WP 1 Task 1.2 : Potential of bast fibr e s crops Task leader: Krzysztof HELLER
Market analysis for bast fibre crops in EU and · PDF fileMarket analysis for bast fibre...
Transcript of Market analysis for bast fibre crops in EU and · PDF fileMarket analysis for bast fibre...
Market analysis for bast fibre crops in EU and China
Jan E. G van Dam
Food and Biobased research (DLO) Wageningen UR
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Fibre crops biorefinery production chain
Task 2.2 Markets for fibre crops
Description of fibre crop market development analysis: - State-of-the-art: Production statistics data update - Main market products (bast fibre) & Market trends - Secondary products (shives, seeds) - Innovations - Development needs (R&D; networking; commodification)
- SWOT analysis
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Biobased economy
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Circular BioEconomy
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Bast fibre crops in the cellulose matrix
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z
HIGHVALUE
LOWVALUE
specialties
Textiles Non-wovenPaper and pulp Timber, board and panels
Bio-fuel and green energy
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To ensure exchange between bast fibre communities 2 twinning events are organized:
– First in Europe
(Wageningen, 2013)
– Second in China
(Changsha长沙, Hunan
2015)
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Twinning research projects/consortia
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EU-China trade statistics
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EU-China fibre trade
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Exports of flax fibre from EU to China for yarn spinning, weaving, and finished linen textile products manufacturing Imports of hemp and flax linen goods from China to EU
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Important fibre crops in China and EU
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Botanical family Common name Scientific name (ICN) Chinese name
Linaceae Flax / Linseed Linum usitatissimatum 亚麻
Cannabaceae Hemp Cannabis sativa 麻
Malvaceae Cotton Gossypium spp 棉
Kenaf Hibiscus cannabinus 红麻
Roselle (Meshta) Hibiscus sabdariffa var
Urena Urena lobata
China jute Abutilon theophrasti 苘
(Tiliaceae) Jute Corchorus capsularis 黄麻
Tosa jute Corchorus olitorius
Urticaceae Ramie Boehmeria nivea 苎麻
Nettle Urtica dioica 荨麻
• EU & China Research projects on Fibre crops
– Textile
– Paper and Pulp
– Fibre reinforced composites
– Non-wovens
– Building materials
– Energy / biofuel
(see CORDIS (www.cordis.europa.eu/projects )
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Twinning research projects / consortia
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Research topics
• Breeding, genomics • Agronomy • Harvesting technology • Fibre extraction / retting • Fibre processing • Fibre application development
– Textiles – Paper – Fibre boards / insulation – Composites
• Life Cycle Assessment (environmental impact)
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• Collection of data, materials, methods and protocols used for fibre crop assessments and innovation and research – Cultivation practices/ processing systems /
industrial practices / end user markets and technical applications
• refining of input from task 4.1
• Exchange of materials (fibres / seeds)
• Fibre quality assessment / LCA
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Exchange of information
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Issues for the twinning events
• Production chains of bast fibre crops • Competitiveness with other fibre crops and cellulose
sources • Innovation for (nano)cellulose and cellulose derivatives • Biorefinery, by-products valorization • Marketing and market diversification • New fibre crops and agro-residues for cellulose
application • Environmental impact assessments • LCA and certification • Data base formation, ICT data management and
stakeholder accessibility
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Cooperation levels
• Public-private cooperation
• International cooperation – Government-to-government / knowledge to
knowledge (G2G / K2K) (AgentschapNL)
– Business matchmaking events
• Academic cooperation – EU framework program (open to Chinese
participation)
– National programs / student exchange
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Global production of fibre crops
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Cellulosic fibres
103 ton/y % of total fibres
major producing countries HS code
Cotton 23500 80.1% China, Brazil, India, Pakistan, USA, Uzbekistan
5201-5212
Jute 3055 10.4% Bangladesh, India 5303, 5307, 5310
Coir 1100 3.7% India, Viet Nam, Sri Lanka 5305, 5308, 5311
Flax 620 2.1% EU, China 5301, 5306, 5309
Kenaf 390 1.3% China, India, Thailand 5303, 5307, 5310
Sisal 350 1.2% Brazil, Kenya, Tanzania 5304
Ramie 120 0.4% China, Laos, Philippines 5305, 5308, 5311
Kapok 100 0.3% Indonesia, Thailand -
Hemp 100 0.2% China, DPR of Korea, EU 5302
Agave 34 0.1% Colombia, South America 5304
29360 100% Total world Source: FAO STAT (FAO 2010) and personal communication
Fibre commodity products
Commodity: raw materials, products or intermediate products that are often exchangeable and being traded in bulk volumes world-wide. (e.g. industrial textile products, fibre raw materials and fabrics)
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A full commodity Not a commodity Easily transported and stored high energy content, low moisture, low volume Quality standardized
Fungible (exchangeable) Standard transport, contracting, insurance, safety, etc Standard processing, etc
Functioning market Trade system Price formation Financial instruments (futures, etc) High “tradability”
Sustainability Standard certification (GHG, LCA)
Not easily transported or stored No standards (quality, sustainability, safety, etc) No exchange markets No market price No financial instruments (futures) No sustainability standards Transaction costs higher Security of supply becomes very important/difficult Long term relationships needed One on One and Case by Case relations Vertical chain integration
Fibre crop markets
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market Products Niche markets for bast fibre
1 Textiles fabrics of cotton, linen,
viscose, lyocel, acetate Apparel, carpet backing, upholstry sacking, geotextiles
2 Ropes, cordage and twine
Agricultural twine, baler & binder twine, packaging
3 Non-woven needle punched, wet laid, air laid,
hygienic tissues, diapers, wipes, filters Padding, insulation, geotextiles, mulch fleece
4 Wood & timber*
building and construction, furniture, carving and wood working
-
5 Pulp, paper and board
newsprint, writing, specialty paper, corrugated boards
Security paper, cigarette paper Wrapping paper, filters
6 Cellulose dissolving pulp
viscose, lyocel, cellulose derivatives, CA, CMC, HEC
-
7 Cellulosic Films packaging, membranes, -
8 Building materials Veneer*, plywood*, fibre boards,
Insulation, plaster and blocks Particle boards Insulation materials , fibre concrete
9 Cellulosic fibre composites
moulded compounds (sheet, compression, or injection), laminates, mineral matrix fibre composites
Automotive interior parts,
10 Green chemicals bioethanol, organic acids, furans,
biopolymers -
CELC Masters of Linen
Flax area W. Europe (France, Belgium and NL) ca80.000 ha
E. Europe ca100.000 ha
(Belarus, Russia,Ukraine)
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Flax markets and products
Flax : 90% classical textile markets
long fibers: linen clothing (60%) and household textile (15%) , upholstry (15%) high prices ca 2000 € / t in competition with textile fibers (synthetics, cotton, viscose); fashion sensitive
technical uses 10%: fibre composites in automotives and sport (tennis, squash rackets) or boats; insulation blankets
shives : particle boards, animal bedding
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Bast fibre
CardingDegummingDecortication spinning Textilesbaling weaving
EU Hemp markets and products
Specialty (thin) paper market (ca 0.50€/kg incl 25% shives) 55 %
Competes with: Wood pulp, (eucalyptus from south America); Cotton short fiber (lint); Flax short fiber (tow); Kenaf fiber
Producers: LCDA , Agrochanvre
Insulating wool in building applications
mulch agricultural fleece non-woven 30 % Competitors : paper pulp, flax fiber, glass wool, mineral wool, PUR, PS
Producers: Hock, Cavac, Technichanvre;
Suppliers: Eurochanvre, Agrofibre, Hemptechnology, Hempflax, Planète Chanvre
Plastic reinforcing fiber (ca 0.75€/kg, <5% shives) 15 %
Producers: Hempflax, Hemptechnology, Agrofibre, Eurochanvre, PlanèteChanvre
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European Hemp Industry Association
Total Hemp cultivation area in the EU around 10- 15.000 ha.
Competition with energy crops!
EIHA members
Non-EIHA members
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Acreage & production of fibre crops in China
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year Acreage (1000 ha) Output (1000 tons)
ramie flax Jute/ kenaf
hemp sisal ramie flax Jute/ kenaf
hemp sisal
2005 132.0 157.7 31.0 11.0 15.7 277.1 694.6 82.8 41.3 60.2
2006 141.8 86.6 31.0 11.0 16.7 286.8 414.8 86.8 42.0 60.9
2007 142.8 66.7 33.0 17.8 20.7 291.3 283.9 99.1 47.9 100.3
2008 126.0 56.7 26.0 12.0 22.0 250.4 257.0 84.3 45.0 86.8
2009 122.0 17.7 24.0 13.5 30.3 248.0 85.5 75.3 48.0 45.9
2010 98.1 8.7 19.0 13.2 20.5 70.0 44.6 69.0 48.0 46.3
2011 84.0 6.0 19.0 6.0 20.3 158.0 39.0 75.0 16.0 45.2
[Honglin Yang, 2013]
Ramie planting area
Yellow River area Shanxi, Henan, and South Shandong
Yangtze River area Hunan, Sichuan, Chongqing, Hubei,
Jiangxi, and Anhui
Southern area
Guangxi, Fujian, Guangdong, Yunnan
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Non-woven fleece and felt
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• Agrotextiles, horticultural covering, geotextiles
• Thermoset and thermoplastic composites
Pulp, paper and board
• Specialty paper grades; cigarette paper
• Absorbing wet strength filter papers
• Security papers bank notes
– Small niche
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Biorefinery / dissolving pulp
• 2nd generation biofuel, C6 fermentation
• Dissolving pulp, for cellulose derivatives
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Composites & building materials
• Polymer composites in automotive – Compression moulding – Injection moulding – NMT prepregs – Sheet moulding
• Fibre boards (MDF, HDF) – Particle (shives) boards
• Mineral fibre composites – Cement / lime/ magnesite / clay
• Insulation rolls and blankets
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European Hemp
Hemp fibre applications: 25,589 tonnes (EIHA 2012)
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EU Hemp markets and products
Hemp Shives:
horse and other animal bedding and horticulture 50-70%
Competitors: wood pellets, cereal straws
light weight concrete, particle boards 15%
Competitors: Wood chips / flax shives / straws
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Hemp Shives Applications: 43,621 tonnes (EIHA 2012)
European Hemp 2010
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Fibre based construction
Biobased building: Renewable Hemp house (UK, FR) Hemp in concrete (Hempcrete) Soprema roofing membranes Flax door panels, insulation Separation walls Grow2Built / CA’PEM
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Oil seeds
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Food / Non-food / health varnishes, paints, inks and coatings, linoleum flooring, and putty cosmetics and body care, detergents (soaps) and surfactants Lignans / linseed gum (ice creams, juice & jelly) / protein health food
Hemp Seed Applications: 5,991 tonnes (EIHA 2012)
European Hemp 2010
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Other market developments
• Ramie: multi-purpose crop animal feed & mushroom growing medium
• Soil remediation
• Folk medicine
• Forage & animal feed (bird seeds,
• Animal bedding & absorbants
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SWOT
Strength EUR CHN
Weakness / risks EUR) C
HN
Established production + + Relative small scale industry + +
Full commodity market + + Eroding market position + +
Diversity of market outlets + + Interdependency in production and supply chain + +
Ecological positive image + + Labour intensive production + +
Good seed varieties available + + Obsolete retting & degumming methods + +
Well known agronomics + + climate dependency of crop productivity + +
limited fertilizer, pesticide, chemicals + + Annually variable qualities + +
Mechanisation of crop production + - Fashion trend dependency of top quality market product + +
Strong fluctuating market prices + +
Opportunities /chances Threats
Ecological & sustainable products + + Low profits for chain partners + +
High quality products + + Loss of skilled chain partners + +
Diversification and new innovative products + + Alternative production methods + +
Non-traditional bulk markets + - Competing low cost fibre products + +
Competing arable crops + +
Poor organization of the sector + -
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SWOT of Flax and Hemp
Europe and China
• Small holders involved in the whole production and supply chain.
• Competition among producers is high on local and international levels
• High demands on the product quality, high risks of crop failure
• Suppression of production costs and increasing wages are scrutinizing the competitiveness of the sector and affects the quality of the products
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SWOT of Flax and Hemp
Europe and China
• High prices for maintaining production of top quality textile fibres results in lower competitive with bulk products like manmade fibres and cotton
• High costs of production contra-productive for lower-end fibre bulk market products, (building materials and composites) where cheaper and established products are available.
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SWOT of Flax and Hemp
Europe and China
• Ecological and sustainable preference of increasingly conscious consumers can be exploited as niche market
• Diversification of the markets for bast fibres the decline of production area may be reversed both in Europe and China.
• Mechanisation of the production of fibres of different quality standards is of interest.
• The trade of fibres as commodity product needs further expansion, when the sector is to survive in the 21st century.
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Thank you
for
your
attention
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