Materials and NDE Book P MQPS 19-1 V2 2 · PDF fileMaterials and NDE Book P MQPS 19-1 ... IACS...

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Materials and NDE Book P MQPS 19-1 ABCDVersion 2.2 © Lloyd's Register 2012 1 Materials and Qualification Procedure for Ships Procedure 19-1 Approval Procedure for Laboratories engaged in testing of coating systems in accordance with IACS Z17 and IMO MSC.215(82) and/or IMO MSC.288(87). 1 Introduction 1.1 It is a requirement of IACS Z17 that laboratories engaged in testing of coating systems in accordance with IMO Resolution MSC. 215(82) and IACS UI SC223 and/or MSC.288(87) be approved. This document describes the requirements of Lloyd's Register for such an approval on or after the implementation dates of the regulations, 1 January 2008 and 1 January 2013 respectively. 1.2 The laboratories approved in accordance with this procedure will be subject to surveillance checking by LR surveyors. 2 Related documents IACS Z17, Procedural Requirements for Service Suppliers, Rev.9, Corr.1, August 2012. Performance Standard for Protective Coatings for Dedicated Seawater Ballast Tanks in All Types of Ships and Double-side Skin Spaces of Bulk Carriers, adopted by Resolution MSC.215(82) on 8 December 2006. IACS SC 223, For Application of SOLAS Regulation II-1/3-2 Performance Standard for Protective Coatings (PSPC) for Dedicated Seawater Ballast Tanks in All Types of Ships and Double-side Skin Spaces of Bulk Carriers, adopted by Resolution MSC.215(82), July 2008. Performance Standard for Protective Coatings for Cargo Oil Tanks of Crude Oil Tankers, adopted by Resolution MSC.288(87) on 14 May 2010. 3 Procedure for Approval Application for approval on Form PSPC-1 to be completed and submitted to LR. The documents referred in Section 6 of this procedure are to be prepared and submitted for review. An audit of the laboratory will be undertaken as per Section 7 and the results reported. A review of documents and the completed audit report will be carried out by the Materials and NDE department (MNDE.) A certificate will be issued by MNDE if the laboratory is found to meet the requirements set in this procedure.

Transcript of Materials and NDE Book P MQPS 19-1 V2 2 · PDF fileMaterials and NDE Book P MQPS 19-1 ... IACS...

Materials and NDE Book P MQPS 19-1

ABCDVersion 2.2 © Lloyd's Register 2012 1

Materials and Qualification Procedure for Ships Procedure 19-1 Approval Procedure for Laboratories engaged in testing of coating systems in accordance with IACS Z17 and IMO MSC.215(82) and/or IMO MSC.288(87). 1 Introduction 1.1 It is a requirement of IACS Z17 that laboratories engaged in testing of coating

systems in accordance with IMO Resolution MSC. 215(82) and IACS UI SC223 and/or MSC.288(87) be approved. This document describes the requirements of Lloyd's Register for such an approval on or after the implementation dates of the regulations, 1 January 2008 and 1 January 2013 respectively.

1.2 The laboratories approved in accordance with this procedure will be subject to

surveillance checking by LR surveyors. 2 Related documents IACS Z17, Procedural Requirements for Service Suppliers, Rev.9, Corr.1, August 2012. Performance Standard for Protective Coatings for Dedicated Seawater Ballast Tanks in All Types of Ships and Double-side Skin Spaces of Bulk Carriers, adopted by Resolution MSC.215(82) on 8 December 2006. IACS SC 223, For Application of SOLAS Regulation II-1/3-2 Performance Standard for Protective Coatings (PSPC) for Dedicated Seawater Ballast Tanks in All Types of Ships and Double-side Skin Spaces of Bulk Carriers, adopted by Resolution MSC.215(82), July 2008. Performance Standard for Protective Coatings for Cargo Oil Tanks of Crude Oil Tankers, adopted by Resolution MSC.288(87) on 14 May 2010. 3 Procedure for Approval • Application for approval on Form PSPC-1 to be completed and submitted to LR. • The documents referred in Section 6 of this procedure are to be prepared and

submitted for review. • An audit of the laboratory will be undertaken as per Section 7 and the results

reported. • A review of documents and the completed audit report will be carried out by the

Materials and NDE department (MNDE.) • A certificate will be issued by MNDE if the laboratory is found to meet the

requirements set in this procedure.

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4 Requirements for approval 4.1 Companies/Laboratories are to demonstrate the experience and capability

necessary to carry out coating testing, and will be considered for approval if they comply with Sections 4.2 – 4.6.

4.2 Training of Personnel 4.2.1 The supplier is responsible for the qualification and training of its personnel

to a recognised national, international or industry standard as applicable. Where such standards do not exist, the supplier is to define standards for the training and qualification of its personnel relevant to the functions each is authorised to perform. The personnel shall also have a relevant experience and be familiar with the operation of any necessary equipment.

4.2.2 A documented training programme for laboratory personnel should be in

place. Where it is not possible to perform this internally, a programme of external training may be accepted.

4.2.3 Operators/technicians/inspectors shall have had a minimum of one (1) year

tutored on-the-job training. Where it is not possible to perform internal training, a program of external training may be considered as acceptable.

4.2.4 Supervisors should have had a minimum of two years experience as an

operator/technician/inspector involved with the coating testing. 4.3 Supervision 4.3.1 The Company/Laboratory shall supervise the activities of its staff or sub-

contractors for all services supplied. 4.4 Personnel Records 4.4.1 A list of qualified personnel including details of formal education, training

and experience must be maintained up to date and be available for scrutiny by the attending surveyor.

4.5 Equipment and Standards 4.5.1 The Company/Laboratory must possess equipment that is capable of

carrying out the tests required by IMO Resolution MSC.215(82) and/or IMO Resolution MSC.288(87), and meet the requirements of relevant standards specified therein.

4.5.2 Equipment must be maintained and calibrated regularly in accordance with a

documented procedure and the status of calibration is to be displayed on each piece of equipment.

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4.5.3 The Company/Laboratory must possess controlled copies of the standards

and reference documents referred to in IMO Resolution MSC.215(82) and/or IMO Resolution MSC.288(87), and any other such documents referred to in their test procedure.

4.6 Quality Assurance System 4.6.1 The Company/Laboratory shall have a documented system covering at least

the following:

• code of conduct for the relevant activity, • maintenance and calibration of equipment, • training programmes for operators/technicians/inspectors, • supervision and verification to ensure compliance with operational

procedures, • recording and reporting of information, • quality management of subsidiaries and agents, • job preparation; and • periodic review of work process procedures, complaints, corrective

actions, and issuance, maintenance and control of documents. 4.6.2 A documented quality system complying with the most current version of

ISO 9001 or ISO 17025, and including the above items, would be considered acceptable.

5 Reports 5.1 Format of the reports should follow IACS Recommendations which are

available on the IACS website (www.iacs.org.uk):

• Rec. 101: IACS Model Report for IMO Resolution MSC.215(82) Annex 1 “Test Procedures for Coating Qualification”

• Rec. 102: IACS Model Report for IMO Resolution MSC.215(82) Annex 1

“Test Procedures for Coating Qualification”, Section 1.7 – Crossover Test 5.2 Any other proposed reporting methods may be accepted, subject to special

consideration by LR. 6 Approval Submission 6.1 The following documents should be prepared and submitted for review:

(i) Completed Form PSPC-1.

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(ii) Description of the company/laboratory’s organisation identifying management structure and any branch offices, subsidiary companies or subcontractors.

(iii) Summary of extent of experience listing any relevant coating testing

work and evidence of approval/acceptance by other bodies if any.

(iv) List of personnel to be involved in coating testing showing job titles, training, extent of experience and relevant qualifications.

(v) Record of customer complaints and corrective actions agreed with

client.

(vi) Quality manual and/or documented procedures covering requirements as detailed in Section 4.6.

(vii) A detailed list of laboratory test equipment for the IMO Resolution

MSC.215(82) and/or IMO Resolution MSC.288(87) coating approval.

(viii) A detailed list of reference documents comprising a minimum of those referred to in MSC.215(82) and/or IMO Resolution MSC.288(87) that are available in the laboratory.

(ix) A test procedure including details of test panel preparation, test panel

identification, coating application, site and exposure method for weathering of primed test panels, testing procedures.

(x) A sample test report.

(xi) Details of exposure method and site for weathering primed test

panels.

(xii) A sample daily or weekly log/form for recording test condition and observations including unforeseen interruption of the exposure cycle with corrective actions.

(xiii) Details of any sub-contracting agreements.

(xiv) Comparison test report with an approved coating system or

laboratory, if available. 7 Audit 7.1 An audit will be made by a LR surveyor to confirm that the test laboratory is

suitably organised and managed in accordance with the documents submitted. Audit Checklist MQPS 19-1-1 is provided to assist the auditor.

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7.2 During the audit the capability of the Laboratory is to be confirmed by practical demonstration of a number of the discrete operations that form the approval test(s) as defined in IMO Resolution MSC.215(82) and/or IMO Resolution MSC.288(87). The number and type of demonstrations should be agreed in advance of the audit and should consist of all operations that it is reasonably possible for the laboratory to demonstrate, i.e. it is not expected that any test in progress should be stopped purely for the audit. Operations to be demonstrated include:

Specimen preparation - welding of U-bar, attachment of anode, surface

preparation, surface roughness assessment, dust assessment, salt level determination, sealing of edges and reverse side;

Primer application - dry film thickness of primer - consistency across

specimen and between specimens, environmental control (humidity, temperature);

Primer weathering - location, ambient condition recording, post-exposure

cleaning;

Coating system characterisation - IR spectrography, specific gravity measurement, pinhole detection;

Coating system application - surface roughness assessment, dust assessment,

salt level determination, dry film thickness of coating(s) - consistency across specimen and between specimens, environmental control (humidity, temperature);

Test machines - type, design and operation of the wave tank, condensation

chamber, gas-tight cabinet and oil immersion equipment;

Test environments – composition, frequency of checks and replenishment schedule of sea-water, test gas and test liquid;

Post-test assessments - blister and rust assessments, post -test dry film

thicknesses, adhesion values, flexibility, cathodic protection data (anode weight loss, current demand, disbondment from artificial holiday).

In all cases the practical demonstrations shall be assessed against the laboratory's internal procedures and the mandatory standards contained in the footnotes to IMO Resolution MSC.215(82) and/or IMO Resolution MSC.288(87).

8 Review 8.1 A review of the required documents referenced in 4.1 will be undertaken by

MNDE. Queries arising from the review by MNDE will be referred back to the laboratory for clarification. The suitability of the laboratory for approval

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will be determined by reference to the criteria given herein and the details entered on the Audit Checklist MQPS 19-1-1.

9 Certification 9.1 When a laboratory has been deemed to satisfy LR requirements, a certificate

of approval will be issued. The laboratory/company’s name will be entered into the LR database.

9.2 The certificate of approval will contain the following information as a

minimum:

(i) Name of Company/Laboratory, and address of the office; (ii) Scope of approval; and (iii) Certificate number, date of issue and date of expiry.

9.3 Approval will normally be valid for a five-year period from the date of issue, subject to the laboratory maintaining the system in accordance with LR requirements and to a satisfactory intermediate audit at around two and half years.

9.4 Where any significant alteration to the certified system, including change of

personnel, is made, such alteration is to be immediately advised to Lloyd's Register.

10 Withdrawal of Certificate 10.1 LR reserves the right to cancel or suspend a certificate and inform the IACS

members accordingly if:

(i) tests have been improperly carried out or the results of tests improperly reported;

(ii) significant alterations to the approved Quality System have been

made without notification to LR, or are such as to render the original approval invalid;

(iii) where corrective actions have not been taken to rectify previously

reported deficiencies in the approved system of the supplier; (iv) where deliberate distortion or omissions of facts are found; or

(v) if the supplier no longer wishes to remain on the list of approved

service suppliers.

10.2 If LR considers that a certificate of approval should be withdrawn or cancelled, the supplier will be informed in writing and be given the opportunity to take appropriate corrective action, or give notice of appeal.

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10.3 If a certificate is withdrawn, suspended or has expired, the firm’s name will

be removed from the LR database. 10.4 A supplier whose approval has been cancelled may apply for re-approval

provided that the firm demonstrate that they have made the necessary changes to satisfy LR requirements.

11 Renewal of Approval 11.1 Renewal of the certificate is to be made at intervals not exceeding five years

by verification through audits to confirm that approved conditions are maintained.

11.2 Companies/Laboratories wishing to renew their approval should submit to

the local LR office the following documents:

• Request for Approval Form PSPC-1; • a list of current personnel identifying qualifications, extent of experience and job title of each individual; • copy of the current test procedure(s) used by the Company/Laboratory; and • a sample of a recent test report.

11.3 On receipt of the completed Request for Approval form PSPC-1 arrangements

will be made by a LR surveyor to carry out an audit of the laboratory. During the renewal audit the tests to be demonstrated should, as far as it practicable, be complementary to those witnessed during the initial audit.

11.4 Upon satisfactory renewal, the laboratory approval will be extended for a

further five year period. A certificate will be issued with a new expiry date and the Company/Laboratory’s entry in the database updated accordingly.

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LR Audit Checklist for Laboratories Engaged in Testing of Coating Systems in

accordance with IACS Z17 and IMO MSC. 215(82) and/or MSC.288(87)

This checklist is produced for auditing coating testing laboratories for compliance with IACS UR Z17 and IMO Resolution MSC 215 (82) and/or MSC.288(87). Please complete Sections 1, 2, 3, the appropriate combination of Sections 4, 5 and 6, and Section 7.

Section 8 to be used for recording non-compliances and observations made during the audit.

For MNDE use only

Reviewed by:

Certificate issued: No.: Date: Date of next audit:

Date received:

Reference No.:

JDE No.: Approved?

For auditor use

Company:

Contact: Email:

Telephone: FAX:

Proposed date for next audit:

Address:

Auditor: LR Office: Date of visit:

Auditor’s signature:

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1. Check of Documentation Submitted No. Check Confirmation Comment

1.1 Outline of company/brief profile Select:

1.2 List of subcontractors Select:

1.3 Quality assurance manual Select:

1.4 Experience of the company in the coating testing

Select:

1.5 List of operators/technicians with details of training and experience within coating testing, and qualifications

Select:

1.6 List of equipment for the test and operating manual

Select:

1.7 Checklist, sample record, forms and reports

Select:

1.8 PSPC coating test procedure/manual Select:

1.9 Approval/acceptance by other organisations

Select:

1.10 Information on any other activities which may present a conflict of interest

Select:

1.11 Customer claims and corrective action records

Select:

1.12 Where applicable, list and documentation of licenses granted by equipment’s manufacturer

Select:

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2. Management & Organisation Note: Laboratories with ISO 17025 are considered to meet these requirements.

No. Check Confirmation Comment

2.1 Approval of other accreditation organisation such as ISO or UKAS?

Select:

2.2 Organisation chart provided Select:

2.3 Is quality assurance manual updated?

Select:

2.4 Staff responsibilities, job allocation and signatories of final report

Select:

2.5 Supervision of staff and verification to ensure compliance with operational procedures

Select:

2.6 Training programme for operators/staff

Select:

2.7 Equipment maintenance and calibration procedures and records

Select:

2.8 Filing of test data and reports: How long will the documents be kept? (minimum 8 years)

2.9 Customer claim and corrective action records

Select:

2.10 Are all the required standards available and kept updated?

Select:

2.11 Procedure for supervision of subcontractors/agents

Select:

2.12 Participation in inter laboratory proficiency test (i.e. Round robin test).

Select:

Laboratories with ISO 17025 are considered to meet these requirements.

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3. Test equipment No. Item Check Comment

3.1 Surface preparation

3.1.1 Profile gauge (Roughness) Select:

3.1.2 Visual Guide for surface cleanliness

Select:

3.1.3 Chloride test kit

Select:

3.2 Coating application

3.2.1 Environment control (Temperature, RH, dust)

Select:

3.2.2 Mixing Select:

3.2.3 Spraying equipment

Select:

3.4 Coating testing

3.4.1 DFT gauge calibrated? Select:

3.4.2 Holiday detector Select:

3.4.3 Pull−off test calibrated? Select:

3.5 Condensation chamber

3.5.1 Is it maintained by the manufacturer?

Select:

3.6 Wave tank equipment

3.6.1 Made in−house or purchased from a manufacturer? Manufacturer name:

Select:

3.6.2 Regular maintenance and calibration?

Select:

3.6.3 Wave control (frequency, tilting angle)

3.6.4 Temperature controls(top, side and solution)

Select:

3.7 Cross−over test equipment

3.7.1 Made in−house or purchased from a manufacturer? Manufacturer name:

Select:

3.7.2 Temperature control Select:

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3.7.3 Solution change frequency (every cycle)

Select:

3.8 Gas-tight cabinet test equipment

3.8.1 Made in−house or purchased from a manufacturer? Manufacturer name:

Select:

3.8.2 Temperature control Select:

3.8.3 Humidity control Select:

3.8.4 Gas composition analysis equipment

Select:

3.9 Immersion test equipment

3.9.1 Made in−house or purchased from a manufacturer? Manufacturer name:

Select:

3.9.2 Temperature control Select:

3.9.3 Test liquid analysis equipment Select:

3.9 Occupational Health and Safety

3.9.1 Health and safety aspects of tests have been considered?

Select:

3.9.2 Appropriate equipment is used handling dangerous chemicals?

Select:

3.9.3 Appropriate monitoring equipment is used to check for gas leaks?

Select:

3.9.4 Test machines are positioned to minimise safety risks?

Select:

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4. PSPC Water Ballast Tank Coating Qualification Test (Including wave tank test and condensation chamber test)

No. Check Confirmation Comment

4.1 Paint materials handling and recording

4.1.1 Recording of Shop primer (Base and Paste)

1. Name and code 2. Product technical data

sheet 3. Batch numbers and site

of manufacture 4. Identification (SG, IR

scan)

Select:

4.1.2 Recording of top coats (Resin and curing agent)

1. Names and codes 2. Product technical data

sheet 3. Mixing ratio 4. Batch numbers and site

of manufacture 5. Identification (SG, IR

scan)

Select:

4.2 Test panel preparation

4.2.1 Sizes (5 off 200 mmx400 mmx3 mm for wave tank test and 3 off 150 mmx150 mmx3 mm for condensation chamber test) U−bar (25 mm long x 2 mm thick) welded to 2 off wave tank test panels.

Select:

4.2.2 Surface preparation: 1) Cleanliness and test

method 2) Profile and test method 3) Salt content and test

method 4) Coating on the rest of

areas

Select:

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4.2.3 Shop primer application and weathering:

1. DFT and method of measurement

2. Location of exposure 3. Duration of exposure

(2 months) 4. Environmental

monitoring (temperature, rain precipitation)

Select:

4.2.4 Surface preparation before epoxy coating

1. Surface condition check

2. Surface salt check before cleaning

3. Cleaning: low pressure water wash

4. Surface salt test method

5. Treatment of damaged or rusted test panels after weathering.

Select:

4.2.5 Coating application: 1. Number of coat 2. DFT control and

measurement records (15 readings for wave tank test and 9 readings for condensation chamber tests)

Select:

4.2.6 Application environment control

1. Steel temperature (ºC) 2. RH(%) 3. Dew point (ºC)

Select:

4.2.7 Curing 1. Environment

monitoring (Temperature, RH)

2. Time prior to immersion

Select:

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4.2.8 Painted panels 1. Coding of the panels 2. Pin hole test (90V) 3. Scribe lines made on

three panels (wave tank)

Select:

4.3 Test setup

4.3.1 Wave tank test: 1. Construction of tank 2. Temperature control

method (water 35±2 ºC) 3. Wave movement

simulation 4. Temperature gradient

set up.(20±2 ºC difference)

5. Cyclic heating on the top panel (12 hrs at 50±2 ºC and 12 hrs at 20±2 ºC

Condensation chamber test (ISO 6270−1:1998):

1. Construction of test chamber

2. Room temperature control: 23±2 ºC

3. Water temperature: 40±2 ºC

Select:

4.3.2 Solution 1. Seawater; or 2. artificial seawater 3. Empty/immersion

cycle: 1 week/2 weeks 4. Renewal of test

solution

Select:

4.3.3 Temperature control record

Select:

4.3.4 Anode materials (approval test certificate)

Select:

4.3.5 Anode connection method Select:

4.3.6 Current monitoring Select:

4.3.7 Artificial holiday (8mm in diameter)

Select:

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4.4 Test monitoring and recording

4.4.1 Periodic checks and records Select:

4.4.2 Solution renewal and concentration checks

Select:

4.4.3 Record of visual examination Select:

4.5 Final examination of panels

4.5.1 Condition before cleaning (record/photo)

Select:

4.5.2 Condition after cleaning Select:

4.5.3 Photo after removing disbonded paint

Select:

4.5.4 Rust assessment Select:

4.5.5 Blistering assessment Select:

4.5.6 Cleaning and weighing of anodes

Select:

4.5.7 Procedure of measuring disbondment (Maximum in mm)

Select:

4.5.8 Adhesion test (Pull –off) 1. Calibration of equipment? 2. Number of test locations: 3. Adhesion/cohesion failure mode assessment 4. Values (MPa)

Select:

4.5.9 Recording of pull–off test results

Select:

4.6 Standards

4.6.1 Are copies of relevant standards available?

Select:

4.6.2 Are standards updated? Select:

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4.7 Reporting

(See IACS Rec. No.101, IACS Model Report for IMO Resolution MSC.215(82) Annex 1 “ Test Procedures for Coating Qualification”)

4.7.1 Does the report contain all the content in the IACS Model Report? Does report include:

1. DFT raw data collected?

2. Cathodic disbonding photo?

3. Adhesion (pull–off) data and photo?

4. Exposure condition of primer panel?

5. IR spectra for components of primer and top coats

Select:

4.7.2 Filing of report: How many years are reports kept? (Minimum 8 years)

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5. PSPC Water Ballast Tank Cross−over test only

Note: Sections 5.1 to 5.2 and 5.6 can be skipped if Section 4 has been completed.

No. Check Confirmation Comment

5.1 Record of paint and facilities for application

5.1.1 Shop primer (Base and Paste) 1. Name and code 2. Batch numbers and

sites of manufacture 3. Identification (SG, IR

scan)

Select:

5.1.2 Top coat (Resin and curing agent)

1. Names and codes 2. mixing ratio 3. batch numbers and sites

of manufacture 4. Identification (SG, IR

scan)

Select:

5.2 Test panel preparation

5.2.1 Size (200 mmx400 mmx3 mm)

Select:

5.2.2 Surface preparation: 1) Cleanliness and test

method 2) Profile and test method 3) Salt content and test

method 4) Coating on the rest of

areas

Select:

5.2.3 Shop primer application and weathering:

1. DFT and method of measurement

2. Location of exposure 3. Duration of exposure 4. Environmental

monitoring

Select:

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5.2.4 Surface preparation before epoxy coating

1. Surface condition check

2. Surface salt check before cleaning

3. Cleaning (low pressure water wash?)

4. Surface salt test method

5. Treatment of damaged or rusted test panels after weathering.

Select:

5.2.5 Coating application: 1. Number of coat 2. DFT control and

measurement records (15 readings)

3. DFT gauge calibrated

Select:

5.2.6 Application environment 1. Steel temperature(ºC) 2. RH (%) 3. Dew point (ºC)

Select:

5.2.7 Curing 1. Environment

monitoring 2. Time prior to

immersion

Select:

5.2.8 Painted panels 1. Coding of the panels 2. Pin hole test (90V)

Select:

5.3 Test setup

5.3.1 Immersion tank 1. Construction of tank 2. Temperature control

method (35±2 ºC)

Select:

5.3.2 Solution 1. Seawater, or 2. artificial seawater 3. Empty/immersion

cycle: 1 week/2 weeks 4. Renewal of test solution

Select:

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5.3.3 Temperature control record

Select:

5.3.4 Anode materials (approval test certificate)

Select:

5.3.5 Anode connection method Select:

5.3.6 Current monitoring Select:

5.3.7 Artificial holiday (8mm in diameter)

Select:

5.4 Test monitoring and recording

5.4.1 Periodic checks and records Select:

5.4.2 Solution renewal and concentration check

Select:

5.4.3 Record of visual examination Select:

5.5 Final examination of panels

5.5.1 Condition before cleaning (record/photo)

Select:

5.5.2 Condition after cleaning Select:

5.5.3 Photo after removing disbonded paint

Select:

5.5.4 Rust assessment Select:

5.5.5 Blistering assessment Select:

5.5.6 Cleaning and weighing of anodes

Select:

5.5.7 Procedure of measuring disbondment (Maximum in mm)

Select:

5.5.8 Adhesion test (Pull –off) 1. Calibration of equipment? 2. Number of test locations: 3. Adhesion/cohesion failure mode assessment 4. Values (MPa)

Select:

5.5.9 Recording of pull–off test results

Select:

5.6 Standards

Are copies of required standards available?

Select:

Are standards current and controlled?

Select:

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5.7 Reporting

(See IACS Rec. N0.102, IACS Model Report for IMO Resolution MSC.215(82) Annex 1 “ Test Procedures for Coating Qualification”, Section 1.7 – Crossover Test.)

5.7.1 Does the report contain all the content in the IACS Model Report? Does report include:

1. DFT raw data collected? 2. Cathodic disbonding

photo? 3. Adhesion (pull−off)

data and photo? 4. Exposure condition of

primer panel? 5. IR scan diagram for

components of primer and top coats

Select:

5.7.2 Filing of report How many years are reports kept? (Minimum 8 years)

6. PSPC Cargo Oil Tank Coating Qualification Test (Including gas-tight cabinet test and immersion test)

No. Check Confirmation Comment

6.1 Paint materials handling and recording

6.1.1 Recording of Shop primer (Base and Paste)

1. Name and code 2. Product technical data

sheet 3. Batch numbers and site

of manufacture 4. Identification (SG, IR

scan)

Select:

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6.1.2 Recording of top coats (Resin and curing agent)

1. Names and codes 2. Product technical data

sheet 3. Mixing ratio 4. Batch numbers and site

of manufacture 5. Identification (SG, IR

scan)

Select:

6.2 Test panel preparation

6.2.1 Sizes (3 off 150 mmx100 mmx3 mm for gastight cabinet test and 2 off 150 mmx100 mmx3 mm for immersion test)

Select:

6.2.2 Surface preparation: 1. Cleanliness and test

method 2. Profile and test method 3. Salt content and test

method 4. Coating on the rest of

areas

Select:

6.2.3 Shop primer application and weathering:

1. DFT and method of measurement

2. Location of exposure 3. Duration of exposure

(2 months) 4. Environmental

monitoring (temperature, rain precipitation)

Select:

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6.2.4 Surface preparation before epoxy coating

1. Surface condition check

2. Surface salt check before cleaning

3. Cleaning: low pressure water wash

4. Surface salt test method

5. Treatment of damaged or rusted test panels after weathering.

Select:

6.2.5 Coating application: 1. Number of coats 2. DFT control and

measurement records (6 readings per

specimen for gas-tight cabinet test and 6 readings per specimen for immersion tests)

Select:

6.2.6 Application environment control

1. Steel temperature (ºC) 2. RH(%) 3. Dew point (ºC)

Select:

6.2.7 Curing 1. Environment

monitoring (Temperature, RH)

2. Time prior to immersion

Select:

6.2.8 Painted panels 1. Coding of the panels 2. Edges and reverse of

panels coated appropriately

Select:

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6.3 Test setup

6.3.1 Gas-tight cabinet test: 1. Construction of cabinet 2. Temperature control

(atmosphere 60±3 ºC) 3. Water trough filled 4. Humidity control

(95±5% RH) 5. Test panels correctly

spaced Immersion test:

1. Temperature control (test liquid 60±2 ºC)

2. Test panels fully immersed and correctly spaced

3. Water phase present

Select:

6.3.2 Test media 1. Test gas composition

checked and monitored 2. Test liquid composition

checked and monitored 3. Test media levels

monitored during test 4. Frequency of renewal

of test atmosphere

Select:

6.3.3 Temperature and humidity control recording equipment

Select:

6.4 Test monitoring and recording

6.4.1 Periodic checks and records Select:

6.4.2 Test gas renewal and composition checks

Select:

6.4.3 Record of renewal of water in

trough in gas-tight cabinet

Select:

6.4.4 Record of test gas renewal Select:

6.5 Final examination of panels

6.5.1 Condition before cleaning (record/photo)

Select:

6.5.2 Condition after cleaning (record/photo)

Select:

6.5.3 Confirmation cleaning and evaluation of specimens performed within 24 hours of end of test

Select:

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6.5.4 Rust assessment Select:

4.5.5 Blistering assessment Select:

6.6 Standards

6.6.1 Are copies of relevant standards available?

Select:

6.6.2 Are standards updated? Select:

6.7 Reporting

6.7.1 Does report include: 1. DFT raw data

collected? 2. Details of schedule for

refreshing test gas? 3. Dates of tests? 4. Exposure condition of

primed panel? 5. IR spectra for

components of primer and top coats?

6. Specific gravity for components of primer and top coats?

Select:

6.7.2 Filing of report: How many years are reports kept? (Minimum 8 years)

7. Tests Witnessed Add additional rows as required.

Item Test Witnessed Applicable Standard Comments

1

2

3

4

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8. Non-Compliances/Recommendations and Verification Based on the auditing, the following non-compliance or observations are made. Any changes to audited procedures/practices shall be verified and confirmed by LR.

Item No. Non-Compliance or recommendations

Actions required Verification

Non_compliance Remarks:

Date:

Non_ComplianceRemarks:

Date:

Non_ComplianceRemarks:

Date:

Non_ComplianceRemarks:

Date:

Non_ComplianceRemarks:

Date:

Non_ComplianceRemarks:

Date:

Non_ComplianceRemarks:

Date:

Non_ComplianceRemarks:

Date:

Non_ComplianceRemarks:

Date:

Other remarks

Surveyor: ______________________ Date: ______________________