use on engines prior to April, 2003.(5) For use on engines from April, 2003, (Top Hat Style).
Use 4
1
2a
1) C3920005 2) C3920779 X4
C3920780 X10
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2747/4 Std.
COK2764/4 0.50 mmCOK2765/4 1.00 mm
COK2747F/4 Std.
COK2764F/4 0.50mm COK2765F/4 1.00mmTo order an In-FrameKit change OK to IK
•••
1) Intake, Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X82) C3921640 X8 (4)
C3957912 X8 (5)3) C3900299 X8 (4)
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X2
2) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X22) C3906854
Use 4 Use 4
For Additional CUMMINS Products Refer to Page 118
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
97®
* Piston Kit consists of:1) 1 C3930187 Piston Std, 1 C3802750 Ring Set Std, 1 C3934047 Piston Pin, 2 C3920691 Ret. 2) 1 C3930188 Piston 0.50 mm, 1 C3802863 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3920691 Ret. 3) 1 C3930189 Piston 1.00 mm, 1 C3802864 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3920691 Ret.
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215572) C39267603) C3929792
4BT 3.9TURBOCHARGED
Piston Std (m): 0187
CUMMINS CPL’s
196322642623
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 5 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802010 Std.C3802011 0.25 mmC3802012 0.50 mmC3802013 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802757 Std.C3802758 0.50 mmC3802759 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262022a) C3918000 2b) C3904374 (2)
1) C3925582 2) C39250313) C39046794) C3910811 X4
C3910810 X45) C3907431
1) C38048962) C38023753) C3921393 4) C3931602 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907803 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 4 of C3901170 (or O/S)and 4 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) For use on engines prior to April, 2003.(5) For use on engines from April, 2003, (Top Hat Style).
Use 4
1
2a
1) C3920005 2) C3920779 X4
C3920780 X10
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2757/4 Std.
COK2758/4 0.50 mmCOK2759/4 1.00 mm
COK2757F/4 Std.
COK2758F/4 0.50mm COK2759F/4 1.00mmTo order an In-FrameKit change OK to IK
•••
1) Intake, Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X82) C3921640 X8 (4)
C3957912 X8 (5)3) C3900299 X8 (4)
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X2
2) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X22) C3906854
Use 4 Use 4
For Additional CUMMINS Products Refer to Page 11898 ®
* Piston Kit consists of:1) 1 C3907163 Piston Std, 1 C3802230 Ring Set Std, 1 C3901793 Piston Pin, 2 C3901706 Ret. 2) 1 C3908815 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret. 3) 1 C3908816 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.
1
2
4 35
1) Intake,Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X122) C3921640 X12 (5)
C3957912 X12 (6)3) C3900299 X12 (5)
1) Exhaust,Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X22) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X2
2) C3906854
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
Use 6 Use 61
2
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215582) C39267603) C3929792
6BT 5.9(CDC 6.590)
TURBOCHARGED
NON - EMISSION359 Cubic InchPiston Std (m): 7163
CUMMINS CPL’s597 938 1163 1288692 943 1168 1289 *716 947 1189 1440729 948 1207 1627761 949 1245 1685804 950 1246 2049807 994 1266 2413 856 1160 1279* Marine Engine
CASE-IH(Agricultural)1896 Tractor5140 “5240 “5250 “
CASE (Construction)621/B Wheel Loader680L Backhoe780C/D “850D/E Crawler855D/E/G “880D “888 Excavator 1085B/C “1086B “1088 “1150E/G “1155E “8850 Windrower9030/B ExcavatorW14B/C Wheel Loader
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 7 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802070 Std.C3802071 0.25 mmC3802072 0.50 mmC3802073 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802160 Std.C3802132 0.50 mmC3802134 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262032a) C3918000 2b) C3904374 (2)
1) C39146392) C39250313) C39046794) C3910811 X6
C3910810 X65) C3907431
1) C38023632) C38023763) C3921394 4) C3931346 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907804 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) Do not use on Marine Engines.(5) For use on engines prior to April, 2003.(6) For use on engines from April, 2003, (Top Hat Style).
Use 6
1
2a
1) C3913381 (4)2) C3920779 X6
C3920780 X14
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2160/6 Std.
COK2132/6 0.50 mmCOK2134/6 1.00 mm
COK2160F/6 Std.
COK2132F/6 0.50mm COK2134F/6 1.00mmTo order an In-FrameKit change OK to IK
•••
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
For Additional CUMMINS Products Refer to Page 118 99®
* Piston Kit consists of:1) 1 C3907156 Piston Std, 1 C3802230 Ring Set Std, 1 C3901793 Piston Pin, 2 C3901706 Ret. 2) 1 C3907157 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret. 3) 1 C3907158 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215582) C39267603) C3929792
6BTA 5.9(CDC 6.590)
TURBOCHARGEDAFTERCOOLED
NON - EMISSION359 Cubic Inch
Piston Std (m): 7156
CUMMINS CPL’s599 792 983 1523600 834 998 1524698 912 1174 1581712 940 1209 2050715 961 1518 2530 742 * 962 1519 2891
* Marine Engine
CASE-IH (Agricultural)1640 Combine,
(PIN: JJC0034705 >)1644 Combine,
(ESN 44937696 >)1822 Cotton Picker,
(PIN: JJC0012691 >)2022 Cotton Picker2096 Tractor
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 7 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802070 Std.C3802071 0.25 mmC3802072 0.50 mmC3802073 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802100 Std.C3802102 0.50 mmC3802104 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262032a) C3918000 2b) C3904374 (2)
1) C39146392) C39250313) C39046794) C3910811 X6
C3910810 X65) C3907431
1) C38023632) C38023763) C3921394 4) C3931346 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907804 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) Do not use on Marine Engines.(5) For use on engines prior to April, 2003.(6) For use on engines from April, 2003, (Top Hat Style).
Use 6
1
2a
1) C3913381 (4)2) C3920779 X6
C3920780 X14
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2100/6 Std.
COK2102/6 0.50 mmCOK2104/6 1.00 mm
COK2100F/6 Std.
COK2102F/6 0.50mm COK2104F/6 1.00mmTo order an In-FrameKit change OK to IK
•••
1) Intake,Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X122) C3921640 X12 (5)
C3957912 X12 (6)3) C3900299 X12 (5)
1) Exhaust,Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X22) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X2
2) C3906854Use 6 Use 6
For Additional CUMMINS Products Refer to Page 118100 ®
* Piston Kit consists of:1) 1 C3906223 Piston Std, 1 C3802040 Ring Set Std, 1 C3901793 Piston Pin, 2 C3901706 Ret. 2) 1 C3906209 Piston 0.50 mm, 1 C3802042 Ring Set 0.50 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret. 3) 1 C3906208 Piston 1.00 mm, 1 C3802044 Ring Set 1.00 mm, 1 C3901793 Piston Pin, 2 C3901706 Ret.
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215582) C39267603) C3929792
6B 5.9(CDC 6.590)
NATURALLY ASPIRATED
NON - EMISSION359 Cubic Inch
Piston Std (m): 6223
CUMMINS CPL’s596 802 1320691 845 1403714 * 960 1433791 * 999
* Marine Engine
CASE-IH (Agricultural)5130 Tractor5230 “
CASE (Construction)680K/L Backhoe850D/E Crawler 855D/E “W14B/C Wheel Loader
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 7 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802070 Std.C3802071 0.25 mmC3802072 0.50 mmC3802073 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802060 Std.C3802062 0.50 mmC3802064 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262032a) C3918000 2b) C3904374 (2)
1) C39146392) C39250313) C39046794) C3910811 X6
C3910810 X65) C3907431
1) C38023632) C38023763) C3921394 4) C3931346 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907804 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) Do not use on Marine Engines.(5) For use on engines prior to April, 2003.(6) For use on engines from April, 2003, (Top Hat Style).
Use 6
1
2a
1) C3913381 (4)2) C3920779 X6
C3920780 X14
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2060/6 Std.
COK2062/6 0.50 mmCOK2064/6 1.00 mm
COK2060F/6 Std.
COK2062F/6 0.50mm COK2064F/6 1.00mmTo order an In-FrameKit change OK to IK
•••
1) Intake,Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X122) C3921640 X12 (5)
C3957912 X12 (6)3) C3900299 X12 (5)
1) Exhaust,Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X22) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X2
2) C3906854Use 6 Use 6
For Additional CUMMINS Products Refer to Page 118
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
101®
* Piston Kit consists of:1) 1 C3911400 Piston Std, 1 C3802230 Ring Set Std, 1 C3934047 Piston Pin, 2 C3901706 Ret. 2) 1 C3912049 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret. 3) 1 C3912050 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215582) C39267603) C3929792
6BT 5.9(CDC 6.590)
TURBOCHARGED
NON - EMISSION359 Cubic Inch
Piston Std (m): 1400
CUMMINS CPL’s953 *970 *11651247 *13131322 *1570 *1613 *16381928 *
* Marine Engines
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 7 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802070 Std.C3802071 0.25 mmC3802072 0.50 mmC3802073 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802170 Std.C3802172 0.50 mmC3802174 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262032a) C3918000 2b) C3904374 (2)
1) C39146392) C39250313) C39046794) C3910811 X6
C3910810 X65) C3907431
1) C38023632) C38023763) C3921394 4) C3931346 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907804 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) Do not use on Marine Engines.(5) For use on engines prior to April, 2003.(6) For use on engines from April, 2003, (Top Hat Style).
Use 6
1
2a
1) C3913381 (4)2) C3920779 X6
C3920780 X14
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK1400/6 Std.
COK2049/6 0.50 mmCOK2050/6 1.00 mm
COK1400F/6 Std.
COK2049F/6 0.50mm COK2050F/6 1.00mmTo order an In-FrameKit change OK to IK
•••
1) Intake,Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X122) C3921640 X12 (5)
C3957912 X12 (6)3) C3900299 X12 (5)
1) Exhaust,Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X22) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X2
2) C3906854Use 6 Use 6
For Additional CUMMINS Products Refer to Page 118102 ®
* Piston Kit consists of:1) 1 C3926632 Piston Std, 1 C3802230 Ring Set Std, 1 C3934047 Piston Pin, 2 C3901706 Ret. 2) 1 C3926634 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret. 3) 1 C3926635 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215582) C39267603) C3929792
6BT 5.9
TURBOCHARGED
EMISSION359 Cubic Inch
Piston Std (m): 6632
AUTOMOTIVE
CUMMINS CPL’s1551 1915 22491552 1916 22521553 2000 22531888 2175 23051895 2243 23471914
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 7 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802070 Std.C3802071 0.25 mmC3802072 0.50 mmC3802073 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802562 Std.C3802564 0.50 mmC3802565 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262032a) C3918000 2b) C3904374 (2)
1) C39146392) C39250313) C39046794) C3910811 X6
C3910810 X65) C3907431
1) C38023632) C38023763) C3921394 4) C3931346 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907804 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) For use on engines prior to April, 2003.(5) For use on engines from April, 2003, (Top Hat Style).
Use 6
1
2a
1) C39133812) C3920779 X6
C3920780 X14
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2562/6 Std.
COK2564/6 0.50 mmCOK2565/6 1.00 mm
COK2562F/6 Std.
COK2564F/6 0.50mm COK2565F/6 1.00mmTo order an In-FrameKit change OK to IK
•••
1) Intake,Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X122) C3921640 X12 (4)
C3957912 X12 (5)3) C3900299 X12 (4)
1) Exhaust,Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X22) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X2
2) C3906854Use 6 Use 6
For Additional CUMMINS Products Refer to Page 118
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
103®
* Piston Kit consists of:1) 1 C3922571 Piston Std, 1 C3802230 Ring Set Std, 1 C3934047 Piston Pin, 2 C3901706 Ret. 2) 1 C3922574 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret. 3) 1 C3922575 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215582) C39267603) C3929792
6BTA 5.9
TURBOCHARGED AFTERCOOLED
EMISSION359 Cubic Inch
Piston Grade A (m): 2571
Grades B & C are not offered by Maxiforce
CUMMINS CPL’s1549 2023 *1550 21741815 22651816 22681863 22921901 23081959 23461968 23492022 *
* Automotive Engines
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 7 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802070 Std.C3802071 0.25 mmC3802072 0.50 mmC3802073 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802487 Std.C3802493 0.50 mmC3802495 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262032a) C3918000 2b) C3904374 (2)
1) C39146392) C39250313) C39046794) C3910811 X6
C3910810 X65) C3907431
1) C38023632) C38023763) C3921394 4) C3931346 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907804 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) For use on engines prior to April, 2003.(5) For use on engines from April, 2003, (Top Hat Style).
Use 6
1
2a
1) C39133812) C3920779 X6
C3920780 X14
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2487/6 Std.
COK2493/6 0.50 mmCOK2495/6 1.00 mm
COK2487F/6 Std.
COK2493F/6 0.50mm COK2495F/6 1.00mmTo order an In-FrameKit change OK to IK
•••
1) Intake,Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X122) C3921640 X12 (4)
C3957912 X12 (5)3) C3900299 X12 (4)
1) Exhaust,Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X22) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X2
2) C3906854Use 6 Use 6
For Additional CUMMINS Products Refer to Page 118104 ®
* Piston Kit consists of:1) 1 C3917619 Piston Std, 1 C3802230 Ring Set Std, 1 C3934047 Piston Pin, 2 C3901706 Ret. 2) 1 C3919047 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret. 3) 1 C3919048 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215582) C39267603) C3929792
6BTA 5.9TURBOCHARGEDAFTERCOOLED
EMISSION359 Cubic Inch
Piston Std (m): 7619
CUMMINS CPL’s9871261135814221527
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 7 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802070 Std.C3802071 0.25 mmC3802072 0.50 mmC3802073 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802251 Std.C3802252 0.50 mmC3802253 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262032a) C3918000 2b) C3904374 (2)
1) C39146392) C39250313) C39046794) C3910811 X6
C3910810 X65) C3907431
1) C38023632) C38023763) C3921394 4) C3931346 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907804 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)and 6 of C4893693 (or O/S).
(1)Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) For use on engines prior to April, 2003.(5) For use on engines from April, 2003, (Top Hat Style).
Use 6
1
2a
1) C39133812) C3920779 X6
C3920780 X14
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2251/6 Std.
COK2252/6 0.50 mmCOK2253/6 1.00 mm
COK2251F/6 Std.
COK2252F/6 0.50mm COK2253F/6 1.00mmTo order an In-FrameKit change OK to IK
•••
1) Intake,Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X122) C3921640 X12 (4)
C3957912 X12 (5)3) C3900299 X12 (4)
1) Exhaust,Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X22) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X2
2) C3906854Use 6 Use 6
For Additional CUMMINS Products Refer to Page 118
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
105®
* Piston Kit consists of:1) 1 C3919041 Piston Std, 1 C3802230 Ring Set Std, 1 C3934047 Piston Pin, 2 C3901706 Ret. 2) 1 C3919044 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret. 3) 1 C3919045 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215582) C39267603) C3929792
6BTA 5.9TURBOCHARGED AFTERCOOLED
EMISSION359 Cubic Inch
Piston Std (m): 9041
CUMMINS CPL’s13511579
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 7 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802070 Std.C3802071 0.25 mmC3802072 0.50 mmC3802073 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802248 Std.C3802249 0.50 mmC3802250 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262032a) C3918000 2b) C3904374 (2)
1) C39146392) C39250313) C39046794) C3910811 X6
C3910810 X65) C3907431
1) C38023632) C38023763) C3921394 4) C3931346 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907804 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)and 6 of C4893693 (or O/S).
(1)Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) For use on engines prior to April, 2003.(5) For use on engines from April, 2003, (Top Hat Style).
Use 6
1
2a
1) C39133812) C3920779 X6
C3920780 X14
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2248/6 Std.
COK2249/6 0.50 mmCOK2250/6 1.00 mm
COK2248F/6 Std.
COK2249F/6 0.50mm COK2250F/6 1.00mmTo order an In-FrameKit change OK to IK
•••
1) Intake,Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X122) C3921640 X12 (4)
C3957912 X12 (5)3) C3900299 X12 (4)
1) Exhaust,Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X22) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X2
2) C3906854Use 6 Use 6
For Additional CUMMINS Products Refer to Page 118106 ®
* Piston Kit consists of:1) 1 C3928673 Piston Std, 1 C3802230 Ring Set Std, 1 C3934047 Piston Pin, 2 C3901706 Ret. 2) 1 C3928674 Piston 0.50 mm, 1 C3802232 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret. 3) 1 C3928675 Piston 1.00 mm, 1 C3802234 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215582) C39267603) C3929792
6BTA 5.9TURBOCHARGEDAFTERCOOLED
EMISSION359 Cubic Inch
Piston Std (m): 8673
CUMMINS CPL’s1902 21221934 21461948 22961961 23031962 23722014 23732015 24172016 25382071 2868
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 7 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802070 Std.C3802071 0.25 mmC3802072 0.50 mmC3802073 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802747 Std.C3802764 0.50 mmC3802765 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262032a) C3918000 2b) C3904374 (2)
1) C39146392) C39250313) C39046794) C3910811 X6
C3910810 X65) C3907431
1) C38023632) C38023763) C3921394 4) C3931346 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907804 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) For use on engines prior to April, 2003.(5) For use on engines from April, 2003, (Top Hat Style).
Use 6
1
2a
1) C39133812) C3920779 X6
C3920780 X14
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2747/6 Std.
COK2764/6 0.50 mmCOK2765/6 1.00 mm
COK2747F/6 Std.
COK2764F/6 0.50mm COK2765F/6 1.00mmTo order an In-FrameKit change OK to IK
•••
1) Intake,Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X122) C3921640 X12 (4)
C3957912 X12 (5)3) C3900299 X12 (4)
1) Exhaust,Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X22) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X2
2) C3906854Use 6 Use 6
Use 6Use 6
1) Intake,Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3900276 X122) C3921640 X12 (4)
C3957912 X12 (5)3) C3900299 X12 (4)
1) Exhaust,Valve Kit2) Insert, Valve
1) C3802356 KitConsists of:
C3901607 Valve X1C3900250 Collet X22) C3904105
1) C3802355 KitConsists of:
C3901117 Valve X1C3900250 Collet X2
2) C3906854
* Piston Kit consists of:1) 1 C3930187 Piston Std, 1 C3802750 Ring Set Std, 1 C3934047 Piston Pin, 2 C3920691 Ret. 2) 1 C3930188 Piston 0.50 mm, 1 C3802863 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3920691 Ret. 3) 1 C3930189 Piston 1.00 mm, 1 C3802864 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3920691 Ret.
For Additional CUMMINS Products Refer to Page 118
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
107®
1
2
4 35
C3904408Thick W. 60.50 mm IN
C3904409Thick W. 51.75 mm EX
C3906206 (1)Thin Wall
Guide, Valve
12
1
4
3
2
5
321
3
7 4 6
12
5
2b1
1 2 3
2
2) C3904166
1) Piston Kit *
1) C39215582) C39267603) C3929792
6BTA 5.9TURBOCHARGEDAFTERCOOLED
Piston Std (m): 0187
CUMMINS CPL’s
188920632479808581088208
Eng. O/H & I/F Kit
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Rectangular Seal7) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk7) Rear Cover Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 7 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3802070 Std.C3802071 0.25 mmC3802072 0.50 mmC3802073 0.75 mm
2) Repair Sleeve
Main Bearing Set
Con Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3802757 Std.C3802758 0.50 mmC3802759 1.00 mm
1) Water Pump2) Water Pump Seal3) Thermostat
1) Pump, Oil2a) Lift Pump2b) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C38023582) C39066983) C3802273
1) C39262032a) C3918000 2b) C3904374 (2)
1) N/A2) C39250313) C39046794) C3910811 X6
C3910810 X65) C3907431
1) C38023632) C38023763) C3921394 4) C3931346 5) C39026666) C39161317) C3928493
1) C3904353 2) C3353978 3) C3907804 4) C39060805) C39060816) C39124737) C3901258
( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)and 6 of C4893693 (or O/S).
(1) Can be Used on Both Intake and Exhaust.(2) Diaphragm Style.(3) For Storm blocks use C3940059.(4) For use on engines prior to April, 2003.(5) For use on engines from April, 2003, (Top Hat Style).
Use 6
1
2a
1) C39133812) C3920779 X6
C3920780 X14
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod5) Bolt, Ex Manifold
1) C4891178 X62) C3901306 X1 (3)3) C39009194) C39015695) C3944593
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
••
••
•
COK2757/6 Std.
COK2758/6 0.50 mmCOK2759/6 1.00 mm
COK2757F/6 Std.
COK2758F/6 0.50mm COK2759F/6 1.00mmTo order an In-FrameKit change OK to IK
•••
For Additional CUMMINS Products Refer to Page 118108 ®
1
2
4
3
12
1
4
3
2
5
321
3
6 4
12
5
21
1 2 3
* Piston Kit consists of:1) 1 C3946153 Piston Std, 1 C3804990 Ring Set Std, 1 C3934047 Piston Pin, 2 C3901706 Ret. 2) 1 C3946156 Piston 0.50 mm, 1 C3806201 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret. 3) 1 C3946157 Piston 1.00 mm, 1 C3806203 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
2
2) C3904166
1) Piston Kit *
1) C39215582) C39429143) C3942915
6BTA 5.9 ISB24 VALVE359 Cubic Inch
Piston Grade ‘A’ (m): 6153Grades B & C are not offered by Maxiforce
CUMMINS CPL’s
2024 25712076 26162077 26172098 26182446 26192447 26602448 26612496 26622497 26632498 26662512 26852513 26862514 26872515 28652516 29022517 29032518 29042519 29052595 80302596 80312597 80322569 80332570
Eng. O/H & I/F Kit
Engine ModelCPL
COK0781/6 Std.
COK0784/6 0.50 mmCOK0785/6 1.00 mm
COK0781F/6 Std.
COK0784F/6 0.50mm COK0785F/6 1.00mmTo order an In-FrameKit change OK to IKin above part number
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 7 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
C3802070 Std.C3802071 0.25 mmC3802072 0.50 mmC3802073 0.75 mm
2) Repair SleeveMain Bearing
SetCon Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3800781 Std.C3800784 0.50 mmC3800785 1.00 mm
1) Water Pump2) Water Pump Seal3) Kit, Thermostat
1) Pump, Oil2) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C3286277 (2)2) C39066983) C3967195
1) C4939587 (3)2) C3945812
1) N/A2) C39425653) C39412534) C3941927 X6
C3941928 X65) C39422755
1) C40900352) C38004873) C3977063 4) C3931346 5) C39358786) C3940182
1) C3904353 2) C3353978 3) C3944243 (1)4) C39060805) C39261266) C3929027
( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)and 6 of C4893693 (or O/S).
(1) Include Crankshaft Gear C3929027.(2) With Hardened Pulley.(3) With Helical Gears.
Use 6
1
1) N/A2) C3927063 X26
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod
1) C4891178 X62) C3940059 X13) C39009194) C3901569
•••
•
••
••
1) Intake, Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3943161 X242) C3942989 X12
C3945438 X123) C3943198 X24
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802967 KitConsists of:
C3940734 Valve X1C3940123 Collet X2
2) C3940139
1) C3802924 KitConsists of:
C3940735 Valve X1C3940123 Collet X2
2) C3927068Use 12 Use 12
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
For Additional CUMMINS Products Refer to Page 118 109®
( ) On Fracture Split Con Rods use: 6 of C3901170 (or O/S)and 6 of C4893693 (or O/S).
(1) Include Crankshaft Gear C3929027.(2) With Hardened Pulley.(3) With Helical Gears.
•
1
2
4
3
1) Intake, Valve Kit2) Insert, Valve
1) Spring, Valve2) Seal, Valve3) Retainer, Valve1) C3943161 X242) C3942989 X12
C3945438 X123) C3943198 X24
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802967 KitConsists of:
C3940734 Valve X1C3940123 Collet X2
2) C3940139
1) C3802924 KitConsists of:
C3940735 Valve X1C3940123 Collet X2
2) C3927068Use 12 Use 12
12
1
4
3
2
5
321
3
6 4
12
5
21
1 2 3
* Piston Kit consists of:1) 1 C3946050 Piston Std, 1 C3804990 Ring Set Std, 1 C3934047 Piston Pin, 2 C3901706 Ret. 2) 1 C3946053 Piston 0.50 mm, 1 C3806201 Ring Set 0.50 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret. 3) 1 C3946054 Piston 1.00 mm, 1 C3806203 Ring Set 1.00 mm, 1 C3934047 Piston Pin, 2 C3901706 Ret.
2
2) C3904166
1) Piston Kit *
1) C39215582) C39429143) C3942915
6BTA 5.9 ISB24 VALVE359 Cubic Inch
Piston Grade ‘A’ (m): 6050Grades B & C are not offered by Maxiforce
CUMMINS CPL’s
241524952906290780348035
Eng. O/H & I/F Kit
Engine ModelCPL
COK0838/6 Std.
COK0841/6 0.50 mmCOK0842/6 1.00 mm
COK0838F/6 Std.
COK0841F/6 0.50mm COK0842F/6 1.00mmTo order an In-FrameKit change OK to IKin above part number
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Seal Sleeve5) Rear Seal Sleeve6) Crankshaft, Gear
3) Head Gasket 4) Oil Pan Gasket5) Valve Cover Gsk6) Gear Housing Gsk
1) Bushing, Piston2) Bushing, Cam
1) Oil Cooler 7 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
C3901170 Std.C3901171 0.25 mmC3901172 0.50 mmC3901173 0.75 mm
C4893693 Std.C4892795 0.25 mmC4892796 0.50 mmC4892797 0.75 mm
C3802070 Std.C3802071 0.25 mmC3802072 0.50 mmC3802073 0.75 mm
2) Repair SleeveMain Bearing
SetCon Rod Bearing
1) Camshaft 2) Tappet3) Push Rod4) Rocker Arms5) Camshaft Gear
1) C3800838 Std.C3800841 0.50 mmC3800842 1.00 mm
1) Water Pump2) Water Pump Seal3) Kit, Thermostat
1) Pump, Oil2) Lift Pump
1) Top Gasket Set2) Bottom GasketSet
1) C3286277 (2)2) C39066983) C3967195
1) C4939587 (3)2) C3945812
1) N/A2) C39425653) C39412534) C3941927 X6
C3941928 X65) C39422755
1) C40900352) C38004873) C3977063 4) C3931346 5) C39358786) C3940182
1) C3904353 2) C3353978 3) C3944243 (1)4) C39060805) C39261266) C3929027
Use 6
1
1) N/A2) C3927063 X26
1) Cylinder Head(With Valves)
2) Head Bolts
Use 1
3) Bolt, Con Rod4) Con Rod
1) C4891178 X62) C3940059 X13) C39009194) C3901569
•••
••
••
For Additional CUMMINS Products Refer to Page 118110 ®
1) Intake, Valve Kit2) Insert, Valve
1) C3906412 X122) C3915707 X123) C3923564 X124) C3912976 X12
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802085Consists of:
C3921444 Valve X1C3901177 Collet X2
2) C3924583
1) C3802463Consists of:
C3924492 Valve X1C3901177 Collet X2
2) C3924582Use 6 Use 6
1) C3917998 2) C3914304
1 2 3
35
1
26
74
6CT 8.3(CDC 6.830)
TURBOCHARGED
Piston Std (m): 3163, 9564, 9928
CUMMINS CPL’s 602 829 1274 1603603 942 1275 9819753 955 1281 9820819 985 1356 9832828 1248 1464
CASE-IH (Agricultural)1660 Combine1666 Combine, ESN 44706126 >1670 Combine, ESN > 447061251680 Combine, ESN > 447061252044 Cot Picker, ESN > 447061252166 Combine, PIN > JJC01800007110 Tractor7120 Tractor7130 Tractor7140 Tractor, ESN > 447061257150 Tractor, ESN > 447061257210 Tractor7220 Tractor, PIN > JJA00649789110 Tractor, ESN > 447061259130 Tractor, ESN > 447061259210 Tractor9230 Tractor, ESN > 447061259240 Tractor9310 Tractor, PIN > JEE0036001
CASE (Construction)721 Loader721B Loader, PIN > JEE053200821 Loader821B Loader, PIN > JEE0506011150E Crawler1155E Crawler1187C Excav, ESN > 447061251550 Crawler, ESN > 447061259040 Excavator9040B Excav, PIN > DAC4#2001W36 Loader
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Wear Sleeve5) Rear Wear Sleeve6) Front Rectangular Seal7) Rear Rectangular Seal
3) Head Gasket4) Oil Pan Gasket5) Valve Cover Gasket6) Front Gear Gasket7) Front Cover Gasket8) Rear Cover Gasket
1) Bushing, Piston2) Bushing, Camshaft
1) C39181752) C39181743) C3914308
3) Camshaft4) Tappet5) Head Bolt Long6) Head Bolt Short7) Con Rod
1) C3913990 X62) C3943199 X73) C3924471 (2)4) C39250315) C3917728 X14 (3)6) C3917729 X12 (3)7) C3901383 (4)
1) C38007502) C38003483) C3931019 4) C39140175) C39054496) C39292537) C39177808) C3914301
1) C3353977 2) C3353978 3) C39189864) C39082775) C39060816) C39034757) C3912473
Oil Pump1) Water Pump2) Water Pump Seal3) Thermostat
1) Fuel Lift Pump2) Seal,Fuel Pump
1) Top Gasket Set2) Bottom Gasket Set
1) C38020812) C39020893) C3928639 x2
C3930338(3415365)
2
1
27
C3802403S
Consists of:
a) C3923163 b) C3901597c) C3901996d) C3802258e) C3800328
( C3948095 Liner +C3907177 Seal )
C3802403
Consists of:
a) C3923163 b) C3901597c) C3901996d) C3802258e) C3802407
( C3919937 Liner +C3907177 Seal )
C3802400
Consists of:
a) C3923163 b) C3901597c) C3901996d) C3802258e) C3802370
( C3907792 Liner +C3907177 Seal )
Engine Overhaul&
Engine In Frame KitCOK2400Thin Wall
COK2403Thick Wall Long
COK2403SThick Wall Short
To order an In-FrameKit change OK to IKin above part number
C3802210 Std.C3802211 0.25 mmC3802212 0.50 mmC3802213 0.75 mm
Main Bearing Set
Use 1
Con Rod Bearing
C3901430 Std.C3901431 0.25 mmC3901432 0.50 mmC3901433 0.75 mm
Use 12 (1)
Cylinder KitThin Wall ( )
Cylinder Kit Thick Wall ( )Long Liner
Cylinder Kit Thick Wall ( )Short Liner
••• •••
(•) Block 3802265 (Thin Wall) Flange ø 5.223". (••) Block 3802408 (Thick Wall / Long Liner) Flange ø 5.152",
(Length: 9.33” / 237 mm).(•••) Block 3934906 (Thick Wall / Short Liner) Flange ø 5.152",
(Length: 9.12” / 234 mm).(1) Order in multiples of two.(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332 Key.
(3) Only use on engines built from year 1991 onwards.(4) Do not use with Crankshaft part number 3965006.
1 2 31) Oil Cooler 12 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
1) Spring, Valve2) Seal, Valve3) Guide, Valve 4) Retainer, Valve Spring
35
41
6
27
35
41
6
For Additional CUMMINS Products Refer to Page 118
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
111®
C3802404S
Consists of:
a) C3923164 b) C3901597c) C3901996d) C3802258e) C3800328
( C3948095 Liner +C3907177 Seal )
C3802404
Consists of:
a) C3923164 b) C3901597c) C3901996d) C3802258e) C3802407
( C3919937 Liner +C3907177 Seal )
C3802401
Consists of:
a) C3923164 b) C3901597c) C3901996d) C3802258e) C3802370
( C3907792 Liner +C3907177 Seal )
2
1
35
1
26
74
6CTA 8.3(CDC 6.830)
TURBOCHARGEDAFTERCOOLED
Piston Std (m):3164, 9565,9930
CUMMINS CPL’s 604 1212 1846 2874 605 1222 1903 2894754 1270 2034 9802755 1273 2054 9803830 1321 2058 9883831 1377 2196 890 1539 2307 892 1547 2380 893 1612 2532 959 1633 2556 982 1804 2642 984 1826 2833
CASE-IH (Agricultural)1670 Combine, ESN 44706126 >1680 Combine, ESN 44706126 >1688 Combine1844 Cot Picker, PIN JJ002462 >2044 Cot Picker, ESN 44706126 >2055 Cot Picker2155 Cot Picker, PIN > JJC01562302188 Combine, PIN > JJC01914837140 Tractor, ESN 44706126 >7150 Tractor, ESN 44706126 >9230 Tractor, ESN 44706126 >9240 Tractor, ESN 44706126 >9330 Tractor
CASE (Construction)6830TA Power Unit
Engine Overhaul&
Engine In Frame Kit
Engine ModelCPL
COK2401Thin Wall
COK2404Thick Wall Long
COK2404SThick Wall Short
To order an In-FrameKit change OK to IKin above part number
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Wear Sleeve5) Rear Wear Sleeve6) Front Rectangular Seal7) Rear Rectangular Seal
3) Head Gasket4) Oil Pan Gasket5) Valve Cover Gasket6) Front Gear Gasket7) Front Cover Gasket8) Rear Cover Gasket
1) Bushing, Piston2) Bushing, Camshaft
C3802210 Std.C3802211 0.25 mmC3802212 0.50 mmC3802213 0.75 mm
Main Bearing Set
Use 1
1) C38007502) C38003483) C3931019 4) C39140175) C39054496) C39292537) C39177808) C3914301
1) C3353977 2) C3353978 3) C39189864) C39082775) C39060816) C39034757) C3912473
Oil Pump1) Water Pump2) Water Pump Seal3) Thermostat
1) Fuel Lift Pump2) Seal,Fuel Pump
1) Top Gasket Set2) Bottom Gasket Set
(•) Block 3802265 (Thin Wall) Flange ø 5.223". (••) Block 3802408 (Thick Wall / Long Liner) Flange ø 5.152",
(Length: 9.33” / 237 mm).(•••) Block 3934906 (Thick Wall / Short Liner) Flange ø 5.152",
(Length: 9.12” / 234 mm).(1) Order in multiples of two.(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332 Key.
(3) Only use on engines built from year 1991 onwards.(4) Do not use with Crankshaft part number 3965006.
1) C38020812) C39020893) C3928639 x2
C3930338(3415365)
1) C3917998 2) C3914304
Con Rod Bearing
C3901430 Std.C3901431 0.25 mmC3901432 0.50 mmC3901433 0.75 mm
Use 12 (1)
1 2 3
Cylinder KitThin Wall ( )
Cylinder Kit Thick Wall ( )Long Liner
Cylinder Kit Thick Wall ( )Short Liner
••• •••
1) Intake, Valve Kit2) Insert, Valve
1) C3906412 X122) C3915707 X123) C3923564 X124) C3912976 X12
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802085Consists of:
C3921444 Valve X1C3901177 Collet X2
2) C3924583
1) C3802463Consists of:
C3924492 Valve X1C3901177 Collet X2
2) C3924582Use 6 Use 6
1) Spring, Valve2) Seal, Valve3) Guide, Valve 4) Retainer, Valve Spring
1) C39181752) C39181743) C3914308
1 2 31) Oil Cooler 12 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head3) Camshaft4) Tappet5) Head Bolt Long6) Head Bolt Short7) Con Rod
1) C3913990 X62) C3943199 X73) C3924471 (2)4) C39250315) C3917728 X14 (3)6) C3917729 X12 (3)7) C3901383 (4)
27
35
41
6
For Additional CUMMINS Products Refer to Page 118112 ®
2
1
35
1
26
74
6CT 8.3TURBOCHARGED
Piston Std (m):3165, 9931, 9567, 2396
CUMMINS CPL’s 601 954 1400752 1398 1435805 1399
Engine ModelCPL
COK2399Thin Wall
COK2402Thick Wall
To order an In-FrameKit change OK to IKin above part number
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Wear Sleeve5) Rear Wear Sleeve6) Front Rectangular Seal7) Rear Rectangular Seal
3) Head Gasket4) Oil Pan Gasket5) Valve Cover Gasket6) Front Gear Gasket7) Front Cover Gasket8) Rear Cover Gasket
C3802210 Std.C3802211 0.25 mmC3802212 0.50 mmC3802213 0.75 mm
C3802402
Consists of: a) C3923165b) C3901597c) C3901996d) C3802258e) C3802407
( C3919937 Liner +C3907177 Seal )
Main Bearing Set
C3802399
Consists of: a) C3923165b) C3901597c) C3901996d) C3802258e) C3802370
( C3907792 Liner +C3907177 Seal )
Use 1
1) C38007502) C38003483) C3931019 4) C39140175) C39054496) C39292537) C39177808) C3914301
1) C3353977 2) C3353978 3) C39189864) C39082775) C39060816) C39034757) C3912473
Oil Pump1) Water Pump2) Water Pump Seal3) Thermostat
1) Fuel Lift Pump2) Seal,Fuel Pump
1) Top Gasket Set2) Bottom Gasket Set
(•) Block 3802265 (Thin Wall) Flange ø 5.223". (••) Block 3802408 (Thick Wall / Long Liner) Flange ø 5.152".(1) Order in multiples of two.(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332 Key.
(3) Only use on engines built from year 1991 onwards. (4) Do not use with Crankshaft part number 3965006. 1) C3802081
2) C39020893) C3928639 x2
C3930338(3415365)
1) C3917998 2) C3914304
Con Rod Bearing
C3901430 Std.C3901431 0.25 mmC3901432 0.50 mmC3901433 0.75 mm
Use 12 (1)
1 2 3
Cylinder Kit Thick Wall Block ( )••
Cylinder KitThin Wall Block ( )•
1) Intake, Valve Kit2) Insert, Valve
1) C3906412 X122) C3915707 X123) C3923564 X124) C3912976 X12
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802085Consists of:
C3921444 Valve X1C3901177 Collet X2
2) C3924583
1) C3802463Consists of:
C3924492 Valve X1C3901177 Collet X2
2) C3924582Use 6 Use 6
1) Spring, Valve2) Seal, Valve3) Guide, Valve 4) Retainer, Valve Spring
1) Bushing, Piston2) Bushing, Camshaft
1) C39181752) C39181743) C3914308
1 2 31) Oil Cooler 12 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
Engine Overhaul&
Engine In Frame Kit
3) Camshaft4) Tappet5) Head Bolt Long6) Head Bolt Short7) Con Rod
1) C3913990 X62) C3943199 X73) C3924471 (2)4) C39250315) C3917728 X14 (3)6) C3917729 X12 (3)7) C3901383 (4)
27
35
41
6
For Additional CUMMINS Products Refer to Page 118 113
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
®
1 2 3
1) Intake, Valve Kit2) Insert, Valve
1) C3906412 X122) C3915707 X123) C3923564 X124) C3912976 X12
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802085Consists of:
C3921444 Valve X1C3901177 Collet X2
2) C3924583
1) C3802463Consists of:
C3924492 Valve X1C3901177 Collet X2
2) C3924582Use 6 Use 6
1) Spring, Valve2) Seal, Valve3) Guide, Valve 4) Retainer, Valve Spring
Cylinder Kit Thick Wall ( )Short Liner
2
1
35
1
26
74
1 2 3
6CT 8.3TURBOCHARGED
Piston Std (m): 7707
CUMMINS CPL’s 1262 1668 25311263 2100 29951406 2367 29961615 2368 81461618
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Wear Sleeve5) Rear Wear Sleeve6) Front Rectangular Seal7) Rear Rectangular Seal
3) Head Gasket4) Oil Pan Gasket5) Valve Cover Gasket6) Front Gear Gasket7) Front Cover Gasket8) Rear Cover Gasket
1) Bushing, Piston2) Bushing, Camshaft
1) C38007502) C38003483) C3931019 4) C39140175) C39054496) C39292537) C39177808) C3914301
1) C3353977 2) C3353978 3) C39189864) C39082775) C39060816) C39034757) C3912473
Oil Pump1) Water Pump2) Water Pump Seal3) Thermostat
1) Fuel Lift Pump2) Seal,Fuel Pump
1) Top Gasket Set2) Bottom Gasket Set
1) C38020812) C39020893) C3928639 x2
C3930338(3415365)
1) C39179982) C3914304
C3802406S
Consists of:
a) C3917707 b) C3901597c) C3901996d) C3802258e) C3800328
( C3948095 Liner +C3907177 Seal )
C3802406
Consists of:
a) C3917707 b) C3901597c) C3901996d) C3802258e) C3802407
( C3919937 Liner +C3907177 Seal )
C3802388
Consists of:
a) C3917707 b) C3901597c) C3901996d) C3802258e) C3802370
( C3907792 Liner +C3907177 Seal )
Engine Overhaul&
Engine In Frame KitCOK2388Thin Wall
COK2406Thick Wall Long
COK2406SThick Wall Short
To order an In-FrameKit change OK to IKin above part number
C3802210 Std.C3802211 0.25 mmC3802212 0.50 mmC3802213 0.75 mm
Main Bearing Set
Use 1
Con Rod Bearing
C3901430 Std.C3901431 0.25 mmC3901432 0.50 mmC3901433 0.75 mm
Use 12 (1)
Cylinder KitThin Wall ( )
Cylinder Kit Thick Wall ( ) Long Liner
•••
(•) Block 3802265 (Thin Wall) Flange ø 5.223". (••) Block 3802408 (Thick Wall / Long Liner) Flange ø 5.152",
(Length: 9.33” / 237 mm).(•••) Block 3934906 (Thick Wall / Short Liner) Flange ø 5.152",
(Length: 9.12” / 234 mm).(1) Order in multiples of two.(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332 Key.
(3) Only use on engines built from year 1991 onwards.(4) Do not use with Crankshaft part number 3965006.
•••
1) C39181752) C39181743) C3914308
1) Oil Cooler 12 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head3) Camshaft4) Tappet5) Head Bolt Long6) Head Bolt Short7) Con Rod
1) C3913990 X62) C3943199 X73) C3924471 (2)4) C39250315) C3917728 X14 (3)6) C3917729 X12 (3)7) C3901383 (4)
27
35
41
6
For Additional CUMMINS Products Refer to Page 118114 ®
2
1
35
1
26
74
6CT 8.3TURBOCHARGED
Piston Std (m): 9566
CUMMINS CPL’s 1216 1282 * 2172 *1217 1366 29601221 1929 * 8089
* Marine Engine
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Wear Sleeve5) Rear Wear Sleeve6) Front Rectangular Seal7) Rear Rectangular Seal
3) Head Gasket4) Oil Pan Gasket5) Valve Cover Gasket6) Front Gear Gasket7) Front Cover Gasket8) Rear Cover Gasket
1) Bushing, Piston2) Bushing, Camshaft
1) C38007502) C38003483) C3931019 4) C39140175) C39054496) C39292537) C39177808) C3914301
1) C3353977 2) C3353978 3) C39189864) C39082775) C39060816) C39034757) C3912473
Use 6
1) Top Gasket Set2) Bottom Gasket Set
1) C38020812) C39020893) C3928639 x2
C3930338(3415365)
1) C3917998 2) C3914304
1 2 3Oil Pump1) Water Pump
2) Water Pump Seal3) Thermostat
1) Fuel Lift Pump2) Seal,Fuel Pump
C3934580
Consists of:
a) C3919566 b) C3901597c) C3901996d) C3802258e) C3800328
( C3948095 Liner +C3907177 Seal )
C3802405
Consists of:
a) C3919566 b) C3901597c) C3901996d) C3802258e) C3802407
( C3919937 Liner +C3907177 Seal )
C3802372
Consists of:
a) C3919566 b) C3901597c) C3901996d) C3802258e) C3802370
( C3907792 Liner +C3907177 Seal )
Engine Overhaul&
Engine In Frame KitCOK2372Thin Wall
COK2405Thick Wall Long
COK4580Thick Wall Short
To order an In-FrameKit change OK to IKin above part number
C3802210 Std.C3802211 0.25 mmC3802212 0.50 mmC3802213 0.75 mm
Main Bearing Set
Use 1
Con Rod Bearing
C3901430 Std.C3901431 0.25 mmC3901432 0.50 mmC3901433 0.75 mm
Use 12 (1)
Cylinder KitThin Wall ( )
Cylinder Kit Thick Wall ( )Long Liner
•••Cylinder Kit Thick Wall ( ) Short Liner
•••
(•) Block 3802265 (Thin Wall) Flange ø 5.223". (••) Block 3802408 (Thick Wall / Long Liner) Flange ø 5.152",
(Length: 9.33” / 237 mm).(•••) Block 3934906 (Thick Wall / Short Liner) Flange ø 5.152",
(Length: 9.12” / 234 mm).(1) Order in multiples of two.(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332 Key.
(3) Only use on engines built from year 1991 onwards.(4) Do not use with Crankshaft part number 3965006.
1) Intake, Valve Kit2) Insert, Valve
1) C3906412 X122) C3915707 X123) C3923564 X124) C3912976 X12
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802085Consists of:
C3921444 Valve X1C3901177 Collet X2
2) C3924583
1) C3802463Consists of:
C3924492 Valve X1C3901177 Collet X2
2) C3924582
1) Spring, Valve2) Seal, Valve3) Guide, Valve 4) Retainer, Valve Spring
1 2 3
1) C39181752) C39181743) C3914308
1) Oil Cooler 12 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head3) Camshaft4) Tappet5) Head Bolt Long6) Head Bolt Short7) Con Rod
1) C3913990 X62) C3943199 X73) C3924471 (2)4) C39250315) C3917728 X14 (3)6) C3917729 X12 (3)7) C3901383 (4)
Use 6
27
35
41
6
For Additional CUMMINS Products Refer to Page 118 115
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
®
Cylinder Kit Thick Wall ( ) Short Liner
1 2 3
2
1
35
1
26
74
6CTA 8.3TURBOCHARGEDAFTERCOOLED
EMISSION
Piston Std (m): 9161
CUMMINS CPL’s 1845 20611943 20621949 20822007 21182055 21202056 21852057 22162060 2218
Engine ModelCPL
COK9161LThick Wall Long
COK9161SThick Wall Short
To order an In-FrameKit change OK to IKin above part number
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Wear Sleeve5) Rear Wear Sleeve6) Front Rectangular Seal7) Rear Rectangular Seal
3) Head Gasket4) Oil Pan Gasket5) Valve Cover Gasket6) Front Gear Gasket7) Front Cover Gasket8) Rear Cover Gasket
1) Bushing, Piston2) Bushing, Camshaft
C3802210 Std.C3802211 0.25 mmC3802212 0.50 mmC3802213 0.75 mm
CPLK9161S
Consists of: a) C3929161b) C3901597c) C3901996d) C3802258e) C3800328
( C3948095 Liner +C3907177 Seal )
Main Bearing Set
CPLK9161L
Consists of: a) C3929161b) C3901597c) C3901996d) C3802258e) C3802407
( C3919937 Liner +C3907177 Seal )
Use 1
1) C38007502) C38003483) C3931019 4) C39140175) C39054496) C39292537) C39177808) C3914301
1) C3353977 2) C3353978 3) C39189864) C39082775) C39060816) C39034757) C3912473
Oil Pump1) Water Pump2) Water Pump Seal3) Thermostat
1) Fuel Lift Pump2) Seal,Fuel Pump
1) Top Gasket Set2) Bottom Gasket Set
(•) Block 3802408 (Thick Wall / Long Liner) Flange ø 5.152".(••) Block 3934906 (Thick Wall / Short Liner) Flange ø 5.152".(1) Order in multiples of two.(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332 Key.
(3) Only use on engines built from year 1991 onwards. (4) Do not use with Crankshaft part number 3965006. 1) C3802081
2) C39020893) C3928639 x2
C3930338(3415365)
1) C3917998 2) C3914304
Con Rod Bearing
C3901430 Std.C3901431 0.25 mmC3901432 0.50 mmC3901433 0.75 mm
Use 12 (1)
1 2 3
1) C39181752) C39181743) C3914308
1) Oil Cooler 12 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
1) Intake, Valve Kit2) Insert, Valve
1) C3906412 X122) C3915707 X123) C3923564 X124) C3912976 X12
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802463Consists of:
C3924492 Valve X1C3901177 Collet X2
2) C3924582
1) Spring, Valve2) Seal, Valve3) Guide, Valve 4) Retainer, Valve Spring
1) C3802085Consists of:
C3921444 Valve X1C3901177 Collet X2
2) C3924583Use 6Use 6
Cylinder Kit Thick Wall ( )Long Liner
•••Engine Overhaul
&Engine In Frame Kit
3) Camshaft (Keyed)4) Tappet5) Head Bolt Long6) Head Bolt Short7) Con Rod
1) C3913990 X62) C3943199 X73) C3924471 (2)4) C39250315) C3917728 X14 (3)6) C3917729 X12 (3)7) C3901383 (4)
27
35
41
6
For Additional CUMMINS Products Refer to Page 118116 ®
2
1
35
1
26
74
6CTA 8.3TURBOCHARGEDAFTERCOOLED
Piston Std (m): 9247
CUMMINS CPL’s 137113721684202823812383
Engine ModelCPL
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Wear Sleeve5) Rear Wear Sleeve6) Front Rectangular Seal7) Rear Rectangular Seal
3) Head Gasket4) Oil Pan Gasket5) Valve Cover Gasket6) Front Gear Gasket7) Front Cover Gasket8) Rear Cover Gasket
1) Bushing, Piston2) Bushing, Camshaft
1) C38007502) C38003483) C3931019 4) C39140175) C39054496) C39292537) C39177808) C3914301
1) C3353977 2) C3353978 3) C39189864) C39082775) C39060816) C39034757) C3912473
Use 6
1) Top Gasket Set2) Bottom Gasket Set
1) C38020812) C39020893) C3928639 x2
C3930338(3415365)
1) C3917998 2) C3914304
Use 6
1 2 3Oil Pump1) Water Pump
2) Water Pump Seal3) Thermostat
1) Fuel Lift Pump2) Seal,Fuel Pump
CPLK9247S
Consists of:
a) C3919247 b) C3901597c) C3901996d) C3802258e) C3800328
( C3948095 Liner +C3907177 Seal )
CPLK9247L
Consists of:
a) C3919247 b) C3901597c) C3901996d) C3802258e) C3802407
( C3919937 Liner +C3907177 Seal )
CPLK9247
Consists of:
a) C3919247 b) C3901597c) C3901996d) C3802258e) C3802370
( C3907792 Liner +C3907177 Seal )
Engine Overhaul&
Engine In Frame KitCOK9247Thin Wall
COK9247LThick Wall Long
COK9247SThick Wall Short
To order an In-FrameKit change OK to IKin above part number
C3802210 Std.C3802211 0.25 mmC3802212 0.50 mmC3802213 0.75 mm
Main Bearing Set
Use 1
Con Rod Bearing
C3901430 Std.C3901431 0.25 mmC3901432 0.50 mmC3901433 0.75 mm
Use 12 (1)
Cylinder KitThin Wall ( )
Cylinder Kit Thick Wall ( )Long Liner
•••Cylinder Kit Thick Wall ( )Short Liner
•••
(•) Block 3802265 (Thin Wall) Flange ø 5.223". (••) Block 3802408 (Thick Wall / Long Liner) Flange ø 5.152",
(Length: 9.33” / 237 mm).(•••) Block 3934906 (Thick Wall / Short Liner) Flange ø 5.152",
(Length: 9.12” / 234 mm).(1) Order in multiples of two.(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332 Key.
(3) Only use on engines built from year 1991 onwards.(4) Do not use with Crankshaft part number 3965006.
1) Intake, Valve Kit2) Insert, Valve
1) C3906412 X122) C3915707 X123) C3923564 X124) C3912976 X12
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802085Consists of:
C3921444 Valve X1C3901177 Collet X2
2) C3924583
1) C3802463Consists of:
C3924492 Valve X1C3901177 Collet X2
2) C3924582
1) Spring, Valve2) Seal, Valve3) Guide, Valve 4) Retainer, Valve Spring
1 2 3
1) C39181752) C39181743) C3914308
1) Oil Cooler 12 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head3) Camshaft4) Tappet5) Head Bolt Long6) Head Bolt Short7) Con Rod
1) C3913990 X62) C3943199 X73) C3924471 (2)4) C39250315) C3917728 X14 (3)6) C3917729 X12 (3)7) C3901383 (4)
27
35
41
6
For Additional CUMMINS Products Refer to Page 118 117
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
®
1 2 3
2
1
35
1
26
74
6CTA 8.3TURBOCHARGEDAFTERCOOLED
Piston Grade A (m): 5878
CUMMINS CPL’s 1563156919171920192319722018210121032106210821932194
Engine ModelCPL
COK5878LThick Wall Long
COK5878SThick Wall Short
To order an In-FrameKit change OK to IKin above part number
1) Front Seal 2) Rear Seal3) Crankshaft4) Front Wear Sleeve5) Rear Wear Sleeve6) Front Rectangular Seal7) Rear Rectangular Seal
3) Head Gasket4) Oil Pan Gasket5) Valve Cover Gasket6) Front Gear Gasket7) Front Cover Gasket8) Rear Cover Gasket
1) Bushing, Piston2) Bushing, Camshaft
C3802210 Std.C3802211 0.25 mmC3802212 0.50 mmC3802213 0.75 mm
CPLK5878S
Consists of: a) C3925878b) C3901597c) C3901996d) C3802258e) C3800328
( C3948095 Liner +C3907177 Seal )
Main Bearing Set
CPLK5878L
Consists of: a) C3925878b) C3901597c) C3901996d) C3802258e) C3802407
( C3919937 Liner +C3907177 Seal )
Use 1
1) C38007502) C38003483) C3931019 4) C39140175) C39054496) C39292537) C39177808) C3914301
1) C3353977 2) C3353978 3) C39189864) C39082775) C39060816) C39034757) C3912473
Oil Pump1) Water Pump2) Water Pump Seal3) Thermostat
1) Fuel Lift Pump2) Seal,Fuel Pump
1) Top Gasket Set2) Bottom Gasket Set
(•) Block 3802265 (Thin Wall) Flange ø 5.223". (••) Block 3802408 (Thick Wall / Long Liner) Flange ø 5.152",
(Length: 9.33” / 237 mm).(•••) Block 3934906 (Thick Wall / Short Liner) Flange ø 5.152",
(Length: 9.12” / 234 mm).(1) Order in multiples of two.(2) To use C3924471 to replace 3917882 buy the following from
Cummins: 3918777 Cam Gear, 3927155 Thrust and 3902332 Key.
(3) Only use on engines built from year 1991 onwards.(4) Do not use with Crankshaft part number 3965006.
1) C38020812) C39020893) C3928639 x2
C3930338(3415365)
1) C3917998 2) C3914304
Con Rod Bearing
C3901430 Std.C3901431 0.25 mmC3901432 0.50 mmC3901433 0.75 mm
Use 12 (1)
1 2 3
1) C39181752) C39181743) C3914308
1) Oil Cooler 12 Plate2) Oil Cooler Gasket3) Oil Cooler Gasket
Filter Head
Use 6 Use 6
1) Intake, Valve Kit2) Insert, Valve
1) C3906412 X122) C3915707 X123) C3923564 X124) C3912976 X12
1) Exhaust, Valve Kit2) Insert, Valve
1) C3802085Consists of:
C3921444 Valve X1C3901177 Collet X2
2) C3924583
1) C3802463Consists of:
C3924492 Valve X1C3901177 Collet X2
2) C3924582
1) Spring, Valve2) Seal, Valve3) Guide, Valve 4) Retainer, Valve Spring
Cylinder Kit Thick Wall ( )Short Liner
Cylinder Kit Thick Wall ( )Long Liner
•••Engine Overhaul
&Engine In Frame Kit
3) Camshaft (Keyed)4) Tappet5) Head Bolt Long6) Head Bolt Short7) Con Rod
1) C3913990 X62) C3943199 X73) C3924471 (2)4) C39250315) C3917728 X14 (3)6) C3917729 X12 (3)7) C3901383 (4)
TEL 305.592.7027 800.414.2095, FAX 305.592.0244118
Part Number Description Engines
C3900687 Plug, Expansion 4B/6B
C3900956 Plug, Expansion 4B/6B
C3901097 Seal, Valve Stem, Black 4B/6B
C3901774 Gear, Ring Flywheel 4B/6B
C3902127 Flywheel Gear (138 Teeth) B/C
C3902343 Dowel, Plug 4B/6B
C3902606 Plug, Expansion 4B/6B
C3903309 Flywheel Gear (173 Teeth) B/C
C3903728 Washer, Flat 4B/6B
C3903794 Cover, Gear 4B/6B
C3903797 Block Bare, Cyl 6B
C3903920 Block Bare, Cyl 4B
C3905443 Gasket, Exhaust Manifold 6B
C3905427 Flywheel Gear (127 Teeth) B/C
C3911558 Belt 59.0L B/C
C3911563 Belt 60.5L B/C
C3911568 Belt 67.0L B
C3911582 Belt 70.0L B/C
C3911587 Belt 53.5L B/C
C3911588 Belt 56.0L B/C
C3914086 Belt, Tensioner B/C
C3925560 Damper 6C
Miscellaneous Parts
Available from Maxiforce
WEB SITE: www.maxiforce.com
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CUMMINS ® (MID-RANGE)
119
Torque Information for Cummins B & C®
Cummins ® is the registered trademark of Cummins Inc. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
B Series 4 & 6 Cyl.(Pre - 1991)
step 1 - 44 Lb.-ft.step 2 - 66 Lb.-ft.step 3 - Turn an additional 90°.
step 1 - 22 Lb.-ft.step 2 - 44 Lb.-ft.step 3 - Turn an additional 60°.
step 1 - 29 Lb.-ft.step 2 - 62 Lb.-ft.step 3 - 93 Lb.-ft.
ENGINE MODEL
CRANKSHAFTMAIN BEARING CAP BOLTS
CYLINDER HEADBOLTS
CONRODBOLTS
B Series 4 & 6 Cyl.(1991 and After)
step 1 - 44 Lb.-ft.step 2 - 66 Lb.-ft.step 3 - Turn an additional 90°.
step 1 - 22 Lb.-ft.step 2 - 44 Lb.-ft.step 3 - Turn an additional 60°.
See Cummins Service Manual
C Series(Pre - 1991)
step 1 - 37 Lb.-ft.step 2 - 70 Lb.-ft.step 3 - Turn an additional 60°.
step 1 - 30 Lb.-ft.step 2 - 60 Lb.-ft.step 3 - 88 Lb.-ft.
step 1 - 27 Lb.-ft.step 2 - 110 Lb.-ft.step 3 - 162 Lb.-ft.
C Series(1991 and After)
step 1 - 37 Lb.-ft.step 2 - 70 Lb.-ft.step 3 - Turn an additional 60°.
step 1 - 30 Lb.-ft.step 2 - 60 Lb.-ft.step 3 - 88 Lb.-ft.
See Cummins Service Manual
ISB Series 4 & 6 Cyl.step 1 - 37 Lb.-ft.step 2 - 59 Lb.-ft.step 3 - Turn an additional 90°.
step 1 - 22 Lb.-ft.step 2 - 44 Lb.-ft.step 3 - Turn an additional 60°.
See Cummins Service Manual
105.000 / 4.133 1104C/E4
WEB SITE: www.maxiforce.com 120
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
BORE DIAMETERmm / In
ENGINEMODEL
79.375 / 3.1250
91.491 / 3.6020
91.491 / 3.6020
Maxiforce Engine Kit Composition for Perkins Applications
Engine models covered by this User's Guide
POK: Engine Overhaul Kits Include: Cylinder kits, main and con rod bearing sets, thrust washer sets, front and rear seals, top and bottom gasket sets, conrod bushings, bolts and nuts, cam bushing and valve train kit.
PBK: Basic Engine Kits Include: All components in the overhaul kit with the exception of the valve train kit.
PVTK: Valve Train Kits Include: All valves, springs, guides, keepers and stem seals.
Crankshaft Kits Include: The crankshaft, main and con rod bearings and thrust washer sets.
NB: Should engine kits be required without engine bearings and thrust washers, please specify by adding the NB suffix on kit part number. i.e: POK NB.
Introduction to Perkins Section
98.476 / 3.8770
98.476 / 3.8770
98.476 / 3.8770
100.000 / 3.9370
100.000 / 3.9370
101.054 / 3.9785
NUMBER OFCYLINDERS
4
3
4
4
4
6
6
4
4
4.108
3.152
4.203
4.212
4.236
6.354
1006.60
4.248
1004.40
103.000 / 4.055 4 1004.42
®
Perkins ® is the registered trademark of Perkins Engines Ltd. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
®
114.313 / 4.5005 4.3184
105.000 / 4.133 11033
100.000 / 3.9370 6 1106-E60TA
YB
D 1998EF 4/1/99 - 12/31/99
1/1/99 - 3/31/99
Water CooledWTurbochargedTGasolineGAir Cooled
TEL 305.592.7027, 800.414.2095, FAX 305.592.0244121
In many cases it is necessary to identify the Perkins Engine Number in order to ascertain the correct engine kit for an application. All Perkins Engines should contain one of the two following formats for engine numbering (dependent on the year of manufacture):
Engine Family/Type Code(T6.354.4)
Build NumberCountry of Manufacture Code
Engine Serial Number
Year of Manufacture CodeTU 30502 U 623000 F
Pre 1978 Engine Numbers:
This system, which consists of a maximum of 13 digits, was used from 1966 to late 1978. Another numbering method was used priorto 1966, which utilized a 7-digit number with no reference to engine series.
152 U A 205113 D LCubic Inch Capacity [3.152 Engine]
Country of Manufacture Code [UK]OEM [MF] Engine Serial
Number
Special Feature [Lip Seal]
Special Feature [Direct Injection]
AAAB
AG
1004.401004.40T
1004.40
A C Compensated D Direct Injection
A 1974B 1975C 1976
E 1978F 1979G 1980
J 1982K 1983L 1984
N 1986P 1987S 1988
U 1990V 1991W 1992
Y 1994A 1995B 1996
H 2001J 2002K 2003
Year of Manufacture Code
®
Engine Identification Guide
Current (post 1978) Engine Numbers:
AE 1004.401004.40TW
AC 1004.40T
D 1977 H M 19851981 T 1989 X 1993 C 1997 G 2000 L 2004
AL 1004.40TAAK 1004.40TAJ 1004.40AH 1004.40
AD
Where to find your Engine Number
Engine Type PositionM3.152 J or N4.203 C or L4.236 D6.354A4.108 C4.212/4.248 F4.318 H or J1000 / 1100 (A/B/C) Series
Engine Type Position Engine Type Position Engine Type Position
AR 1004.42AQ 1004.40T
1004.40AM 1004.40T
AT 1004.40TAAS 1004.42
AP
DE 1103C-33TADD 1103C-33T
1103C-33
DK 1103A-33TDJ 1103A-33DG 1103B-33TDF 1103B-33
DC
EDJD
LA
4.1084.203
4.212JG 4.203.2
G4.203JE D4.203
LG 4.248.2LF 4.248LE G4.236LD 4.236
JF
LHLJ
RG
C4.236T4.236
1104C-44TRF 1104C-E44
1104C-44NC 4.318
RR 1104A-44RK 1104C-E44TARJ 1104C-44TARH 1104C-E44T
RE
RSRT
TH
1104A-44T1104A-44TA
T6.354.1TG 6.354.1
T6.354TC 6.354
TU T6.354.4TT TC6.354.1TK C6.354.2TJ 6.354.2
TE
CE D3.152CD 3.152
CN T3.152.4
CFCM
G3.1523.152.4
Engine Family / Type Code
VK 1106C-E60TATW 6.354.4
YD 1006E-6TWYC 1006.60T
1006.60TYA 1006.60
YH 1006.60TYGYF 1006.60SYE 1006.60
YK 1006.60TWYJ 1006.60TA
1006.60
E Electronic
3.152 AG. & INDUSTRIAL ESN > 1935853 130
3.152 AG. & INDUSTRIAL ESN 1935854 > 131
D3.152 AG. & INDUSTRIAL ESN > UA391044D 132
D3.152 AG. & INDUSTRIAL ESN UA391045DL > 133
D3.152 INDUSTRIAL 134
D3.152 AG. & INDUSTRIAL ESN > UA391044DS 135
D3.152 AG. & INDUSTRIAL ESN UA391045DSL > 136
D3.152 AGRICULTURAL 137
G3.152 AG. & INDUSTRIAL GASOLINE ENGINE 138
3.152.4 INDUSTRIAL 139
T3.152.4 AGRICULTURAL 140
1103 1103A-33 (DJ) 1103B-33 (DF) 1103C-33 (DC) 141
1103T 1103A-33T(DK) 1103B-33T(DG) 1103C-33T(DD) 142
4.108 INDUSTRIAL 143
4.108 MARINE 144
4.203 AG. & INDUSTRIAL ESN > 2820092 145
4.203 AG. & INDUSTRIAL ESN 2820093 > 146
4.203 FORKLIFTS 147
4.203 INDUSTRIAL 148
D4.203 AG. & INDUSTRIAL ESN > 2939035 149
D4.203 AG. & INDUSTRIAL ESN 2939036 - 29C1084 150
D4.203 AG. & INDUSTRIAL ESN 29C1085 > 151
D4.203 INDUSTRIAL ESN > U589378L 152
D4.203 INDUSTRIAL ESN U589379L > 153
4.203.2 FORKLIFTS 154
G4.203 INDUSTRIAL GASOLINE ENGINE 155
4.212 AG. & INDUSTRIAL ESN UA187117L > 156
4.236 AG. & INDUSTRIAL ESN > U106654N 157
4.236 AG. & INDUSTRIAL ESN U106655N > 158
4.236 INDUSTRIAL ESN > U106654N 159
4.236 INDUSTRIAL ESN U106655N > 160
G4.236 FORKLIFTS ESN > U106654N 161
G4.236 FORKLIFTS ESN U106655N > 162
C4.236 JCB ESN > U106654N 163
C4.236 JCB ESN U106655N > 164
T4.236 AG. ESN U106655N > / JCB ESN U027774M 165
WEB SITE: www.maxiforce.com
Engine Application Chart
122
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
This chart refers to engine models and equipment using these engines. It has been divided into four sections:Engine models, material handling and industrial applications, agricultural and marine, in that order. The chart will offer the readerthe desired model and will indicate the page number where engine components are shown in detail.
Perkins ® is the registered trademark of Perkins Engines Ltd. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
MODEL COMMENTS PAGET4.236 INDUSTRIAL ESN > U106654N 166
T4.236 INDUSTRIAL ESN U106655N > 167
4.248 AGRICULTURAL ESN > UA123423L 168
4.248 AGRICULTURAL ESN UA123424L > 169
4.248 INDUSTRIAL 170
4.248.2 FORKLIFTS 171
4.318 AGRICULTURAL 172
1004.40 AA BUILDS 173
1004.40T AB/AH BUILDS ESN > U608300W (1992) 174
1004.40T AB/AH BUILDS ESN U608301W (1992) > 175
1004.40T YE, and some YD BUILDS 176
1004.40/40T AJ, AK, AM, AP, AQ BUILDS 177
1004.42 AR, AS BUILDS 178
1104C/E AGRICULTURAL 1104C-44 1104C-E44 179
1104C/E INDUSTRIAL 1104C-44 1104C-E44 180
1104C/E AGRICULTURAL 1104C-44T 1104C-E44T 181
1104C/E INDUSTRIAL 1104C-44T 1104C-E44T 182
6.354 AGRICULTURAL & INDUSTRIAL 183
6.354 AGRICULTURAL 184
T6.354 AGRICULTURAL 185
T/TC6.354.1 AGRICULTURAL 186
6.354.1 AGRICULTURAL 187
6.354.2 AGRICULTURAL 188
6.354.4 AGRICULTURAL & INDUSTRIAL 189
6.354.4 AGRICULTURAL & INDUSTRIAL 190
6.354.4 AGRICULTURAL 191
6.354.4 MARINE 192
T6.354.4 AGRICULTURAL 193
T6.354.4 AGRICULTURAL 194
T6.354.4 MARINE 195
1006.60 AG. & INDUSTRIAL YA BUILDS 196
1006.60T ESN > 557976X YB, YD BUILDS 197
1006.60T ESN U557977X > YB, YD BUILDS 198
1006.60T YE, and some YD BUILDS 199
1006.60T YG/YH/YJ/YK BUILDS 200
1106T 1106-E60TA VK BUILDS 201
MODEL COMMENTS PAGE
ALLIS CHALMERS40-50 Forklift 4.203 ESN U76357L > JD22458 148ACP40/50D 4.203 JD22533 148 JCP 40-50 Forklift 4.203.2 JG80031 154D175 Tractor 4.248 LF21274 170700 Forklift 4.203 ESN U74103CL > JD22028 148715B Loader 4.236 ESN > U106654N LD22682 159715B Loader 4.236 ESN U106655N > LD22682 160840 Loader 4.248 LF21617 170BOBCATTelehandler 1104C/E RG37985 182CATERPILLAR6-8000 lb Forklift 4.236 ESN U106655N > LD22242 160RT G4.236 ESN > U106654N LE70110 161RT G4.236 ESN U106655N > LE70110 162T50-150D 4.248.2 LG70109 171 T80D 4.248.2 LG70149 171T500-1500 G4.236 ESN > U106654N LE70148 161T500-1500 G4.236 ESN U106655N > LE70148 162V/T40C Forklift 4.203.2 JG70092 154V40-60C Forklift 4.203.2 JG70020 154V60C 4.248.2 LG70069/LG70091 171V80D G4.236 ESN > U106654N LE70089 161V80D G4.236 ESN U106655N > LE70089 162V80D 4.248.2 LG70067/LG70090 171V100-140 G4.236 ESN > U106654N LE70094 161V100-140 G4.236 ESN U106655N > LE70094 162CLARK EQUIPMENTCTD20-50 4.248.2 LG70097/LG70106 171CY-30-40-55 4.203 JD21493 147CY40-60 4.203 JD22117 14745C Shovel 6.354.4 TW70016 190C60-70-80 4.203 JD21383 147CY60-70-80B 4.236 ESN > U106654N LD21386 159CY60-70-80B 4.236 ESN U106655N > LD21386 160C500 (H) 60-70-80D 4.203.2 JG70099 154C500 (H) 60-80 4.248.2 LG70159 171C500Y-100-150 4.248.2 LG70104 171C500-160-300D 6.354.4 TW70142 189C500-CY-160-300 6.354 TC22266 183C500Y-40-560 4.203.2 JG70100 154C500Y-40-560 4.203.2 JG70143 154C500-Y60 G4.236 ESN > U106654N LE80173/LE22376 161 C500-Y60 G4.236 ESN U106655N > LE80173/LE22376 162 16000-30000 6.354.4 TW70007 189Tow Tractor 4.236 ESN > U106654N LD21324 159Tow Tractor 4.236 ESN U106655N > LD21324 160EATON CORPForklift G4.203 JF22668 155Forklift G4.236 ESN > U106654N LE80177 161Forklift G4.236 ESN U106655N > LE80177 162
TEL 305.592.7027, 800.414.2095, FAX 305.592.0244123
EQUIPMENT MODEL ENGINE ENGINE SERIAL NUMBER BUILD NUMBER PAGE
Material Handling and Industrial Application Equipment Chart
WEB SITE: www.maxiforce.com 124
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
GEHL MFG4600 Skid Loader 4.108 ED70048 143Skid Steer Loader 1104C/E RE37911 180HYSTER C300 Compactor 4.236 ESN > U106654N LD70119 159C300 Compactor 4.236 ESN U106655N > LD70119 160Forklift 1104C/E RE38037 180 H40F 4.203 JD20074 147H40H 4.203 JD21708 147H60-110E 4.248.2 LG70127 171H60-80C 4.203.2 JG70040 154 H60-80E 4.203.2 JG70113 154H60-80E 4.248.2 LG70063 171 H70-155XL 1004.40 AA70218 173H110-150 4.236 ESN > U106654N LD70121 159H110-150 4.236 ESN U106655N > LD70121 160H150-250 6.354 TC20102 183H150-275-300-350H 6.354.4 TW70005 189H165-280 Forklift 1006.60 YA70217 196 S60-100 4.236 ESN > U106654N LD70115 159S60-100 4.236 ESN U106655N > LD70115 160S60B-H60C 4.203 JD20680 147S80-S155XL 1004.40 AA70216 173INGERSOLL RAND COMPRESSORSDRP 85S 85CFM D3.152 ESN U79698DL > CE22236 134Model 85 D3.152 CE21575 134JCB3CX Backhoe 4.236 ESN > U106654N LD50096 1573CX Backhoe 4.236 ESN U106655N > LD50096 1583CX Backhoe C4.236 ESN > U106654N LH50133 1633CX Backhoe C4.236 ESN U106655N > LH50133 1643CX Backhoe 1004.40 AA50508 1733CX Backhoe 1004.40T ESN > U608300W (1992) AB50609/AB50279 1743CX Backhoe 1004.40T ESN U608301W > (1992) AB50609/AB50279 1754CX Backhoe T4.236 ESN U027774M > LJ50117 165200 Loader C4.236 ESN > U106654N LH50205/LH50226 163200 Loader C4.236 ESN U106655N > LH50205/LH50226 164410 Loader 4.236 ESN > U106654N LD50105 157410 Loader 4.236 ESN U106655N > LD50105 158410M Forklift T4.236 ESN U027774M > LJ50201 165415 Loader T4.236 ESN U027774M > LJ50224 165415 Loader 1004.40T ESN > U608300W (1992) AB50253 174415 Loader 1004.40T ESN U608301W > (1992) AB50253 175418 Wheel Loader T6.354.4 TU50037 194435 Front Loader 1006.60T ESN > 557976X YB50292 197435 Front Loader 1006.60T ESN 557977X > YB50292 198520 Handler 4.236 ESN > U106654N LD50103 157520 Handler 4.236 ESN U106655N > LD50103 158520S Loadall T4.236 ESN U027774M > LJ50183 165Backhoe Loader 1004.40 AA50608 173Backhoe 1004.40/40T AK50628 177Industrial 1006.60 YA50339 196Shovel Loader 1004.40/40T AM50610 177Sleevless Engine 1004.42 AR50690 178
ENGINE ENGINE SERIAL NUMBER BUILD NUMBER PAGE
Material Handling and Industrial Application Equipment Chart
Perkins ® is the registered trademark of Perkins Engines Ltd. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
EQUIPMENT MODEL
TEL 305.592.7027, 800.414.2095, FAX 305.592.0244125
JCB (Continued)Telehandler 1104C/E RE51141 179Wheel Loader 1006.60 YA50214 196LINCOLN ELECTRIC500 Amp Welder 4.236 ESN > U106654N LD50148 159500 Amp Welder 4.236 ESN U106655N > LD50148 160Welder D3.152 CE95231 134MELROEE146 Loader 4.108 ED70075 143MASSEY FERGUSON INDUSTRIAL20 D3.152 ESN > UA391044D 13220 D3.152 ESN UA391045DL > 13320 G3.152 13820C D3.152 ESN > UA391044DS 13520C D3.152 ESN UA391045DSL > 13630 D4.203 ESN 29C1085 > 15130B D3.152 ESN > UA391044DS 13530B D3.152 ESN UA391045DSL > 13635 Utility 3.152 ESN > 1935853 13035 Utility 3.152 ESN 1935854 > 13140 D3.152 ESN > UA391044D 13240 D3.152 ESN UA391045DL > 13340 G3.152 13840B D4.203 ESN 29C1085 > 15150 D4.203 ESN 29C1085 > 15150 4.212 ESN UA187117L > LA21243 15650B 4.212 ESN UA187117L > 15650C 4.236 ESN > U106654N LD22824 15750C 4.236 ESN U106655N > LD22824 15850H 4.248 ESN UA123424L > 169200 Crawler D3.152 ESN > UA391044D 132203 3.152 ESN > 1935853 130 203 3.152 ESN 1935854 > 131203 D3.152 ESN > UA391044D 132205 3.152 ESN > 1935853 130205 3.152 ESN 1935854 > 131205 D3.152 ESN > UA391044D 132302 D4.203 ESN 2939036 - 29C1084 150302 D4.203 ESN 29C1085 > 151304 D4.203 ESN 2939036 - 29C1084 150356 D4.203 ESN 2939036 - 29C1084 150356 D4.203 ESN 29C1085 > 151356 Tractor Shovel 4.203 ESN > 2820092 145356 Tractor Shovel 4.203 ESN 2820093 > 146365 Tractor Shovel D4.203 ESN > 2939035 1492135 D3.152 ESN > UA391044D 1322200 Forklift & Treever D3.152 ESN > UA391044D 1322244 Crawler D3.152 ESN > UA391044D 1322500 Forklift D3.152 ESN > UA391044D 1322500 Forklift G3.152 1383165 Tractor Shovel D4.203 ESN 2939036 - 29C1084 1503165 Tractor Shovel D4.203 ESN 29C1085 > 151
EQUIPMENT MODEL ENGINE ENGINE SERIAL NUMBER BUILD NUMBER PAGE
Material Handling and Industrial Application Equipment Chart
MASSEY FERGUSON INDUSTRIAL (Continued)6000 Forklift 4.236 ESN > U106654N LD22055 157MICHIGAN45B Shovel 6.354 TC22460 183OWATTONA MFG445 Skid Loader 4.108 ED70035 143PERKINS USAGeneral Industrial D4.203 ESN > U589378L JE33174 152General Industrial D4.203 ESN U589379L > JE33174 153General Industrial T4.236 ESN > U106654N LJ70128 166General Industrial T4.236 ESN U106655N > LJ70128 167General Industrial 6.354.4 TW33425 189General Genset 3.152.4 CM50184 139Genset T4.236 ESN > U106654N LJ70130/LJ70151 166Genset T4.236 ESN U106655N > LJ70130/LJ70151 167Power Units 1006.60T ESN > 557976X YB30127/YB30650 197Power Units 1006.60T ESN 557977X > YB30127 198RG WILSONGenerator Set 3.152.4 CM33513 139SULLAIR CORP185-250 Compressor 4.236 ESN > U106654N LD70147 159185-250 Compressor 4.236 ESN U106655N > LD70147 160Compressor D4.203 ESN > U589378L JE70033 152Compressor D4.203 ESN U589379L > JE70033 153Genset T4.236 ESN > U106654N LJ70155 166Genset T4.236 ESN U106655N > LJ70155 167TOWMOTORV100/120/140 4.236 ESN > U106654N LD22043/4 159V100/120/140 4.236 ESN U106655N > LD22043/4 160VERMEER MFGM434-4 Trencher 4.108 ED70044 143
WEB SITE: www.maxiforce.com 126
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
JACOBSEN MFG COH-15 F10 Turf Tractor G4.236 ESN > U106654N LE70054 161H-15 F10 Turf Tractor G4.236 ESN U106655N > LE70054 162LANDINI TRACTORSTL20C 4.212 ESN UA187117L > LA21912 1564500 D3.152 ESN UA391045DL > 1334830 D3.152 ESN UA391045DL > 1335500 D3.152 ESN UA391045DSL > 1365530 D3.152 ESN UA391045DSL > 1365530F D3.152 ESN UA391045DSL > 1365830 D3.152 ESN UA391045DSL > 1365840 D3.152 ESN UA391045DSL > 1366500/6550 4.236 ESN > U106654N LD22573 1576500/6550 4.236 ESN U106655N > LD22573 1586830/7830 4.236 ESN > U106654N 1576830/7830 4.236 ESN U106655N > 1587500/7550 4.236 ESN > U106654N LD22574 1577500/7550 4.236 ESN U106655N > LD22574 158
EQUIPMENT MODEL ENGINE ENGINE SERIAL NUMBER BUILD NUMBER PAGE
Material Handling and Industrial Application Equipment Chart
EQUIPMENT MODEL ENGINE ENGINE SERIAL NUMBER BUILD NUMBER PAGE
Agricultural Application Equipment Chart
Perkins ® is the registered trademark of Perkins Engines Ltd. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
LANDINI TRACTORS (Continued)R8500 4.248 ESN UA123424L > LF22575 169MASSEY FERGUSON AGRICULTURAL35 3.152 ESN > 1935853 13035 3.152 ESN 1935854 > 13150 3.152 ESN > 1935853 13050 3.152 ESN 1935854 > 13165 4.203 ESN > 2820092 14565 4.203 ESN 2820093 > 14665 D4.203 ESN > 2939035 14965 D4.203 ESN 2939036 - 29C1084 15065 D4.203 ESN 29C1085 > 151RX95 T6.354.4 TU31010 194135 D3.152 ESN > UA391044D 132135 D3.152 ESN UA391045DL > 133135 G3.152 138150 D3.152 ESN > UA391044D 132150 G3.152 138165 D4.203 ESN 2939036 - 29C1084 150165 D4.203 ESN 29C1085 > 151165 4.212 ESN UA187117L > LA21194 156175 4.236 ESN > U106654N LD20022 157175 4.236 ESN U106655N > LD20022 158194 4.248 ESN UA123424L > LF22762 169230 D3.152 ESN > UA391044D 132230 D3.152 ESN UA391045DL > 133235 D3.152 ESN > UA391044D 132235 D3.152 ESN UA391045DL > 133235 D3.152 ESN > UA391044DS CE22309 135235 D3.152 ESN UA391045DSL > CE22309/10/11 136245 D3.152 ESN > UA391044DS 135245 D3.152 ESN UA391045DSL > 136250 D3.152 ESN UA391045DSL > CE31089 136250 D3.152 CE22488 137253 T3.152.4 CN31219 140255 D4.203 ESN 2939036 - 29C1084 150255 D4.203 ESN 29C1085 > 151255 4.236 ESN > U106654N LD22694/5 157255 4.236 ESN U106655N > LD22694/5 158264 T3.152.4 CN31214 140275 4.236 ESN > U106654N LD22051/2 157275 4.236 ESN U106655N > LD22051/2 158275 Tractor 4.248 ESN > UA123423L 168275 4.248 ESN UA123424L > LF22312/3 169285 4.248 ESN UA123424L > LF22471 169285 4.318 NC22089 172290 4.248 ESN UA123424L > LF22790 169300 Combine D4.203 ESN 2939036 - 29C1084 150300 Combine D4.203 ESN 29C1085 > 151355 T3.152.4 CN31187 140362 4.236 ESN U106655N > LD31234 158396 1006.60 YA31257 196
TEL 305.592.7027, 800.414.2095, FAX 305.592.0244127
EQUIPMENT MODEL ENGINE ENGINE SERIAL NUMBER BUILD NUMBER PAGE
Agricultural Application Equipment Chart
MASSEY FERGUSON AGRICULTURAL (Continued)399 1006.60 YA31240 196451 1103 DC38027 141471 1104C/E RE37827 179481 1104C/E RE37830 179491 1104C/E RE37828 181492 1104C/E RE37829 181540 Combine 4.318 NC22699 172TX550 Combine 6.354.4 TW31015 189560 T6.354.4 TU31074/TU31126 193590 4.248 ESN UA123424L > LF22486 169 660 T6.354.4 TU31076 193698 T4.236 ESN U106655N > LJ31131 165699 6.354.4 TW31125 191750 T/TC6.354.1 186TX750/850 T6.354.4 TU31006 193760 T/TC6.354.1 ESN UA48970L > TH21794 1861014 6.354.4 TW31087 1891085 4.318 NC21725 1721100 6.354 ESN > 354UA10361 1831100 6.354 ESN 354UA10362 > 1841105 T/TC6.354.1 TT21724 1861130 T6.354 ESN > 354UA3355T 1851130 T/TC6.354.1 ESN 354UA3356T > 1861135 T/TC6.354.1 TH22431 1862675 6.354.4 TW31008 1912680/2685 T6.354.4 TU31045/6 1943065 T4.236 ESN U106655N > LJ31217 1653090 6.354.4 TW31159 1913370 T4.236 ESN U106655N > LJ31153 1653530 T6.354.4 TU31143 1943625 1006.60T ESN > 557976X YB31245 1973625 1006.60T ESN 557977X > YB31245 1986180 1006.60T YH31310 2006360 1106T VK31483 2016370 1106T VK31484 2016380 1106T VK31485 201Tractor 1004.40/40T AK31299 177M CORMICKMTX110 1006.60T YH50918 200MTX125 1006.60T YH50919 200MTX140 1006.60T YH50920 200MTX155 1006.60T YH50921 200MTX170 1006.60T YJ51192 200Wheeled Tractors 1106T VK37779 to VK37787 201NEW IDEACombine T/TC6.354.1 TH22481 186NEW HOLLANDStack Cruiser 6.354.4 TW70031 190
WEB SITE: www.maxiforce.com 128
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
EQUIPMENT MODEL ENGINE ENGINE SERIAL NUMBER BUILD NUMBER PAGE
Agricultural Application Equipment Chart
Perkins ® is the registered trademark of Perkins Engines Ltd. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
c
MARINECommercial/Pleasure Craft 4.108 ED70058 144Commercial/Pleasure Craft 6.354.4 TW70087 192Perkins USA 4.108 ED22195 144Pleasure Craft 4.108 ED33210 144Pleasure Craft 4.108 ED50033 144Pleasure Craft 6.354.4 TW33196/7 192Pleasure Craft T6.354.4 TU33203 195Pleasure Craft T6.354.4 TU70025 195Pleasure Craft T6.354.4 TU70027 195
TEL 305.592.7027, 800.414.2095, FAX 305.592.0244129
EQUIPMENT MODEL ENGINE ENGINE SERIAL NUMBER BUILD NUMBER PAGE
Marine Application Equipment Chart
WHITE FARM 2-105 T/TC6.354.1 TH22282 1862-105 T/TC6.354.4 TU70018 1942-85 Tractor 6.354.1 TG22453 1872-85 Tractor 6.354.4 TW70008 1917600 Combine 6.354.2 TJ22189 1888600 Combine 6.354.4 TW70114 1898600 Combine 6.354.4 TW70003 1908800 Combine T6.354.4 TU70001 193
EQUIPMENT MODEL ENGINE ENGINE SERIAL NUMBER BUILD NUMBER PAGE
Agricultural Application Equipment Chart
SPERRY NEW HOLLANDL555 Skid Loader 4.108 ED70077 143L779 Skid Steer Loader 4.203.2 JG70043/JG70156 154
EQUIPMENT MODEL ENGINE ENGINE SERIAL NUMBER BUILD NUMBER PAGE
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
For Additional PERKINS Products Refer to Page 202
2 1
3
2
1 3
12
3
3.152INDIRECT
INJECTION
3 Cyl, Rope Seal
Bore: 3.6020 in91.491 mm
To ESN 1935853
APPLICATIONS:
MF AGRICULTURAL3550
MF INDUSTRIAL35 Utility203 205
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK301
2) PBK301
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) P24153442) P36883106 X23) PZZ90116
1) Valve, Intake2) Valve, Exhaust
1) Oil Pump2) Oil Pump Drive Gear3) Bushing, Drive Gear
Lift Pump
1) P413140782) P411150253) P0050265
P2641408
5) P0230001 X12
5) Lock, Valve 4) Spring, Valvea) Innerb) Outer
a) Not Usedb) P0780006 X6
3) Guide, Valve (Intake & Exhaust)
3) P33261723 X61) P31431261 X32) P0910002 X3
1) PU5LT00122) PU5LB00123) P36812136
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X32) P0095250 X63) P33221327 X64) PZZ90011
1) Not Used2) P314152613) P0860012
1) P04101322) P04102413) P31164362
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137211/21P85036 Std.
P85036A .010P85036B .020P85036C .030
P68084 Std.
P68084A .010P68084B .020P68084C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK152
2) Camshaft 3) Tappet
Consists of:a) P81512 (1)b) P41158057c) P31358308 (2)
(1) Flat Head Piston.(2) Cast sleeve replaces OEM Chrome Liner with Flange thickness 0.040".
1) Top Gasket Set2) Bottom Gasket
3 Per Engine Set of 4 Pairs Set of 3 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900472) P3737A1013) P3737A091
Valve Train Kit
PVTK301
1
4
2
3
1
2/3
1 2 3 4
5
21
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0023b) P41312784
2) P2485666
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ800482) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
1
2
1
23
® 130
For Additional PERKINS Products Refer to Page 202131 ®
1 2 3 4
5
21
3
1
2/3
2 1
3
2
1 3
1
4
2
3
12
3
(1) Flat Head Piston.(2) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
3.152INDIRECT
INJECTION
3 Cyl, Rope Seal
Bore: 3.6020 in91.491 mm
From ESN 1935854
APPLICATIONS:
MF AGRICULTURAL3550
MF INDUSTRIAL35 Utility203 205
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK302
2) PBK302
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) P24153442) P36883106 X23) PZZ90116
1) Valve, Intake2) Valve, Exhaust
Lift Pump 1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0023b) P41312784
2) P2485666
P2641408
5) P0230001 X12
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) Not Usedb) P0780006 X6
3) Guide, Valve(Intake & Exhaust)
3) P33261723 X61) P31431261 X32) P0910002 X3
1) PU5LT00122) PU5LB00123) P36812136
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X32) P0095250 X63) P33221327 X64) PZZ90011
1) Not Used2) P314152613) P0860012
1) P04101322) P04102413) P31164362
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137211/21P85036 Std.
P85036A .010P85036B .020P85036C .030
P68084 Std.
P68084A .010P68084B .020P68084C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0033
2) Camshaft 3) Tappet
Consists of:a) P81512 (1)b) P41158057 c) P31358345 (2)
1) Top Gasket Set2) Bottom Gasket
3 Per Engine Set of 4 Pairs Set of 3 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900472) P3737A1013) P3737A091
Valve Train Kit
PVTK301
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ800482) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
1
2
1
2
1) Oil Pump2) Oil Pump Drive Gear3) Bushing, Drive Gear
1) P413140782) P411150253) P0050265
For Additional PERKINS Products Refer to Page 202 132
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
21
3
1
2/3
1 2 3 4
5
2 1
3
2
1 3
1
4
2
3
12
3
D3.152DIRECT INJECTION
3 Cyl, Rope Seal
Bore: 3.6020 in91.491 mm
ESN ending with D & toUA391044D
APPLICATIONS:
MF AGRICULTURAL135150230235
MF INDUSTRIAL2040200 Crawler203 205 21352200 Forklift & Treever2244 Crawler2500 Forklift
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK303
2) PBK303
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) P24153442) P36883106 X23) PZZ90116
1) Valve, Intake2) Valve, Exhaust
Lift Pump
P2641408 (1)P2641A063 (2)
5) P0230001 X12
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) Not Usedb) P0780006 X6
3) Guide, Valve (Intake & Exhaust)
3) P33261723 X61) P31431281 X32) P31431591 X3
1) PU5LT00382) PU5LB00123) P3681E006
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X32) P0095250 X63) P33221327 X64) PZZ90010
1) P31134128 X12) P314152613) P0860012
1) P04101322) P04102413) P31164362
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137211/21P85036 Std.
P85036A .010P85036B .020P85036C .030
P68084 Std.
P68084A .010P68084B .020P68084C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0034
2) Camshaft 3) Tappet
Consists of:a) P68332b) P41158057c) P31358345 (3)
(1) To Engine No: UA38571D.(2) From Engine No: UA38572D.(3) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
1) Top Gasket Set2) Bottom Gasket
3 Per Engine Set of 4 Pairs Set of 3 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900472) P3737A1013) P3737A091
Valve Train Kit
PVTK302
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0023b) P41312874
2) P2485666
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ800822) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
1
2
1
2
1) Oil Pump2) Oil Pump Drive Gear3) Bushing, Drive Gear
1) P413140782) P411150253) P0050265
For Additional PERKINS Products Refer to Page 202133 ®
21
3
1
2
1
2
1 2 3 4
5
1
2/3
2 1
3
2
1 3
1
4
2
3
12
3
Set of 4 Pairs3 Per Engine
(1) To Engine No: U635848G (2 Hole).(2) From Engine No: U635849G (4 Hole).(3) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available. (4) Use Main Bearing Set, PU5MB0014, from ESN U983574C. For engine kit with these bearings, order POK/PBK304NB and nominate the bearings.
D3.152DIRECT INJECTION
3 Cyl, Lip Seal
Bore: 3.6020 in91.491 mm
ESN Ending with DL fromUA391045DL
APPLICATIONS:
LANDINI TRACTORS45004830
MF AGRICULTURAL135230235
MF INDUSTRIAL2040
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK304
2) PBK304
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) P24153442) P2418F4753) PZZ90078
1) Valve, Intake2) Valve, Exhaust
Lift Pump
P2641A063 (1)P2641808 (2)
5) P0230001 X12
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) Not Usedb) P0780006 X6
3) Guide, Valve (Intake & Exhaust)
3) P33261723 X61) P31431681 X32) P31431011 X3
1) PU5LT00382) PU5LB00113) P3681E006
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X32) P0095250 X63) P33221327 X64) PZZ90010
1) P31134128 X12) P314152613) P0860012
1) P04101322) P04102413) P31164362
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137211/21P85036 Std.
P85036A .010P85036B .020P85036C .030
P68084 Std. (4)
P68084A .010 P68084B .020P68084C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0034
2) Camshaft 3) Tappet
Consists of:a) P68332b) P41158057c) P31358345 (3)
1) Top Gasket Set2) Bottom Gasket
Set of 3 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900472) P3737A1013) P3737A091
Valve Train Kit
PVTK303
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0023b) P41312874
2) P2485666
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ800822) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
1) Oil Pump2) Oil Pump Drive Gear3) Bushing, Drive Gear
1) P413140782) P411150253) P0050265
For Additional PERKINS Products Refer to Page 202 134
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
21
3
1
2/3
2 1
3
2
1 3
1
4
2
3
12
3
1 2 3 4
5
D3.152DIRECT INJECTION
3 Cyl, Lip Seal
Bore: 3.6020 in91.491 mm
APPLICATIONS:
INGERSOLL RANDCOMPRESSORS
Model 85 (CE21575)DRP 85S 85CFM (CE22236) (2)
LINCOLN ELECTRICWelder (CE95231)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK309
2) PBK309
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) P24153442) P2418F4753) PZZ90078 (7)
1) Valve, Intake2) Valve, Exhaust
Lift Pump
P2641408 (5)P2641808 (6)
5) P0230001 X12
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) Not Usedb) P0780006 X6
3) Guide, Valve (Intake & Exhaust)
3) P33261723 X61) P31431681 X32) P31431011 X3
1) PU5LT00382) PU5LB00103) P3681E006
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X32) P0095250 X63) P33221327 X64) PZZ90010 (4)
1) P31134128 X12) P314152613) P0860012
1) P0410132 (7)2) P04102413) P31164362
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137211/21P85036 Std.
P85036A .010P85036B .020P85036C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0034
2) Camshaft 3) Tappet
Consists of:a) P68332b) P41158057c) P31358345 (1)
(1) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available. (4) Build CE95231 Uses PZZ90011.(2) From ESN U79698DL. (5) To Engine No: U635848G (2 Hole). (3) Use Main Bearing Set, PU5MB0014, from ESN U983574C. For engine kit with these (6) From Engine No: U635849G (4 Hole).
bearings, order POK/PBK309NB and nominate the bearings. (7) Not used on Build No: CE95231.
1) Top Gasket Set2) Bottom Gasket
3 Per Engine Set of 4 Pairs Set of 3 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900472) P3737A1013) P3737A091
Valve Train Kit
PVTK303
1
2
1
2
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0023b) P41312874
2) P2485666
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ800822) P2666103
(Screw Fitting)
1) Oil Pump2) Oil Pump Drive Gear3) Bushing, Drive Gear
1) P413140782) P411150253) P0050265
P68084 Std. (3)
P68084A .010 P68084B .020P68084C .030
For Additional PERKINS Products Refer to Page 202135 ®
21
3
1
2
1
21
2/3
1 2 3 4
5
2
1 3
2 1
3
1
4
2
3
12
3
(1) To Engine No: U635848G (2 Hole).(2) From Engine No: U635849G (4 Hole).(3) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
D3.152DIRECT INJECTION
3 Cyl, Rope Seal
Bore: 3.6020 in91.491 mm
To ESN UA391044DS
APPLICATIONS:
MF AGRICULTURAL235 (CE22309)245
MF INDUSTRIAL20C30B
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK305
2) PBK305
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) P24153442) P36883106 X23) PZZ90116
1) Valve, Intake2) Valve, Exhaust
Lift Pump
P2641A063 (1)P2641808 (2)
5) P0230001 X12
5) Lock, Valve4) Spring, Valve a) Innerb) Outer
a) Not Usedb) P0780006 X6
3) Guide, Valve (Intake & Exhaust)
3) P33261723 X61) P31431681 X32) P31431011 X3
1) PU5LT00382) PU5LB00123) P3681E006
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X32) P0095250 X63) P33221327 X64) PZZ90010
1) P31134128 X12) P314152613) P0860012
1) P04101322) P04102413) P31164362
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137211/21P85036 Std.
P85036A .010P85036B .020P85036C .030
P68084 Std.
P68084A .010P68084B .020P68084C .030
Piston-Liner Kit Main Bearing Set
PU5MK0117
2) Camshaft 3) Tappet
Consists of:a) P89214b) P41158065c) P31358345 (3)
1) Top Gasket Set2) Bottom Gasket
3 Per Engine Set of 4 Pairs Set of 3 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900472) P3737A1013) P3737A091
Valve Train Kit
PVTK303
Con Rod Bearing Set
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0023b) P41312874
2) P2485666
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ800822) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
1) Oil Pump2) Oil Pump Drive Gear3) Bushing, Drive Gear
1) P413140782) P411150253) P0050265
For Additional PERKINS Products Refer to Page 202 136
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
21
3
1
2/3
1 2 3 4
5
2
1 3
2 1
3
1
4
2
3
12
3
D3.152DIRECT INJECTION
3 Cyl, Lip Seal
Bore: 3.6020 in91.491 mm
From ESN UA391045DSL
APPLICATIONS:
LANDINI TRACTORS550055305530F58305840
MF AGRICULTURAL235 (CE22309/10/11)245250 (CE31089)
MF INDUSTRIAL20C30B
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK306
2) PBK306
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P24153442) P2418F4753) PZZ90078
1) Valve, Intake2) Valve, Exhaust
Lift Pump
P2641A063 (1)P2641808 (2)
5) P0230001 X12
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) Not Usedb) P0780006 X6
3) Guide, Valve (Intake & Exhaust)
3) P33261723 X61) P31431681 X32) P31431011 X3
1) PU5LT00382) PU5LB00113) P3681E006
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X32) P0095250 X63) P33221327 X64) PZZ90010
1) P31134128 X12) P314152613) P0860012
1) P04101322) P04102413) P31164362
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137211/21P85036 Std.
P85036A .010P85036B .020P85036C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0117
2) Camshaft 3) Tappet
Consists of:a) P89214b) P41158065c) P31358345 (3)
(1) To Engine No: U635848G (2 Hole).(2) From Engine No: U635849G (4 Hole).(3) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available. (4) Use Main Bearing Set, PU5MB0014, from ESN U983574C. For engine kit with these bearings, order POK/PBK306NB and nominate the bearings.
1) Top Gasket Set2) Bottom Gasket
3 Per Engine Set of 4 Pairs Set of 3 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900472) P3737A1013) P3737A091
Valve Train Kit
PVTK303
1
2
1
2
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0023b) P41312874
2) P2485666
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ800822) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
1) Oil Pump2) Oil Pump Drive Gear3) Bushing, Drive Gear
1) P413140782) P411150253) P0050265
P68084 Std. (4)
P68084A .010 P68084B .020P68084C .030
For Additional PERKINS Products Refer to Page 202137 ®
21
3
1
2/3
1 2 3 4
5
2
1 3
2 1
3
1
4
2
3
12
3
(1) Use with Cylinder Head PZZ80082. (4) From Engine No: U635849G (4 Hole). (2) Use with Cylinder Head 68128. (5) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available. (3) To Engine No: U635848G (2 Hole). (6) Use Main Bearing Set, PU5MB0014, from ESN U983574C. For engine kit with these
bearings, order POK/PBK307NB and nominate the bearings.
D3.152DIRECT INJECTION
3 Cyl, Lip Seal
Bore: 3.6020 in91.491 mm
APPLICATIONS:
MF AGRICULTURAL250 (CE22488)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK307/45 (1)POK307/35 (2)
2) PBK307
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P24153442) P2418F4753) PZZ90078
1) Valve, Intake2) Valve, Exhausta) 45 Angle b) 35 Angle
Lift Pump
P2641A063 (3)P2641808 (4)
5) P0230001 X12
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) Not Usedb) P0780006 X6
3) Guide, Valve (Intake & Exhaust)
3) P33261723 X61a) P31431281 X3b) P31431681 X3
2a) P31431591 X3b) P31431011 X3
1) PU5LT00382) PU5LB00113) P3681E006
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X32) P0095250 X63) P33221327 X64) PZZ90010
1) P31134128 X12) P314152613) P0860012
1) P04101322) P04102413) P31164362
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137211/21P85036 Std.
P85036A .010P85036B .020P85036C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0034
2) Camshaft 3) Tappet
Consists of:a) P68332b) P41158057c) P31358345 (5)
1) Top Gasket Set2) Bottom Gasket
3 Per Engine Set of 4 Pairs Set of 3 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900472) P3737A1013) P3737A091
Valve Train Kita) 45 Angleb) 35 Angle
a) PVTK302b) PVTK303
0 0
0
0
1
2
1
2
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0023b) P41312874
2) P2485666
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ800822) P2666108
(Bayonet Fitting)
1) Oil Pump2) Oil Pump Drive Gear3) Bushing, Drive Gear
1) P413140782) P411150253) P0050265
P68084 Std. (6)
P68084A .010 P68084B .020P68084C .030
For Additional PERKINS Products Refer to Page 202 138
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
21
3
1
21
2/3
1 2 3 4
5
1) P24153442) P36883106 X23) PZZ90116
2
1 3
2 1
3
1
4
2
3
12
3
G3.152GASOLINE ENGINE
3 Cyl, Rope Seal
Bore: 3.6020 in91.491 mm
APPLICATIONS:
MF AGRICULTURAL135150
MF INDUSTRIAL20402500 Forklift
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK308
2) PBK308
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) Valve, Intake2) Valve, Exhaust
5) P0230001 X12
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) Not Usedb) P0780006 X6
3) Guide, Valve (Intake & Exhaust)
3) P3313E011 X61) P31431741 X32) P31431731 X3
1) PU5LT00372) PU5LB00123) P3681E006
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X32) P0095250 X63) P33221327 X64) PZZ90011
1) Not Used2) P314152613) P0860012
1) P04101322) P04102413) P31164362
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137211/21P85036 Std.
P85036A .010P85036B .020P85036C .030
P68084 Std.
P68084A .010P68084B .020P68084C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK154
2) Camshaft 3) Tappet
Consists of:a) P86723b) P41158012c) P31358345 (1)
1) Top Gasket Set2) Bottom Gasket
3 Per Engine Set of 4 Pairs Set of 3 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900472) P3737A1013) P3737A091
Valve Train Kit
PVTK304
(1) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0023b) P41312784
2) P2485666
1) Oil Pump2) Oil Pump Drive Gear3) Bushing, Drive Gear
1) P413140782) P411150253) P0050265
12
For Additional PERKINS Products Refer to Page 202139 ®
21
3
1
2
1
21
2/3
1 2 3 4
5
1) P24153442) P2418F475
2
1 3
2 1
3
1
4
2
3
3.152.43 Cyl, Lip Seal
Bore: 3.6020 in91.491 mm
APPLICATIONS:
PERKINSGeneral Genset (CM50184)
RG WILSONGeneral Set (CM33513)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK310
2) PBK310
1) Front Seal 2) Rear Seal
1) Valve, Intake2) Valve, Exhaust
Lift Pump
P2641808
5) P0230001 X12
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) P0780007 X6b) P0780006 X6
3) Guide, Valve a) Intakeb) Exhaust
a) P33261727 X3b) P33261723 X3
1) P31431981 X32) P31431011 X3
1) PU5LT00382) PU5LB00103) P3681E006
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X32) P0095250 X63) P33221327 X64) PZZ90010
1) P311341282) P314152643) P0860012
1) P04101322) P04102413) P31164362
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137211/21P85036 Std.
P85036A .010P85036B .020P85036C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK1524
2) Camshaft 3) Tappet
Consists of:a) PU5LP0017b) P41158144c) P31358345 (1)
1) Top Gasket Set2) Bottom Gasket
3 Per Engine Set of 4 Pairs Set of 3 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900472) P3737A1013) P3737A091
Valve Train Kit
PVTK305
(1) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.(2) Use Main Bearing Set, PU5MB0014, from ESN U983574C. For engine kit with these bearings, order POK/PBK310NB and nominate the bearings.
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0023b) P41312874
2) P2485666
1) Cylinder Head2) Glowplug
1) N/A2) P2666108
(Bayonet Fitting)
1) Oil Pump2) Oil Pump Drive Gear3) Bushing, Drive Gear
1) P413140782) P411150253) P0050265
P68084 Std. (2)
P68084A .010 P68084B .020P68084C .030
For Additional PERKINS Products Refer to Page 202
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
140®
12
21
3
1
2
1
21
2/3
1 2 3 4
5
1) P24153442) P2418F475
2
1 3
2 1
3
1
4
2
3
T3.152.43 Cyl, Lip Seal
Bore: 3.6020 in91.491 mm
APPLICATIONS:
MF AGRICULTURAL253 (CN31219)264 (CN31214)355 (CN31187)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK311
2) PBK311
1) Front Seal 2) Rear Seal
1) Valve, Intake2) Valve, Exhaust
Lift Pump
P2641808
5) P0230001 X12
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) P0780007 X6b) P0780006 X6
3) Guide, Valve a) Intakeb) Exhaust
a) P33261727 X3b) P33261723 X3
1) P31431741 X32) P31431731 X3
1) PU5LT00802) PU5LB00113) P3681E006
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X32) P0095250 X63) P33221327 X64) PZZ90010
1) P311341282) P314152613) P0860012
1) N/A2) P04102413) P31164362
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137211/21P85036 Std.
P85036A .010P85036B .020P85036C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK1524
2) Camshaft 3) Tappet
Consists of:a) PU5LP0017b) P41158144c) P31358345 (1)
1) Top Gasket Set2) Bottom Gasket
3 Per Engine Set of 4 Pairs Set of 3 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900472) P3737A1013) P3737A091
Valve Train Kit
PVTK306
(1) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available. (2) Use Main Bearing Set, PU5MB0014, from ESN U983574C. For engine kit with these bearings, order POK/PBK311NB and nominate the bearings.
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0023b) P41312874
2) P2485666
1) Cylinder Head2) Glowplug
1) N/A2) P2666108
(Bayonet Fitting)
1) Oil Pump2) Oil Pump Drive Gear3) Bushing, Drive Gear
1) P413140782) P411150253) P0050265
P68084 Std. (2)
P68084A .010 P68084B .020P68084C .030
For Additional PERKINS Products Refer to Page 202141 ®
P4132A015P4132F071
* Piston Kit consists of:1) 1 X PMXFP011 Piston Std, 1 X PUPRK0003 Ring Set Std. 2) 1 X PMXFP012 Piston 0.50 mm, 1 X PUPRK0003B Ring Set 0.50 mm. 3) 1 X PMXFP013 Piston 1.00 mm, 1 X PUPRK0003D Ring Set 1.00 mm.
1) POK320 Std.POK321 0.50POK322 1.00
2) PBK320 Std.PBK321 0.50PBK322 1.00
2) Basic Kit
12
3
12
1 2 3 4
5
1) P2418F4362) P2418F704
1 2
1100 SeriesNATURALLYASPIRATED
1103C - 33 (DC)1103B - 33 (DF)1103A - 33 (DJ)
Bore: 4.133 in105.00 mm
Stroke: 5.00 in127.00 mm
Displacement: 201 in3.3 Liter
APPLICATIONS:
MF AGRICULTURAL451 (DC38027)
1) Engine O/HKit
Engine & EquipmentApplication
1) Front Seal 2) Rear Seal
1) Valve, Intake2) Valve, Exhaust
Lift Pump(Electronic)
5) P3142W004 X12
5) Lock, Valve 4) Spring, Valve
4) P3174A016 X6
3) Guide, Valve(Intake & Exhaust)
3) P3313A012 X61) P3142H071 X32) P3142A151 X3
1) PU5LT03552) PU5LB03793) P3681E0494) P3681A0575) P3681K038
3) Head Gasket 4) Valve Cover Gasket 5) Oil Pan Gasket
1) Bush, Con Rod2) Bolt, Con Rod
1) P3112A005 X32) P3212V003 X6
Thrust Washer Set
P31137551/61PU5ME0018 Std.
PU5ME0018A .010PU5ME0018B .020PU5ME0018C .030
PU5MB0019 Std.
PU5MB0019A .010PU5MB0019B .020PU5MB0019C .030
Piston & Ring Kit Main Bearing Set
Con Rod Bearing Set
P4115P011 Std.
P4115P012 0.50 mmP4115P013 1.00 mm
2) Tappet3) Pushrod
1) Top Gasket Set2) Bottom Gasket
Set of 4 Pairs Set of 3 Pairs Set of 2 Pairs
1) Bushing, Cam
Valve Train Kit
PVTK307
Oil Pump
3
4
3 Per Engine
1) P3112D071 X12) P314341633) P31434307
1 2
1) Water Pump2) Water Pump Gasket
1) PU5MW01972) P3682A011
P4132A015P4132F071
* Piston Kit consists of:1) 1 X PMXFP015 Piston Std, 1 X PUPRK0002 Ring Set Std. 2) 1 X PMXFP016 Piston 0.50 mm, 1 X PUPRK0002B Ring Set 0.50 mm. 3) 1 X PMXFP017 Piston 1.00 mm, 1 X PUPRK0002D Ring Set 1.00 mm.
1) POK325 Std.POK326 0.50POK327 1.00
2) PBK325 Std.PBK326 0.50PBK327 1.00
2) Basic Kit
For Additional PERKINS Products Refer to Page 202 142
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
12
3
12
1 2 3 4
5
1) P2418F4362) P2418F704
1 2
1100 SeriesTURBOCHARGED
1103C - 33T (DD)1103C - 33TA (DE)1103B - 33T (DG)1103A - 33T (DK)
Bore: 4.133 in105.00 mm
Stroke: 5.00 in127.00 mm
Displacement: 201 in3.3 Liter
1) Engine O/HKit
Engine & EquipmentApplication
1) Front Seal 2) Rear Seal
1) Valve, Intake2) Valve, Exhaust
Lift Pump(Electronic)
5) P3142W004 X12
5) Lock, Valve 4) Spring, Valve
4) P3174A016 X6
3) Guide, Valve(Intake & Exhaust)
3) P3313A012 X61) P3142H071 X32) P3142A151 X3
1) PU5LT03552) PU5LB03793) P3681E0494) P3681A0575) P3681K038
3) Head Gasket 4) Valve Cover Gasket 5) Oil Pan Gasket
1) Bush, Con Rod2) Bolt, Con Rod
1) P3112A005 X32) P3212V003 X6
Thrust Washer Set
P31137551/61PU5ME0018 Std.
PU5ME0018A .010PU5ME0018B .020PU5ME0018C .030
PU5MB0019 Std.
PU5MB0019A .010PU5MB0019B .020PU5MB0019C .030
Piston & Ring Kit Main Bearing Set
Con Rod Bearing Set
P4115P015 Std.
P4115P016 0.50 mmP4115P017 1.00 mm
2) Tappet3) Pushrod
1) Top Gasket Set2) Bottom Gasket
Set of 4 Pairs Set of 3 Pairs Set of 2 Pairs
1) Bushing, Cam
Valve Train Kit
PVTK307
Oil Pump
3
4
3 Per Engine
1) P3112D071 X12) P314341633) P31434307
1 2
1) Water Pump2) Water Pump Gasket
1) PU5MW01972) P3682A011
For Additional PERKINS Products Refer to Page 202143 ®
1
2
2
1 3
1 2
3
12
3
(1) Semi Finished Liner in .010" Oversize, P31358124, is available. (2) Check Against Build Number.
4.108INDUSTRIAL
4 Cyl, Rope Seal
Bore: 3.1250 in79.375 mm
APPLICATIONS:
GEHL MFG4600 Skid Loader (ED70048)
MELROEE146 Loader (ED70075)
OWATTONA MFG445 Skid Loader (ED70035)
SPERRY NEWHOLLANDL555 Skid Loader (ED70077)
VERMEER MFGM434-4 Trencher (ED70044)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK410
2) PBK410
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P24153382) P36883107 X23) PZZ90160
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314089 (2) P2641A058
5) P0230001 X166) P33817403 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P0780143 X8b) P0780144 X8
3) Guide, Valve a) Intakeb) Exhaust
a) P3313E001 X4b) P33261723 X4
1) P0910060 X42) P0910061 X4
1) P924252) PU5LB00133) P36812134
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) P31134145 X42) N/A3) Not Used
1) Not Used2) N/A3) P31434152
Thrust Washer Set
P0921120/118P85037 Std.
P85037A .010P85037B .020P85037C .030
P84992 Std.
P84992A .010P84992B .020P84992C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0118
2) Camshaft 3) Tappet
Consists of:a) P69491b) P41158008c) P31358117 (1)
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 3 Pairs Set of 4 Pairs Set of 3 Pieces
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH4) Rocker Shaft Bush
1) Bushing, Cam
1) N/A2) N/A3) N/A4) P0050132
Valve Train Kit
PVTK400
1
2/3
4
1 23 4
5 6
1) Water Pump2) Thermostat
1) PU5MW0054 (2)2) P2485666
For Additional PERKINS Products Refer to Page 202 144
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
2
1 23 4
5 6
1
2/3
4
2
1 3
1 2
3
12
3
4.108MARINE
4 Cyl, Rope Seal
Bore: 3.1250 in79.375 mm
APPLICATIONS:
MARINEPerkins USA (ED22195)Pleasure Craft (ED33210)Pleasure Craft (ED50033)Commercial/Pleasure Craft
(ED70058)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK411
2) PBK411
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P24153382) P36883107 X23) PZZ90160
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314089 (2) P2641A058
5) P0230001 X166) P33817403 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P0780143 X8b) P0780144 X8
3) Guide, Valve a) Intakeb) Exhaust
a) P3313E001 X4b) P33261723 X4
1) P857862) PU5LB00133) P36812134
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) P31134145 X42) N/A3) Not Used
1) Not Used2) N/A3) P31434152
Thrust Washer Set
P0921120/118P85037 Std.
P85037A .010P85037B .020P85037C .030
P84992 Std.
P84992A .010P84992B .020P84992C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0061
2) Camshaft 3) Tappet
Consists of:a) P68383b) P41158087c) P31358117 (1)
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 3 Pairs Set of 4 Pairs Set of 3 Pieces
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH4) Rocker Shaft Bush
1) Bushing, Cam
1) N/A2) N/A3) N/A4) P0050132
Valve Train Kit
PVTK400 1) P0910060 X42) P0910061 X4
(1) Semi Finished Liner in .010" Oversize, P31358124, is available. (2) Check Against Build Number.
1) Water Pump2) Thermostat
1) PU5MW0054 (2)2) P2485608
1) Cylinder Head(Bare)
2) Glowplug
1) PZZ801432) P2666108
(Bayonet Fitting)
For Additional PERKINS Products Refer to Page 202145 ®
1
2
1
2
2 1
3/4
2
1 3
1
4
2
3
12
3
1
2/3
1 2 3 4
5
(1) Flat Head Piston.(2) Cast sleeve replaces OEM Chrome Liner with Flange thickness 0.040".
4.203INDIRECTINJECTION
4 Cyl, Rope Seal
Bore: 3.6020 in91.491 mm
To ESN 2820092
APPLICATIONS:
MF AGRICULTURAL65
MF INDUSTRIAL356 Tractor Shovel
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK430
2) PBK430
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P24153442) P36883106 X23) PZZ90121
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314164 P2641A065
5) P0230001 X16
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) P0780007 X8b) P0780006 X8
3) Guide, Valve (Intake & Exhaust)
3) P33261723 X81) P31431261 X42) P0910002 X4
1) P690362) PU5LB05003) P36812125
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X42) P0095250 X83) P33221327 X84) PZZ90011
1) P31134119 X12) P314152143) P0860012
1) P04102282) P04102313) P41115004 4) P41115005
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear, Lower4) Idler Gear, Upper
Thrust Washer Set
P31137211/21P85035 Std.
P85035A .010P85035B .020P85035C .030
P68082 Std.
P68082A .010P68082B .020P68082C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK152
2) Camshaft 3) Tappet
Consists of:a) P81512 (1)b) P41158057c) P31358308 (2)
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ901392) P3737A1013) P3737A091
Valve Train Kit
PVTK404
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0061b) P41312892
2) P2485666
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ800892) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
For Additional PERKINS Products Refer to Page 202 146
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
21
2/3
1 2 3 4
5
1
4
2
3
12
3
2 1
3/4
2
1 3
4.203INDIRECTINJECTION
4 Cyl, Rope Seal
Bore: 3.6020 in91.491 mm
From ESN 2820093
APPLICATIONS:
MF AGRICULTURAL65
MF INDUSTRIAL356 Tractor Shovel
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK431
2) PBK431
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P24153442) P36883106 X23) PZZ90121
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314164 P2641A065
5) P0230001 X16
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) P0780007 X8b) P0780006 X8
3) Guide, Valve (Intake & Exhaust)
3) P33261723 X81) P31431261 X42) P0910002 X4
1) P690362) PU5LB05003) P36812125
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X42) P0095250 X83) P33221327 X84) PZZ90011
1) P31134119 X12) P314152143) P0860012
1) P04102282) P04102313) P411150044) P41115005
1)Crankshaft Gear 2)Camshaft Gear3) Idler Gear, Lower4) Idler Gear, Upper
Thrust Washer Set
P31137211/21P85035 Std.
P85035A .010P85035B .020P85035C .030
P68082 Std.
P68082A .010P68082B .020P68082C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0033
2) Camshaft 3) Tappet
Consists of:a) P81512 (1)b) P41158057c) P31358345 (2)
(1) Flat Head Piston.(2) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ901392) P3737A1013) P3737A091
Valve Train Kit
PVTK404
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0061b) P41312892
2) P2485666
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ800892) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
For Additional PERKINS Products Refer to Page 202147 ®
1
2
1
21
2/3
1 2 3 4
5
1
4
2
3
12
3
2 1
3/4
2
1 3
(1) Flat Head Piston.(2) Cast sleeve replaces OEM Chrome Liner with Flange thickness 0.040".(3) Lip Seal Crankshaft from ESN U74103CL.
4.203INDIRECTINJECTION
4 Cyl, Rope & Lip Seal
(Both Rear Seal TypesIncluded in Kit)
Bore: 3.6020 in91.491 mm
APPLICATIONS:
CLARK EQUIPMENTC60-70-80 (JD21383)CY30-40-55 (JD21493)CY40-60 (JD22117)
HYSTER H40F (JD20074)H40H (JD21708)S60B-H60C (JD20680)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK438
2) PBK438
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P24153442) P36883106 X2
P2418F4753) PZZ90095 (3)
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314164 P2641336
5) P0230001 X16
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) P0780007 X8b) P0780006 X8
3) Guide, Valve (Intake & Exhaust)
3) P33261723 X81) P31431261 X42) P0910002 X4
1) P690362) PU5LB00153) P36812125
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X42) P0095250 X83) P33221327 X84) PZZ90011
1) P31134119 X12) P314152143) P0860012
1) P04102282) P04102313) P411150044) P41115005
1)Crankshaft Gear 2)Camshaft Gear3) Idler Gear, Lower4) Idler Gear, Upper
Thrust Washer Set
P31137211/21P85035 Std.
P85035A .010P85035B .020P85035C .030
P68082 Std.
P68082A .010P68082B .020P68082C .030
Piston-Liner Kit Main Bearing Set
PCK152
2) Camshaft 3) Tappet
Consists of:a) P81512 (1)b) P41158057c) P31358308 (2)
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ901392) P3737A1013) P3737A091
Valve Train Kit
PVTK404
Con Rod Bearing Set
1) Water Pump2) Thermostat
1) PU5MW00882) P2485666
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ800892) P2666108
(Bayonet Fitting)
For Additional PERKINS Products Refer to Page 202 148
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
21
2/3
1 2 3 4
5
1
4
2
3
12
3
2 1
3/4
2
1 3
4.203INDIRECTINJECTION
4 Cyl, Lip Seal
Bore: 3.6020 in91.491 mm
APPLICATIONS:
ALLIS CHALMERS40-50 Forklift (JD22458) (5)700 Forklift (JD22028) (4)ACP40/50D (JD22533)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK439
2) PBK439
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P24153442) P2418F4753) PZZ90095
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314164 P2641A065 (1)P2641336 (2)
5) P0230001 X16
5) Lock, Valve4) Spring, Valve a) Innerb) Outer
a) P0780007 X8b) P0780006 X8
3) Guide, Valve (Intake & Exhaust)
3) P33261723 X81) P31431261 X42) P0910002 X4
1) P690362) PU5LB00153) P36812125
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X42) P0095250 X83) P33221327 X84) PZZ90011
1) P31134119 X12) P314152143) P0860012
1) P04102282) P04102313) P411150044) P41115005
1)Crankshaft Gear 2)Camshaft Gear3) Idler Gear, Lower4) Idler Gear, Upper
Thrust Washer Set
P31137211/21P85035 Std.
P85035A .010P85035B .020P85035C .030
P68082 Std.
P68082A .010P68082B .020P68082C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0033
2) Camshaft 3) Tappet
Consists of:a) P81512 (3)b) P41158057c) P31358345 (6)
(1) Use on Build No: JD22028. (4) From ESN U74103CL(2) Use on Build No: JD22458/JD22533. (5) From ESN U76357L(3) Flat Head Piston. (6) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ901392) P3737A1013) P3737A091
Valve Train Kit
PVTK404
1) PU5MW00882) P2485666
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ800892) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
1) Water Pump2) Thermostat
For Additional PERKINS Products Refer to Page 202149 ®
1
2
1
21
2/3
1 2 3 4
5
1
4
2
3
12
3
2 1
3/4
2
1 3
D4.203DIRECT INJECTION
4 Cyl, Rope Seal
Bore: 3.6020 in91.491 mm
To ESN 2939035
APPLICATIONS:
MF AGRICULTURAL65
MF INDUSTRIAL365 Tractor Shovel
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK432
2) PBK432
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P24153442) P36883106 X23) PZZ90121
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314164 P2641A065
5) P0230001 X16
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) P0780007 X8b) P0780006 X8
3) Guide, Valve (Intake & Exhaust)
3) P33261723 X8
1) PU5LT00692) P829083) P36812138
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X42) P0095250 X83) P33221327 X84) PZZ90010
1) P31134119 X12) P314152143) P0860012
1) P04102282) P04102313) P411150044) P41115005
1)Crankshaft Gear 2)Camshaft Gear3) Idler Gear, Lower4) Idler Gear, Upper
Thrust Washer Set
P31137211/21P85035 Std.
P85035A .010P85035B .020P85035C .030
P68082 Std.
P68082A .010P68082B .020P68082C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK153
2) Camshaft 3) Tappet
Consists of:a) P68332 b) P41158057c) P31358308 (1)
(1) Cast sleeve replaces OEM Chrome Liner with Flange thickness 0.040".
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ901392) P3737A1013) P3737A091
Valve Train Kit
PVTK405 1) P31431281 X42) P31431591 X4
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0061b) P41312892
2) P2485666
1) Cylinder Head2) Glowplug
1) PZZ800782) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
For Additional PERKINS Products Refer to Page 202 150
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
21
2/3
1 2 3 4
5
1
4
2
3
12
3
2 1
3/4
2
1 3
(1) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
D4.203DIRECT INJECTION
4 Cyl, Rope Seal
Bore: 3.6020 in91.491 mm
ESN 2939036-29C1084
APPLICATIONS:
MF AGRICULTURAL65165255300 Combine
MF INDUSTRIAL3023043563165 Tractor Shovel
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK433
2) PBK433
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P24153442) P36883106 X23) PZZ90121
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314164 P2641A065
5) P0230001 X16
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) P0780007 X6b) P0780006 X6
3) Guide, Valve (Intake & Exhaust)
3) P33261723 X61) P31431281 X42) P31431591 X4
1) PU5LT00692) P829083) P36812138
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X42) P0095250 X83) P33221327 X84) PZZ90010
1) P31134119 X12) P314152143) P0860012
1) P04102282) P04102313) P411150044) P41115005
1)Crankshaft Gear 2)Camshaft Gear3) Idler Gear, Lower4) Idler Gear, Upper
Thrust Washer Set
P31137211/21P85035 Std.
P85035A .010P85035B .020P85035C .030
P68082 Std.
P68082A .010P68082B .020P68082C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0034
2) Camshaft 3) Tappet
Consists of:a) P68332b) P41158057c) P31358345 (1)
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ901392) P3737A1013) P3737A091
Valve Train Kit
PVTK405
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0061b) P41312892
2) P2485666
1) Cylinder Head2) Glowplug
1) PZZ800782) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
For Additional PERKINS Products Refer to Page 202151 ®
1
2
1
2
1
4
2
3
12
3
2 1
3/4
2
1 3
1
2/3
1 2 3 4
5
D4.203DIRECT INJECTION
4 Cyl, Rope & Lip Seal
(Both Rear Seal TypesIncluded in Kit)
Bore: 3.6020 in91.491 mm
From ESN 29C1085
APPLICATIONS:
MF AGRICULTURAL65165255300 Combine
MF INDUSTRIAL3040B503023563165 Tractor Shovel
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK434
2) PBK434
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P24153442) P36883106 X2
P2418F4753) PZZ90121 (1)
PZZ90111 (2)
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314164 P2641A065
5) P0230001 X16
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) P0780007 X8b) P0780006 X8
3) Guide, Valve (Intake & Exhaust)
3) P33261723 X81) P31431281 X42) P31431591 X4
1) PU5LT00692) P680363) P36812138
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X42) P0095250 X83) P33221327 X84) PZZ90010
1) P31134119 X12) P314152143) P0860012
1) P04102282) P04102313) P411150044) P41115005
1)Crankshaft Gear 2)Camshaft Gear3) Idler Gear, Lower4) Idler Gear, Upper
Thrust Washer Set
P31137211/21P85035 Std.
P85035A .010P85035B .020P85035C .030
P68082 Std.
P68082A .010P68082B .020P68082C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0034
2) Camshaft 3) Tappet
Consists of:a) P68332b) P41158057c) P31358345 (3)
(1) Rope Seal.(2) Lip Seal.(3) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ901392) P3737A1013) P3737A091
Valve Train Kit
PVTK405
1) Water Pumpa) Without Pulley b) With Pulley
2) Thermostat
1a) PU5MW0061b) P41312892
2) P2485666
1) Cylinder Head2) Glowplug
1) PZZ800782) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
For Additional PERKINS Products Refer to Page 202 152
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1 2 3 4
5
1
2/3
12
3
1
4
2
3
2 1
3/4
2
1 3
1) P31134119 X12) P314152143) P0860012
(1) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
D4.203DIRECT INJECTION
4 Cyl, Lip Seal
Bore: 3.6020 in91.491 mm
To ESN U589378L
APPLICATIONS:
PERKINS USAGeneral Industrial (JE33174)
SULLAIR CORPCompressor (JE70033)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK436
2) PBK436
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P24153442) P2418F4753) PZZ90095
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314164 P2641A054
5) P0230001 X16
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) P0780007 X8b) P0780006 X8
3) Guide, Valve a) Intakeb) Exhaust
a) P33261727 X4b) P33261723 X4
1) P31431681 X42) P31431991 X4
1) PU5LT00842) PU5LB00153) P36812138
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X42) P0095250 X83) P33221327 X84) PZZ90010
1) P04102282) P04102313) P411150044) P41115005
1)Crankshaft Gear 2)Camshaft Gear3) Idler Gear, Lower4) Idler Gear, Upper
Thrust Washer Set
P31137211/21P85035 Std.
P85035A .010P85035B .020P85035C .030
P68082 Std.
P68082A .010P68082B .020P68082C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0034
2) Camshaft 3) Tappet
Consists of:a) P68332b) P41158057c) P31358345 (1)
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ901392) P3737A1013) P3737A091
Valve Train Kit
PVTK420
1) Water Pump2) Thermostat
1) PU5MW00882) P2485666
For Additional PERKINS Products Refer to Page 202153 ®
2 1
3/4
1
2
1 2 3 4
5
1
2/3
12
3
1
4
2
3
2
1 3
D4.203DIRECT INJECTION
4 Cyl, Lip Seal
Bore: 3.6020 in91.491 mm
From ESN U589379L
APPLICATIONS:
PERKINS USAGeneral Industrial (JE33174)
SULLAIR CORPCompressor (JE70033)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK437
2) PBK437
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P24153442) P2418F4753) PZZ90095
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314164 P2641A054
5) P0230001 X16
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) P0780007 X8b) P0780006 X8
3) Guide, Valve a) Intakeb) Exhaust
a) P33261727 X4b) P33261723 X4
1) P31431681 X42) P31431991 X4
1) PU5LT00842) PU5LB00153) P36812138
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X42) P0095250 X83) P33221327 X84) PZZ90010
1) P31134119 X12) P314152143) P0860012
1) P04102282) P04102313) P411150044) P41115005
Thrust Washer Set
P31137211/21P85035 Std.
P85035A .010P85035B .020P85035C .030
P68082 Std.
P68082A .010P68082B .020P68082C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0117
2) Camshaft 3) Tappet
Consists of:a) P89214b) P41158065c) P31358345 (1)
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ901392) P3737A1013) P3737A091
Valve Train Kit
PVTK420
(1) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
1) Water Pump2) Thermostat
1) PU5MW00882) P2485666
1)Crankshaft Gear 2)Camshaft Gear3) Idler Gear, Lower4) Idler Gear, Upper
For Additional PERKINS Products Refer to Page 202 154
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
2
1 2 3 4
5
1
2/3
2
1 3
12
3
1
4
2
3
2 1
3/4
(1) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
4.203.24 Cyl, Lip Seal
Bore: 3.6020 in91.491 mm
APPLICATIONS:
ALLIS CHALMERSJCP 40-50 Forklift (JG80031)
CATERPILLARV40-60C Forklift (JG70020)V/T40C Forklift (JG70092)
CLARK EQUIPMENTC500 (H) 60-70-80D
(JG70099)C500Y-40-560 (JG70100)C500Y-40-560 (JG70143)
HYSTERH60-80C (JG70040)H60-80E (JG70113)
SPERRY NEWHOLLANDL779 Skid Steer Loader
(JG70043/JG70156)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK435
2) PBK435
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P24153442) P2418F4753) PZZ90095
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314164 P2641A054
5) P0230001 X16
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) P0780007 X8b) P0780006 X8
3) Guide, Valve a) Intake b) Exhaust
a) P33261727 X4b) P33261723 X4
1) P31431981 X42) P31431991 X4
1) PU5LT00842) PU5LB00153) P36812138
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134151 X42) P0095250 X83) P33221327 X84) PZZ90010
1) P31134119 X12) P314152143) P0860012
1) P04102282) P04102313) P411150044) P41115005
1)Crankshaft Gear 2)Camshaft Gear3) Idler Gear, Lower4) Idler Gear, Upper
Thrust Washer Set
P31137211/21P85035 Std.
P85035A .010P85035B .020P85035C .030
P68082 Std.
P68082A .010P68082B .020P68082C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0122
2) Camshaft 3) Tappet
Consists of:a) P68801b) P41158007c) P31358345 (1)
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ901392) P3737A1013) P3737A091
Valve Train Kit
PVTK418
1) Water Pump2) Thermostat
1) PU5MW00882) P2485666
1) Cylinder Head2) Glowplug
1) N/A2) P2666108
(Bayonet Fitting)
1 2
3
For Additional PERKINS Products Refer to Page 202155 ®
1
2
2
1 3
2 1
3/4
1 23 4
5 6
12
3
G4.2034 Cyl Lip Seal
Bore: 3.6020 in91.491 mm
APPLICATIONS:
EATON CORPForklift (JF22668)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK442
2) PBK442
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) P24153442) P2418F4753) PZZ90095
1) Valve, Intake2) Valve, Exhaust
5) P0230001 X166) N/A
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P0780007 X8b) P0780006 X8
1) P31431741 X42) P31431731 X4
1) PU5LT00842) PU5LB00153) P36812138
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) P31134151 X42) P0095250 X83) P33221327 X8
1) P31134119 X12) P314152143) P0860012
1) P04102282) N/A3) P411150044) P41115005
Thrust Washer Set
P31137211/21P85035 Std.
P85035A .010P85035B .020P85035C .030
P68082 Std.
P68082A .010P68082B .020P68082C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK154
2) Camshaft 3) Tappet
Consists of:a) P86723b) P41158012c) P31358345 (1)
(1) Semi Finished Liner, P31358323, and Finished Liner in .010", P31358384, are available.
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
Valve Train Kit
PVTK421
1)Crankshaft Gear 2)Camshaft Gear3) Idler Gear, Lower4) Idler Gear, Upper
3) Guide, Valve (Intake & Exhaust)
3) P3313E011 X8
1
2/3
Oil Pump
P41314164
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) PZZ901392) P3737A1013) P3737A091
1) Water Pump2) Thermostat
1) N/A2) P2485666
For Additional PERKINS Products Refer to Page 202 156
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
2
1 23 4
5 6
2 1
3
1
4
2
3
12
3
4.2124 Cyl Diesel EngineRope & Lip Seal
(Both Rear Seal TypesIncluded in Kit)
Bore: 3.8770 in98.476 mm
From ESN UA187117L
APPLICATIONS:
LANDINI TRACTORSTL20C (LA21912)
MF AGRICULTURAL165 (LA21194)
MF INDUSTRIAL50 (LA21243)50B
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK440
2) PBK440
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) P2418F4362) P36883108 X2
P2418F4753) N/A
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314182 (3) P2641728
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intakeb) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P31431641 X42) P31431881 X4
1) PU5LT00152) PU5LB00453) P368123494) PU5MK0600
3) Head Gasket4) Oil Pan Set
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134123 X42) P32762144 X83) P33221328 X84) PZZ90009
1) P31134132 X12) P31415321 (1)
P31415374 (2)3) P314341634) P31434307
1) P311716812) P31171353 (1)3) P41115023
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0066
2) Camshaft 3) Tappet 4) Pushrod
Consists of:a) P86721b) P41158044c) P31358394 (5)
(1) To ESN U106654N. (5) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished (2) From ESN U106655N. Liner in .010"Oversize, P31358398, are also available. (3) Used on Build No: LA21194/LA21243.(4) Used on Build No: LA21912.
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK406
P41733082 (4)
Balancer Unit
2
31
4
1
2/3
1) Water Pump2) Thermostat
1) P4131A0132) P2485659
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ801752) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
For Additional PERKINS Products Refer to Page 202157 ®
1
2
1
2
1
2/3
1 23 4
5 6
12
3
2 1
3
1
4
2
3
2
31
4
4.2364 Cyl, Rope & Lip Seal
Bore: 3.8770 in98.476 mm
To ESN U106654N
APPLICATIONS:
JCB3CX Backhoe (LD50096)410 Loader (LD50105)520 Handler (LD50103)
LANDINI TRACTORS6500/6550 (LD22573)6830/78307500/7550 (LD22574)
MF AGRICULTURAL175 (LD20022)255 (LD22694/5)275 (LD22051/2)
MF INDUSTRIAL50C (LD22824)6000 Forklift (LD22055)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK446
2) PBK446
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P2418F475
P36883108 X23) PZZ90093 (4)
PZZ90081 (5)
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314182 (1) P2641338 (6)P2641728 (7)
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intakeb) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P31431641 X42) P31431881 X4
1) PU5LT00152) PU5LB00453) P3681A0274) P368123495) PU5MK06006) P3681P045
4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134123 X42) P32762144 X83) P33221328 X84) PZZ90009
1) P31134132 x12) P314153213) P314341634) P31434307
1) P311716812) P311713533) P41115023
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0123
2) Camshaft 3) Tappet4) Pushrod
Consists of:a) P68301b) P41158041c) P31358394 (3)
(1) For Non Agricultural Uses. (2) For Agricultural Uses. (3) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393,
and Finished Liner in .010"Oversize, P31358398, are also available.
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK406
P41733082 (2)
Balancer Unit
(4) Rope seal crank used To ESN 136318L.(5) Lip seal crank used From ESN 136319L.(6) To Engine No: 236UA57134. (7) From Engine No: 236UA57135.
1) Water Pump2) Thermostat
1) P4131A0132) P2485659
P2485666(Use on JCB)
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ801752) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
For Additional PERKINS Products Refer to Page 202 158
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
2
5) P33173108 X166) P33817117 X8
1 23 4
5 6
12
3
2 1
3
1
4
2
3
2
31
4
4.2364 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
From ESN U106655N
APPLICATIONS:
JCB3CX Backhoe (LD50096)410 Loader (LD50105)520 Handler (LD50103)
LANDINI TRACTORS6500/6550 (LD22573)6830/78307500/7550 (LD22574)
MF AGRICULTURAL175 (LD20022)255 (LD22694/5)275 (LD22051/2)362 (LD31234)
MF INDUSTRIAL50C (LD22824)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK449
2) PBK449
1) Front Seal 2) Rear Seal
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314182 (1) P2641728
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intakeb) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P31431641 X42) P31431881 X4
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK301
2) Camshaft 3) Tappet4) Pushrod
Consists of:a) P68301b) P41158041c) P3135X032 (3)
(1) For Non Agricultural Uses.(2) For Agricultural Uses.(3) Flanged, Semi Finished Liner available, P3135X031.
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK406
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
P41733082 (2)
Balancer Unit
1
2/3
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) P2418F4362) P2418F4753) PZZ90081
1) PU5LT00652) PU5LB00453) P3681A0274) P3681E0365) PU5MK06006) P3681P045
1) P31134123 X42) P32762144 X83) P33221328 X84) PZZ90009
1) P31134132 x12) P314153743) P314341634) P31434307
1) P311716812) P311713533) P41115023
1) Water Pump2) Thermostat
1) P4131A0132) P2485659
P2485666(Use on JCB)
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ801752) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
For Additional PERKINS Products Refer to Page 202159 ®
1
2
1
2
1) P311716812) P31171353 (1)3) P41115023 (1)
1) P31134132 x12) P31415292
P31415321 (5)3) P314341634) P31434307
1) P2418F4362) P2418F475
P36883108 X23) PZZ90093 (2)
PZZ90081 (3)PZZ90082 (3) (5)
1) PU5LT00152) PU5LB00463) P3681A0274) P368123495) PU5MK06006) P3681P045
12
3
2 1
3
1
4
2
3
2
31
4
1 23 4
5 6
(1) Check with Build List. (5) Used on Build No: LD22682.(2) Rope Seal Crank Used To ESN U136318L. (6) Parallel, Semi Finished Liner P31358324, Flanged, Semi Finished Liner P31358393, and (3) Lip Seal Crank Used From ESN U136319L. Finished Liner in .010"Oversize P31358398, are also available. (4) Used on Build No: LD21386. (7) Use P2485609 on Build LD21386.
4.2364 Cyl, Rope & Lip Seal
(Both Rear Seal TypesIncluded in Kit)
Bore: 3.8770 in98.476 mm
To ESN U106654N
APPLICATIONS:
ALLIS CHALMERS715B Loader (LD22682)
CLARK EQUIPMENTCY60-70-80B (LD21386)Tow Tractor (LD21324)
HYSTERC300 Compactor (LD70119)H110-150 (LD70121)S60-100 (LD70115)
LINCOLN ELECTRIC500 Amp Welder (LD50148)
SULLAIR CORP185-250 Compressor (LD70147)
TOWMOTORV100/120/140 (LD22043/4)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK450
2) PBK450
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314182 P2641728
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intakeb) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P31431315 X42) P3142A052 X4
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0123
2) Camshaft 3) Tappet4) Pushrod
Consists of:a) P68301b) P41158041c) P31358394 (6)
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK413
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
P41733082 (4)
Balancer Unit
1
2/3
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) P31134123 X42) P32762144 X83) P33221328 X84) PZZ90009
1) Water Pump2) Thermostat
1) P4131A0132) P2485666 (7)
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ801752) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
For Additional PERKINS Products Refer to Page 202 160
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
2
1 23 4
5 6
12
3
2 1
3
1
4
2
3
2
31
4
4.2364 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
From ESN U106655N
APPLICATIONS:
ALLIS CHALMERS715B Loader (LD22682)
CATERPILLAR6-8000lb Forklift (LD22242)
CLARK EQUIPMENTCY60-70-80B (LD21386)Tow Tractor (LD21324)
HYSTERC300 Compactor (LD70119)H110-150 (LD70121)S60-100 (LD70115)
LINCOLN ELECTRIC500 Amp Welder (LD50148)
SULLAIR CORP185-250 Compressor (LD70147)
TOWMOTORV100/120/140 (LD22043/4)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK448
2) PBK448
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314182 P2641728
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P31431315 X42) P3142A052 X4
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK301
2) Camshaft 3) Tappet4) Pushrod
Consists of:a) P68301b) P41158041c) P3135X032 (3)
(1) Used on Build No: LD22682. (2) Used on Build No: LD21386.(3) Flanged, Semi Finished Liner available, P3135X031.(4) Use on Build LD21386.
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK413
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
P41733082 (2)
Balancer Unit
1
2/3
1) P311716812) P31171353
P31171931 (2)3) P41115023 (1)
1) P31134132 x12) P31415381
P31415374 (1)3) P314341634) P31434307
1) P2418F4362) P2418F4753) PZZ90081
PZZ90082 (1)
1) PU5LT00652) PU5LB00463) P3681A0274) P3681E0365) PU5MK06006) P3681P045
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) P31134123 X42) P32762144 X83) P33221328 X84) PZZ90009
1) Water Pump2) Thermostat
1) P4131A0132) P2485666
P2485609 (4)
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ801752) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
1 2
3
For Additional PERKINS Products Refer to Page 202161 ®
1
2
1
2
1
2/3
1 23 4
5 6
2 1
3
12
3
2
31
4
(1) Do not Use on Build No: LE70089,LE22376, and LE80173. (2) Use on Build No: LE22376,LE80173. (3) Order with Kit for Build No: LE70089,LE70094. (4) Use on Build Nos: LE70089/LE80173/LE22376.
G4.236GASOLINE ENGINE
4 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
To ESN U106654N
APPLICATIONS:
CATERPILLARRT (LE70110)T500-1500 (LE70148)V80D (LE70089)V100-140 (LE70094)
CLARK EQUIPMENTC500-Y60 (LE80173/LE22376)
EATON CORPForklift (LE80177)
JACOBSEN MFG COH-15 & F10 Turf Tractor
(LE70054)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK457
2) PBK457
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314182 P2641728
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P31431871 X42) P31431701 X4
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK394
2) Camshaft 3) Tappet4) Pushrod
Consists of:a) PU5LP0047b) P41158142c) P31358394 (5)
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK412
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
P41733082 (2)
Balancer Unit
(5) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010"Oversize,P31358398, are also available.
(6) Use P2485613 on Build LE70148 and P2485609 on Build LE80173.
1) P31171681 (1)2) P31171353
P31171931 (4)3) P31171951
1) P31134132 x12) P314152923) P314341634) P31434307
1) P2418F4362) P2418F4753) PZZ90082
1) PU5LT01742) PU5LB00463) P3681A0274) P368123495) PU5MK06006) P3681P045 (3)
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) P31134144 X42) P32762144 X83) P33221328 X8
1) Water Pump2) Thermostat
1) P4131A013PU5MW0105
2) P2485666 (6)
1) Cylinder Head2) Glowplug
1) N/A2) N/A
1 2
3
For Additional PERKINS Products Refer to Page 202 162
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
2
1
2/3
1 23 4
5 6
12
3
2 1
3
2
31
4
(1) Do not Use on Build No: LE70089/LE22376/LE80173. (5) Used on Build Nos: LE70089/LE80173/LE22376. (2) Use on Build No: LE22376/LE80173. (6) Check with Build List. (3) Order with Kit for Build No: LE70089/LE70094. (7) Used P248513 on Build LE70148 and P2485609 on Build LE80173.(4) Flanged, Semi Finished Liner available, P3135X031.
G4.236GASOLINE ENGINE
4 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
From ESN U106655N
APPLICATIONS:
CATERPILLARRT (LE70110)T500-1500 (LE70148)V80D (LE70089)V100-140 (LE70094)
CLARK EQUIPMENTC500-Y60 (LE80173/LE22376)
EATON CORPForklift (LE80177)
JACOBSEN MFG COH-15 & F10 Turf Tractor
(LE70054)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK447
2) PBK447
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314182 P2641728
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P31431871 X42) P31431701 X4
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK236G
2) Camshaft 3) Tappet4) Pushrod
Consists of:a) PU5LP0047b) P41158142c) P3135X032 (4)
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK412
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
P41733082 (2)
Balancer Unit
1) P31171681 (1)2) P31171353
P31171931 (5)3) P31171951
1) P31134132 x12) P314153813) P314341634) P31434307
1) P2418F4362) P2418F4753) PZZ90082
1) PU5LT01762) PU5LB00463) P3681A0274) P3681E0365) PU5MK06006) P3681P045 (3)
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) P31134144 X42) P32762144 X83) P33221328 X8
1) Water Pump2) Thermostat
1) P4131A013PU5MW0105 (6)
2) P2485666 (7)
1) Cylinder Head2) Glowplug
1) N/A2) N/A
For Additional PERKINS Products Refer to Page 202163 ®
1
2
1
2
1
2/3
1 23 4
5 6
12
3
2 1
3
2
31
4
1
4
2
3
C4.236COMPENSATED
4 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
To ESN U106654N
APPLICATIONS:
JCB3CX Backhoe (LH50133)200 Loader (LH50205)200 Loader (LH50226)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK452
2) PBK452
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314182 P2641728
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intakeb) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P31431315 X42) P3142A052 X4
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK114
2) Camshaft 3) Tappet 4) Push Rod
Consists of:a) PU5LP0011b) P41158147c) P31358394 (1)
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK413
(1) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010"Oversize,P31358398, are also available.
(2) Used on Build Nos: LH50133/LH50205.
1) P311716812) P31171353
P31171931 (2)3) P41115023
1) P31134132 x12) P31415374 3) P314341634) P31434307
1) P2418F4362) P2418F4753) PZZ90082
1) PU5LT01762) PU5LB00453) P3681A0274) P3681E0165) PU5MK06006) P3681P045
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) P31134123 X42) P32762144 X83) P33221328 X84) PZZ90009
1) Water Pump2) Thermostat
1) PU5MW01082) P2485613
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ801752) P2666108
(Bayonet Fitting)
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
For Additional PERKINS Products Refer to Page 202 164®
1
2
1
2
1
2/3
1 23 4
5 6
12
3
2 1
3
2
31
4
1
4
2
3
C4.236COMPENSATED
4 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
From ESN U106655N
APPLICATIONS:
JCB3CX Backhoe (LH50133)200 Loader (LH50205)200 Loader (LH50226)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK455
2) PBK455
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314182 P2641728
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intakeb) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P31431315 X42) P3142A052 X4
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK416
2) Camshaft 3) Tappet 4) Push Rod
Consists of:a) PU5LP0011b) P41158147c) P3135X032 (1)
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK413
(1) Flanged, Semi Finished Liner available,P3135X031.(2) Used on Build Nos: LH50133/LH50205.
1) P311716812) P31171353
P31171931 (2)3) P41115023
1) P31134132 x12) P31415374 3) P314341634) P31434307
1) P2418F4362) P2418F4753) PZZ90082
1) PU5LT00462) PU5LB00453) P3681A0274) P3681E0165) PU5MK06006) P3681P045
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) P31134123 X42) P32762144 X83) P33221328 X84) PZZ90009
1) Water Pump2) Thermostat
1) PU5MW01082) P2485613
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ801752) P2666108
(Bayonet Fitting)
For Additional PERKINS Products Refer to Page 202165 ®
1
2
1
2
1
2/3
1 23 4
5 6
12
3
2 1
3
2
31
4
1
4
2
3
T4.236TURBOCHARGED
4 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
APPLICATIONS:
JCB(From ESN U027774M)4CX Backhoe (LJ50117)410M Forklift (LJ50201)415 Loader (LJ50224)520S Loadall (LJ50183)
MF AGRICULTURAL(From ESN U106655N)698 (LJ31131)3065 (LJ31217)3370 (LJ31153)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK451
2) PBK451
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F012P4132F041 (1)
P2641728
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P3142H002 X42) P3142A052 X4
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK236T
2) Camshaft 3) Tappet4) Push Rod
Consists of:a) PU5LP0022b) P41158145c) P3135X032 (2)
(1) For Use on Agricultural Applications.(2) Flanged, Semi Finished Liner available, P3135X031.(3) Used on Build No: LJ50201.
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK414
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
P4111K051 (1)
Balancer Unit
1) P311716812) P31171353
P31171931 (3)3) N/A
1) P31134132 x12) N/A3) P314341634) P31434307
1) P2418F4362) P2418F4753) PZZ90082
1) PU5LT00462) PU5LB00453) P3681A0274) P3681E0165) PU5MK06006) P3681P045
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) P31134131 X42) P32762144 X83) P33221328 X84) PZZ90013
1) Water Pump2) Thermostat
1) PU5MW01082) P2485613
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ801752) P2666108
(Bayonet Fitting)
For Additional PERKINS Products Refer to Page 202 166
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
2
1
2/3
1 23 4
5 6
12
3
2 1
3
2
31
4
1
4
2
3
T4.236TURBOCHARGED
4 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
To ESN U106654N
APPLICATIONS:
PERKINS USAGeneral Industrial (LJ70128)Genset (LJ70130/LJ70151)
SULLAIR CORPGenset (LJ70155)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK458
2) PBK458
1) Valve, Intake2) Valve, Exhaust
Lift Pump
P2641728
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P3142H002 X42) P3142A052 X4
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK022
2) Camshaft 3) Tappet4) Push Rod
Consists of:a) PU5LP0022b) P41158145c) P31358394 (3)
(1) Use on Build No: LJ70128. (2) Use on Build No: LJ70155.(3) Parallel, Semi Finished Liner, P31358324,Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK414
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
P4111K051 (1)
Balancer Unit
1) P311716812) P31171353
P31171931 (1)3) N/A
1) P31134132 x12) N/A3) P314341634) P31434307
1) P2418F4362) P2418F4753) PZZ90082
1) PU5LT01762) PU5LB00463) P3681A0274) P368123495) PU5MK06006) P3681P045
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) P31134131 X42) P32762144 X83) P33221328 X84) PZZ90013
1) Water Pump2) Thermostat
1) PU5MW0108PU5MW0106 (2)
2) P2485613
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ801752) P2666108
(Bayonet Fitting)
Oil Pump
P4132F012P4132F041 (1)
For Additional PERKINS Products Refer to Page 202167 ®
1
2
1
2
1
2/3
1 23 4
5 6
12
3
2 1
3
2
31
4
1
4
2
3
T4.236TURBOCHARGED
4 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
From ESN U106655N
APPLICATIONS:
PERKINS USAGeneral Industrial (LJ70128)Genset (LJ70130/LJ70151)
SULLAIR CORPGenset (LJ70155)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK456
2) PBK456
1) Valve, Intake2) Valve, Exhaust
Lift Pump
P2641728
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P3142H002 X42) P3142A052 X4
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK236T
2) Camshaft 3) Tappet4) Push Rod
Consists of:a) PU5LP0022b) P41158145c) P3135X032 (3)
(1) Use on Build No: LJ70128.(2) Use on Build No: LJ70155.(3) Flanged, Semi Finished Liner available, P3135X031.
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK414
P4111K051 (1)
Balancer Unit
1) P311716812) P31171353
P31171931 (1)3) N/A
1) P31134132 x12) N/A3) P314341634) P31434307
1) P2418F4362) P2418F4753) PZZ90082
1) PU5LT00462) PU5LB00463) P3681A0274) P3681E0165) PU5MK06006) P3681P045
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) P31134131 X42) P32762144 X83) P33221328 X84) PZZ90013
1) Water Pump2) Thermostat
1) PU5MW0108PU5MW0106 (2)
2) P2485613
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ801752) P2666108
(Bayonet Fitting)
Oil Pump
P4132F012P4132F041 (1)
For Additional PERKINS Products Refer to Page 202 168
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
2
4) Con Rod
1
2/3
1 23 4
5 6
12
3
2 1
3
2
31
4
1
4
2
3
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
P41733082
Balancer Unit
(1) Parallel, Semi Finished Liner P31358343 (4.065"OD), and Flanged, Semi Finished Liner P31358346 are also available.(2) Rope Seal.(3) Lip Seal.
4.2484 CylBoth rear seal types in kit
Bore: 3.9785 in101.054 mm
To ESN UA123423L
APPLICATIONS:
MF AGRICULTURAL275 Tractor
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK460
2) PBK460
1) Valve, Intake2) Valve, Exhaust
Lift Pump
P2641728
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P31431641 X42) P31431881 X4
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0067
2) Camshaft 3) Tappet4) Push Rod
Consists of:a) P89207b) P4181A009c) P31358352 (1)
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK406
1) P311716812) P31171353 3) P41115023
1) P31134132 x12) P314153213) P314341634) P31434307
1) P2418F4362) P36883108 X2 (2)
P2418F475 (3)3) PZZ90093 (2)
PZZ90081 (3)
1) PU5LT00152) PU5LB00453) P3681A0274) P368123495) PU5MK06006) P3681P045
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) P31134123 X42) P32762144 X83) P33221328 X84) PZZ90009
1) P4131A0132) P2485659
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ801752) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
1) Water Pump2) Thermostat
For Additional PERKINS Products Refer to Page 202169 ®
1
2
1
2
1
2/3
12
3
2 1
3
2
31
4
1
4
2
3
4.2484 Cyl, Lip Seal
Bore: 3.9785 in101.054 mm
From ESN UA123424L
APPLICATIONS:
LANDINI TRACTORSR8500 (LF22575)
MF AGRICULTURAL194 (LF22762)275 (LF22312/3)285 (LF22471)290 (LF22790)590 (LF22486)
MF INDUSTRIAL50H
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK461
2) PBK461
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F041 (6) P2641728
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P31431641 X42) P31431881 X4
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK2481
2) Camshaft 3) Tappet4) Push Rod
Consists of:a) PU5LP0009b) P41158022c) P3135X034 (5)
(1) To ESN U108196N. (5) Flanged, Semi Finished Liner available, P3135X033.(2) From ESN U108197N. (6) Used with Balancer Unit P4111K051.(3) To ESN U076241N.(4) From ESN U076242N.
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK406
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
P41733082 (3)P4111K051 (4)
Balancer Unit
1 23 4
5 6
1) P311716812) P31171353 3) P41115023
1) P31134132 x12) P31415321 (1)
P31415374 (2)3) P314341634) P31434307
1) P2418F4362) P2418F4753) PZZ90082
1) PU5LT00652) PU5LB00453) P3681A0274) P3681E0365) PU5MK06006) P3681P045
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) P31134123 X42) P32762144 X83) P33221328 X84) PZZ90009
1) P4131A0132) P2485659
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ801752) P2666108
(Bayonet Fitting)
1) Water Pump2) Thermostat
For Additional PERKINS Products Refer to Page 202 170
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2/3
1 23 4
5 6
12
3
2 1
3
2
31
4
1
4
2
3
(1) To ESN U108196N. (5) From ESN U17857L.(2) From ESN U108197N. (6) Replaces Piston Ref: 89207 in Engine Sets Only.(3) Check with Build List. (7) Flanged, Semi Finished Liner available, P3135X033.(4) To ESN U17856L.
4.2484 Cyl, Rope & Lip Seal
Bore: 3.9785 in101.054 mm
APPLICATIONS:
ALLIS CHALMERS840 Loader (LF21617)D175 Tractor (LF21274)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK463
2) PBK463
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314182 P2641728
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intakeb) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P31431315 X42) P3142A052 X4
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK2481
2) Camshaft 3) Tappet4) Push Rod
Consists of:a) PU5LP0009 (6)b) P41158022c) P3135X034 (7)
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK413
1) P311716812) P31171353 3) P41115023
1) P31134132 x12) P31415321 (1) (3)
P31415371 (2) (3)3) P314341634) P31434307
1) P2418F4362) P2418F475
P36883108 X23) PZZ90093 (4)
PZZ90082 (5)
1) PU5LT00652) PU5LB00463) P3681A0274) P3681E0365) PU5MK06006) P3681P045
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) P31134123 X42) P32762144 X83) P33221328 X84) PZZ90009
1
2
1
2
1) P4131A0132) P2485666
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ801752) Not Used
1) Water Pump2) Thermostat
For Additional PERKINS Products Refer to Page 202171 ®
1
2
1
2
1
2/3
1 23 4
5 6
12
3
2 1
3
2
31
4
1
4
2
3
4.248.24 Cyl, Lip Seal
Bore: 3.9785 in101.054 mm
APPLICATIONS:
CATERPILLART80D (LG70149)T50-150D (LG70109)V60C (LG70069/LG70091)V80D (LG70067/LG70090)
CLARK EQUIPMENTC500 (H) 60-80 (LG70159)C500Y-100-150 (LG70104)CTD20-50 (LG70097/LG70106)
HYSTERH60-80E (LG70063)H60-110E (LG70127)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK462
2) PBK462
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314182P 4132F041 (5)
P2641728
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve a) Intakeb) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P31431315 X42) P3142A052 X4
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK2482
2) Camshaft 3) Tappet4) Push Rod
Consists of:a) P68814b) P41158022c) P3135X034 (7)
(1) Check with Build List. (5) Use on Build No: LG70159.(2) To ESN U108196N. (6) Use on Build Nos: LG70067/LG70090.(3) From ESN U108197N. (7) Flanged, Semi Finished Liner available, P3135X033.(4) Use on Build No: LG70104. (8) Build LG70149 use P2485613, and Build LG70159, LG70104 use P2485609.
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK413
P41733082 (4)P4111K051 (5)
Balancer Unit
1) P311716812) P31171353
P31171931 (6)3) P31171951
1) P31134132 x12) P31415292 (2)
P31415381 (3)3) P314341634) P31434307
1) P2418F4362) P2418F4753) PZZ90082
1) PU5LT01762) PU5LB00463) P3681A0274) P3681E0365) PU5MK06006) P3681P045
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set6) Timing Cover Gsk
1) P31134123 X42) P32762144 X83) P33221328 X84) PZZ90009
1) P4131A013 (1)PU5MW0105 (1)
2) P2485666 (8)
1) Cylinder Head(With Valves)
2) Glowplug
1) PZZ801752) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
1) Water Pump2) Thermostat
For Additional PERKINS Products Refer to Page 202 172
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
2
1 3
1 2 3 4
5
12
3
1
4
2
3
4.3184 Cyl, Lip Seal
Bore: 4.5005 in114.313 mm
APPLICATIONS:
MF AGRICULTURAL285 (NC22089)540 Combine (NC22699)1085 (NC21725)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK490
2) PBK490
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) P24153462) P2418F4753) N/A
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314113 P2641336
5) P33173108 X16
5) Lock, Valve 4) Spring, Valve a) Innerb) Outer
a) P31744131 X8b) P31745121 X8
3) Guide, Valve (Intake & Exhaust)
3) P33432532 X81) P31431154 X42) P31431671 X4
1) P690482) P682113) P36812348
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P0050128 X42) N/A3) Not Used4) N/A
1) Not Used2) N/A3) N/A
Thrust Washer Set
P31137551/61P85041 Std.
P85041A .010P85041B .020P85041C .030
P68085 Std.
P68085A .010P68085B .020P68085C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK318
2) Camshaft 3) Tappet
Consists of:a) P86716b) P41158118c) P31358534
(1) Used on Build No: NC22089/NC22699.(2) Used on Build No: NC21725.
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
Valve Train Kit
PVTK408
1) PU5MW0009 (1)PU5MW0014 (2)
2) P2485666
1) Water Pump2) Thermostat
For Additional PERKINS Products Refer to Page 202173 ®
1
2
1
2
1
2/3
1 23 4
5 6
12
3
2 1
3
2
31
4
1
4
2
3
(1) Flanged, Semi Finished Liner available, P3135X041.(2) Use Single Spring, Valve P3174P405 for low speed applications (Not included in Kit). (3) To ESN U176356H.
1000 SeriesNATURALLYASPIRATED
1004.40
4 Cyl, Lip Seal
Kits include both rear seals
Bore: 3.937 in100 mm
APPLICATIONS:
HYSTERH70-155XL (AA70218)S80-S155XL (AA70216)
JCB3CX Backhoe (AA50508)Backhoe Loader (AA50608)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK470
2) PBK470
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F051 P2641A067
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve (2)a) Innerb) Outer
a) P31744133 X8b) P31745122 X8
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P3142L051 X42) P3142A051 X4
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std.
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK142
2) Camshaft 3) Tappet4) Push Rod
Consists of:a) PMXF0015b) P4181A019c) P3135X042 (1)
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH 3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK415
1) N/A2) P311713533) N/A
1) P31134132 x12) P314153613) P314341634) P31434307
1) P2418F4362) P2418F475 (3)
P2418F701 (4)3) PZZ90202
1) PU5LT01782) PU5LB01513) P3681A0214) P3681E0255) PU5MK0600
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set
1) P31134123 X42) P32762144 X83) P33221328 X84) PZZ90009
1) P4131E0122) P2485613
1) Cylinder Head2) Glowplug
1) N/A2) P2666108
(Bayonet Fitting)
1) Water Pump2) Thermostat
(4) From ESN U176357H.
For Additional PERKINS Products Refer to Page 202 174
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
2
1
2/3
1 23 4
5 6
12
3
2
31
4
1
4
2
3
1000 SeriesTURBOCHARGED
1004.40T
4 Cyl, Lip Seal
Bore: 3.937 in100 mm
To ESN U608300W (1992)
APPLICATIONS:
JCB3CX Backhoe (AB50609)3CX Backhoe (AB50279)415 Loader (AB50253)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK471
2) PBK471
1) Valve, Intake2) Valve, Exhaust
Lift Pump
P2641A067
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve (2)a) Innerb) Outer
a) P31744133 X8b) P31745122 X8
3) Guide, Valve a) Intakeb) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P3142L071 X42) P3142A051 X4
Thrust Washer Set
P31137551/61PU5ME0006 Std.
PU5ME0006A .010PU5ME0006B .020PU5ME0006C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK245
2) Camshaft 3) Tappet4) Push Rod
Consists of:a) PMXF0013b) P4181A021c) P3135X042 (1)
(1) Flanged, Semi Finished Liner available, P3135X041.(2) Use Single Spring, Valve 3174P405 for low speed applications (Not available from Maxiforce). (3) Check with Build List.(4) Fracture Split Type.
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK416
1) P31134132 x12) P314153613) P314341634) P31434307
1) P2418F4362) P2418F4753) PZZ90212
1) PU5LT01782) PU5LB01523) P3681A0214) P3681E0255) PU5MK0600
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set
1) P31134131 X42) P32762144 X83) P33221328 X84) PZZ90013 (3)
PZZ90058 (3) (4)
1) P4131E0122) P2485613
1) Cylinder Head2) Glowplug
1) N/A2) P2666108
(Bayonet Fitting)
1) Water Pump2) Thermostat
Oil Pump
P4132F056
For Additional PERKINS Products Refer to Page 202175 ®
1
2
1
2
1
2/3
1 23 4
5 6
12
3
2
31
4
1
4
2
3
1000 SeriesTURBOCHARGED
1004.40T
4 Cyl, Lip Seal
Kits include both rear seals
Bore: 3.937 in100 mm
From ESN U608301W (1992)
APPLICATIONS:
JCB3CX Backhoe (AB50609)3CX Backhoe (AB50279)415 Loader (AB50253)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK472
2) PBK472
1) Valve, Intake2) Valve, Exhaust
Lift Pump
P2641A067
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve (2)a) Innerb) Outer
a) P31744133 X8b) P31745122 X8
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P3142L072 X42) P3142A051 X4
Thrust Washer Set
P31137551/61PU5ME0006 Std.
PU5ME0006A .010PU5ME0006B .020PU5ME0006C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK275
2) Camshaft 3) Tappet4) Push Rod
Consists of:a) PMXF0014b) P4181A026c) P3135X042 (1)
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK417
(1) Flanged, Semi Finished Liner available, P3135X041.(2) Use Single Spring, Valve 3174P405 for low speed applications (Not available from Maxiforce).(3) Check with Build List.
1) P31134132 x12) P314153613) P314341634) P31434307
1) P2418F4362) P2418F475 (4)
P2418F701 (5)3) PZZ90212
1) PU5LT01782) PU5LB01523) P3681A0214) P3681E0255) PU5MK0600
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set
1) P31134131 X42) P32762144 X83) P33221328 X84) PZZ90013 (3)
1) P4131E0122) P2485613
1) Cylinder Head2) Glowplug
1) N/A2) P2666108
(Bayonet Fitting)
1) Water Pump2) Thermostat
(4) To ESN U176356H.(5) From ESN U176357H.
Oil Pump
P4132F056
1 2
3
For Additional PERKINS Products Refer to Page 202 176
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
2
1
2/3
1 23 4
5 6
12
3
2
31
4
1000 SeriesTURBOCHARGED /
INTERCOOLED
1004.40T
4 Cyl, Lip Seal
Bore: 3.9370 in100.00 mm
Stroke: 5.00 in127.00 mm
Displacement: 365 in6 Liter
GRADE “K”: PU5LF0023
GRADE “L”: PU5LF0024
APPLICATIONS:
YE Builds and some YDbuilds used in EmissionControlled Areas
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK495
2) PBK495
1) Valve, Intake2) Valve, Exhaust
Lift Pump
P2641A067
5) P33173108 X166) P33817117 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valvea) Innerb) Outer
a) P31744133 X8b) P31745122 X8
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X4b) P3343J002 X4
1) P3142L072 X42) P3142A051 X4
Thrust Washer Set
P31137551/61PU5ME0006 Std.
PU5ME0006A .010PU5ME0006B .020PU5ME0006C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK623
2) Camshaft 3) Tappet4) Push Rod
Consists of:a) PU5LF0023 (4)b) P4181A026c) P3135X062 (1)
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) PZZ900322) P411514833) P41151484
Valve Train Kit
PVTK417
(1) Flanged, Semi Finished Liner available, P3135X063.(2) Use with Con Rod ZZ90146.(3) 30 Angle.(4) Grade “L” Piston PU5LF0024, Also available. For Kit Request PBK496 or POK496.
1) P31134132 x12) P314153613) P314341634) P31434307
1) P2418F4362) P2418F475 3) PZZ90212
1) PU5LT01782) PU5LB01523) P3681A0214) P3681E0255) PU5MK0600
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) Top Gasket Set2) Bottom Gasket3) Valve Cover Gsk
3) Crankshaft Kit 4) Head Gasket5) Oil Pan Set
1) P3112E005 X4 (2)2) P32762144 X83) P33221328 X8
1) P4131E0122) P2485613
1) Cylinder Head2) Glowplug
1) N/A2) P2666108
(Bayonet Fitting)
1) Water Pump2) Thermostat
Oil Pump
P4132F056
0
3
For Additional PERKINS Products Refer to Page 202177 ®
1 2
3
1 2 3 4
5
1
2
1
2
2
1 3
12
3
2 1
3
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK473/45POK473/30
2) PBK473
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) P2418F4362) P2418F475 (3)
P2418F701 (4)3) PZZ90212 (6)
PZZ90226 (6)
1) Valve, Intake2) Valve, Exhaust
a) 45 Angle b) 30 Angle
Lift Pump
P2641A067
5) P3142W004 X16
5) Lock, Valve 4) Spring, Valve
4) P3174P409 X8
3) Guide, Valve a) Intake b) Exhaust
a) P3313A012 X4b) P3318A705 X4
1a) P3142D041 X4b) P3142L081 X4
2a) P3142D031 X4b) P3142D051 X4
1) PU5LT02022) PU5LB11713) P3681E0254) P3681A049
3) Head Gasket4) Valve Cover Gsk
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) P3112E011 X42) P32762144 X8
P3212V003 X8 (7)3) P33221328 X8
1) P31134132 X12) N/A3) P314341634) P31434307
1) N/A2) P3117L0233) N/A
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61PU5ME0006 Std. (5)
PU5ME0006A .010PU5ME0006B .020PU5ME0006C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK5762
2) Camshaft 3) Tappet4) Pushrod
Consists of:a) PU5LP0057b) P4181A033c) P3135X062 (1)
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
Valve Train Kita) 45 Angleb) 30 Angle
a) PVTK423b) PVTK424
(1) Flanged, Semi Finished Liner available, P3135X063.(2) Use in engines with Balancer Units.(3) To ESN U176356H.(4) From ESN U176357H.
1) PU5MW01922) P2485C036
1) Cylinder Head2) Glowplug
1) N/A2) P2666108
(Bayonet Fitting)
1) Water Pump2) Thermostat
Oil Pump
P4132F056P4132F041 (2)
0
0 0 0
(5) Use Con Rod Bearing Set, PU5ME0013, from ESN U284278J. Order POK473/45NB or /30NB or PBK473NB and nominate the bearings.
(6) PZZ90212 To ESN U284277J and PZZ90226 From ESN U284278J. (7) Use with Fractured Split Con Rod.
1000 SeriesTURBOCHARGED orNATURALLY ASPIRATED
1004.40/40T
4 Cyl, Lip Seal
Kits include both rear seals
Bore: 3.937 in100 mm
ENGINES BUILDS
4.401 AJT4.401 AKCCW4.401 AM N4.401 APTN4.401 AQ
APPLICATIONS:
JCBBackhoe (AK50628)Shovel Loader (AM50610)
MF AGRICULTURALTractor (AK31299)
For Additional PERKINS Products Refer to Page 202
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
178®
1 2
3
1 2 3 4
5
1) POK474 Std.POK475 0.50POK476 1.00
2) PBK474 Std.PBK475 0.50PBK476 1.00
1
2
1
2
5) P3142W004 X16
2
1 3
12
3
2 1
3
1000 SeriesNATURALLYASPIRATED
1004.424 Cyl, Lip Seal
Kits include both rear seals
Sleeveless Engines
Bore: 4.055 in103 mm
ENGINES BUILDS
4.421 ARN4.421 AS
APPLICATIONS:
JCB (AR50690)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Kit
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) P2418F4362) P2418F475 (1)
P2418F701 (2)3) PZZ90202 (5)
PZZ90226 (5)
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F051 P2641A067
3) Guide, Valve a) Intake b) Exhaust
a) P3313A012 X4b) P3318A705 X4
1) P3142H041 X42) P3142D061 X4
1) PU5LT03172) PU5LB11713) P3681E0424) P3681A049
3) Head Gasket4) Valve Cover Gsk
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) P3112E011 X42) P32762144 X8
P3212V003 X8 (4)3) P33221328 X8
1) P31134132 X12) N/A3) P31434163
1) P311716812) P3117L0233) N/A
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
P31137551/61P85042 Std. (3)
P85042A .010P85042B .020P85042C .030
P81558 Std.
P81558A .010P81558B .020P81558C .030
a) Pistonb) Ring Set
Main Bearing Set
Con Rod Bearing Set
2) Camshaft 3) Tappet
a) PU5LP0058 Std.PU5LP0058B 0.50PU5LP0058D 1.00
b) P4181A045 Std.P4181A046 0.50P4181A047 1.00
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
Valve Train Kit
PVTK422
5) Lock, Valve 4) Spring, Valve
4) P3174P412 X8
1) PU5MW01922) P2485C036
1) Cylinder Head2) Glowplug
1) N/A2) P2666108
(Bayonet Fitting)
1) Water Pump2) Thermostat
(1) To ESN U176356H.(2) From ESN U176357H.(3) Use Con Rod Bearing Set, PU5ME0013, from ESN U284278J. For engine kit with these bearings,
order POK474NB, 75NB or 76NB or PBK474NB, 75NB or 76NB and nominate the bearings.
(4) Use with fractured split conrod.(5) PZZ90202 To ESN U284277J and
PZZ90226 From ESN U284278J.
For Additional PERKINS Products Refer to Page 202179 ®
1 2
* Piston Kit consists of:1) 1 X PMXFP011 Piston Std, 1 X PUPRK0003 Ring Set Std. 2) 1 X PMXFP012 Piston 0.50 mm, 1 X PUPRK0003B Ring Set 0.50 mm. 3) 1 X PMXFP013 Piston 1.00 mm, 1 X PUPRK0003D Ring Set 1.00 mm.
1
2
3
1 2 3 4
5
1) P2418F4362) P2418F7043) PZZ90224
1 2
1100 SeriesNATURALLYASPIRATED
1104C - 44
1104C - E44 (Electronic)
Bore: 4.133 in105.00 mm
Stroke: 5.00 in127.00 mm
Displacement: 269 in4.4 Liter
APPLICATIONS:
AGRICULTURAL
AGCO471 (RE37827)481 (RE37830)
JCBTelehandler (RE51141)
1) Engine O/HKit
Engine & EquipmentApplication
1) Front Seal 2) Rear Seal
1) Valve, Intake2) Valve, Exhaust
Lift Pump(Electronic)
P4132A018
5) P3142W004 X16
5) Lock, Valve 4) Spring, Valve
4) P3174A016 X8
3) Guide, Valve(Intake & Exhaust)
3) P3313A012 X81) P3142H071 X42) P3142A151 X4
1) PU5LT03572) PU5LB03833) P3681E0514) P3681A0555) P3681K036
3) Head Gasket 4) Valve Cover Gasket5) Oil Pan Gasket
1) Bush, Con Rod2) Bolt, Con Rod
1) P3112A005 X42) P3212V003 X8
Thrust Washer Set
P31137551/61PU5ME0013 Std.
PU5ME0013A .010PU5ME0013B .020PU5ME0013C .030
PU5MB0018 Std.
PU5MB0018A .010PU5MB0018B .020PU5MB0018C .030
Piston & Ring Kit Main Bearing Set
Con Rod Bearing Set
P4115P011 Std.
P4115P012 0.50 mmP4115P013 1.00 mm
2) Camshaft 3) Tappet4) Pushrod
1) Top Gasket Set2) Bottom Gasket
Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
Valve Train Kit
PVTK425
Oil Pump
P4132F071 (1)
3
3) Crankshaft Kit
1) Water Pump2) Water Pump Gasket
1) PU5MW01942) P3682A011
2
13
4
4 Per Engine
1) P3112D071 X12) P3141D2113) P314341634) P31434307
(1) Not to be used on engines with balancer units .
1) POK480 Std.POK481 0.50POK482 1.00
2) PBK480 Std.PBK481 0.50PBK482 1.00
2) Basic Kit
For Additional PERKINS Products Refer to Page 202 180
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1 2
* Piston Kit consists of:1) 1 X PMXFP011 Piston Std, 1 X PUPRK0003 Ring Set Std. 2) 1 X PMXFP012 Piston 0.50 mm, 1 X PUPRK0003B Ring Set 0.50 mm. 3) 1 X PMXFP013 Piston 1.00 mm, 1 X PUPRK0003D Ring Set 1.00 mm.
1
2
3
1 2 3 4
5
1) P2418F4362) P2418F7043) PZZ90224
1 2
1100 SeriesNATURALLYASPIRATED
1104C - 44
1104C - E44 (Electronic)
Bore: 4.133 in105.00 mm
Stroke: 5.00 in127.00 mm
Displacement: 269 in4.4 Liter
APPLICATIONS:
INDUSTRIAL
GEHLSkid Steer Loader (RE37911)
HYSTERForklift (RE38037)
1) Engine O/HKit
Engine & EquipmentApplication
1) Front Seal 2) Rear Seal
1) Valve, Intake2) Valve, Exhaust
Lift Pump(Electronic)
P4132A018
5) P3142W004 X16
5) Lock, Valve 4) Spring, Valve
4) P3174A016 X8
3) Guide, Valve(Intake & Exhaust)
3) P3313A012 X81) P3142H071 X42) P3142A151 X4
1) PU5LT03572) PU5LB03813) P3681E0514) P3681A0555) P3681K037
3) Head Gasket 4) Valve Cover Gasket5) Oil Pan Gasket
1) Bush, Con Rod2) Bolt, Con Rod
1) P3112A005 X42) P3212V003 X8
Thrust Washer Set
P31137551/61PU5ME0013 Std.
PU5ME0013A .010PU5ME0013B .020PU5ME0013C .030
PU5MB0018 Std.
PU5MB0018A .010PU5MB0018B .020PU5MB0018C .030
Piston & Ring Kit Main Bearing Set
Con Rod Bearing Set
P4115P011 Std.
P4115P012 0.50 mmP4115P013 1.00 mm
2) Camshaft 3) Tappet4) Pushrod
1) Top Gasket Set2) Bottom Gasket
Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
Valve Train Kit
PVTK425
Oil Pump
P4132F071 (1)
3
3) Crankshaft Kit
1) Water Pump2) Water Pump Gasket
1) PU5MW01942) P3682A011
2
13
4
4 Per Engine
1) P3112D071 X12) P3141D2113) P314341634) P31434307
(1) Not to be used on engines with balancer units .
1) POK483 Std.POK484 0.50POK485 1.00
2) PBK483 Std.PBK484 0.50PBK485 1.00
2) Basic Kit
For Additional PERKINS Products Refer to Page 202181 ®
1 2
* Piston Kit consists of:1) 1 X PMXFP015 Piston Std, 1 X PUPRK0002 Ring Set Std. 2) 1 X PMXFP016 Piston 0.50 mm, 1 X PUPRK0002B Ring Set 0.50 mm. 3) 1 X PMXFP017 Piston 1.00 mm, 1 X PUPRK0002D Ring Set 1.00 mm.
1
2
3
1 2 3 4
5
1) P2418F4362) P2418F7043) PZZ90222
1 2
1100 SeriesTURBOCHARGED
1104C - 44T
1104C - E44T (Electronic)
Bore: 4.133 in105.00 mm
Stroke: 5.00 in127.00 mm
Displacement: 269 in4.4 Liter
APPLICATIONS:
AGRICULTURAL
AGCO491 (RG37828)492 (RG37829)
1) Engine O/HKit
Engine & EquipmentApplication
1) Front Seal 2) Rear Seal
1) Valve, Intake2) Valve, Exhaust
Lift Pump(Electronic)
P4132A018
5) P3142W004 X16
5) Lock, Valve 4) Spring, Valve
4) P3174A016 X8
3) Guide, Valve(Intake & Exhaust)
3) P3313A012 X81) P3142H071 X42) P3142A151 X4
1) PU5LT03572) PU5LB03833) P3681E0514) P3681A0555) P3681K036
3) Head Gasket 4) Valve Cover Gasket5) Oil Pan Gasket
1) Bush, Con Rod2) Bolt, Con Rod
1) P3112A005 X42) P3212V003 X8
Thrust Washer Set
P31137551/61PU5ME0013 Std.
PU5ME0013A .010PU5ME0013B .020PU5ME0013C .030
PU5MB0018 Std.
PU5MB0018A .010PU5MB0018B .020PU5MB0018C .030
Piston & Ring Kit Main Bearing Set
Con Rod Bearing Set
P4115P015 Std.
P4115P016 0.50 mmP4115P017 1.00 mm
2) Camshaft 3) Tappet4) Pushrod
1) Top Gasket Set2) Bottom Gasket
Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
Valve Train Kit
PVTK425
Oil Pump
P4132F071 (1)
3
3) Crankshaft Kit
1) Water Pump2) Water Pump Gasket
1) PU5MW01942) P3682A011
2
13
4
4 Per Engine
1) P3112D071 X12) P3141D2113) P314341634) P31434307
(1) Not to be used on engines with balancer units .
1) POK486 Std.POK487 0.50POK488 1.00
2) PBK486 Std.PBK487 0.50PBK488 1.00
2) Basic Kit
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
For Additional PERKINS Products Refer to Page 202 182®
1 2
* Piston Kit consists of:1) 1 X PMXFP015 Piston Std, 1 X PUPRK0002 Ring Set Std. 2) 1 X PMXFP016 Piston 0.50 mm, 1 X PUPRK0002B Ring Set 0.50 mm. 3) 1 X PMXFP017 Piston 1.00 mm, 1 X PUPRK0002D Ring Set 1.00 mm.
1
2
3
1 2 3 4
5
1) P2418F4362) P2418F7043) PZZ90222
1 2
1100 SeriesTURBOCHARGED
1104C - 44T
1104C - E44T (Electronic)
Bore: 4.133 in105.00 mm
Stroke: 5.00 in127.00 mm
Displacement: 269 in4.4 Liter
APPLICATIONS:
INDUSTRIAL
BOBCATTelehandler (RG37985)
1) Engine O/HKit
Engine & EquipmentApplication
1) Front Seal 2) Rear Seal
1) Valve, Intake2) Valve, Exhaust
Lift Pump(Electronic)
P4132A018
5) P3142W004 X16
5) Lock, Valve 4) Spring, Valve
4) P3174A016 X8
3) Guide, Valve(Intake & Exhaust)
3) P3313A012 X81) P3142H071 X42) P3142A151 X4
1) PU5LT03572) PU5LB03813) P3681E0514) P3681A0555) P3681K037
3) Head Gasket 4) Valve Cover Gasket5) Oil Pan Gasket
1) Bush, Con Rod2) Bolt, Con Rod
1) P3112A005 X42) P3212V003 X8
Thrust Washer Set
P31137551/61PU5ME0013 Std.
PU5ME0013A .010PU5ME0013B .020PU5ME0013C .030
PU5MB0018 Std.
PU5MB0018A .010PU5MB0018B .020PU5MB0018C .030
Piston & Ring Kit Main Bearing Set
Con Rod Bearing Set
P4115P015 Std.
P4115P016 0.50 mmP4115P017 1.00 mm
2) Camshaft 3) Tappet4) Pushrod
1) Top Gasket Set2) Bottom Gasket
Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Bushing, Cam
Valve Train Kit
PVTK425
Oil Pump
P4132F071 (1)
3
3) Crankshaft Kit
1) Water Pump2) Water Pump Gasket
1) PU5MW01942) P3682A011
2
13
4
4 Per Engine
1) P3112D071 X12) P3141D2113) P314341634) P31434307
(1) Not to be used on engines with balancer units .
1) POK491 Std.POK492 0.50POK493 1.00
2) PBK491 Std.PBK492 0.50PBK493 1.00
2) Basic Kit
For Additional PERKINS Products Refer to Page 202183 ®
1
4
2
3
1
2
1
2
1
2/3
1 23 4
5 6
12
3
(1) For ESN’s Prior to 8504189 use Thrust Washer Set PW2105L. (5) To ESN 354UA10361.(2) To ESN U327088L. (6) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished (3) From ESN U327089L. Liner, P31358393, and Finished Liner in .010" Oversize, (4) Check with Build List. P 31358398, are also available.
6.3546 Cyl, Rope & Lip Seal
(Both Rear Seal TypesIncluded in Kit)
Bore: 3.8770 in98.476 mm
APPLICATIONS:
CLARK EQUIPMENTC500-CY-160-300 (TC22266)
HYSTERH150-250 (TC20102)
MF AGRICULTURAL1100 (5)
MICHIGAN45B Shovel (TC22460)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK650
2) PBK650
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P36883108 X2
P2418F4753) PZZ90089 (2)
PZZ90090 (3)
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314067 (4)P41314131 (4)
P2641A064
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X12b) P31745121 X12
3) Guide, Valve a) Intakeb) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P31431315 X62) P3142A052 X6
1) PU5LT00212) PU5LB00563) P36812548
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) P31134123 X62) P32762144 X123) P33221328 X124) PZZ90009
1) P31173422 2) P411153673) P311717314) P311341295) P25114476) P2418F432
1) Aux. Drive Shaft 2) Gear & Shaft 3) Gear4) Front Bush5) Rear Bush6) Seal
Thrust Washer Set
PW2105L (1)
P31137551/61
(Both Types in Kit)
P85043 Std.
P85043A .010P85043B .020P85043C .030
P85010 Std.
P85010A .010P85010B .020P85010C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0127
1) Camshaft 2) Tappet3) Push Rod4) Camshaft Gear
Consists of:a) P86740b) P41158041c) P31358394 (6)
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) PZZ900462) P411514833) P41151484
Valve Train Kit
PVTK610
1) N/A2) P314341633) P314343074) P31171353
4 6
2
5
1
1
2
4
3
1) PU5MW0112 (4)2) N/A
1) Cylinder Head2) Glowplug
1) N/A2) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
1) Water Pump2) Thermostat
3
4) Con Rod
For Additional PERKINS Products Refer to Page 202 184
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1) P31173422 2) P411153673) P311717314) P311341295) P25114476) P2418F432
4 6
2
5
1
3
1
2
1
2
1
2/3
1 23 4
5 6
1
4
2
3
12
3
1
2
4
3
6.3546 Cyl, Rope Seal
Bore: 3.8770 in98.476 mm
APPLICATIONS:
MF AGRICULTURAL1100 (1)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK652
2) PBK652
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P36883108 X23) PZZ90089
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314067 P2641A064
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X12b) P31745121 X12
3) Guide, Valve a) Intakeb) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P31431315 X62) P3142A052 X6
1) PU5LT00262) PU5LB00563) P36812547
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134123 X62) P32762144 X123) P33221328 X124) PZZ90009
Thrust Washer Set
P31137551/61P85043 Std.
P85043A .010P85043B .020P85043C .030
P85010 Std.
P85010A .010P85010B .020P85010C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0127
1) Camshaft 2) Tappet3) Push Rod4) Camshaft Gear
Consists of:a) P86740b) P41158041c) P31358394 (2)
(1) From ESN 354UA10362.(2) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398,
are also available.
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) PZZ900462) P411514833) P41151484
Valve Train Kit
PVTK610
1) N/A2) P314341633) P31434307 4) P31171353
1) PU5MW00162) P2485666
P2485613
1) Cylinder Head2) Glowplug
1) N/A2) P2666103
(Screw Fitting)P2666108(Bayonet Fitting)
1) Water Pump2) Thermostat
1) Aux. Drive Shaft 2) Gear & Shaft 3) Gear4) Front Bush5) Rear Bush6) Seal
For Additional PERKINS Products Refer to Page 202185 ®
1 2
3 4 6
2
5
1
3
1
2
1
2
1
2/3
13
2
1 23 4
5 6
12
3
(1) To ESN 354UA3355T.(2) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also
available.
T6.354TURBOCHARGED
6 Cyl, Rope Seal
Bore: 3.8770 in98.476 mm
APPLICATIONS:
MF AGRICULTURAL1130 (1)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK660
2) PBK660
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P36883108 X23) PZZ90159
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314067 P2641A064
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X12b) P31745121 X12
3) Guide, Valve a) Intakeb) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P31431315 X62) P3142A052 X6
1) PU5LT00212) PU5LB00563) P36812548
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) P31134134 X62) P32762144 X123) P33221328 X12
Thrust Washer Set
P31137551/61PU5ME0007 Std.
PU5ME0007A .010PU5ME0007B .020PU5ME0007C .030
PU5MB0011 Std.
PU5MB0011A .010PU5MB0011B .020PU5MB0011C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK354
1) Camshaft 2) Tappet3) Push Rod
Consists of:a) P86726b) P41158031c) P31358394 (2)
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) PZZ900462) P411514833) P41151484
Valve Train Kit
PVTK610
1) N/A2) P314341633) P31434307
1) PU5MW0016 (1)2) P2485666
P2485613
1) Cylinder Head(With Valves)
2) Glowplug
1) N/A2) P2666108
(Bayonet Fitting)
1) Water Pump2) Thermostat
1) N/A2) P411153673) P311717314) P311341295) P25114476) P2418F432
1) Aux. Drive Shaft 2) Gear & Shaft 3) Gear4) Front Bush5) Rear Bush6) Seal
For Additional PERKINS Products Refer to Page 202 186
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1 2
3 4 6
2
5
1
3
1) N/A2) P2666108
(Bayonet Fitting)
1
2
1
2
1
2/3
1 23 4
5 6
12
3
1
2
4
3
T6.354.1/TC6.354.1
TURBOCHARGED
6 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
APPLICATIONS:
MF AGRICULTURAL750 760 (1) (TH21794)1105 (TT21724)1130 (4)1135 (TH22431)
NEW IDEACombine (TH22481)
WHITE FARM 2-105 (TH22282)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK661
2) PBK661
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P2418F4753) PZZ90091
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314067 P2641A064
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X12b) P31745121 X12
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P31431315 X62) P3142A052 X6
1) PU5LT00262) PU5LB00563) P36812547
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) P31134134 X62) P32762144 X123) P33221328 X12
Thrust Washer Set
P31137551/61PU5ME0007 Std.
PU5ME0007A .010PU5ME0007B .020PU5ME0007C .030
PU5MB0011 Std.
PU5MB0011A .010PU5MB0011B .020PU5MB0011C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK354
1) Camshaft 2) Tappet3) Push Rod4) Camshaft Gear
Consists of:a) P86726b) P41158031c) P31358394 (5)
(1) From ESN UA48970L. (5) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished (2) Do Not Use on Build No: TH21794. Liner in .010" Oversize, P31358398, are also available.(3) Use on Build No: TH22481. (6) Check with Build List.(4) From ESN 354UA3356T. (7) Do not use on Build numbers TH22431 and TH22282.
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) PZZ900462) P411514833) P41151484
Valve Train Kit
PVTK610
1) N/A2) P314341633) P314343074) P31171931
1) PU5MW0016 (2)PU5MW0123 (3)
2) P2485666 (6)P2485613
1) Cylinder Head2) Glowplug
1) Water Pump2) Thermostat
1) P31173422 (3)2) P411153673) P311717314) P311341295) P25114476) P2418F432 (7)
1) Aux. Drive Shaft 2) Gear & Shaft 3) Gear4) Front Bush5) Rear Bush6) Seal
For Additional PERKINS Products Refer to Page 202187 ®
1
2
4
3
1
2
1
2
1
2/3
1 23 4
5 6
1
4
2
3
12
3
6.354.16 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
APPLICATIONS:
WHITE FARM2-85 Tractor (TG22453)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK667
2) PBK667
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P2418F4753) PZZ90092
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314067 P2641A064
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X12b) P31745121 X12
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P31431315 X62) P31431931 X6
1) PU5LT00262) PU5LB00563) P36812547
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134123 X62) P32762144 X123) P33221328 X124) PZZ90009
Thrust Washer Set
P31137551/61PU5ME0003 Std.
PU5ME0003A .010PU5ME0003B .020PU5ME0003C .030
PU5MB0011 Std.
PU5MB0011A .010PU5MB0011B .020PU5MB0011C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0125
1) Camshaft 2) Tappet3) Push Rod 4) Camshaft Gear
Consists of:a) P86745b) P41158032c) P31358394 (1)
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) PZZ900462) P411514833) P41151484
Valve Train Kit
PVTK616
1) N/A2) P314341633) P314343074) P31171931
(1) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are alsoavailable.
1) N/A2) P2666108
(Bayonet Fitting)
1) PU5MW0016 2) P2485666
P2485613
1) Cylinder Head2) Glowplug
1) Water Pump2) Thermostat
1) N/A2) P411153673) P311717314) P311341295) P25114476) P2418F432
4 6
2
5
1
31) Aux. Drive Shaft 2) Gear & Shaft 3) Gear4) Front Bush5) Rear Bush6) Seal
For Additional PERKINS Products Refer to Page 202 188
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
4
3
4 6
2
5
1
3
1
2
1
2
1
2/3
1 23 4
5 6
1
4
2
3
12
3
6.354.26 Cyl, Rope & Lip Seal
Kits include both rear seals
Bore: 3.8770 in98.476 mm
APPLICATIONS:
WHITE COCKSHUTT7600 Combine (TJ22189)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK668
2) PBK668
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) P2418F4362) P36883108 X2
P2418F4753) PZZ90089 (1)
PZZ90090 (2)
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P41314067 P2641A064
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X12b) P31745121 X12
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P31431315 X62) P3142A052 X6
1) PU5LT00282) PU5LB00563) P36812545
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134123 X62) P32762144 X123) P33221328 X124) PZZ90009
Thrust Washer Set
P31137551/61P85043 Std.
P85043A .010P85043B .020P85043C .030
P85010 Std.
P85010A .010P85010B .020P85010C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0125
1) Camshaft 2) Tappet3) Push Rod4) Camshaft Gear
Consists of:a) P86745b) P41158032c) P31358394 (3)
(1) To ESN U12128L.(2) From ESN U12129L.(3) Parallel, Semi Finished Liner, P31358324, Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also
available.
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) PZZ900462) P411514833) P41151484
Valve Train Kit
PVTK610
1) N/A2) P314341633) P314343074) P31171353
1) N/A2) Not Used
1) PU5MW01232) P2485604 X2
1) Cylinder Head2) Glowplug
1) Water Pump2) Thermostat
1) P31173422 2) P411153673) P311717314) P311341295) P25114476) P2418F432
1) Aux. Drive Shaft 2) Gear & Shaft 3) Gear4) Front Bush5) Rear Bush6) Seal
For Additional PERKINS Products Refer to Page 202189 ®
4 6
2
5
1
3
1
2
1
2
1
2/3
1
2
4
3
1
4
2
3
12
3
1 23 4
5 6
(1) Use Only on Build No: TW70014.(2) Check with Build List.(3) Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.
6.354.46 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
APPLICATIONS:
CLARK EQUIPMENT16000-30000 (TW70007)C500-160-300D (TW70142)
HYSTERH150-275-300-350H
(TW70005)
MF AGRICULTURAL1014 (TW31087)TX550 Combine (TW31015)
PERKINS USAGeneral Industrial (TW33425)
WHITE FARM 8600 Combine (TW70114)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK671
2) PBK671
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P2418F4753) PZZ90086
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F015 P2641729
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X12b) P31745121 X12
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P31431315 X62) P3142A051 X6
1) PU5LT00172) PU5LB00563) P3681H202
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134123 X62) P32762144 X123) P33221328 X124) PZZ90009
Thrust Washer Set
P31137551/61P85043 Std.
P85043A .010P85043B .020P85043C .030
P68079 Std.
P68079A .010P68079B .020P68079C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0127
1) Camshaft 2) Tappet3) Push Rod 4) Camshaft Gear
Consists of:a) P86740b) P41158041c) P31358394 (3)
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) PZZ900462) P411514833) P41151484
Valve Train Kit
PVTK611
1) P314163032) P314341633) P314343074) P31171353
P31171931 (1)
1) PZZ800242) P2666108
(Bayonet Fitting)
1) P41313027 (2)PU5MW0129 (2)
2) P2485613 X2
1) Cylinder Head(With Valves)
2) Glowplug
1) Water Pump2) Thermostat
1) P31173423 2) P411153673) P311717334) P311341295) P25114476) P2418F432
1) Aux. Drive Shaft 2) Gear & Shaft 3) Gear4) Front Bush5) Rear Bush6) Seal
For Additional PERKINS Products Refer to Page 202 190
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
4 6
2
5
1
3
1
2
1
2
1
2/3
1 23 4
5 6
1
4
2
3
12
3
1
2
4
3
6.354.46 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
APPLICATIONS:
CLARK EQUIPMENT45C Shovel (TW70016)
NEW HOLLANDStack Cruiser (TW70031)
WHITE FARM 8600 Combine (TW70003)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK672
2) PBK672
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P2418F4753) PZZ90086
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F015 P2641729
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X12b) P31745121 X12
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P31431315 X62) P3142A051 X6
1) PU5LT00172) PU5LB00563) P3681H202
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134123 X62) P32762144 X123) P33221328 X124) PZZ90009
Thrust Washer Set
P31137551/61P85043 Std.
P85043A .010P85043B .020P85043C .030
P68079 Std.
P68079A .010P68079B .020P68079C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK619
1) Camshaft 2) Tappet3) Push Rod 4) Camshaft Gear
Consists of:a) PU5LP0019b) P41158017c) P31358394 (3)
(1) Use on Build No: TW70016.(2) Use on Build No: TW70031/TW70003.(3) Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.(4) Use on Build No: TW70003.
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) PZZ900462) P411514833) P41151484
Valve Train Kit
PVTK611
1) P314163032) P314341633) P314343074) P31171353 (4)
P31171931 (1)
1) PZZ800242) P2666108
(Bayonet Fitting)
1) P41313027 (1)PU5MW0129 (2)
2) P2485613 X2
1) Cylinder Head(With Valves)
2) Glowplug
1) Water Pump2) Thermostat
1) P31173423 2) P411153673) P311717334) P311341295) P25114476) P2418F432
1) Aux. Drive Shaft 2) Gear & Shaft 3) Gear4) Front Bush5) Rear Bush6) Seal
For Additional PERKINS Products Refer to Page 202191 ®
1
2
4
3
4 6
2
5
1
3
1
2
1
2
1
2/3
1 23 4
5 6
1
4
2
3
12
3
(1) Use Only with Build No: TW31008.(2) Do Not Use on Build No: TW70008.(3) Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.(4) Do not use on Build TW70008.
6.354.46 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
APPLICATIONS:
MF AGRICULTURAL699 (TW31125)2675 (TW31008)3090 (TW31159)
WHITE FARM2-85 Tractor (TW70008)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK673
2) PBK673
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P2418F4753) PZZ90086
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F015 P2641729
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X12b) P31745121 X12
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P31431315 X62) P3142A051 X6
1) PU5LT00332) PU5LB00563) P3681H202
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
4) Con Rod
1) P31134123 X62) P32762144 X123) P33221328 X124) PZZ90009
Thrust Washer Set
P31137551/61P85043 Std.
P85043A .010P85043B .020P85043C .030
P68079 Std.
P68079A .010P68079B .020P68079C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK619
1) Camshaft 2) Tappet3) Push Rod 4) Camshaft Gear
Consists of:a) PU5LP0019b) P41158017c) P31358394 (3)
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) PZZ900462) P411514833) P41151484
Valve Train Kit
PVTK611
1) P314163032) P314341633) P31434307 4) P31171353 (1)
P31171931
1) PZZ800242) P2666108
(Bayonet Fitting)
1) P41313027 2) P2485613 X2
1) Cylinder Head(With Valves)
2) Glowplug
1) Water Pump2) Thermostat
1) P31173423 (2)2) P411153673) P311717334) P311341295) P25114476) P2418F432 (4)
1) Aux. Drive Shaft 2) Gear & Shaft 3) Gear4) Front Bush5) Rear Bush6) Seal
For Additional PERKINS Products Refer to Page 202 192
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
4
3
4 6
2
5
1
3
1
2
1
2
1
2/3
1 23 4
5 6
1
4
2
3
12
3
6.354.46 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
APPLICATIONS:
MARINEPleasure Craft (TW33196/7)
Commercial/Pleasure Craft(TW70087)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK675
2) PBK675
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P2418F4753) PZZ90086
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F015 P2641729
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) N/Ab) N/A
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P31431315 X62) P3142A051 X6
1) P682432) PU5LB00563) P3681H202
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
4) Con Rod
1) P31134123 X62) P32762144 X123) P33221328 X124) PZZ90009
Thrust Washer Set
P31137551/61P85043 Std.
P85043A .010P85043B .020P85043C .030
P68079 Std.
P68079A .010P68079B .020P68079C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0127
1) Camshaft 2) Tappet3) Push Rod 4) Camshaft Gear
Consists of:a) P86740b) P41158041c) P31358394 (1)
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) PZZ900462) P411514833) P41151484
Valve Train Kit
PVTK617
1) P314163032) P314341633) P314343074) P31171931
(1) Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.
1) PZZ800712) P2666108
(Bayonet Fitting)
1) N/A2) P2485604 X2
1) Cylinder Head2) Glowplug
1) Water Pump2) Thermostat
1) P31173423 2) P411153673) P311717334) P311341295) P25114476) P2418F432
1) Aux. Drive Shaft 2) Gear & Shaft 3) Gear4) Front Bush5) Rear Bush6) Seal
For Additional PERKINS Products Refer to Page 202193 ®
4 6
2
5
1
3
1
2
1
2
1
2/3
1 23 4
5 6
1
4
2
3
12
3
1
2
4
3
T6.354.4TURBOCHARGED
6 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
APPLICATIONS:
MF AGRICULTURAL560 (TU31074/TU31126)660 (TU31076)TX750/850 (TU31006)
WHITE FARM 8800 Combine (TU70001)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK680
2) PBK680
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P2418F4753) PZZ90105
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F016 P2641729
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X12b) P31745121 X12
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P31431315 X62) P3142A051 X6
1) PU5LT00182) PU5LB00563) P3681H202
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134131 X62) P32762144 X123) P33221328 X124) PZZ90013
Thrust Washer Set
P31137551/61PU5ME0003 Std.
PU5ME0003A .010PU5ME0003B .020PU5ME0003C .030
P68079 Std.
P68079A .010P68079B .020P68079C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0071
1) Camshaft 2) Tappet3) Push Rod4) Camshaft Gear
Consists of:a) P68803b) P41158005c) P31358394 (1)
(1) Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH 3) Rocker Arm RH
1) PZZ900462) P411514833) P41151484
Valve Train Kit
PVTK611
1) P314163032) P314341633) P31434307 4) P31171931
1) PZZ800242) P2666108
(Bayonet Fitting)
1) PU5MW01322) P2485613 X2
1) Cylinder Head(With Valves)
2) Glowplug
1) Water Pump2) Thermostat
1) P31173423 2) P411153673) P311717334) P311341295) P25114476) P2418F432
1) Aux. Drive Shaft 2) Gear & Shaft 3) Gear4) Front Bush5) Rear Bush6) Seal
For Additional PERKINS Products Refer to Page 202 194
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
13
24 6
2
5
1
3
1
2
1
2
1
2/3
1 23 4
5 6
1
4
2
3
12
3
(1) Use Only on Build No: TU31143/TU70018.(2) Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.
T6.354.4TURBOCHARGED
6 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
APPLICATIONS:
JCB 418 Wheel Loader (TU50037)
MF AGRICULTURAL2680/2685 (TU31045/6)
3530 (TU31143)
RX95 (TU31010)
WHITE FARM 2-105 (TU70018)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK681
2) PBK681
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P2418F4753) PZZ90105
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F016 P2641729
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744131 X12b) P31745121 X12
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P31431315 X62) P3142A051 X6
1) PU5LT00332) PU5LB00563) P3681H202
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
4) Con Rod
1) P31134131 X62) P32762144 X123) P33221328 X124) PZZ90013
Thrust Washer Set
P31137551/61PU5ME0003 Std.
PU5ME0003A .010PU5ME0003B .020PU5ME0003C .030
P68079 Std.
P68079A .010P68079B .020P68079C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0071
1) Camshaft 2) Tappet3) Push Rod
Consists of:a) P68803b) P41158005c) P31358394 (2)
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) PZZ90046 2) P411514833) P41151484
Valve Train Kit
PVTK611
1) P314163032) P314341633) P31434307
1) PZZ800242) P2666108
(Bayonet Fitting)
1) P41313027 (1)PU5MW0128
2) P2485613 X2
1) Cylinder Head(With Valves)
2) Glowplug
1) Water Pump2) Thermostat
1) P31173423 2) P411153673) P311717334) P311341295) P25114476) P2418F432
1) Aux. Drive Shaft 2) Gear & Shaft 3) Gear4) Front Bush5) Rear Bush6) Seal
For Additional PERKINS Products Refer to Page 202195 ®
1
2
4
3
4 6
2
5
1
3
1
2
1
2
1
2/3
1 23 4
5 6
1
4
2
3
12
3
T6.354.4TURBOCHARGED
6 Cyl, Lip Seal
Bore: 3.8770 in98.476 mm
APPLICATIONS:
MARINEPleasure Craft (TU33203)Pleasure Craft (TU70025)Pleasure Craft (TU70027)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK682
2) PBK682
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P2418F4753) PZZ90105
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F016 P2641729
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) N/Ab) N/A
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P31431315 X62) P3142A051 X6
1) P682432) PU5LB00563) P3681H202
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134131 X62) P32762144 X123) P33221328 X124) PZZ90013
Thrust Washer Set
P31137551/61PU5ME0003 Std.
PU5ME0003A .010PU5ME0003B .020PU5ME0003C .030
P68079 Std.
P68079A .010P68079B .020P68079C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PU5MK0071
1) Camshaft 2) Tappet3) Push Rod4) Camshaft Gear
Consists of:a) P68803b) P41158005c) P31358394 (1)
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) PZZ900462) P411514833) P41151484
Valve Train Kit
PVTK617
1) P314163032) P314341633) P314343074) P31171931
(1) Flanged, Semi Finished Liner, P31358393, and Finished Liner in .010" Oversize, P31358398, are also available.
1) N/A2) P2666108
(Bayonet Fitting)
1) N/A2) P2485604 X2
1) Cylinder Head2) Glowplug
1) Water Pump2) Thermostat
1) P31173423 2) P411153673) P311717334) P311341295) P25114476) P2418F432
1) Aux. Drive Shaft 2) Gear & Shaft 3) Gear4) Front Bush5) Rear Bush6) Seal
For Additional PERKINS Products Refer to Page 202 196
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
2
2
31
4
1
2/3
1 23 4
5 6
12
3
1
4
2
3
1006.606 Cyl, Lip SealKits include both rear seals
Bore: 3.9370 in100.00 mm
APPLICATIONS:
HYSTERH165-280 Forklift (YA70217)
JCBWheeled Loader (YA50214)
Industrial (YA50339)
MF AGRICULTURAL396 (YA31257)
399 (YA31240)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK690
2) PBK690
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P2418F475 (3)
P2418F701 (4)3) PZZ90087
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F043 P2641729
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve (2)a) Innerb) Outer
a) P31744133 X12b) P31745122 X12
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P3142L051 X62) P3142A051 X6
1) PU5LT01792) PU5LB01533) P3681H205
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134123 X62) P32762144 X123) P33221328 X124) PZZ90009
Thrust Washer Set
P31137551/61P85043 Std.
P85043A .010P85043B .020P85043C .030
PU5MB0007 Std.
PU5MB0007A .010PU5MB0007B .020PU5MB0007C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK142Consists of:
a) PMXF0015b) P4181A019c) P3135X042 (1)
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) N/A2) P411514833) P41151484
Valve Train Kit
PVTK612
(1) Flanged, Semi Finished Liner available, P3135X041.(2) Use Single Valve Spring, 3174P405 for low speed applications, not available from Maxiforce.(3) To ESN U764751H.(4) From ESN U764752H.
1) P31134132 X12) P314163073) P314341634) P31434307
2) Camshaft 3) Tappet4) Push Rod
1) Bushing, Cam
1) N/A2) P2666108
(Bayonet Fitting)
1) PU5MW00922) P2485613 X2
1) Cylinder Head2) Glowplug
1) Water Pump2) Thermostat
For Additional PERKINS Products Refer to Page 202197 ®
1
2
1
2
1
2/3
2
31
4
1 23 4
5 6
12
3
1
4
2
3
(1) Check with Build List.(2) 45 Angle.(3) Flanged, Semi Finished Liner available, P3135X041.
1006.60TTURBOCHARGED
6 Cyl, Lip Seal
Bore: 3.9370 in100.00 mm
To ESN 557976X
APPLICATIONS:
JCB435 Front Loader (YB50292)
MF AGRICULTURAL3625 (YB31245)
PERKINS USAPower Units (YB30127)Power Units (YB30650)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK691
2) PBK691
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P2418F4753) PZZ90085
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F057 P2641729
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744133 X12b) P31745122 X12
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P3142L071 X6 (2)2) P3142A051X6
1) PU5LT01792) PU5LB01533) P3681H205
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134131 X62) P32762144 X123) P33221328 X124) PZZ90013 (1)
Thrust Washer Set
P31137551/61PU5ME0003 Std.
PU5ME0003A .010PU5ME0003B .020PU5ME0003C .030
PU5MB0007 Std.
PU5MB0007A .010PU5MB0007B .020PU5MB0007C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK245Consists of:
a) PMXF0013b) P4181A021c) P3135X042 (3)
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) N/A2) P411514833) P41151484
Valve Train Kit
PVTK613
0
1) P31134132 X12) P314163073) P314341634) P31434307
2) Camshaft 3) Tappet4) Push Rod
1) Bushing, Cam
1) N/A2) P2666108
(Bayonet Fitting)
1) PU5MW00922) P2485613 X2
1) Cylinder Head2) Glowplug
1) Water Pump2) Thermostat
For Additional PERKINS Products Refer to Page 202 198
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
®
1
2
1
2
1
2/3
2
31
4
1) P31134132 X12) P314163073) P314341634) P31434307
2) Camshaft 3) Tappet4) Push Rod
1) Bushing, Cam
1 23 4
5 6
12
3
1
4
2
3
1006.60TTURBOCHARGED
6 Cyl, Lip SealKits include both rear seals
Bore: 3.9370 in100.00 mm
From ESN 557977X
APPLICATIONS:
JCB435 Front Loader (YB50292)
MF AGRICULTURAL3625 (YB31245)
PERKINS USAPower Units (YB30127)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK692
2) PBK692
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) P2418F4362) P2418F475 (4)
P2418F701 (5)3) PZZ90085
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F057 P2641729
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744133 X12b) P31745122 X12
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P3142L072 X6 (2)2) P3142A051 X6
1) PU5LT01792) PU5LB01533) P3681H205
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) P31134131 X62) P32762144 X123) P33221328 X124) PZZ90013 (1)
Thrust Washer Set
P31137551/61PU5ME0003 Std.
PU5ME0003A .010PU5ME0003B .020PU5ME0003C .030
PU5MB0007 Std.
PU5MB0007A .010PU5MB0007B .020PU5MB0007C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK275Consists of:
a) PMXF0014b) P4181A026c) P3135X042 (3)
(1) Check with Build List.(2) 30 Angle.(3) Flanged, Semi Finished Liner available, P3135X041.
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) N/A2) P411514833) P41151484
Valve Train Kit
PVTK614
0
1) N/A2) P2666108
(Bayonet Fitting)
1) PU5MW00922) P2485613
1) Cylinder Head2) Glowplug
1) Water Pump2) Thermostat
(4) To ESN U764751H.(5) From ESN U764752H.
For Additional PERKINS Products Refer to Page 202199 ®
1 23 4
5 6
1 2
3
2
31
4
12
3
1006.60TTURBOCHARGED /
INTERCOOLED
6 Cyl, Lip SealKits include both rear seals
Bore: 3.9370 in100.00 mm
Stroke: 5.00 in127.00 mm
Displacement: 365 in6 Liter
GRADE “K”: PU5LF0023
GRADE “L”: PU5LF0024
APPLICATIONS:
YE Builds and some YDbuilds used in EmissionControlled Areas
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) P2418F4362) P2418F475 (4)
P2418F701 (5)3) PZZ90085
1) PU5LT01792) PU5LB0153 3) P3681H205
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) P3112E005 X6 (1)2) P32762144 X123) P33221328 X12
1) P31134132 X12) P314163073) P314341634) P31434307
Thrust Washer Set
P31137551/61
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK623
2) Camshaft 3) Tappet4) Push Rod
Consists of:a) PU5LF0023 (6)b) P4181A026c) P3135X062 (3)
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs
1) Cam Bushing
PU5MB0007 Std.
PU5MB0007A .010PU5MB0007B .020PU5MB0007C .030
Set of 2 Pairs
1) POK695
2) PBK695
PU5ME0003 Std. (4)
PU5ME0003A .010PU5ME0003B .020PU5ME0003C .030
1) Valve, Intake2) Valve, Exhaust
5) P33173108 X246) P33817117 X12
5) Lock, Valve 6) Seal, Valve
4) Spring, Valve a) Innerb) Outer
a) P31744133 X12b) P31745122 X12
3) Guide, Valve a) Intake b) Exhaust
a) P3343F002 X6b) P3343J002 X6
1) P3142L072 X6 (2)2) P3142A051 X6
Valve Train Kit
PVTK614
1
2
1
2
1
2/3
Oil Pump Lift Pump
P4132F057 P2641729
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) N/A2) P411514833) P41151484
1) N/A2) P2666108
(Bayonet Fitting)
1) PU5MW00922) P2485613
1) Cylinder Head2) Glowplug
1) Water Pump2) Thermostat
(1) Use with Con Rod ZZ90146.(2) 30 Angle.(3) Flanged, Semi Finished Liner available, P3135X063.
0(4) To ESN U764751H.(5) From ESN U764752H.(6) Grade “L” Piston PU5LF0024, Also available. For Kit Request PBK696 or POK696.
3
For Additional PERKINS Products Refer to Page 202
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
200®
1 2
3
1 2 3 4
5
1
2
2
1 3
12
3
1006.60TTURBOCHARGED orNATURALLY ASPIRATED
6 Cyl, Lip SealKits include both rear seals
Bore: 3.9370 in100.00 mm
ENGINES BUILDS
6.601 YGT6.601 YHCCW6.601 YKCCA6.601 YJ
APPLICATIONS:
M CORMICKMTX 110 (YH50918)MTX 125 (YH50919)MTX 140 (YH50920)MTX 155 (YK50921)MTX 170 (YJ51192)
MF AGRICULTURAL6180 (YH31310)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) P2418F4362) P2418F475 (2)
P2418F701 (3)3) PZZ90085
Oil Pump Lift Pump
P4132F057 P2641729
1a) P3142D041 X6b) P3142L081 X6
2a) P3142D031 X6b) P3142D051 X6
1) PU5LT13002) PU5LB1301 3) P3681H205
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) P3112E011 X62) P32762144 X123) P33221328 X12
1) P311341322) N/A3) N/A
Thrust Washer Set
P31137551/61
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
PCK5762
2) Camshaft 3) Tappet
Consists of:a) PU5LP0057b) P4181A033c) P3135X062 (1)
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs
1) Cam Bushing
3) Guide, Valve a) Intake b) Exhaust
a) P3313A012 X6b) P3318A705 X6
5) P3142W004 X24
5) Lock, Valve 4) Spring, Valve
4) P3174P409 X12
PU5MB0010 Std.
PU5MB0010A .010PU5MB0010B .020PU5MB0010C .030
Set of 2 Pairs
(1) Flanged, Semi Finished Liner available, P3135X063.(2) To ESN U764751H.(3) From ESN U764752H.
1) PU5MW01922) P2485C036
1) Water Pump2) Thermostat
1) Valve, Intake2) Valve, Exhaust
a) 45 Angle b) 30 Angle
Valve Train Kita) 45 Angleb) 30 Angle
a) PVTK618b) PVTK619
0
0 0 0
1) POK693/45POK693/30
2) PBK693
(4) Use Con Rod Bearing Set, PU5ME0025, from ESN U801518J. For engine kit with these bearings, order POK693/45NB or /30NB or PBK693NB and nominate thebearings.
PU5ME0003 Std. (4)
PU5ME0003A .010PU5ME0003B .020PU5ME0003C .030
c
201
12
3
1
2
1 2 3 4
5
1) P31134132 X12) P314341633) P31434307
2) Tappet3) Push Rod
1) Bushing, Cam
12
1100 Series1106 - E60TA
Bore: 3.9370 in100.00 mm
APPLICATIONS:
MF AGRICULTURAL6360 (VK31483)6370 (VK31484)6380 (VK31485)
M CORMICKWheeled Tractors
(VK 37779 to 37787)
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) POK694
2) PBK694
1) Front Seal 2) Rear Seal
1) P2418F4362) P2418F7013) PZZ90213 (1)
PZZ90228 (2)
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
P4132F067 PULPK0036
5) P3142W004 X24
5) Lock, Valve 4) Spring, Valve Inner & Outer
4) P3174P409 X12
3) Guide, Valve a) Intake b) Exhaust
a) P3313A012 X6b) P3318A705 X6
1) P3142L081 X6 2) P3142D031 X6
1) PU5LT03492) PU5LB0374 (4)3) P3681E043
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod
1) P3112A005 X62) P3212V003 X122) P4115C314
Thrust Washer Set
P31137551/61PU5ME0025 Std.
PU5ME0025A .010PU5ME0025B .020PU5ME0025C .030
PU5MB0010 Std.
PU5MB0010A .010PU5MB0010B .020PU5MB0010C .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set (3)
PCK0162Consists of:
a) P4115P001b) PUPRK0001c) P3135X062
1) Top Gasket Set2) Bottom Gasket
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
Valve Train Kit
PVTK620
Water Pump
PU5MW0196
c
For Additional PERKINS Products Refer to Page 202®
3) Crankshaft Kit 3) Con Rod
(1) To ESN U090153J.(2) From ESN U090154J.(3) For ESN prior to U090154J use PU5ME0003.(4) For Builds (VK37779 to VK37787) use U5LB0370.
WEB SITE: www.maxiforce.com 202
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR PERKINS® DIESEL ENGINES
Part Number Description Engines
P0410236 Starter Ring Gear 115 Teeth AllP0410264 Starter Ring Gear 122 Teeth All P69042 Top Gasket Set V8.540P92508 Piston V8.540P165990A Gasket, Rocker Cover 6.354 (Oliver Tractor)P2551A014 Bearing, Balancer Unit 4.236/1000 SeriesP2551A201 Bearing, Balancer Unit 4.236/1000 SeriesP2557181 Bearing, Balancer Unit 4.236/4.248P2557182 Bearing, Balancer Unit 4.236/4.248P31134121 Bushing, Idler Gear 6.354P31162121 Starter Ring Gear 126 Teeth AllP31165461 Gear, Balancer Unit 4.236/4.248P31165531 Gear, Balancer Unit 4.236/4.248P3116W001 Gear, Balancer Unit 4.236/1000 SeriesP31171211 Gear, Crankshaft 6.354 Series (1)P31171276 Shaft, Balancer Unit 4.236/4.248 P31171682 Gear, Crankshaft 6.354 Series (2)P31171931 Gear, Camshaft 6.354P3117C071 Gear, Balancer Unit 4.236/1000 SeriesP31358126 Cylinder Liner V8.540P31431385 Exhaust Valve V8.540P31431822 Intake Valve V8.540P32731127 Shaft, Balancer Unit 4.236/4.248P33124428 Insert, Valve Seat, Exhaust D3.152/D4.203/4.203.2P33125121 Insert, Valve Seat 6.354P33152153 Insert, Valve Seat G4.236/C4.236/T4.236P33152154 Insert, Valve Seat, Exhaust 6.354.2/6.354.4/T6.354.4P33152155 Insert, Valve Seat, Intake 6.354.2/6.354.4/T6.354.4P33246423 Hub, Idler Upper 6.354P33431505 Valve Guide V8.540P36811428 Gasket, Rocker Cover 6.354/T6.354P41115006 Gear, Idler Upper 6.354 Series (3)P41115007 Gear, Idler Lower 6.354 Series (3)P41115056 Gear, Idler Upper 6.354 Series (4)P41115057 Gear, Idler Lower 6.354 Series (4)P41158137 Ring Set V8.540P41371077 Relief Valve, Oil Pressure 4.236P41371115 Relief Valve, Oil Pressure 6.354.1/6.354.2/T6.354.1/TC6.354.1P41371158 Relief Valve, Oil Pressure 6.354.2P41371193 Relief Valve, Oil Pressure 6.354.4P41371194 Relief Valve, Oil Pressure T6.354.4P41371195 Relief Valve, Oil Pressure 6.354.4PU5LB0027 Bottom Gasket Set V8.540PU5MK0073 Cylinder, Kit V8.540
Miscellaneous Parts
(1) Use on Original and Early Style Crankshaft.(2) Use on Later Style Crankshaft Prefixed ZZ.(3) For Early Blocks.(4) For Late Blocks Prefixed ZZ.
Available from Maxiforce
Perkins ® is the registered trademark of Perkins Engines Ltd. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
50
4.203, 4.203.2, D4.203 115 45 21 21
4.212, 4.236, C4.236,G4.236, 4.248, 4.248.2
180(1)
95(1)
30
21
3.152, D3.152, G3.152 110 45 50 21
4.108 85 42 36
TEL 305.592.7027, 800.414.2095, FAX 305.592.0244203
Lb / Ft Lb / Ft Lb / Ft Lb / FtENGINE MODEL
(1) Early Engines Have Different Torque Specifications. (2) 7/16 ” Nuts.(3) 1/2 ” Nuts.(4) 1/8 ” Heavy Duty Nuts.
Torque Information
CRANKSHAFT TIMING GEARSCONROD CAMSHAFT
50T4.236 180 95 30
506.354.4, T6.354.4 200 95(1)
36
581004.40, 1006.60 196 92 33
701103, 1104, 1106 180 Step 1Tighten to 13
Step 2Tighten to 52
Step 3Tighten to 120
33
506.354, T6.354, 6.354.2 180(1)
95(1)
(2) 50(3) 65(4) 24
3054C/E Turbocharged 3341-UP 2163056 Naturally Aspirated 1ML1-UP 2173056 Turbocharged 1ML1-UP 2183056 Turbocharged or Naturally Aspirated 7MS1-UP 219
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CATERPILLAR® DIESEL ENGINES
Maxiforce Engine Kit Composition for Caterpillar Applications
BOK: Engine Overhaul Kits Include: Cylinder kits, main and con rod bearing sets, thrust washer sets, front and rear seals, top and bottom gasket sets, conrod bushings, bolts and nuts, cam bushing and valve train kit.
BBK: Basic Engine Kits Include: All components in the overhaul kit with the exception of the valve train kit.
BVTK: Valve Train Kits Include: All valves, springs, guides, keepers and stem seals (Where Offered).
Crankshaft Kits Include: The crankshaft, main and con rod bearings and thrust washer sets.
NB: Should engine kits be required without engine bearings and thrust washers, please specify by adding the NB suffix on kit part number. i.e: BOK NB.
®
* Industrial and vehicular applications.
MODEL ASPIRATION ENGINE SERIALNUMBER
PAGENUMBER
3054 Naturally Aspirated 6FK1-UP 2073054 Turbocharged 6FK1-UP 2083054 * 5YS1-UP 2093054 * Turbocharged or Naturally Aspirated 5YS1-UP 2103054B * Naturally Aspirated 5MF1-UP 2113054B * Naturally Aspirated 5MF1-UP 2123054C/E Naturally Aspirated 3341-UP 2133054C/E Naturally Aspirated 3341-UP 214
Caterpillar ® and Cat ® are the registered trademark of Caterpillar, Inc. Manufacturer's names, numbers, symbols and descriptions are used solely for reference purposes, not implying that any part listed is the product of these manufacturers. Maxiforce is in no way affiliated to any of these manufacturers.
MODEL ASPIRATION ENGINE SERIALNUMBER
PAGENUMBER
416 Naturally Aspirated 5PC1-UP 205426 Naturally Aspirated 7BC1-UP 205416 Turbocharged 5PC1-UP 206426 Turbocharged 7BC1-UP 206
3054C/E Turbocharged 3341-UP 215
Engine models covered by this User's Guide
Introduction to Caterpillar Section®
Turbocharged or Naturally Aspirated
204WEB SITE: www.maxiforce.com
3
1
2
2 1
3
12
3
CATERPILLAR BACKHOES
NATURALLY ASPIRATED
Bore: 3.877 in98.476 mm
MODEL 416ESN 5PC1 - UP
MODEL 426ESN 7BC1 - UP
ENGINE ARRANGEMENT
2W-97777C-60742W-9778
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) BOK500
2) BBK500
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) B4W-53592) B4W-53603) B7C-8214
1) Valve, Intake2) Valve, Exhaust
Oil Pump Lift Pump
B067-6925 B7C-2798
5) B067-6834 X166) B1W-5849 X8
4) Spring, Valvea) Innerb) Outer
a) B067-6053 X8b) B067-6052 X8
3) Guide, Valve a) Intakeb) Exhaust
a) B160-5436 X4b) B160-5438 X4
1) B2W-6988 X42) B7W-2522 X4
1) B4P-75772) B7C-38013) B4P-36764) B7C-38035) B032-9946
3) Valve Cover Gsk4) Head Gasket5) Oil Pan Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) B067-6158 X42) B067-6883 X83) B7W-2505 X84) B067-6879
1) B036-5802 X12) B138-20533) B067-6095
1) B067-95792) B7C-31873) B2W-1529
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
B032-9090/91 Std.
B067-6873/74 .007
B4P-9944 Std.
B4P-9945 .010B4P-9946 .020B4P-9947 .030
B067-6869 Std.
B033-2379 .010B033-2380 .020B033-2381 .030
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
BCK819
2) Tappet 3) Push Rod
Consists of:a) B4W-5819b) B7W-7732c) B7C-3182
1) Top Gasket Set2) Bottom Gasket
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) B032-90072) B150-12173) B150-1218
Valve Train Kit
BVTK550
1
4
2
3
1
2/3
1) Water Pump2) Thermostat
1) B7E-91952) B4W-8063
1) Cylinder Head(With Valves)
2) Glowplug
1) B7C-31882) B035-8059
1
2
1
2
1 23 4
5 6
5) Lock, Valve 6) Seal, Valve
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
For Additional CATERPILLAR Products Refer to Page 220®205
1
2/3
2 1
3
3
1
2
1
4
2
3
12
3
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CATERPILLAR® DIESEL ENGINES
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) BOK501
2) BBK501
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) B4W-53592) B4W-53603) B7C-8214
1) BTG-02362) B7C-38013) B4P-36764) BCH-02365) B032-9946
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) B7W-2510 X42) B067-6883 X83) B7W-2505 X84) B7W-2514
1) B036-5802 X12) B138-20533) B067-6095
1) B067-95792) B7C-31873) B2W-1529
1) Crankshaft Gear 2) Camshaft Gear3) Idler Gear
Thrust Washer Set
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
BCK107
2) Tappet 3) Push Rod
Consists of:a) B116-6107b) B7W-2513 c) B7C-3182
1) Top Gasket Set2) Bottom Gasket
1) Bushing, Cam
1
2
1
2
B032-9090/91 Std.
B067-6873/74 .007
B4P-9944 Std.
B4P-9945 .010B4P-9946 .020B4P-9947 .030
B067-6869 Std.
B033-2379 .010B033-2380 .020B033-2381 .030
1) Valve, Intake2) Valve, Exhaust
5) B067-6834 X166) B1W-5849 X8
4) Spring, Valvea) Innerb) Outer
a) B067-6053 X8b) B067-6052 X8
3) Guide, Valve a) Intakeb) Exhaust
a) B160-5436 X4b) B160-5438 X4
1) B2W-6988 X42) B7W-2522 X4
BVTK550
Valve Train Kit
Oil Pump Lift Pump
B067-6925 B7C-2798
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) B032-90072) B150-12173) B150-1218
1) Water Pump2) Thermostat
1) B7E-91952) B4W-8063
1) Cylinder Head(With Valves)
2) Glowplug
1) B7C-31882) B035-8059
1 23 4
5 6
5) Lock, Valve 6) Seal, Valve
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
CATERPILLAR BACKHOES
TURBOCHARGED
Bore: 3.877 in98.476 mm
MODEL 416ESN 5PC1 - UP
MODEL 426ESN 7BC1 - UP
ENGINE ARRANGEMENT
7W-89987C-6076
3) Valve Cover Gsk4) Head Gasket5) Oil Pan Gasket
For Additional CATERPILLAR Products Refer to Page 220® 206
2
31
4
1
2/3
1
4
2
3
1
2a
3
CATERPILLAR
3054INDUSTRIAL ENGINE
NATURALLY ASPIRATED
4 Cyl
Bore: 3.937 in100.00 mm
ESN 6FK1-UP
ENGINE ARRANGEMENT
6I-22156I-2220108-0495115-16977E-7702
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) BOK502
2) BBK502
1) Front Seal 2) Rear Seal3) Crankshaft Kit
1) B4W-53592a) B4W-5360 (2)2b) B209-9218 (3)3) B7C-8214
1) B177-33102) B173-97163) B126-66714) B160-01615) B032-9946
3) Valve Cover Gasket4) Head Gasket 5) Oil Pan Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
1) B067-6158 X42) B067-6883 X83) B7W-2505 X84) B067-6879
1) B036-5802 X12) B132-39303) B138-20534) B067-6095
Thrust Washer Set
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
BCK264
2) Camshaft 3) Tappet4) Push Rod
Consists of:a) B135-0264b) B146-1780c) B6I-0164 (1)
1) Top Gasket Set2) Bottom Gasket
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) B032-90072) B150-12173) B150-1218
1
2
B032-9090/91 Std.
B067-6873/74 .007
B4P-9944 Std.
B4P-9945 .010B4P-9946 .020B4P-9947 .030
B067-6869 Std.
B033-2379 .010B033-2380 .020B033-2381 .030
1) Valve, Intake2) Valve, Exhaust
5) B067-6834 X166) B1W-5849 X8
4) Spring, Valvea) Innerb) Outer
a) B6I-0284 X8b) B6I-0283 X8
3) Guide, Valve a) Intakeb) Exhaust
a) B160-5436 X4b) B160-5438 X4
1) B6I-0282 X42) B7W-4602 X4
BVTK551
Valve Train Kit
1 23 4
5 6
5) Lock, Valve 6) Seal, Valve
Oil Pump Lift Pump
B6I-0253 B201-0877
1) Water Pump2) Thermostat
1) B151-48252) B4W-8063
(1) Flanged Fully Finished Liner. Semi Finished Liner available B6I-0164UF.(2) To ESN: 6FK10030.(3) From ESN: 6FK10031.
2b
For Additional CATERPILLAR Products Refer to Page 220®207
1) BOK503/45BOK503/30
1
2a
3
2b
1
2/3
1 23 4
5 6
2
31
4
1
4
2
3
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CATERPILLAR® DIESEL ENGINES
(1) Flanged Fully Finished Liner. Semi Finished Liner available B6I-0164UF.(2) To ESN: 6FK10030.(3) From ESN: 6FK1031.
CATERPILLAR
3054INDUSTRIAL ENGINE
TURBOCHARGED
4 Cyl
Bore: 3.937 in100.0 mm
ESN 6FK1 - UP
ENGINE ARRANGEMENT
6I-22166I-2221108-0496108-2783115-16977E-95597E-9560
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
2) BBK503
1) Front Seal 2) Rear Seal
1) B4W-53592a) B4W-5360 (2)2b) B209-9218 (3)3) B4P-9948
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
Thrust Washer Set
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
BCK553Consists of:
a) B107-2553b) B112-7020c) B6I-0164 (1)
1) Top Gasket Set2) Bottom Gasket
B032-9090/91 Std.
B067-6873/74 .007
B4P-9944 Std.
B4P-9945 .010B4P-9946 .020B4P-9947 .030
B067-6869 Std.
B033-2379 .010B033-2380 .020B033-2381 .030
1) B177-33102) B173-97163) B126-66714) B160-01615) B032-9946
3) Valve Cover Gasket4) Head Gasket 5) Oil Pan Gasket
4) Con Rod
1) B7W-2510 X42) B067-6883 X83) B7W-2505 X84) B7W-2514
Oil Pump Lift Pump
B6I-0912 B201-0877
1) B036-5802 X12) B132-39303) B138-20534) B067-6095
2) Camshaft 3) Tappet4) Push Rod
1) Bushing, Cam
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) B032-90072) B150-12173) B150-1218
1
2
1) Water Pump2) Thermostat
1) B151-48252) B4W-8063
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
3) Crankshaft Kit
1) Valve, Intakea) 45 b) 30
2) Valve, Exhaust 5) B067-6834 X166) B1W-5849 X8
5) Lock, Valve 6) Seal, Valve
4) Spring, Valvea) Innerb) Outer
a) B6I-0284 X8b) B6I-0283 X8
3) Guide, Valve a) Intakeb) Exhaust
a) B160-5436 X4b) B160-5438 X4
1a) B6I-1196 X4b) B100-4626 X4
2) B7W-4602 X4
Valve Train Kita) 45 b) 30
a) BVTK552b) BVTK556
0 0 0 0
0
0
For Additional CATERPILLAR Products Refer to Page 220® 208
1
2
3
3
1
21
2a
3
2b
1 2 3 4
5
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
Thrust Washer Set
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
Consists of:
(1) Flanged Fully Finished Liner. Semi Finished Liner available B111-1815UF.(2) To ESN: 5YS11021.(3) From ESN: 5YS11022.
1) Top Gasket Set2) Bottom Gasket
1) Bushing, Cam
CATERPILLAR
3054INDUSTRIAL ENGINE
TURBOCHARGED orNATURALLY ASPIRATED
4 Cyl
Bore: 3.937 in100.00 mm
ESN 5YS1 - UP
ENGINE ARRANGEMENT- CORE
162-9785 222-3717163-0555 223-5544163-0949 224-4011163-1652 231-6116187-1696 235-0598220-5713 238-6808221-8141
1) BOK504/45BOK504/30
2) BBK504
1) B4W-53592a) B4W-5360 (2)2b) B209-9218 (3)3) B4P-9948
1) Valve, Intake2) Valve, Exhaust
a) 45 b) 30
5) B147-1979 X16
5) Lock, Valve 4) Spring, Valve
4) B206-4127 X8
3) Guide, Valve a) Intakeb) Exhaust
a) B185-0882 X4b) B163-9256 X4
1a) B138-2052 X4b) B145-6855 X4
2a) B138-2050 X4b) B145-6857 X4
BCK390
2) Tappet 3) Push Rod
a) B152-1390b) B138-2073c) B111-1815 (1)
Valve Train Kita) 45 b) 30
a) BVTK553b) BVTK554
B032-9090/91 Std.
B067-6873/74 .007
B4P-9944 Std.
B4P-9945 .010B4P-9946 .020B4P-9947 .030
B067-6869 Std.
B033-2379 .010B033-2380 .020B033-2381 .030
1) B175-13212) B187-49683) B200-63744) B160-01615) B032-9946
3) Valve Cover Gasket4) Head Gasket 5) Oil Pan Gasket
1) B138-2048 X4 (4)2) B067-6883 X8 (4)
B225-5439 X8 (5)3) B7W-2505 X8 (4)
1) B036-5802 X12) B138-20533) B067-6095
Oil Pump Lift Pump
B6I-0912 B201-0877
Water Pump
B239-6142
(4) To ESN: 5YS13498.(5) From ESN: 5YS13499, Not Included in Kit.
0 0
0 0
0
0
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
3) Crankshaft Kit
For Additional CATERPILLAR Products Refer to Page 220®209
1 21
2a
3
2b 3
1
2
1 2 3 4
5
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CATERPILLAR® DIESEL ENGINES
CATERPILLAR
3054INDUSTRIAL ENGINE
TURBOCHARGED orNATURALLY ASPIRATED
4 Cyl
Bore: 3.937 in100.00 mm
ESN 5YS1 - UP
ENGINE ARRANGEMENT- CORE
254-0828
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod
Thrust Washer Set
Piston-Liner Kit Main Bearing Set
Consists of:
1) Top Gasket Set2) Bottom Gasket
1) Bushing, Cam
Con Rod Bearing Set
1) BOK505/45BOK505/30
2) BBK505
1) B4W-53592a) B4W-5360 (2)2b) B209-9218 (3)3) B254-0252
1) Valve, Intake2) Valve, Exhaust
a) 45 b) 30 5) B147-1979 X16
5) Lock, Valve 4) Spring, Valve
4) B206-4127 X8
3) Guide, Valve a) Intakeb) Exhaust
a) B185-0882 X4b) B163-9256 X4
1a) B138-2052 X4b) B145-6855 X4
2a) B138-2050 X4b) B145-6857 X4
BCK390
a) B152-1390b) B138-2073c) B111-1815 (1)
Valve Train Kita) 45 b) 30
a) BVTK553b) BVTK554
B032-9090/91 Std.
B067-6873/74 .007
B225-7781 Std.
B233-3788 .010B233-3789 .020B233-3790 .030
B067-6869 Std.
B033-2379 .010B033-2380 .020B033-2381 .030
1) B175-13212) B187-49683) B200-63744) B160-01615) B032-9946
1) B138-2048 X4 (4)2) B225-5439 X8 (5)
1) B036-5802 X12) B138-20533) B067-6095
Oil Pump Lift Pump
B6I-0912 B201-0877
Water Pump
B239-6142
2) Tappet 3) Push Rod 3) Valve Cover Gasket
4) Head Gasket 5) Oil Pan Gasket
0 0
0 0
0
0
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
(1) Flanged Fully Finished Liner. Semi Finished Liner available B111-1815UF.(2) To ESN: 5YS11021.(3) From ESN: 5YS11022.
(4) To ESN: 5YS13498.(5) From ESN: 5YS13499.
3) Crankshaft Kit
For Additional CATERPILLAR Products Refer to Page 220® 210
1
2
3
1 2 3 4
5
1
2a
3
2b 3
1
2
CATERPILLAR
3054BINDUSTRIAL ENGINE
NATURALLY ASPIRATED
4 Cyl
Bore: 4.055 in103.00 mm
ESN 5MF1 - UP
ENGINE ARRANGEMENT- CORE
185-1651 185-4388185-3173 185-4624185-3197 185-4788185-3972 185-5465185-4092 185-3969185-4093 185-0462
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) BOK506 Std.BOK508 0.50BOK509 1.00
2) BBK506 Std.BBK508 0.50BBK509 1.00
1) Front Seal 2) Rear Seal
1) B4W-53592a) B4W-5360 (1)2b) B209-9218 (2)3) B4P-9948
1) B187-12902) B187-49683) B200-63744) B185-0885
3) Valve Cover Gasket4) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
1) B138-2048 X4 (3)B225-5438 X4 (4)
2) B067-6883 X8 (3)B225-5439 X8 (4)
3) B7W-2505 X8 (3)
1) B036-5802 X12) B138-20533) B067-6095
Thrust Washer Set
a) Pistonb) Ring Set
Main Bearing Set
Con Rod Bearing Set
2) Tappet 3) Push Rod
1) Top Gasket Set2) Bottom Gasket
1) Bushing, Cam
Valve Train Kit
a) B185-0104 Std.B185-0106 0.50B185-0107 1.00
b) B185-0109 Std.B185-0110 0.50B185-0111 1.00
B032-9090/91 Std.
B067-6873/74 .007
B4P-9944 Std.
B4P-9945 .010B4P-9946 .020B4P-9947 .030
B067-6869 Std.
B033-2379 .010B033-2380 .020B033-2381 .030
Oil Pump Lift Pump
B6I-0253 B201-0877
4) B176-3139 X8a) B185-0882 X4b) B163-9256 X4
1) B176-3134 X42) B176-3137 X4
BVTK555
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
Water Pump
B239-6142
(1) To ESN: 5MF1183.(2) From ESN: 5MF1184. (3) To ESN: 5MF10869.(4) From ESN: 5MF10870.
5) B147-1979 X16
1) Valve, Intake2) Valve, Exhaust
3) Guide, Valve a) Intakeb) Exhaust
3) Crankshaft Kit
5) Lock, Valve 4) Spring, Valve
For Additional CATERPILLAR Products Refer to Page 220®211
1
2
3
1 2 3 4
5
1
2a
3
2b
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CATERPILLAR® DIESEL ENGINES
CATERPILLAR
3054BINDUSTRIAL ENGINE
NATURALLY ASPIRATED
4 Cyl
Bore: 4.055 in103.00 mm
ESN 5MF1 -UP
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
Thrust Washer Set
a) Pistonb) Ring Set
Main Bearing Set
Con Rod Bearing Set
1) Top Gasket Set2) Bottom Gasket
1) Bushing, Cam
Oil Pump Lift Pump
B6I-0253 B201-0877
a) B185-0882 X4b) B163-9256 X4
1) B176-3134 X42) B176-3137 X4
BVTK555
Water Pump
B239-6142
1) B4W-53592a) B4W-5360 (1)2b) B209-9218 (2)3) B254-0252
1) Valve, Intake2) Valve, Exhaust
3) Guide, Valve a) Intakeb) Exhaust
1) B187-12902) B187-49683) B200-63744) B185-0885
3) Valve Cover Gasket4) Head Gasket
1) B138-2048 X4 (3)B225-5438 X4 (4)
2) B067-6883 X8 (3)B225-5439 X8 (4)
3) B7W-2505 X8 (3)
1) B036-5802 X12) B138-20533) B067-6095
2) Tappet 3) Push Rod
Valve Train Kit
a) B185-0104 Std.B185-0106 0.50B185-0107 1.00
b) B185-0109 Std.B185-0110 0.50B185-0111 1.00
B032-9090/91 Std.
B067-6873/74 .007
B225-7781 Std.
B233-3788 .010B233-3789 .020B233-3790 .030
B067-6869 Std.
B033-2379 .010B033-2380 .020B033-2381 .030
4 Per Engine Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
(1) To ESN: 5MF1183.(2) From ESN: 5MF1184. (3) To ESN: 5MF10869.(4) From ESN: 5MF10870.
3
1
2
3) Crankshaft Kit
4) B176-3139 X8 5) B147-1979 X16
5) Lock, Valve 4) Spring, Valve
1) BOK507 Std.BOK510 0.50BOK511 1.00
2) BBK507 Std.BBK510 0.50BBK511 1.00
For Additional CATERPILLAR Products Refer to Page 220® 212
1 212
3
1 2 3 4
5
CATERPILLAR
3054C/EINDUSTRIAL ENGINE
NATURALLY ASPIRATED
4 Cyl
Bore: 4.133 in105.00 mm
Stroke: 5.00 in127.00 mm
Displacement: 269 in4.4 Liter
ESN 3341-UP
ENGINE ARRANGEMENT
207-1080 207-1173207-1101 219-7588207-1102 219-7589207-1104 230-5540207-1108 241-8593207-1126 241-8594207-1149 241-8596207-1151 244-3104207-1159 257-8360207-1170 257-8370207-1171
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod
Thrust Washer Set
a) Piston & Ring Kitb) Ring Set
Main Bearing Set
Con Rod Bearing Set
1) Top Gasket Set2) Bottom Gasket
1) Bushing, Cam
Oil Pump Thermostat
B225-8329 (1) B225-6908
B185-0882 X81) B225-5495 X42) B225-5499 X4
BVTK557
1) Water Pump2) Gasket
1) B225-80162) B225-8019
1) B4W-53592) B232-74493) B232-7400
1) Valve, Intake2) Valve, Exhaust
3) Guide, Valve (Intake & Exhaust)
1) B276-34202) B233-03333) B225-64514) B240-71945) B225-6005
1) B225-5438 X42) B225-5439 X8
1) B232-7440 X12) B138-20533) B067-6095
2) Tappet 3) Push Rod
Valve Train Kit
a) B233-7232 Std.B288-9942 0.50B288-9943 1.00
B032-9090/91 Std.
B067-6873/74 .007
B225-7781 Std.
B233-3788 .010B233-3789 .020B233-3790 .030
B225-7772 Std.
B233-3784 .010B233-3785 .020B233-3786 .030
Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
(1) Not to be used on Engines with Balancer Units.
3
1
2
3) Crankshaft Kit
4) B225-5496 X8 5) B147-1979 X16
5) Lock, Valve 4) Spring, Valve
1) BOK512 Std.BOK513 0.50BOK514 1.00
2) BBK512 Std.BBK513 0.50BBK514 1.00
3
4 Per Engine
3) Valve Cover Gasket4) Head Gasket5) Oil Pan Gasket
b) B233-7231 Std.B233-7231B 0.50B233-7231D 1.00
a
b
1 2
For Additional CATERPILLAR Products Refer to Page 220®213
1 2
1 212
3
a
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CATERPILLAR® DIESEL ENGINES
1 2 3 4
5
CATERPILLAR
3054C/EINDUSTRIAL ENGINE
NATURALLY ASPIRATED
4 Cyl
Bore: 4.133 in105.00 mm
Stroke: 5.00 in127.00 mm
Displacement: 269 in4.4 Liter
ESN 3341-UP
ENGINE ARRANGEMENT
207-1101 207-1102
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod
Thrust Washer Set
Main Bearing Set
Con Rod Bearing Set
1) Top Gasket Set2) Bottom Gasket
1) Bushing, Cam
Oil Pump Thermostat
B225-8329 (1) B225-6908
B185-0882 X81) B225-5495 X42) B225-5499 X4
BVTK557
1) Water Pump2) Gasket
1) B225-80162) B225-8019
1) B4W-53592) B232-74493) B232-7400
1) Valve, Intake2) Valve, Exhaust
3) Guide, Valve (Intake & Exhaust)
1) B276-34202) B237-59423) B225-64514) B240-71945) B237-5932
1) B225-5438 X42) B225-5439 X8
1) B232-7440 X12) B138-20533) B067-6095
2) Tappet 3) Push Rod
Valve Train Kit
B032-9090/91 Std.
B067-6873/74 .007
B225-7781 Std.
B233-3788 .010B233-3789 .020B233-3790 .030
B225-7772 Std.
B233-3784 .010B233-3785 .020B233-3786 .030
Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
(1) Not to be used on Engines with Balancer Units.
3
1
2
3) Crankshaft Kit
4) B225-5496 X8 5) B147-1979 X16
5) Lock, Valve 4) Spring, Valve
1) BOK515 Std.BOK516 0.50BOK517 1.00
2) BBK515 Std.BBK516 0.50BBK517 1.00
3
3) Valve Cover Gasket4) Head Gasket5) Oil Pan Gasket
a) Piston & Ring Kitb) Ring Set a) B233-7232 Std.
B288-9942 0.50B288-9943 1.00
4 Per Engineb) B233-7231 Std.
B233-7231B 0.50B233-7231D 1.00
b
For Additional CATERPILLAR Products Refer to Page 220® 214
1 2
1 212
3
a) Piston & Ring Kitb) Ring Set a) B225-5437 Std.
B288-1394 0.50B288-1395 1.00
4 Per Engineb) B225-5436 Std.
B225-5436B 0.50B225-5436D 1.00
a
b
1 2 3 4
5
CATERPILLAR
3054C/EINDUSTRIAL ENGINE
TURBOCHARGED
4 Cyl
Bore: 4.133 in105.00 mm
Stroke: 5.00 in127.00 mm
Displacement: 269 in4.4 Liter
ESN 3341 - UP
ENGINE ARRANGEMENT
207-1175 241-8582213-0296 241-8584219-7590 241-8585219-7591 241-8586223-6467 244-3103223-6511 244-3105223-7570 256-4720230-5539 257-8359231-0178 257-8362231-0179 257-8364231-0180 257-8369231-0181 257-8374231-0182 257-8375231-0183 257-8376231-0184 257-8380231-0186 257-8381232-4502 270-0073
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod
Thrust Washer Set
Main Bearing Set
Con Rod Bearing Set
1) Top Gasket Set2) Bottom Gasket
1) Bushing, Cam
Oil Pump Thermostat
B225-8329 (1) B225-6908
B185-0882 X81) B225-5495 X42) B225-5499 X4
BVTK557
1) Water Pump2) Gasket
1) B225-80162) B225-8019
1) B4W-53592) B232-74493) B232-7400
1) Valve, Intake2) Valve, Exhaust
3) Guide, Valve (Intake & Exhaust)
1) B276-34202) B233-03333) B225-64514) B240-71945) B225-6005
1) B225-5438 X42) B225-5439 X8
1) B232-7440 X12) B138-20533) B067-6095
2) Tappet 3) Push Rod
Valve Train Kit
B032-9090/91 Std.
B067-6873/74 .007
B225-7781 Std.
B233-3788 .010B233-3789 .020B233-3790 .030
B225-7772 Std.
B233-3784 .010B233-3785 .020B233-3786 .030
Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
(1) Not to be used on Engines with Balancer Units.
3
1
2
3) Crankshaft Kit
4) B225-5496 X8 5) B147-1979 X16
5) Lock, Valve 4) Spring, Valve
1) BOK518 Std.BOK519 0.50BOK520 1.00
2) BBK518 Std.BBK519 0.50BBK520 1.00
3
3) Valve Cover Gasket4) Head Gasket5) Oil Pan Gasket
For Additional CATERPILLAR Products Refer to Page 220®215
1 2
1 212
3
a) Piston & Ring Kitb) Ring Set a) B225-5437 Std.
B288-1394 0.50B288-1395 1.00
4 Per Engineb) B225-5436 Std.
B225-5436B 0.50B225-5436D 1.00
a
b
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CATERPILLAR® DIESEL ENGINES
1 2 3 4
5
CATERPILLAR
3054C/EINDUSTRIAL ENGINE
TURBOCHARGED
4 Cyl
Bore: 4.133 in105.00 mm
Stroke: 5.00 in127.00 mm
Displacement: 269 in4.4 Liter
ESN 3341-UP
ENGINE ARRANGEMENT
207-1097 207-1098 207-1099 207-1100 207-1103
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) Front Seal 2) Rear Seal
1) Bush, Con Rod2) Bolt, Con Rod
Thrust Washer Set
Main Bearing Set
Con Rod Bearing Set
1) Top Gasket Set2) Bottom Gasket
1) Bushing, Cam
Oil Pump Thermostat
B225-8329 (1) B225-6908
B185-0882 X81) B225-5495 X42) B225-5499 X4
BVTK557
1) Water Pump2) Gasket
1) B225-80162) B225-8019
1) B4W-53592) B232-74493) B232-7400
1) Valve, Intake2) Valve, Exhaust
3) Guide, Valve (Intake & Exhaust)
1) B276-34202) B237-59423) B225-64514) B240-71945) B237-5932
1) B225-5438 X42) B225-5439 X8
1) B232-7440 X12) B138-20533) B067-6095
2) Tappet 3) Push Rod
Valve Train Kit
B032-9090/91 Std.
B067-6873/74 .007
B225-7781 Std.
B233-3788 .010B233-3789 .020B233-3790 .030
B225-7772 Std.
B233-3784 .010B233-3785 .020B233-3786 .030
Set of 5 Pairs Set of 4 Pairs Set of 2 Pairs
(1) Not to be used on Engines with Balancer Units.
3
1
2
3) Crankshaft Kit
4) B225-5496 X8 5) B147-1979 X16
5) Lock, Valve 4) Spring, Valve
1) BOK521 Std.BOK522 0.50BOK523 1.00
2) BBK521 Std.BBK522 0.50BBK523 1.00
3
3) Valve Cover Gasket4) Head Gasket5) Oil Pan Gasket
For Additional CATERPILLAR Products Refer to Page 220® 216
12
3
2
31
4
1
4
2
3
1 23 4
5 6
1
21
2/3
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) BOK700
2) BBK700
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
1) Valve, Intake2) Valve, Exhaust
Lift Pump
4) Spring, Valve a) Innerb) Outer
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
Thrust Washer Set
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
BCK264Consists of:
1) Top Gasket Set2) Bottom Gasket
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
Valve Train Kit
1) Water Pump2) Thermostat
CATERPILLAR
3056INDUSTRIAL ENGINE
NATURALLY ASPIRATED
6 Cyl
Bore: 3.937 in100.0 mm
ESN 1ML1-UP
ENGINE ARRANGEMENT- CORE
6I-22176I-2222
a) B135-0264b) B146-1780c) B6I-0164 (1)
B032-9090/91 Std.
B067-6873/74 .007
B7W-4816 Std.
B7W-4817 .010B7W-4818 .020B7W-4819 .030
B7W-4589 Std.
B7W-4590 .010B7W-4591 .020B7W-4592 .030
1) B103-00812) B103-00803) B6I-3875
1) B067-6158 X62) B067-6883 X123) B7W-2505 X124) B067-6879
Oil Pump
B100-3717 B132-9447
1) B036-5802 X12) B6I-43533) B138-20534) B067-6095
2) Camshaft 3) Tappet4) Push Rod
5) B067-6834 X246) B1W-5849 X12
a) B6I-0284 X12b) B6I-0283 X12
a) B160-5436 X6b) B160-5438 X6
1) B6I-0282 X62) B7W-4602 X6
BVTK750
1) N/A2) B150-12173) B150-1218
1) B149-05392) B4W-8063
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
3) Guide, Valve a) Intakeb) Exhaust
5) Lock, Valve 6) Seal, Valve
(1) Flanged Fully Finished Liner. Semi Finished Liner available B6I-0164UF.
1) B4W-53592) B4W-53603) B193-0159
For Additional CATERPILLAR Products Refer to Page 220®217
12
3
2
31
4
1
4
2
3
1
2/3
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CATERPILLAR® DIESEL ENGINES
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
Lift Pump
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod4) Con Rod
Thrust Washer Set
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
Consists of:
1) Top Gasket Set2) Bottom Gasket
1) Rocker Shaft2) Rocker Arm LH3) Rocker Arm RH
1) Bushing, Cam
1) Water Pump2) Thermostat
Oil Pump
1 23 4
5 6
2) BBK701
4) Spring, Valve a) Innerb) Outer
BCK553
CATERPILLAR
3056INDUSTRIAL ENGINE
TURBOCHARGED
6 Cyl
Bore: 3.937 in100.0 mm
ESN 1ML1-UP
ENGINE ARRANGEMENT- CORE
6I-22186I-22196I-22236I-2224
1) B4W-53592) B4W-53603) B193-0159
a) B107-2553b) B112-7020c) B6I-0164 (1)
B032-9090/91 Std.
B067-6873/74 .007
B7W-4816 Std.
B7W-4817 .010B7W-4818 .020B7W-4819 .030
B7W-4589 Std.
B7W-4590 .010B7W-4591 .020B7W-4592 .030
1) B103-00812) B103-00803) B6I-3875
1) B7W-2510 X62) B067-6883 X123) B7W-2505 X124) B7W-2514
B100-3717 B132-9447
1) B036-5802 X12) B6I-43533) B138-20534) B067-6095
2) Camshaft 3) Tappet4) Push Rod
5) B067-6834 X246) B1W-5849 X12
1) N/A2) B150-12173) B150-1218
1) B149-05392) B4W-8063
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
5) Lock, Valve 6) Seal, Valve
1
2
(1) Flanged Fully Finished Liner. Semi Finished Liner available B6I-0164UF.
1) BOK701/45BOK701/30
1) Valve, Intakea) 45 b) 30
2) Valve, Exhaust a) B6I-0284 X12b) B6I-0283 X12
3) Guide, Valve a) Intakeb) Exhaust
a) B160-5436 X6b) B160-5438 X6
1a) B6I-1196 X6b) B100-4626 X6
2) B7W-4602 X6
Valve Train Kita) 45 b) 30
a) BVTK751b) BVTK754
0 0 0 0
0
0
For Additional CATERPILLAR Products Refer to Page 220® 218
1
2
3
1
2a
3
2b
1
2
3
1
2
1) Engine O/HKit
Engine & EquipmentApplication
2) Basic Engine Kit
1) Front Seal 2) Rear Seal
3) Crankshaft Kit
Lift Pump
3) Head Gasket
1) Bush, Con Rod2) Bolt, Con Rod3) Nut, Con Rod
Thrust Washer Set
Piston-Liner Kit Main Bearing Set
Con Rod Bearing Set
Consists of:
1) Top Gasket Set2) Bottom Gasket
1) Bushing, Cam
1) Water Pump2) Thermostat
1 2 3 4
5
CATERPILLAR
3056INDUSTRIAL ENGINE
TURBOCHARGED orNATURALLY ASPIRATED
6 Cyl
Bore: 3.937 in100.00 mm
ESN 7MS1 - UP
ENGINE ARRANGEMENT- CORE
163-0101 205-8747163-0870 206-7850173-9705 208-5963183-5132 218-4670184-5444 223-1158185-3600 234-9528187-1338 236-6617194-2050 239-6060196-5004
1) BOK702/45BOK702/30
2) BBK702
1) B4W-53592a) B4W-5360 (2)2b) B209-9218 (3)3) B193-0159
1) Valve, Intake2) Valve, Exhaust
a) 45 b) 30 5) B147-1979 X24
5) Lock, Valve 4) Spring, Valve
4) B206-4127 X12
3) Guide, Valve a) Intakeb) Exhaust
a) B185-0882 X6b) B163-9256 X6
1a) B138-2052 X6b) B145-6855 X6
2a) B138-2050 X6b) B145-6857 X6
BCK390
a) B152-1390b) B138-2073c) B111-1815 (1)
Valve Train Kita) 45 b) 30
a) BVTK752b) BVTK753
B032-9090/91 Std.
B067-6873/74 .007
B7W-4816 Std.
B7W-4817 .010B7W-4818 .020B7W-4819 .030
B7W-4589 Std.
B7W-4590 .010B7W-4591 .020B7W-4592 .030
1) BTG-06012) BBG-06023) B6I-3875
1) B138-2048 X6 (4)B225-5438 X6 (5)
2) B067-6883 X12 (4)B225-5439 X12 (5)
3) B7W-2505 X12 (4)
1) B036-5802 X12) B138-20533) B067-6095
Oil Pump
B100-3717 B132-9447
2) Tappet 3) Push Rod
0 0
0 0
0
0
6 Per Engine Set of 7 Pairs Set of 6 Pairs Set of 2 Pairs
1) B239-61422) B4W-8063
(1) Flanged Fully Finished Liner. Semi Finished Liner available B111-1815UF.(2) To ESN: 7MS1285.(3) From ESN: 7MS1286.
(4) To ESN: 7MS2098.(5) From ESN: 7MS2099.
For Additional CATERPILLAR Products Refer to Page 220219 ®
Part Number Description
B033-7687 Starter Motor Ring Gear (126 Teeth)
B7W-6247 Starter Motor Ring Gear (115 Teeth)
B186-2374 Starter Motor Ring Gear (122 Teeth)
B124-3528 Piston, 914G Wheel Loader (Grade K)
B124-3529 Piston, 914G Wheel Loader (Grade L)
BCK528 Cylinder Kit, 914G Wheel Loader (Grade K)
BCK529 Cylinder Kit, 914G Wheel Loader (Grade L)
B124-3531 Bushing Piston Pin, 914G Wheel Loader
B194-5390 Turbocharger Gasket
B225-6820 Oil Cooler Housing Gasket
B225-8282 Timing Cover Gasket
B225-8287 Timing Cover Gasket
B225-8536 Exhaust Manifold Gasket
B226-8766 Timing Cover Gasket
Miscellaneous Parts
Available from Maxiforce
CATALOG UG-012JDCUPKCA-2009REPLACEMENT PARTS FOR CATERPILLAR® DIESEL ENGINES
220WEB SITE: www.maxiforce.com
Diccionario
Backhoe Loader Retroexcavadora/cargadoraBalancer Shaft Eje/flecha de balanceadorBalancer Unit BalanceadorBelt CorreaBelt Tensioner Tensor de correaBlock Bloque de motorBolt, Con Rod Tornillo de bielaBottom Gasket Set Juego de juntas/empaques
inferioresBushing, Cam Buje/bocina arbol de levasBush, Con Rod Buje/Bocina del pistonCamshaft Eje de levasCamshaft, Gear Engranaje eje de levasCombine CosechadoraCon Rod Bearing Cojinete de bielaCon Rod Bearing set Juego de cojinetes de bielaCon Rod BielaCrankshaft CigueñalCrankshaft, Gear Engranaje cigueñalCrawler Dozer Pala de orugasCrawler Loader Cargadora de orugasCylinder Head Culata/cabezote/tapa motorEngine In-Frame Kit de reparacion completa
sobre el vehículoEngine O/H Kit Kit de reparacion completaExcavator RetroexcavadoraFarm Tractor Tractor agricolaForklift Carretilla elevadoraFront Seal Retén/sello/estopera delantero
cigueñalFuel transfer Pump Bomba de transferenciaGasket Junta/empaqueGuide, Valve Guia de valvulaHeater Plug Bujia de precalentamientoIdler, Gear Engranaje sueltoInsert, Valve Asiento de valvulaLarge Pin Pasador grandeLiner Camisa de motor
Ingles Español
Liter Designated Designado por litrosLock, Valve Candado de valvulaMain Bearing Cojinete de bancadaMain Bearing Set Juego de cojinetes de bancadaMotor Grader MotoniveladoraNut, Con Rod Tuerca de bielaOil Cooler Enfriador de aceiteOil Pump Bomba de aceiteO'ring Anillo toricoO'rings on Block Gomas/juntas en el bloqueO'rings on Liner Gomas/juntas sobre camisaPiston PistonPiston Pin Pasador de pistonPiston-Liner Kit Conjunto de cilindroPush Rod Varilla impulsoraRear Seal Retén/sello/estopera
trasero cigueñalRepair Sleeve Camisa de reparacionRing Gear Engranaje Ring Set Juego de Anillos de motor/
segmentosRocker Arms BalancinesRocker Shaft Eje de balancinesSeal, Valve Sello de valvulaSeat, Valve Asiento de valvulaSmall Pin Pasador pequeñoSpring, Valve Resorte/muelle de valvulaTappet Taquete/empujadorThick Wall Pared gruesaThin Wall Pared delgadaTop Gasket Set Juego de juntas/empaques
superioresValve, Exhaust Valvula de escapeValve, Intake Valvula de admisionWarranty GarantiaWater pump Bomba de aguaWater Pump Repair Kit Conjunto rep. Bomba de aguaWheel Loader Cargadora de ruedas
Ingles Español
Pagina en EspañolPara nuestros clientes de habla española:
Maxiforce es una firma especializada en la manufactura y distribución de repuestos para motores John Deere , Cummins de las series B y C Perkins y Caterpillar.
Nuestro catálogo está conformado por modelos de motor y aplicaciones de los mismos. Si Ud. tiene el modelo de motor se remite a el directamente y a la página donde se detalla de manera gráfica las partes y componentes disponibles para ese motor. Si por el contrario Ud. tiene el modelo del tractor o la máquina en que se usa dicho motor puede entonces usar el índice de aplicación y este lo llevara a la página adecuada donde Ud. podrá ver también el modelo y las características del motor en cuestión.En el caso de Cummins incluimos el CPL (Control Parts List) que le servirá de guía precisa para llegar a la página correspondiente.
Hemos incluído un breve diccionario de los términos que más se usan en este cátalogo para contribuir al más fácil manejo del mismo. Si necesita Ud. cualquier información técnica o cualquier ayuda le sugerimosque se comunique con nuestras oficinas donde hay personas que hablan español y estarán muy contentas de poder atenderlo.
® ® ®
®
®
TEL 305.592.7027 800.414.2095, FAX 305.592.0244221